Professional Documents
Culture Documents
Service AND Installation Manual: CPI Canada Inc
Service AND Installation Manual: CPI Canada Inc
PRE-INSTALLATION 1¾
SERVICE INSTALLATION 2¾
AND
INSTALLATION CONFIGURATION PROGRAMMING 3¾
MANUAL
ACCEPTANCE TEST 4¾
P.N. #740990
TROUBLESHOOTING 5¾
REGULAR MAINTENANCE 6¾
THEORY OF OPERATION 7¾
SPARES 8¾
SCHEMATICS 9¾
CHAPTER 1
PRE-INSTALLATION
1.0 INTRODUCTION
1.1 Purpose
This manual applies to the Indico 100 family of generators and provides instructions for the installation
and maintenance of all models of that generator.
SECTION TITLE
1A Introduction
1B Safety
1C Preparing for installation
1D Compatibility listing
1E Generator layout and Major Components
CHAPTER 1 SECTION 1A
INTRODUCTION
CONTENTS:
Section Title
1A.1.0 INTRODUCTION .......................................................................................................................................1A-2
1A.1.1 Purpose..................................................................................................................................................1A-2
1A.2.0 GENERATOR DESCRIPTION...................................................................................................................1A-2
1A.3.0 PHYSICAL SPECIFICATIONS ..................................................................................................................1A-3
1A.4.0 APPLICATIONS.........................................................................................................................................1A-5
1A.5.0 FEATURES................................................................................................................................................1A-5
1A.6.0 ROTOR CONTROL ...................................................................................................................................1A-6
1A.7.0 AUXILIARY POWER OUTPUTS................................................................................................................1A-6
1A.8.0 SYSTEM DOCUMENTATION ...................................................................................................................1A-6
1A.9.0 REGULATORIES AND DESIGN STANDARDS ........................................................................................1A-7
1A.9.1 Environmental Specifications.................................................................................................................1A-7
1A.9.2 Applicable Standards .............................................................................................................................1A-7
1A.9.3 Electromagnetic Compatibility (EMC) ..................................................................................................1A-11
1A.10.0 TECHNIQUE FACTORS DEFINITIONS ...............................................................................................1A-11
Millenia / Indico 100 Series Service Manual Ch # 740904-00 Rev. K Page 1A-1
1A Introduction CPI Canada Inc.
1A.1.0 INTRODUCTION
1A.1.1 Purpose
This manual provides instructions for the installation and service of Millenia and Indico 100 X-ray generators.
This section of the manual applies to the Millenia and Indico 100 family of X-ray generators. Some of the
sections / chapters in the balance of this manual are common to Millenia and Indico 100 X-ray generators;
other sections / chapters are unique to each generator series.
Depending on configuration and options, the generator provides the power and interfacing to operate X-ray
tubes, Buckys, Rad tables, GI (gastro-intestinal) tables, remote R&F tables, tomographic devices, and digital
imaging systems. The generator consists of power supply and control systems housed in the upper and
lower cabinets, a control console, and an optional remote fluoro control along with the necessary
interconnecting cable(s).
Page 1A-2 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-00
CPI Canada Inc. Introduction 1A
Figure 1A-1 shows the outline of the Millenia series X-ray generator, control console, and remote fluoro
control. Figure 1A-2 shows the Indico 100 series X-ray generator outline.
Millenia / Indico 100 Series Service Manual Ch # 740904-00 Rev. K Page 1A-3
1A Introduction CPI Canada Inc.
Figure 1A-2 shows the outline of the Indico 100 series X-ray generator.
Page 1A-4 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-00
CPI Canada Inc. Introduction 1A
1A.4.0 APPLICATIONS
RAD SYSTEMS:
• Bucky table, tabletop and off-table radiography.
• Vertical bucky/cassette radiography.
• Conventional tomography.
R&F SYSTEMS
• Fluoroscopic and spot film applications.
• Tomography with conventional and/or remote R&F tables.
• Optional digital compatible.
• Optional high-level fluoro for therapy simulators (Indico 100).
1A.5.0 FEATURES
Refer to the compatibility statement / product description (end of section 1D) for compatibility and
features of this specific generator.
Millenia / Indico 100 Series Service Manual Ch # 740904-00 Rev. K Page 1A-5
1A Introduction CPI Canada Inc.
The generator will be equipped with a low speed starter, or optional dual speed starter.
The generator supplies the following power outputs for X-ray room equipment:
• 24 VDC, 4 Amp.
• 120 VAC, 2.5 Amp.
• 240 VAC, 1.5 Amp.
2.5 AMPS IS AVAILABLE AT 120 VAC OR 1.5 AMPS IS AVAILABLE AT 240 VAC, BUT BOTH ARE
NOT AVAILABLE SIMULTANEOUSLY.
• Collimator lamps (24 VDC 150 watts). These lamps exceed the 4 Amp rating of the 24 VDC supply.
• Fluorescent lamps. These have high starting currents and generate transients when the tube strikes.
• Some inductive loads may cause difficulties (some motors and solenoids).
The Millenia and Indico 100 series of X-ray generators includes the following documentation:
• Operator’s manual.
• Service and installation manual.
• Insert and application notes as required.
Page 1A-6 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-00
CPI Canada Inc. Introduction 1A
OPERATING
Ambient temperature range 10 to 40 °C
Relative humidity 30 to 75%
Atmospheric pressure range 500 to 1060 hPa (375 to 795 mm Hg)
A) SAFETY
The Millenia / Indico 100 family of generators comply with the following regulatory requirements and design
standards:
• FDA Center for Devices & Radiological Health (CDRH) - 21 CFR title 21 subchapter J (USA).
• Radiation Emitting Devices Act - C34 (Canada).
• Medical Device Regulations (Canada).
• EC Directive 93/42/EEC concerning Medical Devices (European Community).
• IEC 60601.1, IEC 60601.2.7, CSA 601.1, UL2601.1
-Type of protection against electric shock: Class I equipment.
-Degree of protection against electric shock: Not classified.
-Degree of protection against harmful ingress of water: Ordinary equipment.
-Mode of operation: Continuous operation with intermittent loading (standby - exposure).
-Equipment not suitable for use in presence of a flammable anesthetic mixture with air or with
oxygen or nitrous oxide.
• IEC 60601.1.4, ISO 14971.1
Millenia / Indico 100 Series Service Manual Ch # 740904-00 Rev. K Page 1A-7
1A Introduction CPI Canada Inc.
Page 1A-8 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-00
CPI Canada Inc. Introduction 1A
70 % UT 70 % UT
(30 % dip in UT) (30 % dip in UT)
< 5 % UT < 5 % UT
(> 95 % dip in UT) (> 95 % dip in UT)
for 5 s for 5 s
Power frequency 3 A/m 3 A/m Power frequency magnetic fields should be at
(50/60 Hz) levels characteristic of a typical location in a
IEC 61000-4-8 typical commercial or hospital environment
NOTE: UT is the A.C. mains voltage prior to application of the test level.
Millenia / Indico 100 Series Service Manual Ch # 740904-00 Rev. K Page 1A-9
1A Introduction CPI Canada Inc.
NOTE 1 These guidelines may not apply all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.
NOTE 2 It is essential that the actual shielding effectiveness and filter attenuation of the shielded location be
verified to assure that they meet the minimum specification.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and
land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which the
VZW2926 or VZW2930 series of X-ray generators is used exceeds the applicable RF compliance level
above, the X-ray generator should be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as re-orienting or relocating the X-ray generator.
Page 1A-10 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-00
CPI Canada Inc. Introduction 1A
In accordance with the intended use, this X-ray generator complies with the European Council Directive
concerning Medical Devices. The CE marking affixed to this product signifies this. One of the harmonized
standards of this Directive defines the permitted levels of electromagnetic emission from this equipment
and its required immunity from the electromagnetic emissions of other devices.
It is not possible, however, to exclude with absolute certainty the possibility that other high frequency
electronic equipment, which is fully compliant to the EMC regulations, will not adversely affect the
operation of this generator. If the other equipment has a comparatively high level of transmission power
and is in close proximity to the generator, these EMC concerns (the risk of interference) may be more
pronounced. It is therefore recommended that the operation of equipment of this type such as mobile
telephones, cordless microphones and other similar mobile radio equipment be restricted from the vicinity
of this X-ray generator.
E-mail: marketing@cmp.cpii.com
Attention: Customer Support Department
Millenia / Indico 100 Series Service Manual Ch # 740904-00 Rev. K Page 1A-11
1A Introduction CPI Canada Inc.
Page 1A-12 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-00
CPI Canada Inc. Safety 1B
CHAPTER 1 SECTION 1B
SAFETY
CONTENTS:
Section Title
1B.1.0 INTRODUCTION .......................................................................................................................................1B-2
1B.2.0 SAFETY AND WARNING SYMBOLS........................................................................................................1B-2
1B.3.0 SAFETY NOTICES AND WARNINGS.......................................................................................................1B-2
1B.4.0 SAFETY WARNING LABELS - INTRODUCTION .....................................................................................1B-4
1B.4.1 Safety Warning Labels - Organization ...................................................................................................1B-5
1B.5.0 SAFETY LABELS / NOTICES COMMON TO MILLENIA AND INDICO 100 ..............................................1B-5
1B.5.1 Caution HV Behind Cover Label............................................................................................................1B-5
1B.5.2 Weight Label ..........................................................................................................................................1B-6
1B.5.3 DC Bus Label .........................................................................................................................................1B-6
1B.5.4 Console CPU Board / Console Board....................................................................................................1B-7
1B.5.5 Generator Interface Board .....................................................................................................................1B-7
1B.5.6 Room Interface Board............................................................................................................................1B-7
1B.5.7 AEC Board .............................................................................................................................................1B-7
1B.5.8 Power Input Board .................................................................................................................................1B-7
1B.5.9 Dual Speed Starter Board......................................................................................................................1B-8
1B.6.0 SAFETY LABELS / NOTICES UNIQUE TO MILLENIA..............................................................................1B-8
1B.6.1 HT Tank - Transformer Terminals Label................................................................................................1B-8
1B.6.2 Live Mains / Fuses / Ground Label ........................................................................................................1B-9
1B.6.3 Live Mains / Fuses Label .......................................................................................................................1B-9
1B.6.4 Caution - Hazardous Voltages Label ...................................................................................................1B-10
1B.6.5 Warning / Caution / Caution Label.......................................................................................................1B-11
1B.6.6 Tank Vent Label...................................................................................................................................1B-11
1B.6.7 mA Test Jacks Label............................................................................................................................1B-12
1B.6.8 mA test Jacks.......................................................................................................................................1B-12
1B.6.9 F3 (Auxiliary Power Fuseblock) ...........................................................................................................1B-12
1B.7.0 SAFETY LABELS / NOTICES UNIQUE TO INDICO 100.........................................................................1B-12
1B.7.1 Caution HV Exposed Label..................................................................................................................1B-12
1B.7.2 Caution HV Label.................................................................................................................................1B-13
1B.7.3 Danger HV Label .................................................................................................................................1B-13
1B.7.4 High Voltage Warning Label ................................................................................................................1B-13
1B.7.5 HT Tank - Transformer Terminals .......................................................................................................1B-14
1B.7.6 Danger High Tension ...........................................................................................................................1B-14
1B.7.7 F1 (Primary of Auxiliary Transformer)..................................................................................................1B-14
Millenia / Indico 100 Series Service Manual Ch # 740904-01 Rev. H Page 1B-1
1B Safety CPI Canada Inc.
1B.1.0 INTRODUCTION
This section contains important safety warnings and safety information required for installing and
servicing the generator.
The following advisory symbols are used on the safety warning labels, and/or on circuit boards, and/or on
the operator console and the optional remote fluoro control.
