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TRANSACTIONS®
ISA Transactions 43 共2004兲 571–583

Tuning of PID controllers for boiler-turbine units


Wen Tan,* Jizhen Liu, Fang Fang, Yanqiao Chen
Department of Automation, North China Electric Power University, Zhuxinzhuang, Dewai, Beijing, 102206, People’s Republic of China
共Received 25 April 2003; accepted 27 March 2004兲

Abstract
A simple two-by-two model for a boiler-turbine unit is demonstrated in this paper. The model can capture the
essential dynamics of a unit. The design of a coordinated controller is discussed based on this model. A PID control
structure is derived, and a tuning procedure is proposed. The examples show that the method is easy to apply and can
achieve acceptable performance. © 2004 ISA—The Instrumentation, Systems, and Automation Society.

Keywords: Boiler-turbine unit; PID tuning; Robustness; Industrial applications

1. Introduction In this paper we will concentrate on a boiler-


turbine unit since this configuration is more com-
A common way to generate electric power is to mon in a modern power plant due to the possibly
use drum boilers to produce steam and make the quick response to the electricity demand from the
steam drive turbogenerators to generate electricity. power grid or network. The control system for a
Two types of configurations exist for this purpose: boiler-turbine unit usually needs to meet the fol-
1. A header is used to accommodate all the lowing requirements:
steam produced from several boilers, and the • Electric power output must be able to follow
steam is then distributed to several turbines the demand by the dispatch.
through the header. The capacity of the boil- • Throttle pressure must be maintained despite
ers used in this configuration is usually variations of the load.
small. The steam can be used for generating
• The amount of water in the steam drum must
electricity as well as other purposes. This be maintained at a desired level to prevent
configuration is commonly used in industrial overheating of the drum or flooding of steam
utility plants. lines.
2. A single boiler is used to generate steam that • Steam temperature must be maintained at a
is directly fed to a single turbine. This con- desired level to prevent overheating of the
figuration is usually called a boiler-turbine superheaters and to prevent wet steam from
unit. The capacity of the boilers used in this entering turbines.
configuration is very large compared with • The mixture of fuel and air in the combus-
the first configuration. tion chamber must meet standards for safety,
efficiency, and environment protection,
*Corresponding author. Tel.: 共86兲 10 80798466. E-mail which is usually accomplished by maintain-
address: wtan@ieee.org ing a desired level of excess oxygen.

0019-0578/2004/$ - see front matter © 2004 ISA—The Instrumentation, Systems, and Automation Society.
572 Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583

