INTERACTIVE SCHEMATIC

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 RENR9582-08
January 2012

329D, 330D, 336D and 340D Excavator

336D MHPU
Hydraulic System
329D: 330D: 336D: 336D MHPU:
JBF1-UP GBC1-UP LMG1-UP L5K1-UP
GGE1-UP MYG1-UP M3M1-UP
THJ1-UP PPN1-UP M3N1-UP
ERN1-UP JWR1-UP MDS1-UP
RAS1-UP DTS1-UP

340D:
JTN1-UP

Heavy Lift and Fine Swing

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION

Part Machine Schematic

Description Number Location Location
Accumulator Gp - Hydraulic (Charged) 164-6981 1 B-5
Cylinder Gp - Boom NOTE A 2 F-2
Cylinder Gp - Bucket NOTE A 3 F-8
Cylinder Gp - Stick NOTE A 4 F-7
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 5 A-4
Filter Gp - Oil (Hydraulic Return) 188-4140 6 A-6
Filter Gp - Oil (Hydraulic, Case Drain) 289-8194 7 A-5
Manifold Gp - Control (Pilot Oil) 215-5037 8 A-6
Motor Gp - Piston (Fan) 234-4638 9 A-8
Motor Gp - Swing 200-3373 10 F-6
Motor Gp - Travel Left 11 F-5
Right 271-6376 12 F-4
Pump Gp - Piston (Hydraulic Fan) 259-0815 13 B-3
Pump Gp - Piston (with Pilot Gear Pump) 322-8733 14 B-2
Swivel Gp 234-4440 15 E-4
Valve Gp - Check (Oil Cooler Bypass) (Control Valve) 190-7745 16 A-8
Valve Gp - Load Control (Boom Drift Red, Line Relief) 255-5683 17 D-2
Valve Gp - Load Control (Stick Drift Red, Line Relief) 255-5680 18 D-6
Valve Gp - Main Control 285-1345 19 C-1
Valve Gp - Pilot (Joystick, LH) 297-0533 20 C-8
Valve Gp - Pilot (Joystick, RH) 297-0532 21 C-7
Valve Gp - Pilot (Travel) 310-0414 22 E-8
Valve Gp - Pressure Reducing (Boom Priority) 232-4102 23 A-7
Valve Gp - Pressure Reducing (Boom Up Priority) (Stick-In Priority) 206-3354 24 B-7
Valve Gp - Pressure Reducing (Boom, Swing Priority) 232-4102 25 B-4
185-0462 26 B-8
Valve Gp - Shuttle
123-2430 27 B-4
Valve Gp - Solenoid (Heavy Lift) 121-6303 28 A-4
Valve Gp - Cushion Crossover Relief 158-9085 29 E-6
Left 30 E-5
Valve Gp - Travel Counterbalance 204-2819
Right 31 E-4
Note A: Refer to Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Number Description Location
AA Pilot Filter Pressure Test Port A-4
BB Drive Pump Pressure Test Port B-2
CC Power Shift Pressure Test Port A-2
DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
SWING MOTOR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT
PG TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) PILOT PUMP OUTPUT
IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
DR (10) MOTOR GP TRAVEL SPEED CONTROL CIRCUIT
R.C.V.-C SWING HYDRAULIC FAN PUMP OUTPUT
(3) BUCKET (4) STICK 200-3373 SUPPLY LINE
CYLINDER CYLINDER (11) MOTOR GP (12) MOTOR GP DRAIN / RETURN LINE
TRAVEL TRAVEL POWERSHIFT CONTROL CIRCUIT
F 271-6376 (2) BOOM F
271-6376 ATTACHMENT CONTROL CIRCUIT
CYLINDER HEAVY LIFT CONTROL CIRCUIT
BG AG RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
SWING CONTROL AND SWING MOTOR CIRCUIT
B1 A1 Pp3 Pp3 BOOM CONTROL AND BOOM CYLINDER CIRCUIT
BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
T1 STICK CONTROL AND STICK CYLINDER CIRCUIT
T1
SHUTTLE VALVE CONTROL CIRCUIT
AR3 BR3 AL3 BL3
T2 T2 SWING BRAKE CONTROL CIRCUIT

(29) VALVE GP
CUSHION AR4 BR4
CROSSOVER
RELIEF AG BG BG AG
158-9085
B A

BL2 AL2

A B B A
E (31) VALVE GP
(30) VALVE GP TRAVEL COUNTERBALANCE E
TRAVEL COUNTERBALANCE 204-2819
204-2819
(22) VALVE GP
PILOT (TRAVEL) BL1 AL1 BR1 AR1
310-0414 TP
TT (15) SWIVEL GP
234-4440
TRAVEL(L) TRAVEL(R)
(17) VALVE GP
LOAD CONTROL
(BOOM DRIFT, RED
LINE RELIEF)
255-5683