WARNING: PROPER USE AND SAFE OPERATING PRACTICES WITH RESPECT TO X-RAY
GENERATORS ARE THE RESPONSIBILITY OF USERS OF SUCH GENERATORS. CPI
CANADA INC. PROVIDES INFORMATION ON ITS PRODUCTS AND ASSOCIATED
HAZARDS, BUT ASSUMES NO RESPONSIBILITIES FOR AFTER-SALE OPERATING AND
SAFETY PRACTICES.
THE MANUFACTURER ACCEPTS NO RESPONSIBILITY FOR ANY GENERATOR NOT
MAINTAINED OR SERVICED ACCORDING TO THIS SERVICE AND INSTALLATION
MANUAL, OR FOR ANY GENERATOR THAT HAS BEEN MODIFIED IN ANY WAY.
THE MANUFACTURER ALSO ASSUMES NO RESPONSIBILITY FOR X-RAY RADIATION
OVEREXPOSURE OF PATIENTS OR PERSONNEL RESULTING FROM POOR OPERATING
TECHNIQUES OR PROCEDURES.
Page 1B-2 Rev. H Millenia / Indico 100 Series Service Manual Ch # 740904-01
CPI Canada Inc. Safety 1B
WARNING: THIS X-RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS SAFE
EXPOSURE FACTORS AND OPERATING INSTRUCTIONS ARE OBSERVED.
X-ray radiation exposure may be damaging to health, with some effects being cumulative and extending
over periods of many months or even years. Operators and service personnel should avoid any
exposure to the primary beam and take protective measures to safeguard against scatter radiation.
Scatter radiation is caused by any object in the path of the primary beam and may be of equal or less
intensity than the primary beam that exposes the film.
No practical design can incorporate complete protection for operators or service personnel who do not
take adequate safety precautions. Only authorized and properly trained service and operating
personnel should be allowed to work with this X-ray generator equipment. The appropriate
personnel must be made aware of the inherent dangers associated with the servicing of high voltage
equipment and the danger of excessive exposure to X-ray radiation during system operation.
CAUTION: DO NOT EXCEED THE TUBE MAXIMUM OPERATING LIMITS. INTENDED LIFE AND
RELIABILITY WILL NOT BE OBTAINED UNLESS GENERATORS ARE OPERATED WITHIN
PUBLISHED SPECIFICATIONS.
Millenia / Indico 100 Series Service Manual Ch # 740904-01 Rev. H Page 1B-3
1B Safety CPI Canada Inc.
WARNING: HAZARDOUS VOLTAGES EXIST INSIDE THE GENERATOR WHENEVER THE MAIN POWER
DISCONNECT IS SWITCHED ON. THOSE AREAS INCLUDE THE MAIN FUSEHOLDER AND
ASSOCIATED CIRCUITS IN THE HV POWER SUPPLY, PORTIONS OF THE GENERATOR
INTERFACE BOARD IN THE UPPER PORTION OF THE GENERATOR (MILLENIA AND
INDICO 100), AND THE TERMINALS ON THE LINE ADJUSTING TRANSFORMER IN THE
LOWER GENERATOR CABINET IF FITTED (MILLENIA ONLY).
THE CONSOLE ON/OFF SWITCH DOES NOT DISCONNECT THE MAIN POWER FROM THE
ABOVE AREAS INSIDE THE GENERATOR.
The safety warning label subsections define the safety labels used inside and outside the generator
cabinets. Depending on configuration, your X-ray generator may contain some or all of the labels shown.
NOTE: THESE LABELS AND WARNINGS ARE LOCATED TO ALERT SERVICE PERSONNEL THAT
SERIOUS INJURY WILL RESULT IF THE HAZARD IDENTIFIED IS IGNORED.
NOTE: DUE TO THE DIVERSITY OF GENERATOR MODELS, THE EQUIPMENT MAY NOT BE
EXACTLY AS SHOWN.
WARNING: SWITCH OFF THE MAIN POWER DISCONNECT AND ALLOW SUFFICIENT TIME FOR ALL
CAPACITORS TO DISCHARGE BEFORE REMOVING ANY COVERS OR OPENING ANY
SERVICE DOOR.
WARNING: IF ANY BARRIERS OR COVERS MUST BE REMOVED FOR SERVICE, TAKE ALL
REQUIRED PRECAUTIONS WITH RESPECT TO THE HAZARD(S) AND IMMEDIATELY
REPLACE THE BARRIERS/COVERS WHEN THE NEED FOR REMOVAL IS COMPLETED.
REPLACE ALL FUSES IN THIS GENERATOR WITH THE SAME TYPE AND
RATING.
This information is provided to help you establish safe operating conditions for both you and your CPI X-
ray generator. Do not operate this X-ray generator except in accordance with these precautions, and any
additional information provided by the X-ray generator manufacturer and/or competent safety authorities.
Page 1B-4 Rev. H Millenia / Indico 100 Series Service Manual Ch # 740904-01
CPI Canada Inc. Safety 1B
MILLENIA: This label is attached to a cover over the main power contactor. This area will have
mains voltage applied as long as the main disconnect is switched on.
MILLENIA: This label is attached to a cover over the resonant circuit and low speed starter
components if a low speed starter is fitted. The resonant components (resonant
capacitors etc) may be energized for 5 minutes after the console is switched off, or the
main disconnect is switched off.
If a low speed starter is fitted, the associated components will have up to 240
VAC applied when the console is switched on.
MILLENIA: This label is attached to each of the access panels on the rear of the generator. The high
voltage hazards behind these panels is similar to that behind the upper and lower
entrance doors, see 1B.7.4.
MILLENIA: This label is attached to a cover over the line adjusting transformer (if fitted). The
terminals on the transformer will have mains voltage applied as long as the main
disconnect is switched on. If access to the transformer connections is needed, SWITCH
OFF THE MAIN DISCONNECT FIRST.
INDICO 100: This label is attached to a cover over the inverter board(s). The inverter assembly is
connected to the main DC bus and will have high voltage applied at all times that the
generator is switched on. This assembly will remain energized for 5 minutes after the
generator is switched off, or the main disconnect is switched off.
INDICO 100: This label is attached to a cover over the main input fuses on the power input board. This
area will have mains voltage applied as long as the main disconnect is switched on.
Millenia / Indico 100 Series Service Manual Ch # 740904-01 Rev. H Page 1B-5
1B Safety CPI Canada Inc.
MILLENIA: This label is attached to the upper and lower generator cabinets and to the HT oil tank
and states the approximate weight of each of the generator sections and of the HT oil
tank. This label cautions against attempting to lift those assemblies without proper
assistance.
INDICO 100: This label is attached to the lower generator cabinet and to the HT oil tank and states the
approximate weight of the lower generator cabinet and of the HT oil tank. This label
cautions against attempting to lift those assemblies without proper assistance.
MILLENIA: This label is attached to a cover over the DC bus capacitors. These capacitors will hold a
lethal charge for 5 minutes after the console is switched off, or the main disconnect is
switched off. Do not remove the cover for a minimum of 5 minutes after the power has
been switched off.
INDICO 100: This label is attached to the removable panels on the lower (power supply) cabinet. The
internal capacitors will hold a lethal charge for 5 minutes after the console is switched off,
or the main disconnect is switched off. Do not remove the cover for a minimum of 5
minutes after the power has been switched off.
WARNING: WAIT A MINIMUM OF 5 MINUTES AFTER THE INPUT MAINS POWER HAS BEEN REMOVED
BEFORE REMOVING ANY COVERS OR ACCESS PANELS. ONCE THE COVER(S) /
PANEL(S) ARE REMOVED CHECK THAT THE VOLTAGE ACROSS THE DC BUS
CAPACITORS IS LESS THAN 48 VDC BEFORE SERVICING.
Page 1B-6 Rev. H Millenia / Indico 100 Series Service Manual Ch # 740904-01
CPI Canada Inc. Safety 1B
This symbol is printed on the generator interface board in the high volage (mains) area.
HIGH VOLTAGE HAZARD: Components within the dashed line on the board have high
voltage applied at all times that the main disconnect is switched ON. These components are
live EVEN WITH THE CONSOLE SWITCHED OFF.
This symbol is printed on the generator interface board near fuses F1 to F6.
FUSE RATINGS:
F1: 1.6A 250V slow blow
F2, F5: 2.5A 250V slow blow
F3, F4: 5A 250V slow blow
F6: 2A 250 V slow blow
This symbol is printed on the room interface board near the 110/220 VAC terminal blocks.
HIGH VOLTAGE HAZARD: 110/220 VAC may be present on this board at all times that the
AC mains to the generator is switched on.
This symbol is printed on some versions of AEC board with a high voltage power supply for a
PMT or ion chamber.
HIGH VOLTAGE HAZARD: Depending on the AEC board type, up to approximately 1000
VDC may be present on the AEC board at all times that the generator is switched on.
Power input boards for single phase 240 VAC generators are fitted with several high power
resistors that operate at temperatures sufficient to cause skin burn. Ensure that these
resistors have cooled sufficiently after the power has been switched off before servicing.
Millenia / Indico 100 Series Service Manual Ch # 740904-01 Rev. H Page 1B-7
1B Safety CPI Canada Inc.
WARNING: COMPONENTS BEHIND VARIOUS COVERS, AS NOTED IN THIS SECTION, REMAIN LIVE
EVEN WITH THE OPERATOR CONSOLE SWITCHED OFF. THE ONLY WAY TO REMOVE
POWER FROM THESE AREAS IS TO SWITCH OFF THE MAIN DISCONNECT.
This label indicates that if the power supply inverter leads that attach to the high tension transformer
primary terminals are not connected the generator must not be energized.
This label also cautions against over tightening the nuts on the transformer feedthrough terminals
mentioned in the above paragraph.
Page 1B-8 Rev. H Millenia / Indico 100 Series Service Manual Ch # 740904-01
CPI Canada Inc. Safety 1B
This label is attached to a cover over the main fuse block and fuses. This area will have mains voltage
applied as long as the main disconnect is switched on. The main system ground is also located behind
this cover.
This label is attached to a cover over the fuse block and fuses for the room interface transformer. This
area will have mains voltage applied as long as the main disconnect is switched on.
Millenia / Indico 100 Series Service Manual Ch # 740904-01 Rev. H Page 1B-9
1B Safety CPI Canada Inc.
CAUTION
HAZARDOUS VOLTAGES ARE
PRESENT INSIDE THE CABINET
FOR A PERIOD OF FIVE (5)
MINUTES AFTER DE-ENERGIZING
THIS EQUIPMENT.
This label is attached to the main access doors on the generator. Wait a minimum of five minutes after
the main power has been removed from the generator before opening the cabinet doors. This will
allow for internal capacitors to discharge to a safe level.
The upper door provides access to the HV power supply driver section, room interface board and
associated control circuits. The lower door allows access to the HT transformer, dual speed starter
chassis if fitted, line adjusting transformer if fitted, and access to the tube stator connections and thermal
switch connections. Additionally, the grounding location for the X-ray tube housing is located in this area.
Hazards associated with each area within are outlined in the relevant sections of this chapter.
Page 1B-10 Rev. H Millenia / Indico 100 Series Service Manual Ch # 740904-01
CPI Canada Inc. Safety 1B
This label is attached to a cover over the dual speed starter assembly (if fitted). DC bus voltage is present
behind this panel, see 1B.5.9.
Ensure that the generator has been turned OFF for five minutes before removing the cover or
disconnecting the DC supply.
Replace fuses with the same type and rating, refer to spares list (chapter 8) for details.
This label is attached to the HT tank clamping bracket on generator models equipped with an HT tank
vent screw. This screw must be loosened to allow venting of the HT tank before use of the generator
when the tank is so equipped.
The screw must be fully tightened to prevent insulating oil spills or leaks from the HT tank during
transportation or shipping.
Millenia / Indico 100 Series Service Manual Ch # 740904-01 Rev. H Page 1B-11
1B Safety CPI Canada Inc.
This label is attached to the top of the HT tank on generator models equipped with mA test jacks. A
similar warning is printed on tank lid boards using this connector; see 1B.6.8 below for details.
This symbol is printed on tank lid boards with mA/mAs test jacks.