The controller design for a boiler-turbine unit


Nomenclature has attracted much attention in the past years.
Modern control techniques have been applied to
Parameters Description improve unit performance, e.g., LQG/LTR 关2兴, H ⬁
B Boiler firing rate 共fuel demand兲 control 关3,4兴. predictive control 关5–9兴, and fuzzy
␮ Governor valve position control 关10,11兴. These results are encouraging;
N Electricity generated however, conventional PID controllers are easier
PT Throttle pressure and quicker to implement.
PD Drum pressure Ref. 关3兴 proposed a PID reduction procedure for
SG Steam generation a centralized controller and showed that the per-
SF Turbine steam flow formance of the final PI controller for a boiler-
CB Boiler storage constant turbine unit did not degrade much from the origi-
K SH Superheater friction drop nal loop-shaping H ⬁ controller. Encouraged by
coefficient this result, this paper will examine PID tuning for
To fulfill the complex control objectives listed a boiler-turbine unit. PID tuning for a single-
above, the control system for a power plant is usu- variable process is well known, e.g., Refs. 关12–
ally divided into several subsystems 关1兴. For ex- 14兴, and there are papers discussing PID tuning for
ample, the feedwater control subsystem is used to two-by-two processes, e.g, Refs. 关15–18兴. How-
regulate the drum level; the temperature control ever, the dynamics for a boiler-turbine unit is dif-
subsystem is used to regulate the steam tempera- ferent from the first-order plus deadtime dynamics
ture; and the air control subsystem is used to regu- discussed in those papers, and a literature search
late the excess oxygen. Since the couplings be- for PID tuning for a boiler-turbine unit did not
tween the drum level, the steam temperature and yield results.
the excess oxygen are not strong, these three sub- It should be noted that modern control tech-
systems can be designed independently. Thus the niques might achieve better performance than the
boiler-turbine unit can be modeled as a 2⫻2 sys- proposed method, since our controller is a tradi-
tem. The two inputs are boiler firing rate 共or fuel tional PID controller. The comparison of PID with
flow rate, assuming air flow rate is regulated well modern control techniques, such as MPC, LQG,
by air control subsystem兲 and governor valve po- H ⬁ , can be found in the open literature. Generally
sition. The two outputs are electric power and the advantage of a PID controller is its ease of
throttle pressure. implementation and tuning, while the advantage of
Two conventional techniques for the control of a a controller designed by modern techniques is its
boiler-turbine unit are: performance improvement. There is always a
tradeoff between ease to use and cost to imple-
1. Boiler follows turbine 共BFT兲. The governor ment and tune.
valve is responsible for following the power In Section 2 a simple model for a boiler-turbine
demand and the firing rate for controlling unit is derived. In Section 3 controller design for
the throttle pressure. this model is discussed, and a control structure is
2. Turbine follows boiler 共TFB兲. The firing rate found. A method is proposed to tune the param-
is responsible for following the power de- eters. Examples are given in Section 4 to illustrate
mand and the governor valve for controlling the proposed tuning method, and conclusions are
the throttle pressure. given in Section 5. Throughout this paper, ⌬ is
used to denote the increment of a variable.
Note that both methods use single-loop controllers
but different pairs for control. Since the throttle 2. Simple boiler-turbine model for tuning
pressure and the electric power are tightly
coupled, an advanced control techniques might A first-order plus deadtime 共FOPDT兲 model is
give better performance than a decentralized one. often used for PID tuning for single-variable
This control technique is called ‘‘coordinated con- stable systems. The underlying idea is that this
trol’’ in power plants since it coordinates the con- simple model can capture the essential dynamics
trol inputs based on both the electric power de- of the system under consideration. So to study
mand and the throttle pressure. controller tuning for a boiler-turbine unit, it is
Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583 573

冋 册
⌬S F
⌬ PT ⫽ 冋 1
T 0 s⫹1
1
␮ 共 T 0 s⫹1 兲

P TC Bs
␮ 共 T 0 s⫹1 兲
P T T b s⫹1
␮ T 0 s⫹1
册冋 ⌬S G
⌬␮ , 册
共6兲

where
Fig. 1. A simple diagram of a boiler-turbine unit. T 0 ª 共 1⫹ ␮ R 兲 C B , T b ªC B R. 共7兲

helpful to find a simple model that can capture the The fuel dynamics can be modeled as a first-
essential dynamics, especially the coupling effect order process,
between the generated electricity and the throttle
pressure. However, the complete dynamics of a k1
⌬S G ⫽ ⌬B, 共8兲
boiler-turbine unit are very complex and hard to T 1 s⫹1
model 关19兴. Cheres 关20兴 and de Mello 关21兴 pro-
posed a nonlinear dynamic system with a simple and the turbine dynamics can be modeled as
structure to capture the essential dynamics of the
boiler-turbine unit 共Fig. 1兲. 共 ␣ T 2 s⫹1 兲 k 2
⌬N⫽ ⌬S F , 共9兲
The model in Fig. 1 shows the energy balance T 2 s⫹1
relation and the essential nonlinear characteristics
of the boiler-turbine system. where ␣ is the ratio of the electric power gener-
ated by the high-pressure turbine to the total elec-
• The energy balance relation: Drum pressure tric power generated by the turbine. Combining
P D relates the balance between the steam Eqs. 共6兲, 共8兲, and 共9兲, a linearized model of a
generation S G and the turbine steam flow boiler-turbine unit at a certain operating point is
SF : obtained:
d⌬PD
⌬SG⫺⌬SF⫽CB
dt
. 共1兲
冋 册
⌬N
⌬ PT