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1

(18) VALVE GP
LOAD CONTROL BL3 AL3 BR4
D D
(STICK DRIFT, RED SP3 SPi SP2 BP3 BPi
LINE RELIEF)
SDr aL2 aL1 BDr BP2
255-5680
AR4
R.C.V.-B
AL2 AL1 AR1 aR3 aR4
R.C.V.-A
BL2 BL1 aR1 BR1 BR3 AR3
SP1 ST Di4 BR2 AR2 aR5 R3
(20) VALVE GP T AL4 aL4 aL3 Pi4 aR2 Pi1 BP1 BT
PILOT (JOYSTICK, LH) (21) VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
297-0533 PILOT
(JOYSTICK, RH)
JLP JRP 297-0532
JLT JRT
STICK SWING BUCKET BOOM (19) VALVE GP
MAIN CONTROL
285-1345

C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
STICK(1)

STICK(2)
TRAVEL(L)

BOOM(1)
SWING

BUCKET
ATCH
(OUT) (R) (FWD) (OPEN) (UP) (OUT)
(26) VALVE GP
A1 A2 A3 A4 A5 A6 A7 A8 bR2
SHUTTLE Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5
185-0462 bR1
bL1
HL bL4 bL3 bL2 bR3 bR4 HR
PL PR

B1 B2 B3 B4 B5 B6 B7 B8
(27) VALVE GP Pi1 (14) PUMP GP
SHUTTLE PISTON
123-2430 322-8733
(13) PUMP GP HR
aR3-a aR4 bR3 bR4 bL3-a bL2 bL4 aL2 PISTON PR
B B1 A1 B2 A2 (HYDRAULIC FAN)
PRESSURE SENSOR B
P2 Pi1 P-IN PSA2 DR1 PSA1 (25) VALVE GP (DRIVE PUMP)
(24) VALVE GP 259-0815
PRESSURE L1
PRESSURE REDUCING
T-OUT2 DR2 REDUCING L
(BOOM UP PRIORITY)
P (BOOM, SWING
(TRAVEL)

R.C.V.-C (STICK IN PRIORITY) A1 D0 Ps1

BB
(SWING)

PRIORITY) a4
206-3354 T T B a1
NO.1

NO.2

232-4102 R.C.V. : RETURN CHECK VALVE

(LOCK)

R.C.V.-B
NO.3

P1 P2 M1 PROPORTIONAL
REDUCING VALVE

G aR3 bL3 RIGHT DRIVE

S HYDRAULIC FAN
PUMP
Psv
CC
SLOW RETURN BYPASS
P1 A (28) VALVE GP PILOT LINE PATTERNS
R.C.V.-A
D E F B1 A1 B2 A2 SOLENOID IDLER LEFT Pressure Line
PRESSURE SENSOR
(16) VALVE GP PAC
(HEAVY LIFT)
PUMP
(IDLER PUMP)
a3
Pilot / Load Sensing Pressure
CHECK 121-6303
(OIL COOLER BYPASS) DR3 DR4 Pi2 DR5 T-OUT1 DR6 (1) ACCUMULATOR GP T P M2 Drain / Return Lines
190-7745 164-6981 (5) FILTER Component Group
AND a2
DR1 DR L3 L2
T IN VALVE GP
A4 S1 Dr1 D1 Ps2 a5 DD Attachment
(8) MANIFOLD GP OUT
P1 P2 (7) FILTER GP PILOT Air Line
CONTROL (PILOT)
OIL (CASE DRAIN) 158-8987
A 215-5037 CALLOUTS A
aR3-a bL3-a 289-8194 PL
T YY Taps (Pressure, Sampling,Sensor) by letter
(9) MOTOR GP
PISTON (FAN) B A PG PC THIS SCHEMATIC IS FOR THE 329D, 330D, 336D, AND 340D
234-4638 (23) VALVE GP
PRESSURE REDUCING (6) FILTER GP HL EXCAVATOR AND 336D MHPU HYDRAULIC SYSTEM
OIL (RETURN)
AA SOS MEDIA NUMBER: RENR9582-08
(BOOM PRIORITY)
232-4102 188-4140 HYDRAULIC TANK Pi2 PART NUMBER: 259-7491, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

22
21 3
26 20
6

19
2
18
16
27
8

17

1 15
23 29
30 10
7
11 5
24 28
25 12
31
14 13
ACCUMULATOR

1
MOTOR GP - PISTON (TRAVEL)
VIEW ALL CALLOUTS

30

11
MOTOR GP - SWING AND SWIVEL
VIEW ALL CALLOUTS

8
15

25
PUMP GP - PISTON (MAIN)
VIEW ALL CALLOUTS

CC 7 SOS AA 6

BB 14 DD 5
VALVE GP - MAIN CONTROL
VIEW ALL CALLOUTS

19

10