Replace the shorting jumper immediately after use. Do not attempt exposures without either
the shorting jumper in place, or an approved mA/mAs measuring device properly connected.
The warning “CAUTION: 48V MAX” printed on some tank lid boards does not apply in Millenia
generator applications.
This symbol is on a label under the fuseholder for F3 (to the right of the HF power supply).
FUSE RATING: 3A 500V slow blow.
This fuse is only used if the generator is fitted with the neutral block option.
This label is attached to the removable panels on the lower (power supply) cabinet. High voltage is
present within this cabinet at all times that the mains power is switched on.
Page 1B-12 Rev. H Millenia / Indico 100 Series Service Manual Ch # 740904-01
CPI Canada Inc. Safety 1B
This label is attached to the power input board, and to the resonant board assembly. The input power
board has line voltage components attached that will be live at all times that the main disconnect is
switched on. This includes the input fuses, main line contactor, mains rectifier and associated
components.
The resonant board assembly has components that may be energized at all times that the
generator is on. These components may retain their charge for 5 minutes after the console is switched
off, or the main disconnect is switched off.
This label is attached to the primary terminals on the HT oil tank. These terminals may be energized at all
times that the generator is switched on, and for 5 minutes after the console or the main disconnect is
switched off.
This label is attached to the inverter board(s) and to the low speed starter assembly if fitted. The inverter
assembly is connected to the main DC bus and will have high voltage applied at all times that the
generator is switched on. This assembly will remain energized for 5 minutes after the generator is
switched off, or the main disconnect is off.
Components on the low speed starter assembly will have 240 VAC applied when the console is
switched on.
Millenia / Indico 100 Series Service Manual Ch # 740904-01 Rev. H Page 1B-13
1B Safety CPI Canada Inc.
This notice is printed on the HT oil tank lid and indicates that if the power supply inverter leads that attach
to the high tension transformer primary terminals are not connected the generator must not be energized.
This notice also cautions against over tightening the nuts on the transformer feedthrough terminals
mentioned in the above paragraph.
This notice is printed on the HT oil tank lid. High voltage may be present at the primary terminals on the
tank lid board, at the output high voltage connectors, and at the mA/mAs measuring jacks if the shorting
link is opened for mA/mAs measurements.
This symbol is on a label above the fuse holder for F1 (to the left of the main input fuses on
the power input board).
FUSE RATING:
Single phase generators: 3A 250V slow blow.
Three phase generators: 2A 500V slow blow.
Page 1B-14 Rev. H Millenia / Indico 100 Series Service Manual Ch # 740904-01
CPI Canada Inc. Preparing for Installation 1C
CHAPTER 1 SECTION 1C
1C.1.0 INTRODUCTION
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
*NOTE: 50 kW AND HIGHER THREE-PHASE INDICO 100 GENERATORS ARE AVAILABLE IN 400
VAC AND 480 VAC MODELS. 400 VAC MODELS MUST BE OPERATED FROM 400 VAC
MAINS, OR MAY BE OPERATED FROM 480 VAC MAINS WITH AN OPTIONAL LINE
ADJUSTING TRANSFORMER. 480 VAC MODELS MUST BE OPERATED FROM 480 VAC
MAINS (THESE ARE THE NOMINAL MAINS VOLTAGES, THE ALLOWED TOLERANCES
ARE AS DETAILED IN THE PREVIOUS TABLES).
Refer to the following table for the recommended service disconnect ratings for the Generators
(Power Supplies).
The following table defines the power line requirements for the generators.
NOTE: THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES
BETWEEN THE MAINS DISCONNECT AND THE GENERATOR. THE ACTUAL VALUES
USED AT AN INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE
(VOLTAGE LEVEL) THE CURRENT REQUIREMENTS AND THE LENGTH OF THE CABLE
RUN AND MUST BE CONFIRMED BY THE INSTALLER.
ALL THE RATINGS LISTED CONSIDER THE GENERATOR REQUIREMENTS ONLY. THE
INSTALLER MUST MAKE THE NECESSARY COMPENSATION FOR ADDITIONAL LOAD
REQUIREMENTS
32 kW 1∅ Generator
230 VAC #4 200 A 120 A 50 kVA #4 0.055 Ω
2 2
(25 mm ) (25mm )
40 kW 1∅ Generator
230 VAC #4 250 A 120 A 65 kVA #4 0.045 Ω
2 2
(25 mm ) (25mm )
32 kW 3∅ Generator
400 VAC #6 65 A 100 A 45 kVA #4 0.27 Ω
(15 mm2) (25mm2)
480 VAC #6 55 A 100 A 45 kVA #4 0.40 Ω
2 2
(15 mm ) (25mm )
40 kW 3∅ Generator
400 VAC #6 80 A 100 A 55 kVA #4 0.22 Ω
2 2
(15 mm ) (25mm )
480 VAC #6 65 A 100 A 55 kVA #4 0.32 Ω
2 2
(15 mm ) (25mm )
50 kW 3∅ Generator
400 VAC #6 100 A 100 A 65 kVA #4 0.17 Ω
2 2
(15 mm ) (25mm )
480 VAC #6 80 A 100 A 65 kVA #4 0.24 Ω
2 2
(15 mm ) (25mm )
65 kW 3∅ Generator
400 VAC #6 125 A 100 A 85 kVA #4 0.13 Ω
2 2
(15 mm ) (25mm )
480 VAC #6 105 A 100 A 85 kVA #4 0.19 Ω
2 2
(15 mm ) (25mm )
80 kW 3∅ Generator
400 VAC #6 155 A 100 A 105 kVA #4 0.11 Ω
2 2
(15 mm ) (25mm )
480 VAC #6 130 A 100 A 105 kVA #4 0.15 Ω
2 2
(15 mm ) (25mm )
100 kW 3∅ Generator
400 VAC #6 195 A 100 A 130 kVA #4 0.09 Ω
2 2
(15 mm ) (25mm )
480 VAC #6 160 A 100 A 130 kVA #4 0.12 Ω
2 2
(15 mm ) (25mm )
• All wiring and grounding should be in compliance with the national electrical code or equivalent.
• All wiring must be copper.
• For all installations, a separate copper ground cable #4 AWG (25 mm2) is required from the building
distribution ground to the ground terminal located inside the main disconnect switch fuse block.
• The disconnect switch shall be located within reach of the operator.
POWER LINE:
• A suitable flexible copper cable #6 AWG (15 mm2) or larger must be supplied (usually part of the line
cable) to connect from the disconnect switch to the main ground of the generator, located to the left of
the main fuse block on the power input board.
• If a neutral line is provided with the system under no circumstances is it to be used for ground
purposes. The ground conductor must carry fault currents only.
STATOR CABLE:
• For units with a low speed starter, shielded stator cables are recommended. For units with a dual
speed starter, shielded stator cables MUST be used.
The shield for the stator cable(s) must be properly grounded at the chassis ground studs as per
chapter 2.
The weight of the generator cabinet and of the available consoles is listed below:
The overall dimensions of the Indico 100 shipping pack are shown below.
The generator cabinet is self standing and does not need to be supported. However, the installation
should meet the following requirements:
Figure 1C-3 shows recommended clearances around the generator. Figure 1C-4 shows recommended
clearances for through-the-wall cable routing.
Figure 1C-5 shows the seismic center location for the Indico 100 X-ray generator.
Listed below are the ventilation requirements for the Indico 100 series generator:
• Unrestricted air flow must be provided at the front and sides of the cabinet, as well as underneath the
unit.
• Do not allow storage on top of the cabinet.
• Typical heat output of the generator during stand-by is 75 BTU/hr, or 4000 BTU/hr during fluoro
operation.
• Control console heat output is negligible (150 BTU/hr).
• The cable supplied for the console is a 15 conductor cable with a standard length of 50 ft. (15 m).
• The cable supplied for the optional remote fluoro control is a 9 conductor cable with a standard length
of 50 ft. (15 m).
The following checklists are provided to help the installer during a pre-installation site visit, prior to
installing the generator:
• Site logistics
• Installation equipment
Before starting the generator installation, review the following checklist for site logistics.
CHECK √ DESCRIPTION
Is there an unloading area to transport the generator from the delivery truck to the inside of
the building?
If the installation is not on the same floor as the delivery entrance, is there an elevator
available?
Are all halls and doorways large enough to allow the generator to pass through?
Is there a transport dolly or similar device to move the Generator? It must have a minimum
rating of 250 lb. (115 Kg.)
Do any regulatory bodies need to be notified prior to installation?
If movers are required, have arrangements for time and equipment been completed?
Are lifting straps or some other suitable device available to lift the generator off the
shipping pallet?
The following is a checklist of recommended tools and test equipment for installation and calibration of
the generator.
NOTE: Please note that GenWare® and a laptop computer are required for programming and calibration
of the touch screen console. Refer to chapter 3C for details.
CHECK √ DESCRIPTION
GenWare® and a laptop computer for setup and calibration if required. This is needed for
programming and calibration of the touch screen console.
General hand tools for installation: Wrenches, nut drivers, assortment of screwdrivers,
pliers, etc.
If the generator is to be anchored to the floor, suitable hardware and drills, drill bits etc
must be available.
A supply of connectors for wiring: lugs, caps, line splices etc.
A calibrated DVM which indicates true RMS voltages.
Dual trace memory oscilloscope with a minimum 20 MHz bandwidth; appropriate leads,
probes, etc.
Device for measuring true kVp and mA (mAs). This may be a Dynalyzer equivalent or a
non-invasive system such as the Keithly TRIAD system.
A calibrated radiation meter with detectors that will allow for R/min and uR type
measurements (or uGy and Gy/min).
A strobe or reed type tachometer to verify that the anode is rotating up to speed.
A sufficient selection of patient absorbers to allow AEC and ABS calibration. A suggested
selection is 3/4 inch Al (quantity 2); 1 mm of Cu (quantity 8), Water in containers of 5.0.
10.0, 15.0 cm thickness.
Test phantoms to verify the imaging system with the generator.
CHAPTER 1
SECTION 1D
COMPATIBILITY LISTING
CONTENTS:
Section Title
1D.1.0 INTRODUCTION ...................................................................................................................................... 1D-2
1D.2.0 COMPATIBLE DEVICES AND OPTIONS.................................................................................................. 1D-2
1D.2.1 X-Ray Tubes ......................................................................................................................................... 1D-2
1D.2.2 Stators................................................................................................................................................... 1D-2
1D.2.3 AEC Devices......................................................................................................................................... 1D-2
1D.2.4 ABS Pickups ......................................................................................................................................... 1D-2
1D.2.5 Tomographic Tables ............................................................................................................................. 1D-2
1D.2.6 Digital Interfaces (R&F Generators) ..................................................................................................... 1D-2
1D.2.7 DAP (Dose Area Product)..................................................................................................................... 1D-3
1D.2.8 Options.................................................................................................................................................. 1D-3
1D.3.0 X-RAY TUBE DATA.................................................................................................................................. 1D-3
1D.4.0 COMPATIBILITY STATEMENT / PRODUCT DESCRIPTION ................................................................. 1D-4
Millenia / Indico 100 Series Service Manual Ch # 740904-02 Rev. C Page 1D-1
1D Compatibility Listing CPI Canada Inc
1D.1.0 INTRODUCTION
This section details external equipment that is compatible with your specific generator, and lists options
that are included in that generator.
The Millenia and Indico 100 family of generators may be factory or user configured to be compatible with
various external devices. Certain features must be factory configured, others are user configurable.
Please refer to chapter 2 and 3 of this manual and / or consult the factory for further specifics.
CAUTION: PLEASE ENSURE THAT THE X-RAY TUBE INSERT IS AS STATED ON THE
COMPATIBILITY STATEMENT / PRODUCT DESCRIPTION.
IF THE HOUSING HAS BEEN RELOADED WITH ANOTHER INSERT TYPE, CALIBRATION
MAY BE SERIOUSLY AFFECTED AND MAY CAUSE TUBE DAMAGE.