冋 册
• The two nonlinear characteristics are:
m 11共 ␣ T 2 s⫹1 兲 m 12s 共 ␣ T 2 s⫹1 兲
1. The pressure drop between the drum pres- 共 T 1 s⫹1 兲共 T 0 s⫹1 兲共 T 2 s⫹1 兲 共 T 0 s⫹1 兲共 T 2 s⫹1 兲
sure P D and the steam pressure P T is related ⫽
m 21 m 22共 T b s⫹1 兲
to the steam flow S F by: ⫺
共 T 1 s⫹1 兲共 T 0 s⫹1 兲 T 0 s⫹1
PD⫺PT⫽KSHS2F. 共2兲
2. The steam flow S F is the product of the
throttle pressure P T and the turbine governor
⫻ 冋 册
⌬B
⌬␮ , 共10兲
position ␮:
where
SF⫽␮PT . 共3兲
P TC Bk 1 k1
Consider a linearized model of the boiler-turbine m 11ªk 1 k 2 , m 12ª , m 21ª ,
unit at a nominal operating point. Taking the in- ␮ ␮
crements on both sides of Eqs. 共2兲 and 共3兲, we
have PT
m 22ª . 共11兲

⌬ P D ⫺⌬ P T ⫽R⌬S F , 共4兲
⌬S F ⫽ ␮ ⌬ P T ⫹ P T ⌬ ␮ , 共5兲 Typical step responses for a boiler-turbine unit are
shown in Fig. 2. The model is simple but captures
where R⫽2K SH S F . Combining Eqs. 共1兲, 共4兲, and the essential dynamics of the unit, and can serve as
共5兲 we have a base model for controller tuning.
574 Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583

Fig. 2. Typical step responses for a boiler-turbine unit.

3. Design and tuning of coordinated PID For a multivariable plant, set-point tracking re-
controllers quires that the system be decoupled. For a 2⫻2
plant, suppose the model and the controller are
3.1. Design decomposed as

Consider a unity feedback system shown in Fig.


3, where G is the plant model, G d is the distur-
bance model, and K is the controller.
G⫽ 冋 G 11 G 12
G 21 G 22
册 , K⫽ 冋 K 11 K 12
K 21 K 22
册 , 共12兲

It is well known that a well-designed control


system should meet the following requirements then open-loop system decoupling requires that
besides the nominal stability: GK is diagonal, i.e.,

• Set-point tracking, G 11K 12⫹G 12K 22⫽0, 共13兲


• Disturbance attenuation,
• Robust stability and/or robust performance.
G 21K 11⫹G 22K 21⫽0. 共14兲

So a complete decoupler for a 2⫻2 system takes


the following form:

K⫽ 冋 1
⫺G 21 /G 22
⫺G 12 /G 11 K 11
1
册冋 0 K 22
0
册 .
共15兲

Now that the unit model is given by Eq. 共10兲, a


decoupler can then be designed according to Eq.
Fig. 3. Typical unity feedback configuration. 共15兲,
Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583 575

Fig. 4. Control structure of a boiler-turbine unit with a decoupler.

冋 册
m 12 It is clear that if the two diagonal PI controllers in
1 s 共 T 1 s⫹1 兲 K s ( s ) and K d ( s ) are chosen as the same, then the
m 11
K⫽ two controllers will have the same tracking perfor-
m 21 1 mance for the electric power N, but not for the
⫺1
m 22 共 T 1 s⫹1 兲共 T 0 s⫹1 兲 throttle pressure P T .

冋 册
The decoupling effects of the decouplers ob-
K 11 0 tained above are not quite satisfactory, as can be
⫻ . 共16兲
0 K 22 seen in the examples below. From the model in the
previous section, the system is coupled only in Eq.
However, the decoupler will be of high order and 共6兲. A new decoupler structure is described below.
not easy to implement, so some simplifications Note that the inverse of Eq. 共6兲 is

冋 册
should be made. Since the time constants T 1 and
T 0 are usually larger than 10 s for a typical boiler- T b s⫹1 C Bs
turbine unit, the dynamic effect of 1/( T 1 s C共 s 兲⫽ 1 ␮ . 共19兲
⫹1 )( T 0 s⫹1 ) can be ignored. The second-order ⫺
derivative action of s ( 1⫹T 1 s ) is not implement- PT PT
able so only the first-order derivative action is re- So a candidate for the decoupler of the whole unit
tained. The final PID controller for a boiler-turbine

冋 册
can be chosen as

冋 册
unit takes the following form:

冋 册
T 1 s⫹1
m 12 0 1

冋 册
1 s k 1s 0
m 11 PI1 0 W共 s 兲⫽ C共 s 兲 2
k
K d共 s 兲 ⫽ , 共17兲 0
1
0 1
m 21 0 PI2
⫺1

