We don't just teach, we make them to think. | www. qualitytutorial.in EET Solved Problems Set. Machine Design. —IT Deepak Gupta (DG) EEC SEO) (Group tuition in Mechanical Engineering) 9833535305 RAISINS RS UASALE VEC SOCIO a© Pinion Apinionis the smaller of the two mating ‘gears, (iO Gear A gear is the larget of the two mating Terminology of Gear id) Vetocity Ratio (Velocity raito isthe ratio of angular velocity of the driving goar to he angular velocity ofthe criven gear. tis also called the speed ntio. (fo) Transmission Ratio @) Tho transmission ratio (7) isthe ratio ofthe mgotar spol ofthe first Ariving gear to the angular speed ofthe Last deiven ‘gear in a geor tia, (0) Pitch Surface The pitch susfaces of the gears are imaginary planes, cylinders or cones that roll fogether without slipping oven << 9833535305 (ob Pitch Circle The pitch circle is the eurve of intersection ofthe pitch surfuce of revolution and the plane of rotation. I is an ima rele that rolls without slipping with the le of 9 mating, gear, The pitch circles ofa pair of mating gears are tangent to each other. (oi9 Pitch Circle Diameter The pitch circle diameter isthe diameter ofthe pitch circle. The size of the gear is usually specified by the’piteh diameter tis aso called pitch diemveter. Tbe pitch sitole diameter is denoted by d’. (oli) Pitch Point The pitch point is a point on the Tine of centres of wo gears at which two pitch, circles of mating gears are tangent fo each ott Gx) Top Pant The top land is the surface of the top. of the gear tooth. (9) Bottom Pand The bottom land is the surface of the gear botween the flanks of adjacent teeth, (9 Invotute An involute is 0 corye traced by a Point of a line &¢ the fine rolls without slipping om seeircie, Gi Base Circle The base cirele is an imaginary circle from which the invetute eurve of the tooth profile is generated, The base cieles of two mating ‘eas are tangeat tothe pressure Tine. {i) Addenadumn Clrefe The addonduss circle is an. imaginary circle that borders the tops'of gear teeth, in the eross section. txiv) Addenduns (14) ‘The addendum (i) 1s the radial distance between the pitch and the addondum circles, Addendum indicates the height of the tooth above the pitch circle, (v0) Dedenduu Cirete The dedendum eitele is an fanaginary circle that borders the bottoms of 5 between teth in the oross section, It is also. root siscle. ‘raat ites betresnpich and the dents Gislen, The eden Int the Spin af he ioth bbw the pch cel ty whic the dedsnds cfu given gearoxccos he aendun often oes (eofil) Ence of Tooth The surface of the geir tooth between the pltch eytiader and the addendum cylinder is called the fee of tooth, (xis) Flank of Tooth The surface of the between the pitch cylinder and the root ey! called funk of the tooth compiled by > Deepak Gupta(sx) Face Widui (bo) Face width is the width of the tooth measured parallel to the axis lexi Fillet Radius The radius that connects the oot circle to the profile of the iooth is called fillet radius, (xxii) Cireslar Tooth Thickness The length of the are on the piteh circle subtending a single gear tooth is called circular tooth thickness. Theoretically, circular tooth thickness is hatfof the circular piteh, (xii Tooth Space The width ofthe space between ‘evo adjacent teeth measured along the pitch cite is called the tooth space, Theoretically, tooth space is equal to circular tooth thickness or half the cleular pitch. Gexiv) Working Depth (iy) The working depth is the dept of engagement of two gear tcth, that i, the sum oftheir addendums. Gat) Whole Depth (1) The whole depth is the totel depth of the tooth space, that is, the sum of the adderidum and dedendum, Whole depth is also equal to working depth plus elearsnee, (exo!) Ceutre Distance The centre distance is the distance between centres of pitch circles of mating ‘gears. Ibis also the distance between centres of base circles of mating gears, (ravi) Pressure Angte The pressure angle is the angle which the fine of action makes with he common iangent tothe pitch eirles. The pressure angle isalso called the angle of obliquity. Ikis denoted by xavill) Line of Action. ‘The line of action is the ‘common tangent to the base circles of mating gears, The contact between the involute surfaces of mating tweth must be on this line to give a smooth operation. “The foree is sransmitted froen the driving pear tothe driven gear on this line, suis) Are of Contact The are of contact i the are of the pitch circle through which a tooth moves from the beginning fo the end of contact with mating toot Gus) Arc of Approuch The are of approach is the ure ofthe piteb circle through which a tooth moves from its beginning of contact until the point of contact arrives atthe ite point. Mp-2 Ge Theory g. an 9853595905 Gan Arc of Recess The are of recess is the are of the pitch citele through which a tooth imoves from the contaet at the pitch point until the contact ends. (sxx) Contact Ratio (m,) The number of pairs of teeth that arc simultancousty engaged is called contact ratio. there are two pairs of teeth in contact all the time, the contact ratie is 2. As the two gears rotate smoothandeontinuous transfer of power from cone pair of meshing teeth to the following paic is achieved when the contact ofthe first pair continues uni the following pair has established contact, Some overlapping is essential for this purpose. ‘Therefore the contact ratio is always more than 1, Other things being, the greater the contact raio, the smoother the aetion of gears. The contact rntio for smooth transfer of motion is usually taken as 1.2. In industrial gearboxes for power transmission, the contact rato is sually more than 1.4 (1.6 10 1.7) (xexili) Cireer Piteh The circular pitch (p) isthe distaace measured along the piteh circle between {wo similar points on adjacent teoth, Therefore, rd” Where 2 is the number of teeth, p= Ceaviv) Diaetral Pte The diametcal pitch (P) is the ratio of the number of woetit to the pitch citcle diameter. There From Eqs (17.1) and (17.2), Pxpra (cxxo) Module ‘The module (m2) is defined as the meta pited, Therefore, or compiled by > Deepak Gupta