1D.2.2 Stators
The Millenia / Indico 100 family of X-ray generators may be configured to be compatible with various AEC
devices (ionization, solid state or PMT) via the optional AEC board. Refer to the compatibility statement /
product description at the end of this section for AEC device compatibility of this specific generator.
Various ABS pickups (light diode, composite video, PMT, etc) are supported on R&F generators
depending on configuration. Refer to the compatibility statement / product description at the end of this
section, and chapter 3E.
Various. Please note that the generator is used as a backup timer ONLY in tomography.
AEC is NOT available for tomography.
The generator may be configured to be compatible with various digital imaging systems. Refer to the
compatibility statement / product description at the end of this section.
Page 1D-2 Rev. C Millenia / Indico 100 Series Service Manual Ch # 740904-02
CPI Canada Inc Compatibility Listing 1D
A DAP (Dose-Area Product) meter is available as an option on Indico 100 X-ray generators. Refer to
chapter 3F for details.
1D.2.8 Options
Major options include AEC board, DAP (Indico 100 only), remote fluoro control unit, dual speed starter,
line adjusting transformer, and two tube HT transformer.
PLEASE INSERT THE TUBE RATING CHARTS FOR THE X-RAY TUBES USED WITH THIS
GENERATOR.
TUBE #1
HOUSING (MAKE / MODEL):
INSERT (MAKE / MODEL):
SERIAL #:
STATOR TYPE:
TUBE #2
HOUSING (MAKE / MODEL):
INSERT (MAKE / MODEL):
SERIAL #:
STATOR TYPE:
Millenia / Indico 100 Series Service Manual Ch # 740904-02 Rev. C Page 1D-3
1D Compatibility Listing CPI Canada Inc
The compatibility statement / product description for this generator follows this page.
Page 1D-4 Rev. C Millenia / Indico 100 Series Service Manual Ch # 740904-02
CPI Canada Inc Compatibility Listing 1D
Millenia / Indico 100 Series Service Manual Ch # 740904-02 Rev. C Page 1D-5
1D Compatibility Listing CPI Canada Inc
Page 1D-6 Rev. C Millenia / Indico 100 Series Service Manual Ch # 740904-02
CPI Canada Inc Generator Layout and Major Components 1E
CHAPTER 1 SECTION 1E
1E.1.0 INTRODUCTION
This section contains generator layout drawings and figures that identify the major generator components and
circuit board assemblies.
This section also shows the location and correct orientation of the power EPROM (located on the
generator CPU board, the console EPROM (located on the console CPU board), and the dual speed starter
EPROM (located on the dual speed starter board if the dual speed starter option is used). Refer to the applicable
figures to ensure correct EPROM placement and orientation should EPROM replacement be necessary.
The following major assemblies are located within the generator cabinet:
• Auxiliary power supply.
• Generator control circuits.
• Room interface for the X-ray system.
• Low speed starter or optional dual speed starter.
• High frequency inverter.
• H.T. transformer.
• Optional AEC board (automatic exposure control).
• Optional DAP interface board.
Figure 1E-1 shows the major components within the front and right side of the generator cabinet. Figure
1E-2 shows the major components accessible from the left side and the rear of the generator cabinet.
Figure 1E-3 is an overview of the 23 X 56 cm console, the 31 X 42 cm console, the Rad-only console,
and the touch screen console for Indico 100 generators. Figure 1E-4 is an internal view of these console
styles (except touch screen), showing the major components and cabling in the console assembly.
The touch screen console contains no user serviceable parts, and must be returned to the factory for
service.
INDICO 100
23 X 56 cm
Console
31 X 42 cm Rad only
Console Console
Touch Screen
Console
FILE: IN_CON1.CDR
Figure 1E-5 is an overview of the optional remote fluoro control for the Indico 100 generators. This allows
operation of fluoro functions from a location other than the main console.
CHAPTER 2
INSTALLATION
CONTENTS:
This chapter contains instructions for unpacking, positioning, and cabling the Indico 100 series of
generators to allow initial operation and calibration. The instructions in this chapter allows the installation
engineer to:
• Install the generator and control console.
• Install the optional remote fluoro control.
• Connect power.
• Calibrate one or two X-ray tube(s), depending on the generator model, without completing the room
interface connections. This allows for simpler installation and troubleshooting on the generator itself.
2.2.0 RECEIVING
WARNING: THE INDICO 100 GENERATOR CONSISTS OF THE FOLLOWING ITEMS: UPPER AND
LOWER CABINETS (FACTORY ASSEMBLED), CONTROL CONSOLE, AND AN OPTIONAL
REMOTE FLUORO CONTROL.
THE COMPLETE GENERATOR WEIGHS APPROXIMATELY 250 POUNDS (115 KG) IN ITS
SHIPPING CONTAINER.
THE OPTIONAL LINE ADJUSTING TRANSFORMER IS SUPPLIED IN A SEPARATE
ENCLOSURE, THE WEIGHT OF THAT ASSEMBLY IS APPROXIMATELY 100 POUNDS (45
KG).
THE OIL TANK IS LOCATED IN THE LOWER (POWER SUPPLY) CABINET. ONE PERSON
SHOULD NOT ATTEMPT TO LIFT OR MOVE THE GENERATOR ASSEMBLY OR OPTIONAL
LINE ADJUSTING TRANSFORMER WITHOUT ADEQUATE ASSISTANCE OR PROPER
EQUIPMENT.
Refer to figure 1A-2 (chapter 1A). This shows the upper (control cabinet) and lower (power supply)
cabinet fully assembled, along with the control console and optional remote fluoro control unit.
1. Inspect the pack for evidence of shipping damage. If there is evidence of shipping damage, note
this in the event that a damage claim is justified.
2. Locate any documentation attached to the outside of the cardboard sleeve. Be sure to read and
understand this documentation before unpacking the generator. Then set this documentation
aside temporarily until it can be transferred to a storage location close to the generator for future
reference.
CAUTION: OPEN THE CARDBOARD PACK(S) CAREFULLY. SHARP TOOLS MAY DAMAGE THE
CONTENTS.
5. Unscrew the bolts that secure the generator to the shipping pallet. Carefully lift the generator
from the pallet. Refer to 2.3.1 for the procedure for lifting the generator.
6. Inspect for internal and external shipping damage. Refer to 2.4.0 for instructions for removing the
external covers.
7. Unscrew the leveling feet at the bottom of the generator by a minimum of 1 ½ in. (35 mm). This
will provide the required air flow underneath the generator cabinet and allow room to make
leveling adjustments when the generator is placed in its final location.
8. Remove and unpack the control console, the optional line adjusting transformer if used, the
optional remote fluoro control if used, and the optional hand switch kit if included, and check
these items for any damage.
9. Remove and unpack the manuals and any other paperwork that may be packed with the
generator.
10. Keep the shipping containers. In case of shipping damage, place the unit(s) back in its shipping
pack and notify the carrier and the customer support group at CPI Canada Inc.
One of the following methods is recommended for lifting or maneuvering the generator. Since the
generator weighs more that 30 kg (65 lbs), proper lifting equipment should be used or additional help
should be obtained to lift the unit. Refer to figure 1E-1 and figure 2-2 for identification of the panels
referenced below.
• Lifting straps can be used along with a hoist to raise the generator. The straps should be placed
underneath the generator cabinet and along the four sides to properly support the cabinet as it is
raised.
• Remove the main access panel and the lower wiring access panel from the generator cabinet (refer
to 2.4.0 - removing the external covers). The metal cross brace found at the front of the cabinet
(below the circuit board mounting panel) may be used, in conjunction with the lip at the upper edge of
the opening for the lower wiring access panel, as lifting points. Two people (one on each side) will be
required to lift or maneuver the generator cabinet.
To remove these panels, remove the screws from the upper left hand and upper right hand corner of the
panel to be removed. Then slide the wiring channel up such that the shoulder rivets clear the keyhole slot
at the bottom of the channel. The wiring channel may then be removed from the generator.
An optional line-adjusting transformer is available if required to allow 480 VAC generators to operate from
400 VAC mains, or to allow 400 VAC generators to be operated from 480 VAC mains. The line adjusting
transformer is supplied in a separate enclosure. Please consult the factory for further details regarding
this option.
Before continuing with the installation of the generator, the HT oil tank should be inspected as per the
following steps:
• Verify that there is no obvious shipping damage to the tank (i.e. dents to the tank surface).
• Carefully check the inside of the generator cabinet and the HT tank for evidence of any oil loss. Refer
to chapter 6 if it is suspected that there has been some loss of oil.
• Verify that the clamps supporting the HT oil tank are tight.
• Verify that all the connections to the tank lid are secure.
• Verify that the rubber vent plug on the top of the tank is snug.
Place the equipment cabinet in a location that will allow the following:
• Easy front and side access for service and sufficient clearance at the rear for room interface cables.
Refer to chapter 1C.
• Air circulation - a minimum height of 1 ½ in. (35 mm) is recommended to allow airflow underneath the
generator. Do not cover or block the cooling slots on the cabinet.
• Stable footing - the leveling feet at the bottom of the cabinet will be used to prevent movement during
normal operation.
• Close proximity to service disconnect boxes - cables should not be on the floor where they could be
stepped on.
Locate the control console in its intended position and ensure that it is stable. Refer to chapter 1C:
• If the console is located on a shelf, supply index pins or equivalent hardware to the base of the
console to prevent slipping.
• Ensure that the console is mounted at a height and angle to allow easy viewing of the displays.
• If the optional CPI pedestal stand is to be used for the console mounting, follow the mounting
instructions supplied with the stand.
• Leave sufficient slack in the cabling to the console to allow for future service and maintenance.
NOTE: DO NOT LOCATE THE CONTROL CONSOLE WHERE X-RADIATION MAY BE PRESENT DURING
INSTALLATION OR OPERATION.
NOTE: IT IS RECOMMENDED THAT THE CONSOLE CABLE NOT BE DISASSEMBLED FOR SYSTEM
INSTALLATION. HOWEVER, IF THIS IS ABSOLUTELY NECESSARY TO ROUTE THE CABLE,
PLEASE ENSURE CAREFUL AND CORRECT REASSEMBLY OF THE CONNECTOR SHELL TO
AVOID ANY POSSIBILITY OF PINCHING OF THE INTERNAL WIRES BY THE SHELL.
YOU MAY CHOOSE TO TEMPORARILY LOCATE THE CONSOLE NEAR TO THE GENERATOR FOR
INITIAL PROGRAMMING AND CALIBRATION. IF THIS IS SO, PLEASE COMPLETE THE FINAL
CONSOLE INSTALLATION PER THIS SECTION WHEN THE GENERATOR INSTALLATION IS
COMPLETED.
If it is desired to anchor the generator to the floor, refer to chapter 1C. This should not be done until all
cable hookups are completed that require rear access to the generator.
2.8.4 Leveling
Adjust the leveling feet such that the generator is level and stable. This adjustment must be made for
both anchored and freestanding generator installations. As noted in 2.3.0, the leveling feet must be
unscrewed by a minimum of 1 ½ in. (35 mm) to allow for proper airflow underneath the generator.
1. Route the generator end of the console cable into the generator cabinet via the access cover in
the upper part of the cabinet nearest to J4 on the generator interface board.
2. Connect the console cable to J4 on the generator interface board. For the Rad-only console,
connect the console cable to J16 on the generator interface board.
Ensure that the screw locks are fully tightened to secure the connectors.
THE POWER CABLE FOR THE TOUCH SCREEN CONSOLE MUST BE CONNECTED TO
THE GENERATOR AS DESCRIBED ABOVE, AND NOT CONNECTED TO AN
INDEPENDENT SOURCE OF AC. THE CONSOLE REQUIRES THE LINE ISOLATION
PROVIDED BY THE ROOM INTERFACE TRANSFORMER IN THE GENERATOR IN
ORDER TO MEET IEC REGULATIONS.
