CastoLab® Services - Specialized Repair

Our mission is to provide the best solutions to wear problems. When customers do not have the resources, or do not want to
Vertical Roller Mill
undertake a difficult repair, Eutectic can offer CastoLab Services. A complete and comprehensive service for the maintenance
of machine parts and major components subject to extensive service wear. Work can either be undertaken in our workshops
or alternatively at the customer site. Based upon hundreds of successful applications approved by our clients across the
globe, the CastoLab Services workshops can provide optimized solutions to combat specific wear in your VRM.
Protection and Repair
Enduring Performance…

Previously repaired using competitor’s CrC Crusher after hardfacing Crushers after finishing

Stronger, with
On-Site Services: The Reliability Experts Eutectic

Whertec
t iis th
the on-site
it service
i didivision
i i off Castolin
t li EEutectic.
t ti Th The division
di i i offers
ff a highly
h organized
i d inspection,
i ti mobilization,
bili ti welding
and thermal spray service covering a wide range of industrial applications. Every job is covered by a pre- and post-project report
that can be used to assess future preventative maintenance requirements and evaluate in-service performance of key component
parts. Whertec operates with stringent health and safety standards and has established a reputation for efficiency and reliability.

The combination of Castolin Eutectic’s product and application expertise with a world-class site mobilization team offers customers
the best possible solution for on-site projects – test the reliability experts with your demanding repair or material conservation Experts in VRM maintenance
projects. Increase productivity
Cost savings
Flexibility
Reliable partner

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic Corporation CastoLab Services Workshop Whertec Technology Center

N94 W14355 Garwin Mace Drive 12300 Carmen Avenue 5409 Highway Avenue
Menomonee Falls, WI 53051 USA Milwaukee, WI 53022 USA Jacksonville, FL 32254 USA
P 800-558-8524 • F 262-255-5542 P 800-558-8524 • F 262-255-5542 P 866-207-6503 • F 904-213-8126
www.eutectic.com www.whertec.com

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without
representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user
in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof.
VRM 9-14 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
Extensive Experience with Vertical Roller Mill Repairs Some of Eutectic Applications on VRM

In the ‘70s, vertical roller mills Eutectic has developed its own Vertical
became increasingly dominant for Roller Mill program, using highly skilled
grinding raw materials mainly for technicians trained on our specific VRM
the cement and power generation welding procedure, and unique, proven
industries. For many years Eutectic products.
expert’s knowledge and state-of-
the-art technologies have been
used to repair VRMs throughout the VRM wall withate Separa
r tor blades do
world, dramatically increasing their CDP® wear pl P® wear plate ne with
CDP®
and Arc Spray
service life. repairs
Coal mill cone
w ea r plate
with CDP®

Hardfaced roll with EO8338 Measuring hardfacing weld profile

Superior Quality from the Leaders in Material Science

Through years of experience maintaining mills, Eutectic has developed specialty products designed to combat the differ-
ent types of wear present in all areas of the VRM: Sepaarra
a atto
orr diisc
sc done with
h CDP®
ith
Chutes done w C P®
CD P wear plate
CastoDur Diamond Plate® – CDP® welded wear plate is used to construct complex components or overlay large wear- wear plate
prone areas in a VRM. Produced flat using a controlled cooling process, Eutectic’s CDP has the highest quality weld and
optimal wear resistant properties. With the widest selection of wear plate on the market, Eutectic can provide the best
solution to combat each type of wear – from complex chromium carbide for severe abrasive wear or titanium carbide for
high impact to a 60% tungsten carbide plate for the most demanding erosion and corrosion applications. Invest in CDP
plates that provide the best possible service life for your valuable equipment.

Proprietary EO8338 Open Arc Wire – field tested and proven for superior wear protection of VRM rolls and roller tables,
Eutectic’s EO8338 is a specially developed complex chromium carbide wire used for the most demanding applications
where high-stress abrasion is involved.

ea
P® we a
arr pla te
ls done with CD
Repairing rollers
Wallls with
specialty hardfac
ing alloys

Cement works fan constructed with CDP 4666 Transport tube fabricated from CastoTube
cladded with
Aiir guide cone
NanoAlloy®
g tables
Repairing

Coal chute fabricated from CDP 4666 Crushers being repaired at CastoLab Vertical mill slag protected with Cone protector Table walls protec
CDP® wear plate ted with CDP

Stronger, with Eutectic Stronger, with Eutectic

www.eutecticusa.com www.eutecticusa.com
Extensive Experience with Vertical Roller Mill Repairs Some of Eutectic Applications on VRM