冋 册
s
m 22
共 T 1 s⫹1 兲共 T b s⫹1 兲 共 T 1 s⫹1 兲 C B
where PI1 and PI2 are two PI controllers to be
tuned to achieve the desired dynamic performance k 1k 2s k1
⫽ .
for each loop. The whole control structure is 1 ␮
shown in Fig. 4. ⫺
k 2 P Ts P Ts
An alternative option is to use a static decou-
pler: 共20兲

冋 册冋 册
1 0 Here integrators were added to achieve no offset
PI1 0 set-point tracking.
K s 共 s 兲 ⫽ m 21 . 共18兲
⫺1 0 PI2 Next, two single-loop controllers for the diago-
m 22 nal elements of the decoupled system need to be
576 Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583

Fig. 5. Coordinated control structure of a boiler-turbine unit.

冋 共 T 1 ⫹T b 兲 s⫹1


designed to improve the dynamic responses. They m 12
can be chosen as two PD controllers, since integral m 11s m 11m 22
action is already added and PD controllers are K c共 s 兲 ⫽
known to be able to improve the dynamic perfor- m 21 1

mance. The final coordinated controller will be of m 11m 22s m 22s

冋 册
冋 册
the form
PD1 0
共 T 1 s⫹1 兲共 T b s⫹1 兲 共 T 1 s⫹1 兲 C B ⫻ . 共22兲
0 PD2
k 1k 2s k1
K共 s 兲⫽
1 ␮ The whole control structure is shown in Fig. 5.

k 2 P Ts P Ts

冋 册
3.2. Tuning
PD1 0

Once the structure of the coordinated PID con-

冋 册
0 PD2
troller 关Eqs. 共18兲, 共17兲, or 共22兲兴 is adopted, the
共 T 1 s⫹1 兲共 T b s⫹1 兲 共 T 1 s⫹1 兲 m 12 parameters of the two single-loop PI or PD con-
m 11s m 11m 22 trollers need to be tuned to satisfy other perfor-
⫽ mance of the system. Manual tuning of PI or PD
m 21 1
⫺ controllers are well known. In this paper, robust
m 11m 22s m 22s tuning of PID controllers is used. The method is

⫻ 冋 PD1
0
0
PD2
册 . 共21兲
proposed in Ref. 关22兴. The basic idea is that PID
controllers should be tuned to maximize the inte-
gral action under the constraint of a certain degree
To ensure that each element of the final controller of robust stability, i.e.,
can be realized with a PID structure, the second-
order polynomial ( T 1 s⫹1 )( T b s⫹1 ) is approxi- max ␴គ 共 K i 兲 共23兲
mated with a first-order one ( T 1 ⫹T b ) s⫹1, which
is possible as long as T 1 T b is small. Moreover, under the constraint
simulations show that the derivative action in the
共1,2兲 block is very sensitive to process noise, so a
static gain is used instead. The final coordinated 冉冋 册
I
␧ m ª ␮ ⌬ K 共 I⫹GK 兲 ⫺1 关 I 冊
G兴 ⬍␥m ,
PID controller for the boiler-turbine unit is 共24兲
Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583 577

where K i is the integral gain of a PID controller,


␧ m is the robustness measure, and ␥ m is a given K s1 共 s 兲 ⫽ 冋 1
1.1789 ⫺1
0

冋 册
robust stability requirement. Extensive simulations
show that ␧ m should lie between 3 and 5 to have 0.005
good tradeoff between time-domain performance 0.72⫹ 0
s
and frequency-domain robustness 关22兴. In the ex- ⫻ , 共27兲
amples below, iterative tuning of the PI or PD con- 0.2
0 6⫹
trollers is done: step responses are simulated to s

冋 册
check if the parameters can achieve certain dy-
namic performance, and the robustness measure is 0.2355
9.418⫹ 3.995
computed to make sure that it is less than 4. s
K c1 共 s 兲 ⫽
0.2776 5.263

s s

4. Simulation studies ⫻ 冋 0.1共 1⫹25s 兲


0
0
0.1共 1⫹25s 兲
册 , 共28兲
Three examples are given in this section to illus-
trate the proposed PID structure and tuning where the diagonal PI and PD controllers are
method for boiler-turbine units. tuned such that the robustness measure in Eq. 共24兲
Example 1: Consider a boiler-turbine unit with is less than 4.
the following transfer function which was ob- The step responses for the closed-loop system
tained by fitting the step response data: 共step starts from t⫽50) and the controller outputs
are shown in Fig. 6. It is clear that a step on the
G 1共 s 兲 electric power output has little effect on the