5. Figure 2-3 shows the designations and functions of the connectors on the rear panel of the
control console.
1. Connect the free end of the 9 conductor remote fluoro cable (from the optional remote fluoro
control box) to J11 of the generator CPU board. Ensure that the screw locks are fully tightened to
secure the connector. Refer to figure 2-4 for the location of J11 on the generator CPU board. The
cable should be routed into the generator via the access cover in the upper part of the cabinet
closest to J11 on the generator CPU board.
Refer to figure 2-6 for the X-ray tube stator and thermal switch connections.
1. Route the X-ray tube stator cable(s) through the lower wiring access panel panel on the rear of
the generator cabinet, then route the cables towards the stator terminal blocks as shown in the
figure below.
FOR UNITS WITH A LOW SPEED STARTER, SHIELDED STATOR CABLES ARE
RECOMMENDED. FOR UNITS WITH A DUAL SPEED STARTER, SHIELDED STATOR
CABLES MUST BE USED.
THE SHIELD FOR THE STATOR CABLE(S) MUST BE PROPERLY GROUNDED AT
THE CHASSIS GROUND STUD(S) SHOWN IN FIGURE 2-6.
2. Connect the wires to the appropriate terminal as shown. The tube thermal switch will normally be
connected to the THERMAL SWITCH connections on the stator terminal block, but may
optionally be connected to the room interface board (refer to chapter 3B).
3. Ensure that all terminal connections are tight, then dress and secure the cables.
NOTE: ONE TUBE ONLY GENERATORS WILL HAVE 1 STATOR TERMINAL BLOCK FITTED. THE
LOWER TERMINAL BLOCK IN FIGURE 2-6 IS ONLY FITTED ON TWO TUBE GENERATORS.
WARNING: TO AVOID ELECTRICAL SHOCK, ENSURE THAT THE AC MAINS DISCONNECT IS LOCKED
IN THE OFF POSITION, AND THAT ALL MAINS CABLES ARE DE-ENERGIZED BEFORE
CONNECTING TO THE GENERATOR.
Refer to chapter 1C for generator power and generator power line requirements.
1. Pass the AC mains cable through the access hole located at the lower rear of the generator.
2. Use an appropriate cable clamp to secure the mains cable at the cabinet entrance.
3. Temporarily remove the safety cover from the main fuses. Strip sufficient cable jacket to allow the
ground wire to reach the main ground connector located at the left side of the main fuse block.
Refer to figure 2-7.
4. Connect the ground wire to the chassis ground connector, and connect the mains wires to the
terminals on the bottom of the main fuse holder (3 wires for 3 phase systems, 2 wires for single
phase systems). Be sure to replace the main fuse safety cover after all connections are made
and properly tightened.
Refer to chapter 3B, 3D, 3E, and 3F for connection of the room equipment (Buckys, miscellaneous inputs
and outputs, AEC, ABS, DAP, etc.). It is suggested that these items not be connected until after the initial
run-up of the generator is complete, and the tube auto calibration has been performed as described near
the end of this chapter.
To connect an external emergency power-off switch, disconnect the jumper from J17-1 to J17-2 on the
generator interface board. Then connect the emergency-off switch to J17-1 and J17-2. Refer to MD-0762
in chapter 9.
For installations where installer-supplied auxiliary power distribution circuits are added to the
generator, 24 VDC is available on the generator interface board to drive the coil of the power distribution
relay. Connect the coil to J17-3 (+) and J17-4 (ground). Refer to MD-0788 in chapter 9. The maximum
current available from this source is 100 mA.
A separate ground wire (10 AWG, 6mm2) must be connected from each X-ray tube housing to one of the
ground studs on the HT tank. Refer to figure 2-8 or 2-9. These ground locations may have other ground
wires already connected, ensure that these existing ground wires are not disconnected when making the
X-ray tube ground connection.
Failure to make this ground connection may result in intermittent operation and/or exposure errors.
The X-ray tube(s) should be mounted on their normal fixtures i.e. tube stand, G.I. table or other devices.
1. Verify that the HT cable terminations are clean, in good condition i.e. no cracks, and coated with
vapor proof compound.
2. Remove the plastic caps that cover the high voltage terminals on the HT tank. These should be
saved in case of a future requirement to transport the generator or HT tank.
3. Connect the high tension cables as per the installation requirements. Use the right angle
connectors for the HT transformer end. Ensure that the cables for tube 1 (and tube 2 if used) are
plugged into the proper connectors on the HT tank. Refer to figure 2-8 and 2-9.
On two tube R&F generators, the fan may need to be removed in order to install
the tube 2 HT connectors. To do this, disconnect the AC power leads from the fan. Next,
remove and temporarily set aside the two socket - head screws and washers from the fan
mounting bracket. Slide the fan assembly forward, and then remove the fan assembly to
connect the HT cables.
To re-install the fan assembly, slide the fan assembly into position under the
inverter assembly, using the tabs on the mounting bracket to support the inside end of the
bracket. Replace the screws and washers to secure the fan assembly. Lastly, reconnect
the AC power leads to the fan.
4. Be sure that the HT cable connectors are tight and there is no play between the connector
insulator and the screw down ring.
Figure 2-8: HV connectors (1 tube tanks) Figure 2-9: HV connectors (2 tube tanks)
NOTE: PLEASE OBSERVE THE FOLLOWING IF USING METAL CENTER SECTION X-RAY TUBES
The mA feedback signals, as measured at the mA test points on the control board, represent anode mA.
X-ray emission in the tube is a result of the anode current.
The mA measured at terminals E17 - E18 of the HT tank is cathode current. In a metal center section
tube, the anode current will be less than the cathode current, the difference being body current. In a metal
center section tube, the cathode current may exceed the anode current by up to 15%. Although the
anode and cathode currents may be unequal, the anode to cathode kV regulation is not affected.
Due to the presence of body current, filament drive and emission may need to be greater than expected
for a given mA station. The power “lost” to body current may need to be considered relative to the
maximum generator output.
When installing a metal center section tube, it is essential that the center section of the X-ray tube be
securely grounded; otherwise premature tube failure may result.
This section applies only to units fitted with the low speed starter.
PLEASE BE SURE TO READ AND UNDERSTAND THIS SECTION FULLY BEFORE PROCEEDING.
Before continuing, note the part number of the low speed starter in the generator. Part number 732752-00
has a 33 μF phase-shift capacitor; part number 732752-01 has a 12.5 μF capacitor, and part number
732752-02 has a 45 μF capacitor. Confirm that the phase shift capacitor is compatible with the desired
tube(s) as listed in table 1 in Supplement 746026, which follows chapter 2.
The starter boost voltage is set to approximately 240 VAC, (except where specifically noted in table 1),
and the starter run voltage is selectable to be 52, 73, or 94 VAC. Boost times are selectable to be either
1.5 seconds, or 2.5 seconds. Therefore, the generator may be configured to be compatible with stator
types as per table 1 only.
If the desired tube type is not listed, please contact CPI product support for assistance.
WARNING: 240 VAC IS PRESENT ON THE LOW SPEED STARTER BOARD AT ALL TIMES THAT THE
GENERATOR IS SWITCHED ON. TAKE APPROPRIATE PRECAUTIONS WHEN SERVICING
THIS BOARD
Follow the steps below to verify and configure the correct low speed starter boost voltage.
1. Confirm the required BOOST VOLTAGE for the selected tube type per table 1 in supplement
746026, which follows chapter 2. The requirement for the vast majority of tubes in table 1 is 240
V. For tubes that require 120 V boost, this is noted along with the run voltage, boost time, etc for
that tube.
• Refer to figure 2-10 (power supply auxiliary transformer). Locate this transformer under the
power input board; refer to chapter 1E for details.
• If there is only one connection on the 120V tap on the power supply auxiliary transformer, the
boost voltage is set to 240 VAC.
• If there are two connections on the 120V tap, the boost voltage is set to 120 VAC.
• Confirm the correct boost voltage at F1 on the low speed starter board if a suitable voltmeter
is available.
• Go to 2.12.3 if the boost voltage is properly set for the selected tube type and therefore does
NOT need to be changed.
2. If the boost voltage tap on the power supply auxiliary transformer needs to be changed from
240V to 120V, proceed as follows:
• Loosen the clamping screws for the 240V tap and for the 120V tap.
• Move the boost voltage lead from the 240V tap to the 120V tap. The boost voltage lead is the
lead that connects directly to J1 on the low speed starter board. Do not disturb the other
leads on the 120V and / or 240V taps.
• Ensure that the wires are positioned between the two metal clamps on the transformer
terminal block.
• Retighten both of the clamping screws.
• Confirm the correct boost voltage at F1 on the low speed starter board if a suitable voltmeter
is available.
3. If the boost voltage tap on the power supply auxiliary transformer needs to be changed from
120V to 240V, proceed as follows:
• Loosen the clamping screws for the 120V tap and for the 240V tap.
• Move the boost voltage lead from the 120V tap to the 240V tap. The boost voltage lead is the
lead that connects directly to J1 on the low speed starter board. Do not disturb the other
leads on the 120V and / or 240V taps
• Ensure that the wires are positioned between the two metal clamps on the transformer
terminal block.
• Retighten both of the clamping screws.
• Confirm the correct boost voltage at F1 on the low speed starter board if a suitable voltmeter
is available.
Follow the steps below to verify and configure the correct low speed starter run-voltage.
1. Note the required RUN VOLTAGE for the selected tube type per table 1 in Supplement 746026
which follows chapter 2. Then confirm the low speed starter run-voltage in the generator. This is
determined by the run-voltage setting on the power supply auxiliary transformer. Refer to figure
2-10.
• Locate this transformer under the power input board; refer to chapter 1E for details.
• Locate the run-voltage output on the transformer. This will be set to the 52V, 73V, or 94V tap,
and must match the required run-voltage for the selected tube in table 1.
• Go to 2.12.4 if the run-voltage setting is correct for the selected tube type, and therefore does
NOT need to be changed.
2. If the run-voltage setting on the power supply auxiliary transformer needs to be changed, proceed
as follows:
• Loosen the clamping screws for the current run-voltage tap, and for the required run-voltage
tap.
• Move the run-voltage output lead from the current tap position to the required tap position
(52V, 73V, or 94V). Ensure that the wire is positioned between the two metal clamps on the
transformer terminal block.
• Retighten both of the clamping screws.
Follow the steps below to verify and configure the low speed starter boost time.
2. If required, adjust the boost time by changing the JW1 jumper position as described above.
NOTE: CONFIRM PROPER LOW SPEED STARTER CONFIGURATION USING A SUITABLE TACHOMETER
BEFORE MAKING ANY EXPOSURES.
This section applies only to units fitted with the dual speed starter option.
The dual speed starter must be programmed for the X-ray tube type(s) used at this site. This is done via
DIP switches SW1 and SW2 on the dual speed starter.
SW1 and SW2 on the dual speed starter must be set correctly to match the X-ray tube(s) in
use. Failure to set these correctly may result in improper anode RPM and therefore may
damage the X-ray tube.
PLEASE BE SURE TO READ AND UNDERSTAND THIS SECTION FULLY BEFORE
PROCEEDING.
1. Select the desired tube type from table 2 in Supplement 746026 which follows Chapter 2.
Record the tube type number (housing and insert) and the binary code as per the third column in
the table. Please note that the tube compatibility applies only to the housing and inserts listed, i.e.
for the specific manufacturer(s) shown.
2. If the desired tube type is not listed, please contact CPI product support for assistance.
3. The generator is factory configured to support one type of stator only (for example “R” type
stator), therefore only stators of that type may be used with this generator. Refer to the customer
product description form in chapter 1D of this manual for compatible X-ray tubes.
REFER TO SECTION 2.13.2 IF IT IS DESIRED TO USE TUBES WITH STATOR TYPES
NOT COMPATIBLE WITH THIS GENERATOR, OR IF YOU ARE NOT CERTAIN THAT THIS
GENERATOR IS COMPATIBLE WITH THE STATOR IN YOUR TUBE.
