Compressor Protection Upon
Trip
Chapter 9
ESO Sulton Teating Technical Trating Couses 4
Produced with the assistance of Compressor Controls CorporationTypes of Protection id
= Protection when running
« Anti-surge control
« High / low trips
~ Pressure
~ Flow
- Temperature
- Vibration
= Protection during shutdown
ESO Simulabon Training TectniclTrating Couses 2
Centrifugal gas compressors require a variety of protection systems, in
order to prevent damage and unsafe situations occurring during their
operation. These systems are concerned with the protection of the
compressor during the run-down after trip, protection from abnormal
situations during normal running and protection from surge using an anti-
surge control system. This section of the course will concentrate on the
protection required to safeguard the integrity of the machine upon trip or
shutdown.
When a centrifugal compressor trips or shuts-down the primary objective
from a process operations point of view, is to reduce the head (pressure
ratio) across the machine and to maintain or increase the flowrate through
it to keep the machine away from the surge region. Whether or not the
compressor will be damaged by its surging during run-down, will depend
on the characteristics and the design of the machine.
In some cases the compressor manufacturers are quite happy for a
compressor to surge during run-down; these tend to be relatively low
power machines and as the power of the compressor increases the
danger of surge are more obvious.
Unplanntd Shartdown with lomp renor at fill sped
rol ON anh - Surat onde) Lao
Ly went weMethods of Protection
= Recycle valve
= Discharge flare valve
= Hot-gas by-pass valve
= Delay to turbine or motor trip
= Plant design
«Check valves
«Cooler location
«Gas volumes
ESO Simulation Tainng Technical Training Courses
For a large high power centrifugal compressor the affects of surge during
trip can be severe and often must be prevented.
To achieve a reduction in pressure ratio whilst maintaining or increasing
flowrate through the compressor there are a variety of solutions that are
commonly employed.