冋 册
throttle pressure, and in this case both the gover-
4.247共 3.4s⫹1 兲 3.224s 共 3.4s⫹1 兲
nor valve and the firing rate respond to the electric
共 100s⫹1 兲共 20s⫹1 兲共 10s⫹1 兲 共 100s⫹1 兲共 10s⫹1 兲
⫽ . power demand quickly, so the unit can follow the
0.224 0.19共 20s⫹1 兲 demand and the resulting pressure oscillation can

共 100s⫹1 兲共 20s⫹1 兲 100s⫹1 be damped quickly. However, the pressure is
共25兲 mainly regulated by the governor valve, so it will
affect the electric power output. We can see that
The model is in the standard form. For this model,
K c1 has the best decoupling effect.
we have
Example 2: Consider a 300-MW coal-fired
m 11⫽4.247, m 12⫽3.224, m 21⫽0.224, once-through boiler-turbine unit. At full load, the
following transfer function was obtained by fitting
m 22⫽0.19, the step response data:

T b ⫽20, T 1 ⫽20, T 0 ⫽100, T 2 ⫽10, G 2共 s 兲

␣ ⫽0.34.
The coordinated controllers discussed in the pre-
vious section are

冋 2.069共 311s⫹1 兲
共 149s⫹1 兲 2 共 22.4s⫹1 兲
0.124共 205s⫹1 兲
共 128s⫹1 兲 2 共 11.7s⫹1 兲
4.665s 共 99s⫹1 兲
共 582s 2 ⫹50s⫹1 兲共 4.1s⫹1 兲


0.139共 2.8s⫹1 兲
70s⫹1
册 .

冋 册
共29兲
1 0.7591s
K d1 共 s 兲 ⫽
⫺1 The model is not exactly in the form in Eq. 共10兲.

冋 册
1.1789
However, we can still get the following param-
0.005 eters from the model:
0.72⫹ 0
s
⫻ , 共26兲 m 11⫽2.069, m 12⫽4.665, m 21⫽0.124,
0.2
0 6⫹
s m 22⫽0.139,
578 Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583

Fig. 6. Responses for example 1 共solid, K c1 ; dash, K d1 ; dash dotted, K s1 ).

T b ⫽2.8, T 1 ⫽15.4689,

The three coordinated controllers are

K d2 共 s 兲 ⫽ 冋 1 2.2547s
T 0 ⫽70.


K c2 共 s 兲 ⫽
冋 8.83⫹
0.4833

0.4312
s
s


16.22

7.194
s

冋 册
⫺1

冋 册
0.8921
0.08共 1⫹72.8s 兲 0
0.005 ⫻ . 共32兲
0 0.007
0.427⫹ 0
s
⫻ , 共30兲
0.05 The step responses for the closed-loop system
0 共step starts from t⫽50) and the controller outputs
s

冋 册
are shown in Fig. 7. Again the electricity demand
0.005 can be followed quickly without affecting the

冋 册
0.427⫹ 0 throttle pressure. However, the pressure response
1 0 s
K s2 共 s 兲 ⫽ , is a bit slower since the coupling is more severe
0.8921 ⫺1 0.05 for this unit than the one in the previous example.
0
s Among the three controllers, K c2 has the best de-
共31兲 coupling effect.
Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583 579

Fig. 7. Responses for example 2: full load 共solid, K c2 ; dash, K d2 ; dash dotted, K s2 ).

To test the robustness of the tuned controllers, Example 3: Consider a boiler-turbine unit 关4兴
the transfer function for the unit obtained at 70% with the following transfer function:
load is obtained: G 3共 s 兲

冋 0.0595
e ⫺30s
33333s⫹0.13


冋 册
s 2 ⫹7.994s⫹0.0326 2760s 2 ⫹424s⫹1

冉 冊
⫽ .
2.116共 457s⫹1 兲 1.483s 共 150s⫹1 兲 0.6852 0.0151 80
e ⫺30s ⫺ ⫹
共 221s⫹1 兲 2 共 21.8s⫹1 兲 共 632s 2 ⫹40s⫹1 兲共 2.7s⫹1 兲 s 2 ⫹7.994s⫹0.0326 5s⫹1 s 2 ⫹8.4s⫹0.049
.
0.162共 275s⫹1 兲 0.081共 0.97s⫹1 兲 共34兲
⫺ The model appears quite different from our simple
共 168s⫹1 兲 2 共 11.7s⫹1 兲 97s⫹1
model; however, its step response is quite similar
共33兲 to the one shown in Fig. 2. So the simple model
should capture the essential dynamics of the unit.
Since