4. Refer to figure 2-11. Set the DIP switch SW1 (for tube 1) with the binary code for the selected
tube. The binary code shown in the table programs the tube type (housing and insert), for
example housing type Varian Diamond with standard “R” stator and inserts per table 2 in
Supplement 746026 which follows Chapter 2, requires SW1-1 to be set OFF, SW1-2 OFF, SW1-
3 ON, SW1-4 OFF and SW1-5 OFF. This programs the voltages, brake times, and boost times in
table 2.
Additionally, SW1-6 to SW1-8 may be set to give incremental increases in boost time
over the preselected values (for example to run an older tube with worn bearings). For example,
binary 000 gives zero increase, binary 001 gives 100 ms increase, binary 100 gives 400 ms
increase, and binary 111 gives a 700 ms increase in boost time. SW1-6 represents bit 1, SW1-7
bit 2, and SW1-8 represents bit 3.
EXAMPLE:
Binary 100 = decimal 4 = 400 ms incremental boost time increase:
1 0 0
Bit 3 Bit 2 Bit 1
SW1-8 SW1-7 SW1-6
5. The example DIP switch setting shown in figure 2-11 is for the example in step 4 with an
incremental increase in boost time of 200 ms.
6. If this is a two-tube installation, repeat steps 1 to 4 using DIP switch SW2 for the second tube.
7. Please confirm all settings using a suitable tachometer to ensure proper anode RPM
before making any exposures.
NOTE: FOR TUBES WHERE “LOW SPEED OPERATION ONLY” IS INDICATED, THE DUAL SPEED
STARTER MUST BE PROGRAMMED FOR LOW SPEED ONLY, AND WHERE “HIGH SPEED
OPERATION ONLY” IS INDICATED, THE DUAL SPEED STARTER MUST BE
PROGRAMMED FOR HIGH SPEED OPERATION ONLY. REFER TO THE TUBE SELECTION
SECTION IN CHAPTER 3C FOR THE PROCEDURE TO DO THIS.
NOTE THAT THE EXAMPLE DIP SWITCH SHOWN IN FIGURE 2-11 IS REPRESENTATIVE
OF ONE STYLE OF SWITCH ONLY. DEPENDING ON MANUFACTURER, YOUR DIP SWITCH
STYLE MAY VARY. PLEASE NOTE THE ON/OFF POSITIONS CAREFULLY FOR YOUR
UNIT.
The low speed and high speed phase shift capacitors for the stator start winding must be matched to the
desired stator type, for example the required high speed phase shift capacitor is 6 uF for “R” type stators
and 7.5 uF for GE Maxiray type stators. Therefore, for example, a dual speed starter configured for an “R”
type stator CANNOT drive a GE Maxiray type stator.
Use the steps in this section to verify that the dual speed starter is compatible with the stator in
the desired tube.
1. Record the part number of the dual speed starter assembly in the subject generator. This is
printed on a label near the top of the dual speed starter chassis.
2. Locate that part number in table 2 in Supplement 746026 which follows Chapter 2, then note the
value of the H.S. SHIFT CAPAC and the L.S. SHIFT CAPAC per the table. Those are the values
of the phase shift capacitors in the dual speed starter. Only tubes requiring those capacitor
values may be connected to the dual speed starter.
3. If it is desired to use a different tube from that shown in the compatible X-ray tubes section of the
customer product description form, confirm that the desired tube (housing and insert) is listed in
table 2 AND that the required dual speed starter part number for that tube per table 2 is the same
as is fitted in your generator.
4. If the preceding steps confirm that the desired tube is fully compatible with the generator, you
may proceed with setting the tube type as per section 2.13.1.
5. If in the preceding steps it is determined that the desired stator IS NOT compatible with the
generator, the phase shift capacitors in the dual speed starter will need to be changed to match
the requirements of the desired tube. Replacement capacitor kits are available to do this as noted
in the next step.
6. Note the required H.S. SHIFT CAPAC and L.S. SHIFT CAPAC values, and the corresponding
dual speed starter part number for the desired tube per table 2. Using those capacitor values,
refer to table 2-1. From this table select the required conversion kit to convert to capacitors as
required for the selected tube. The conversion kits are available through the factory/customer
support.
IF MAKING THE ABOVE CONVERSION, PLEASE BE SURE TO CHANGE THE PART
NUMBER IDENTIFIED IN STEP 1 TO THE NEW CONFIGURATION USING AN INDELIBLE
MARKER. THIS WILL ENSURE THAT CONFIGURATION CONTROL OF THE PRODUCT IS
MAINTAINED
TABLE 2-1
HIGH SPD SHIFT CAPAC LOW SPD SHIFT CAPAC CONVERSION KIT P/N
6 uF 31uF 734424-00
7.5 uF 47 uF 734424-01
20 uF 60 uF 734424-02
5 uF 30 uF 734424-03
5 uF 45 uF 734424-04
3.4 uF N/A 734424-05
6 uF 46 uF 734424-07
5 uF / 6 uF 30 / 31 uF 734424-08
12.5 uF 37.5 uF 734424-09
NOTE: CAPACITOR VALUES SHOWN IN TABLES 1 AND 2 (IN SUPPLEMENT 746026) ARE
EQUIVALENT VALUES OF THE PHASE SHIFT CAPACITORS IN THE DUAL SPEED
STARTER. FOR EXAMPLE, THE STANDARD “R” VERSION OF THE DUAL SPEED
STARTER USES TWO 12.5 uF CAPACITORS CONNECTED IN SERIES TO GIVE NOMINAL 6
uF FOR HIGH SPEED USE. THIS 6 uF CAPACITANCE IS CONNECTED IN PARALLEL WITH
A 25 uF CAPACITOR TO GIVE 31 uF FOR LOW SPEED USE AS SHOWN IN THE TABLES.
Dual speed starter part number 733317-08 / 735925-08 is a special configuration in which the phase shift
capacitors may be set to 5 and 30 uF, or to 6 and 31 uF. This is intended for use in installations where it
may be necessary to interface to either IAE tubes, or to “R” stator tubes.
Refer to figure 2-12. In configuration “A”, (5 / 30 uF) each of the leads on the upper left capacitor
is connected to one side of the capacitor. Thus the capacitor is in-circuit in this configuration.
Configuration “B” (6 / 31 uF) has both leads connected to terminals on the same side of the capacitor,
thus the capacitor is out of the circuit.
• To change from configuration “A” to “B”, disconnect the right hand lead from the upper left capacitor
in figure 2-12, and connect it to one of the spare terminals on the terminal cluster that has the other
capacitor lead connected to it. This removes that capacitor from the circuit.
• To change from configuration “B” to “A” in figure 2-12, disconnect one of the leads from the terminal
cluster on the left side of the capacitor shown in the figure, and connect it to one of the terminals on
the other side of the capacitor. This connects the capacitor into the circuit.
After the phase shift capacitors are correctly configured, set the DIP switches as follows:
• Locate the desired IAE or “R” type tube in table 2 in Supplement 746026 which follows Chapter 2.
With dual speed starter 733317-08 / 735925-08 set to configuration “B”, it is only compatible with “R”
stator tubes using dual speed starter 733317-01 / 735925-01. When set to configuration “A”, it is only
compatible with IAE tubes using dual speed starter 733317-05 / 735925-05.
• Note the DIP switch setting for the desired tube as per table 2.
• Set the DIP switches as per 2.13.1.
A safety lockout switch (S3) is provided on the generator interface board. When this switch is in the
LOCKOUT position, the generator cannot be switched on either from the console or from the adjacent
service switch S2 on the generator interface board. This prevents inadvertent switching on of the
generator while it is being serviced.
S3, the generator lockout switch, must be in the NORMAL position to enable switching the
generator on. Refer to figure 2-13 for these switch locations.
It is strongly recommended that the following two interlocks be wired to the generator before preparing to
make any exposures:
DOOR INTERLOCK
The room door interlock switch must be wired to TB4-4 and TB4-5 on the room Interface board. This
switch will provide a closed contact when the door is closed.
It is recommended that the backup battery voltage be checked before continuing. The normal life
expectancy of these batteries is estimated at 5 years.
1. Turn the operator console upside down carefully to protect the front panel. Remove the 6 screws
securing the base to the molded case.
2. Open the Console carefully such that the interconnecting cables are not strained.
3. Locate the battery on the console CPU board, refer to figure 2-15. Measure the battery voltage
with a DVM. The top of the battery is the positive side; ground (TP2 on the board) is the negative
side.
4. The nominal battery voltage should be approximately 3.0V, replace the battery if it is under
2.80V.
5. Before closing the console, refer to section 2.17.0, console CPU board DIP switch settings.
6. Re-assemble the console. DO NOT OVER TIGHTEN THE SCREWS SECURING THE BASE TO
THE MOLDED CONSOLE TOP.
The RAM backup battery and EPROM are accessible by removing an access cover on the bottom of the
console. To remove the access cover, remove the screw holding the cover, and then remove the access
cover. This cover is reinstalled by sliding the end opposite the screw hole into the slot formed in the
console bottom, then by replacing and tightening the fastening screw. Refer to figure 2-14.
1. Locate the battery on the console board, refer to figure 2-15. Measure the battery voltage with a
DVM. The easiest way to do is to measure the voltage across C23, the capacitor directly below
the battery. This capacitor is in parallel with the battery.
2. The nominal battery voltage should be approximately 3.0V, replace the battery if it is under
2.80V.
3. Before closing the console, refer to section 2.17.0, console CPU board DIP switch settings.
Follow the procedure below if you need to open the entire console. This allows access to components or
assemblies not accessible by removing the battery and EPROM access cover. The console bottom
normally needs to be removed to replace major assemblies only, i.e. the console board or display
assembly.
1. Disconnect all connections, including the console ground connection, from the rear of the
operator console.
2. Turn the console upside down carefully to protect the front panel. Remove and temporarily set
aside the jackscrews from the ‘D’ connectors on the rear of the console. Remove and temporarily
set aside the hardware from the console ground stud.
4. Gently remove the console bottom (the metal bottom panel with the feet attached).
5. Re-assemble the console in the reverse order of the above. Use of a removable thread locker
(loctite or equivalent) is recommended when reinstalling the jackscrews to prevent them from
loosening if the mating connectors are removed.
Reconnect the console ground and all cables removed in step 1.
1. Disconnect all connections, including the console ground connection, from the rear of the
operator console.
2. Turn the console upside down carefully to protect the front panel. Remove and temporarily set
aside the jackscrews from the ‘D’ connectors on the rear of the console. Remove and temporarily
set aside the hardware from the console ground stud.
4. Gently remove the console bottom (the metal bottom panel with the feet attached).
5. Locate the battery on the console board, refer to figure 2-15. Measure the battery voltage with a
DVM. The easiest way to do is to measure the voltage across C7, the capacitor directly to the left
of the battery. This capacitor is in parallel with the battery.
6. The nominal battery voltage should be approximately 3.0V, replace the battery if it is under
2.80V.
7. Re-assemble the console in the reverse order of the above. Use of a removable thread locker
(loctite or equivalent) is recommended when reinstalling the jackscrews to prevent them from
loosening if the mating connectors are removed.
Reconnect the console ground and all cables removed in step 1.
1. Locate the battery on the generator CPU board, refer to figure 2-15. Measure the battery voltage
with a DVM. The top of the battery is the positive side, ground (TP21 on the board) is the
negative side.
2. The nominal battery voltage should be approximately 3.0V, replace the battery if it is under
2.80V.
Before continuing, verify the DIP switch settings on the console CPU board and generator CPU board.
These switches have been factory set but may have been readjusted, particularly if this generator is a re-
install.
CONSOLE CPU BOARD (23 X 56 cm console) AND CONSOLE BOARD (31 X 42 cm console):
For the 31 X 42 cm console, DIP switch SW1 is only active if running the console software from EPROM.