In the ‘70s, vertical roller mills Eutectic has developed its own Vertical
became increasingly dominant for Roller Mill program, using highly skilled
grinding raw materials mainly for technicians trained on our specific VRM
the cement and power generation welding procedure, and unique, proven
industries. For many years Eutectic products.
expert’s knowledge and state-of-
the-art technologies have been
used to repair VRMs throughout the VRM wall withate Separa
r tor blades do
world, dramatically increasing their CDP® wear pl P® wear plate ne with
CDP®
and Arc Spray
service life. repairs
Coal mill cone
w ea r plate
with CDP®

Hardfaced roll with EO8338 Measuring hardfacing weld profile

Superior Quality from the Leaders in Material Science

Through years of experience maintaining mills, Eutectic has developed specialty products designed to combat the differ-
ent types of wear present in all areas of the VRM: Sepaarra
a atto
orr diisc
sc done with
h CDP®
ith
Chutes done w C P®
CD P wear plate
CastoDur Diamond Plate® – CDP® welded wear plate is used to construct complex components or overlay large wear- wear plate
prone areas in a VRM. Produced flat using a controlled cooling process, Eutectic’s CDP has the highest quality weld and
optimal wear resistant properties. With the widest selection of wear plate on the market, Eutectic can provide the best
solution to combat each type of wear – from complex chromium carbide for severe abrasive wear or titanium carbide for
high impact to a 60% tungsten carbide plate for the most demanding erosion and corrosion applications. Invest in CDP
plates that provide the best possible service life for your valuable equipment.

Proprietary EO8338 Open Arc Wire – field tested and proven for superior wear protection of VRM rolls and roller tables,
Eutectic’s EO8338 is a specially developed complex chromium carbide wire used for the most demanding applications
where high-stress abrasion is involved.

ea
P® we a
arr pla te
ls done with CD
Repairing rollers
Wallls with
specialty hardfac
ing alloys

Cement works fan constructed with CDP 4666 Transport tube fabricated from CastoTube
cladded with
Aiir guide cone
NanoAlloy®
g tables
Repairing

Coal chute fabricated from CDP 4666 Crushers being repaired at CastoLab Vertical mill slag protected with Cone protector Table walls protec
CDP® wear plate ted with CDP

Stronger, with Eutectic Stronger, with Eutectic

www.eutecticusa.com www.eutecticusa.com
 CastoLab® Services - Specialized Repair
Our mission is to provide the best solutions to wear problems. When customers do not have the resources, or do not want to
Vertical Roller Mill
undertake a difficult repair, Eutectic can offer CastoLab Services. A complete and comprehensive service for the maintenance
of machine parts and major components subject to extensive service wear. Work can either be undertaken in our workshops
or alternatively at the customer site. Based upon hundreds of successful applications approved by our clients across the
globe, the CastoLab Services workshops can provide optimized solutions to combat specific wear in your VRM.
Protection and Repair
Enduring Performance…

Previously repaired using competitor’s CrC Crusher after hardfacing Crushers after finishing

Stronger, with
On-Site Services: The Reliability Experts Eutectic

Whertec
t iis th
the on-site
it service
i didivision
i i off Castolin
t li EEutectic.
t ti Th The division
di i i offers
ff a highly
h organized
i d inspection,
i ti mobilization,
bili ti welding
and thermal spray service covering a wide range of industrial applications. Every job is covered by a pre- and post-project report
that can be used to assess future preventative maintenance requirements and evaluate in-service performance of key component
parts. Whertec operates with stringent health and safety standards and has established a reputation for efficiency and reliability.

The combination of Castolin Eutectic’s product and application expertise with a world-class site mobilization team offers customers
the best possible solution for on-site projects – test the reliability experts with your demanding repair or material conservation Experts in VRM maintenance
projects. Increase productivity
Cost savings
Flexibility
Reliable partner

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic Corporation CastoLab Services Workshop Whertec Technology Center

N94 W14355 Garwin Mace Drive 12300 Carmen Avenue 5409 Highway Avenue
Menomonee Falls, WI 53051 USA Milwaukee, WI 53022 USA Jacksonville, FL 32254 USA
P 800-558-8524 • F 262-255-5542 P 800-558-8524 • F 262-255-5542 P 866-207-6503 • F 904-213-8126
www.eutectic.com www.whertec.com

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without
representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user
in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof.
VRM 9-14 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.