At this load the step responses for the closed- m 11⫽1.8252, m 12⫽33333,
loop system are shown in Fig. 8. Clearly the re-
m 21⫽21.0184, m 22⫽1632.7,
sponses for the electric power degrade little for the
three controllers. and by curve fitting,
580 Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583

Fig. 8. Responses for example 2: 70% load 共solid: K c2 ; dash: K d2 ; dash dotted: K s2 ).

T b ⬇0, T 1 ⬇37.1, T 0 ⬇171.3. K d3 has a very large derivative action on the 共1,2兲
block, which makes the closed-loop system un-
The coordinated controllers are stable, so the responses are not shown here. The

K d3 共 s 兲 ⫽ 冋 1 1825s
⫺1
册 step responses for the closed-loop system 共step
starts from t⫽50) , and the controller outputs are

冋 册
0.0129
shown in Fig. 9. The unit is slow in following the
0.004 electricity demand due to a large time constant T 0
0.08⫹ 0 共over 2 min兲, however, the performance is still ac-
s
⫻ , ceptable.
0.00003 It should be noted that in practical implementa-
0 0.0042⫹
s tion the derivative action must be followed by a
bound and/or a rate limit or a filter to soften the
共35兲 unexpected sudden change on the control input,

冋 册
and a filter can also be used to filter out the noise
1 0 on the measurement. In this case the filter dynam-
K s3 共 s 兲 ⫽
0.0129 ⫺1 ics should be considered when tuning the PD con-

冋 册
trollers. If the time constant of the filter is small
0.004 compared with the dynamics of the unit, then the
0.08⫹ 0
s effect of the filter can be ignored. Fig. 10 shows
⫻ , the responses of the unit controlled by K c3 when
0.00003
0 0.0042⫹ there are white noises in the measurement of P T
s and N. The power density of the noise is 0.1 for
共36兲 both measurements and the filter is chosen as

冋 册
1/( 10s⫹1 ) for both channels. It can be shown that
except the derivation due to the noise the overall
0.5479
20.26⫹ 11.19 responses are similar to those without noise.
s
K c3 共 s 兲 ⫽
0.007053 0.0006125
⫺ 5. Conclusions
s s

⫻冋 0.008共 1⫹30s 兲
0
0
0.02共 1⫹10s 兲
册 .
A simple model for a boiler-turbine unit was de-
rived in the paper and a design and tuning method
for the coordinated PID controller was proposed
共37兲 based on this model. Examples showed that the
Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583 581

Fig. 9. Responses for example 3 共solid, K c3 ; dash, K s3 ).

method is easy to apply and can achieve accept- • Modeling. Though the model used in this pa-
able performance. To achieve better performance, per is sufficient for PID design and tuning,
further researches should be directed to the fol- however, a more sophistic model for a
lowing: boiler-turbine unit can reveal more informa-

Fig. 10. Responses for example 3: Noisy measurements 共solid, without noise; dash, with noise兲.
582 Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583