Refer to the section Console software / EPROM in chapter 6 for details. If the console software is
running from flash memory, SW1 is inactive and the selections described below are accessed in console
utilities screen 2 as described in chapter 3C.
The selections described below are accessed in console utilities screen 2 on all versions of the Rad-only
console.
• Verify the settings on SW1 (If applicable, as described above). Refer to console utilities screen 2 in
chapter 3C for a description of these functions.
* Refer to Resetting Factory Defaults in chapter 6 for details regarding this function.
This section describes the procedure for initial power-on of the generator after it has first been installed.
1. Verify that the mains voltage and current capacity is correct for the generator installation. Refer to
the product ID label on the generator cabinet and chapter 1C of this manual.
2. Temporarily remove the safety cover over the main input fuses in the generator.
3. If the mains supply is compatible with the generator, switch on the main breaker and/or
disconnect switch and check for the following voltages:
NOTE: DO NOT SWITCH ON THE GENERATOR AT THIS TIME (ONLY THE AC MAINS TO THE
GENERATOR IS TO BE SWITCHED ON AT THIS TIME).
PLEASE NOTE THAT THE VOLTAGE MEASURED IN STEP 4 WILL NOT NECESSARILY BE THE
SAME AS THE VOLTAGE AT THE MAIN DISCONNECT BOX IN THE ROOM. THE REASON FOR
THIS IS THAT A LINE ADJUSTING TRANSFORMER MAY BE USED WITH THE GENERATOR
WHICH STEPS THE INCOMING LINE VOLTAGE TO THE GENERATOR UP OR DOWN.
GENERATORS WITH NO LINE ADJUSTING TRANSFORMER SHOULD HAVE THE SAME
VOLTAGE IN STEP 4 AS IS SUPPLIED AT THE MAIN DISCONNECT BOX IN THE ROOM. UNITS
WITH A LINE ADJUSTING TRANSFORMER SHOULD HAVE THE FOLLOWING VOLTAGES AT THE
MAIN LINE FUSES IN THE POWER SUPPLY CABINET.
4. Measure and record the voltage across the main line fuses in the generator. Single phase units
will only use one set of voltage measurements.
5. Are these voltages within specification for the unit as per chapter 1C for generators without a line
adjusting transformer, or within specification per the table above for units with a line adjusting
transformer? For 3 phase units, the phase to ground voltage should be 230 V ± 10 % for 400 V
units, and 277 V ± 10 % for 480 V units. For single phase 230 V units, the line to ground voltage
should be 115 V ± 10 %.
___ Check
BEFORE CONTINUING, REFER TO SECTION 2.18.3 OR 2.18.4 FOR THE PROCEDURE FOR
ADJUSTING LINE VOLTAGE TAPS ON THE ROOM INTERFACE TRANSFORMER AND THE POWER
SUPPLY AUXILIARY TRANSFORMER.
6. Switch OFF the mains power to the generator. Verify that there is no voltage present across any
of the mains input phases. Replace the safety cover on the main input fuse block, then switch ON
the mains and generator.
7. Verify that the red LED (DS1) located near the center of the generator interface board is lit.
_____ Check
8. Verify that the red LED (DC BUSS OK) located on the power input board is lit.
_____ Check
1. Switch on the generator at the console and observe the startup sequence on the console APR
display.
• MEMORY TEST.... will be displayed.
• HIGH FREQUENCY GENERATOR XX KW WILL BE DISPLAYED (XX will be the kW rating
for that model).
• The next screen will show console software revision and power software revision.
THIS SECTION APPLIES TO SINGLE PHASE GENERATORS ONLY. ENSURE THAT THE AC MAINS
IS SWITCHED OFF AND LOCKED OUT, AND THAT ALL CAPACITORS ARE DISCHARGED
BEFORE PROCEEDING.
1. Note the position of the 208 / 240V tap on the power supply auxiliary transformer (this is factory
set to 240 VAC). Refer to figure 2-10, this shows the locations of the transformer taps.
2. Based on the line voltage measured in section 2.18.1, step 4, set the tap referenced in the
previous step as follows. Refer to figure 2-16, this shows the line voltage taps schematically.
• Use the 208V tap if the line voltage is 215 VAC or less.
• Use the 240V tap if the line voltage is 216 VAC or higher.
3. Note the primary voltage tap setting on the room interface transformer (this is factory set to 240
VAC). Refer to figure 2-17 and 2-18. The primary windings are connected in parallel for 200 / 240
VAC operation as per figure 2-18.
• Use the 200V taps if the line voltage is 215 VAC or less.
• Use the 240V taps if the line voltage is 216 VAC or higher.
THIS SECTION APPLIES TO 400 VAC THREE PHASE GENERATORS ONLY. NO TAP CHANGE IS
NEEDED ON 480 VAC UNITS.
ENSURE THAT THE AC MAINS IS SWITCHED OFF AND LOCKED OUT, AND THAT ALL
CAPACITORS ARE DISCHARGED BEFORE PROCEEDING.
1. Note the position of the 380 / 400V tap on the power supply auxiliary transformer (this is factory
set to 400 VAC). Refer to figure 2-10, this shows the locations of the transformer taps.
2. Based on the line voltage measured in section 2.18.1, step 4, set the tap referenced in the
previous step as follows. Refer to figure 2-16, this shows the line voltage taps schematically.
• Use the 380V tap if the line voltage is 389 VAC or less.
• Use the 400V tap if the line voltage is 390 VAC or higher.
3. Note the primary voltage tap setting on the room interface transformer (this is factory set to 400
VAC). Refer to figure 2-17 and 2-19. The primary windings are connected in series for 380 / 400
VAC operation as per figure 2-19.
• Use the 380V setting (180V tap on top winding) if the line voltage is 389 VAC or less..
• Use the 400V setting (200V tap on top winding) if the line voltage is 390 VAC or higher.
For the touch screen console, programming and calibration must be performed using GenWare®.
Operator accessible system utilities are described in the touch screen operator’s manual. The balance of
sections 2.19 and 2.20 do not apply to touch screen, except for the section DATA LINK which does apply
to the touch screen console.
This section presents a brief overview of the generator setup menu only. For more detail, refer to chapter
3C.
To enter into the programming and calibration mode for the generator follow the steps below. Refer to
Figure 2-20 for references to APR buttons. This figure shows the APR button layout for the 23 X 56 (cm)
console, the 31 X 42 (cm) console, and the Rad-only console respectively.
2. While pressing and holding the RESET button [5], press the generator POWER ON button on the
console
3. The generator will go through the start-up sequence, then display the message ENTER
PASSWORD.
4. Enter the factory default password by pressing the following button sequence: [1] - [2] - [3] - [4].
* GENERATOR SETUP *
UTILITY APR EDITOR: DISABLED
GEN CONFIGURATION
DATA LINK
EXIT SETUP
UTILITY
Allows access to the following functions:
ERROR LOG:
Allows review of the generators error log for recorded errors.
STATISTICS:
Allows review of the tube exposure counter(s), the fluoro exposure counter if applicable, and the
generator accumulated exposure counter. Also allows resetting of the tube exposure counter(s), and the
fluoro exposure counter if used.
CONSOLE:
Allows setting the following parameters for the installation: key speed (scroll rate for the displays),
speaker volume, LCD screen mode, and APR mode.
APR EDITOR
This enables or disables technique factor changes. When APR EDITOR is set to ENABLED, the
technique factors may be changed. The new values may then be saved to overwrite the existing values.
Refer to chapter 3C for further information.
GEN CONFIGURATION
Allows the service engineer to access the following functions. Further details are in chapter 3C.
• I/O CONFIGURATION Allows setting the inputs and outputs of all image receptors.
• AEC SETUP Defines properties for each channel of the AEC device.
DATA LINK
Used with the CPI GenWare® utility software. This allows for data communication with a computer in
order to download additional tube types, transfer APR data, edit APR text, run the A2EC2 ™ utility,
perform setup and calibration functions, and for other minor functions. Further documentation is included
with GenWare®.
A computer (i.e. laptop) and a 9 pin null modem cable with socket connectors (female) on both
ends are required to run this software and interface to the generator.
NOTE: The GenWare® program should be closed before exiting the DATA LINK function on the console.
Failure to do so may require that the console be switched off and then on again in order to re-
initialize communication with the generator.
It is recommended that the generator be tested at this point with only the rotor and high tension cables
connected. The generator should be able to complete an X-ray tube calibration and seasoning cycle
without other equipment connected to the generator (other than the basic interlocks as noted below). This
will allow for easier fault isolation as each section of the system is connected and tested.
Before being able to make X-ray exposures, the room door interlock must be closed and the
thermal switch must be closed.
Prior to beginning tube auto calibration, the tube(s) used in this installation must be properly
selected, and the generator limits should be programmed. Refer to chapter 3C.
It is recommended that the tube(s) be conditioned (seasoned) before beginning tube auto
calibration; refer to chapter 6.
WARNING: THE FOLLOWING PROCEDURES PRODUCE X-RAYS. TAKE ALL SAFETY PRECAUTIONS
TO PROTECT PERSONNEL FROM X-RADIATION.
CAUTION: ALWAYS VERIFY THE MANUFACTURER OF THE TUBE INSERT. IF THE X-RAY TUBE HAS
BEEN REBUILT, THE TUBE INSERT AND TUBE HOUSING MAY BE FROM DIFFERENT
MANUFACTURERS.
NOTE: SHOULD AN ERROR OCCUR DURING AUTO CALIBRATION, AN ERROR MESSAGE WILL
BE DISPLAYED. THE GENERATOR WILL THEN LIMIT THE TUBES OPERATION TO THE
RANGE IN WHICH IT WAS CALIBRATED, THUS ALLOWING FOR PARTIAL OPERATION OF
THE GENERATOR.
NOTE: A SPECIAL DIAGNOSTIC MODE IS INVOKED WHEN YOU EXIT THE AUTO-CALIBRATION ROUTINE. THIS
MODE REMAINS IN EFFECT UNTIL THE GENERATOR IS SWITCHED OFF. THIS ALLOWS LIMITED
FUNCTIONALITY OF THE GENERATOR IN CASE THE AUTO CALIBRATION COULD NOT BE COMPLETED
DUE TO A FAULT.
WHILE IN THIS MODE, THE GENERATOR WILL DEFAULT THE FILAMENT CURRENT TO 2.0 AMPS FOR
ALL UNCALIBRATED MA STATIONS. ADDITIONALLY, THE MA TOLERANCE CHECK WILL BE DISABLED.
THIS ALLOWS ONE TO EXIT TO THE NORMAL OPERATING MODE WHERE THE PREP STATE MAY BE
ENTERED. THE FILAMENT AND ROTOR CIRCUITS CAN BE OBSERVED, AND AN EXPOSURE MAY BE
TAKEN AT THIS TIME. THE EXPOSURE WILL OBVIOUSLY BE INCORRECT AS THE FILAMENT CURRENT
IS SET TO 2 AMPS, BUT THIS ALLOWS KV MEASUREMENTS TO BE PERFORMED ALONG WITH OTHER
SYSTEM CHECKS TO AID IN TROUBLESHOOTING.
The room interface connections may now be completed. These items are described in 2.9.6.
• When finished all wiring, check that all connections are tight and secure.
• Check that all cables are dressed neatly inside the main cabinet, and secured as necessary.
• Reconnect any grounds that have been removed from covers. Then reinstall all covers before placing
the generator into service.
NOTE: THE INSTALLER SHOULD ENSURE THAT ALL CABLE CONNECTIONS TO THE
GENERATOR ARE SECURE, AND ALL CABLES EXTERNAL TO THE GENERATOR ARE
ADEQUATELY PROTECTED AGAINST ACCIDENTAL DISCONNECTION.
CHAPTER 3
SECTION 3A
SETUP INFORMATION
CONTENTS:
Millenia / Indico 100 Series Service Manual Ch # 740904-04 Rev. B Page 3A-1
3A Setup Information CPI Canada Inc.
3A.1.0 INTRODUCTION
Please record the setup information for your installation in this section before programming the generator.