tion on the dynamics of a unit, and thus is 共FARMA兲 model. IEEE Trans. Energy Convers. 18
more likely to have a better control. 共1兲, 142–148 共2003兲.
• Control structure. Structures other than PID 关12兴 Ziegler, J. G. and Nichols, N. B., Optimum settings for
might be better suited for the control of a automatic controllers. Trans. ASME 62, 759–768
unit. For example, model predictive tech- 共1942兲.
关13兴 Zhuang, M. and Atherton, D. P., Automatic tuning of
nique is one of the options that can be used optimum PID controllers. IEE Proc.-D: Control
to improve the overall performance. Theory Appl. 140, 216 –224 共1993兲.
关14兴 Tan, W., Liu, J. Z., and Tam, P. K. S., PID tuning
based on loop-shaping H ⬁ control. IEE Proc.: Control
Acknowledgments Theory Appl. 145 共4兲, 485– 490 共1998兲.
关15兴 Zhuang, M. and Atherton, D. P., PID controller design
for a TITO system. IEE Proc.: Control Theory Appl.
The authors wish to thank the support of the 141, 111–120 共1994兲.
Specialized Research Fund for the Doctoral Pro- 关16兴 Desbians, A., Pamerleau, A., and Hodouin, D., Fre-
gram of Higher Education, China 共20020079007兲, quency based tuning of SISO controllers for two-by-
and anonymous reviewers for valuable sugges- two processes. IEE Proc.: Control Theory Appl. 143,
49–56 共1996兲.
tions on improving this paper. 关17兴 Wang, Q. G., Zou, Q., Lee, T. H., and Bi, Q., Auto-
tuning of multivariable PID controllers from decen-
tralized relay feedback. Automatica 33, 319–330
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关5兴 Rossiter, J. A., Kouvaritakis, B., and Dunnett, R. M.,
Application of generalized predicative control to a
boiler-turbine unit for electricity generation. IEE Wen Tan received his B.Sc.
Proc.-D: Control Theory Appl. 138 共1兲, 59– 67 共1991兲. degree in applied mathemat-
关6兴 Rovnak, J. A. and Corlis, R., Dynamic matrix based ics and M.Sc. degree in sys-
control of fossil power plants. IEEE Trans. Energy tems science from the Xia-
Convers. 6, 320–326 共1991兲. men University, China, and
关7兴 Prasad, G., Swidenbank, E., and Hogg, B. W., A local Ph.D. degree in automation
from the South China Univer-
model networks based multivariable long-range pre- sity of Technology, China, in
dictive control strategy for thermal power plants. Au- 1990, 1993, and 1996, respec-
tomatica 34 共10兲, 1185–1204 共1998兲. tively. From October 1994 to
关8兴 Poncia, G. and Bittanti, S., Multivariable model pre- February 1996, he was a Re-
dictive control of a thermal power plant with built-in search Assistant with the De-
classical regulation. Int. J. Control 74 共1兲, 1118 –1130 partment of Mechanical Engi-
neering and Electronic
共2001兲. Engineering, Hong Kong
关9兴 Peng, H., Ozaki, T., Toyoda, Y., and Oda, K., Expo- Polytechnic University, Hong Kong. After June 1996, he joined the
nential ARX model-based long-range predictive con- faculty of the Power Engineering Department at the North China Elec-
trol strategy for power plants. Control Eng. Pract. 9, tric Power University, China, where he was a Lecturer until December
1353–1360 共2001兲. 1998 and an Associate Professor from January 1999. From January
关10兴 Kallappa, P. and Ray, A., Fuzzy wide-range control of 2000 to December 2001, he was a Postdoctoral Fellow in the Depart-
ment of Electrical and Computer Engineering at the University of
fossil power plants for life extension and robust per- Alberta, Canada. He is currently a Professor with the Automation De-
formance. Automatica 36, 69– 82 共2000兲. partment of the North China Electric Power University, China. His
关11兴 Moon, U.-C. and Lee, K. Y., A boiler-turbine system research interests include robust and H ⬁ control with applications in
control using a fuzzy auto-regressive moving average industrial processes.
Tan, Liu, Fang, Chen / ISA Transactions 43 (2004) 571–583 583

Jizhen Liu received his B.E. Yanqiao Chen received his


and M.E. degree in automa- B.E. and M.E. degree in auto-
tion from the North China mation and Ph.D. degree in
Electric Power University in power engineering from the
1976 and 1981, respectively. North China Electric Power
In 1989 and 1994 he was a University, China, in 1993,
visiting scholar in Queens 1999, and 2003, respectively.
University, Canada. He is cur- He is currently a Lecturer
rently a Professor and Presi- with the Automation Depart-
dent of the North China Elec- ment of the North China Elec-
tric Power University. His tric Power University, China.
research interests include in- His research interests include
telligent and optimization intelligent and optimization
technology in thermal pro- technology in thermal process
cess, nonlinear modeling of and adaptive control.
power units, supervisory information system of power plant.

Fang Fang received his B.E.


and M.E. degree in automation
from the North China Electric
Power University in 1997 and
2000, respectively. He is cur-
rently a Ph.D. candidate in the
Department of Automation,
North China Electric Power
University. His research inter-
ests include intelligent and op-
timization technology in ther-
mal process and nonlinear
control of power units.

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