Enter the information appropriate for your generator model. The data tables will accommodate installations up
to a standard R&F installation with the following: tilting G.I. table with bucky, spot film device, standard image
tube with a medical T.V. system, wall bucky and an overhead tube stand, spot film camera and a digital
acquisition system.
Page 3A-2 Rev. B Millenia / Indico 100 Series Service Manual Ch # 740904-04
CPI Canada Inc. Setup Information 3A
3A.2.2 Mains Supply And Fusing
Please record the following information on the mains voltage and current capacity. Check that the information
is appropriate for the generator according to the nameplate on the generator cabinet.
Table bucky yes Spot film device yes Digital System yes
Wall bucky yes Auxiliary bucky yes
3A.2.4 Collimator
Type: __________________
Compatible with X-ray tube: yes no
Exposure interlock (dry contacts): yes no
Tomo/stereo by-pass: yes no
Millenia / Indico 100 Series Service Manual Ch # 740904-04 Rev. B Page 3A-3
3A Setup Information CPI Canada Inc.
Optical diode: _______ PMT: _______ Proportional DC: _______ Composite Video _______
Grid: ___________ Ratio: __________ L/P Inch: __________ Focus Distance: __________
Type: ______________________________
Grid: ___________ Ratio: __________ L/P Inch: __________ Focus Distance: __________
Receptor 1: _______________________
Receptor 2: _______________________
Receptor 3: _______________________
Receptor 4: _______________________
Receptor 5: _______________________
Receptor 6: _______________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
Page 3A-4 Rev. B Millenia / Indico 100 Series Service Manual Ch # 740904-04
CPI Canada Inc. Setup Information 3A
3A.3.0 X-RAY TUBE AND GENERATOR PARAMETER WORKSHEET
Note: The information in this table is to be derived from the GEN CONFIGURATION menu.
Millenia / Indico 100 Series Service Manual Ch # 740904-04 Rev. B Page 3A-5
3A Setup Information CPI Canada Inc.
TOMO
FLUORO
SERIAL
INTERFACE
OPTS
FUNCTIONAL
OPTS
RECEPTOR
SYM
FLUORO
HANG
RAD HANG
LAST IMAGE
HOLD
MEMORY
REM TOMO
BUT
SF/LF SWITCH
AEC BACKUP
AEC BACKUP
MAS
AEC BACKUP
MS
AEC CHANNEL
Page 3A-6 Rev. B Millenia / Indico 100 Series Service Manual Ch # 740904-04
CPI Canada Inc. Setup Information 3A
3A.5.0 I/O CONFIGURATION WORKSHEET
NOTE: BOXES WITH DOTTED LINES CANNOT HAVE THEIR STATE CHANGED!
***INPUTS***
SPARE -----
THERMAL SW 1 -----
THERMAL SW 2 -----
***OUTPUTS***
BKY 1 SELECT
BKY 2 SELECT
BKY 3 SELECT
TOMO/BKY 4 SEL
TOMO/BKY STRT
ALE
COLL. BYPASS
ROOM LIGHT
SPARE
Millenia / Indico 100 Series Service Manual Ch # 740904-04 Rev. B Page 3A-7
3A Setup Information CPI Canada Inc.
Page 3A-8 Rev. B Millenia / Indico 100 Series Service Manual Ch # 740904-04
CPI Canada Inc. System Interfacing 3B
CHAPTER 3
SECTION 3B
SYSTEM INTERFACING
CONTENTS:
3B.1.0 INTRODUCTION
The Indico 100 generator may be interfaced to various tables, imaging systems, tube stands, tomographic
devices, AEC pickups, Buckys, ABS pickups, X-ray tubes and collimators.
The generator interface may be programmed to supply a voltage, an isolated contact, receive a
voltage, or an external isolated contact.
All interfacing cables enter the generator at the rear of the generator cabinet.
WARNING
NOTE: THE GENERATOR INTERFACE BOARD HAS 110 AND 220 VAC PRESENT AT ALL TIMES
THAT THE MAIN DISCONNECT IS SWITCHED ON. USE CAUTION WHEN SERVICING THIS
BOARD.
CAUTION: ENSURE THAT ALL X-RAY TUBE HOUSINGS ARE CONNECTED TO THE GROUND STUD ON
THE HT TANK. USE A SEPARATE GROUND WIRE FOR EACH TUBE, #10 AWG (6 mm2) OR
GREATER.
Refer to chapter 2 (installation) for instructions on wiring to the low speed or dual speed starter terminal
blocks. Note that the X-ray tube thermal switches may be connected at the starter terminal blocks, or at the
room interface board. Both sets of terminals are connected in parallel, and either may be used.
Accepts the high tension cables from either one or two x-ray tubes.
The generator interface board accepts the following (ABS only on R&F generators):
The generator CPU board accepts the following (all are optional):
• Remote fluoro controller (J11).
• RS 232 Port (J1).
• RS 232 Port (J2).
Depending on the Indico 100 generator’s configuration, different AEC boards may be fitted. Refer to
chapter 3D:
The optional hand switch connects to the console CPU board or to a connector on the rear of the console;
refer to chapter 2 for details. If it is desired to connect a remote fluoro footswitch (normally customer
supplied), connect to TB6 pins 5 & 6 on the room interface board, or to terminals “F” and “COM” on TB1 on
the console CPU board (23 X 56 cm consoles), or to J13 on the 31 X 42 cm console. Refer to chapter 2 for
details.
The optional I/0 expansion board is used when the Indico 100 generator is interfaced with digital systems,
film changers and various dedicated products.
The optional DAP interface board is used to interface with DAP chambers, used to measure dose-area-
product. The generator will interface with two DAP devices, one for each X-ray tube, when fitted with this
option.
All the necessary inputs and outputs for the external room equipment are located on this board.
TB1-TB6
LIVE CONTACT
JW1-JW5
LIVE CONTACT
24 VDC
24VDC JW6-JW8
110AC
220AC
DRY CONTACT DRY CONTACT
DRY CONTACT
LIVE CONTACT
DRY CONTACT
3B.3.1 Inputs
• All inputs are opto coupled, select inputs may be configured to use an external +/- 24 VDC source or
may be configured to accept a closed dry contact.
• Note the following inputs and jumper configurations per the table below:
NOTE: The Indico 100 generator is shipped from the factory with all inputs configured for dry
contact inputs.
• Outputs are via relay contacts, some of which may be configured to supply a dry contact closure or to
supply 24 VDC, 110 VAC, or 220 VAC upon closure.
• Note the following outputs and jumper configurations per the table below:
• To supply power to a grounded load, use TB1 pin 12 (for example) and jumper on “dry contacts”. This
applies also to TB1 pin 1, TB2 pin 12, TB2 pin 1 and TB3 pin 12.
NOTE: The Indico 100 generator is shipped from the factory with JW1 to JW5 configured for dry
contacts, and JW6 to JW8 configured for 24 VDC output on relay closure.
Five outputs (K1, K2, K3, K4 and K6 for Bucky selects and Bucky start) may be jumper configured for a
choice of the following voltages:
NOTE: 2.5 AMPS IS AVAILABLE AT 110 VAC OR 1.5 AMPS IS AVAILABLE AT 220 VAC, BUT BOTH
ARE NOT AVAILABLE SIMULTANEOUSLY. TOTAL POWER CONSUMPTION MUST NOT
EXCEED 350 VA.
• Collimator lamps (24 VDC 150 watts). These exceed the 4 Amp rating of the 24 VDC supply. Contact your
generator supplier regarding the optional 24VAC / 30VDC room power kit, which may be used for
collimators and other room electromechanical devices.
• Fluorescent lamps. These have high starting currents and generate transients when the tube strikes.
• Some inductive loads may cause difficulties (for example some motors, under table tube fans, and
solenoids).
Voltage selections are made by adding jumper wires from TB11 to TB8, TB9, or TB10, and placing the
jumpers on JW1, JW2, JW3, JW4, or JW5 in the live contact position.
Review figure 3B-3 for typical examples.
SOME INSTALLATIONS REQUIRE THAT THE OUTPUTS OF RELAYS K1, K2, K3, K4, K6 OR K8 DRIVE
THE INPUTS OF OPTO COUPLERS. IN INSTALLATIONS WHERE THESE RELAYS SOURCE 110 OR
220 VAC, THE LEAKAGE CURRENT THROUGH THE R-C SNUBBER ACROSS THE RELAY CONTACTS
MAY BE SUFFICIENT TO ENERGIZE THE OPTO COUPLERS WHEN THE RELAYS ARE OPEN.
IF THIS IS EXPERIENCED, THE R-C SNUBBER SHOULD BE DISCONNECTED FROM THE
CIRCUIT. CUTTING AND REMOVING THE JUMPER WIRES PER THE TABLE ON THE NEXT PAGE
WILL DISABLE THE R-C SNUBBER CIRCUIT. THE JUMPER WIRES SHOULD BE CUT AS NEAR AS
POSSIBLE TO THE PADS ON THE BOARD, THEN AS MUCH AS IS POSSIBLE OF THE WIRE JUMPER
SHOULD BE REMOVED. THIS IS NECESSARY TO WITHSTAND THE OPEN CIRCUIT VOLTAGE
ACROSS THE RELAY CONTACTS.
For reference, the jumper wire links associated with each of the subject relays is listed below:
RELAY JUMPER WIRE
K1 JW12
K2 JW9
K3 JW11
K4 JW10
K6 JW14
K8 JW13
• K2 when selected will provide 24 VDC to a load at TB1 pins 11 and 12.
• K1 when selected will supply 110 VAC to a load at TB1 pins 1 and 2.
• K4 when selected will supply 24 VDC to a load at TB2 pins 11 and 12.
• K3 when selected will supply 220 VAC to a load at TB2 pins 1 and 2.
• K6 when selected will supply closed contacts at TB3 pins 11 and 12.
• K12 when selected will supply 24 VDC at TB6 pins 1 and 2.
• K13 when selected will supply closed contacts at TB6 pins 11 and 12.
• K7 will supply 24 VDC at TB4 pin 3 for tube 1, or 24 VDC at TB4 pin 2 for tube 2. Ground reference will
be at TB4 pin 1.
• Remove the required mating connectors from TB1 to TB6 on the room interface board.
• Back out the wire retaining screws as required.
• Dress the interface cable with a minimum of 5 inch (130 mm) flying leads.
• Strip each wire .25 inches (6 mm).
• Insert the wire into the plug and tighten the terminal screw. Several wires may be inserted into a single
terminal connection.
• Be sure the plug numbering matches the input/output signals.
• Insert the plug into the room interface plug as shown in Figure 3B-4.
• Leave sufficient cable to allow interface access.
• To eliminate confusion, label each plug.
• Cover plates are located on the rear access panels to provide strain relief for the interface cables.
Holes are provided on the shelf at the back of the cabinet, below the room interface board, for
attaching additional strain relief hardware such as “C” or “P” clamps as desired by the installer.
The 110/220 VAC supplies available at TB9 and TB10 of the room interface board may be programmed
such that:
• 110/220 VAC is present at TB9 and TB10 at all times that the generator main disconnect is switched
ON.
• 110/220 VAC is present at TB9 and TB10 only when the generator itself is switched ON.
The desired selection is made using JW1 on the generator interface board. Setting the jumper to JW1 pins
1-2 selects the condition where 110/220 VAC is present at TB9 and TB10 only when the generator is
switched ON.
Setting the jumper to JW1 pins 2-3 selects 110/220 VAC to be present at TB9 and TB10 at all
times that the generator main disconnect is switched ON.
Refer to figure 3B-5, this shows the jumper position JW1 pins 1-2 which only provides for 110/220 VAC
when the generator is switched ON.
The following is for reference only and represents a typical R&F procedure room.
• Cable assembly #1
1. Bucky 3 select (image receptor).
2. Table stepper input, indicates to the generator that a stepping table has moved to the
next step.
3. Tomo Bucky select, usually used to select a tomographic device.
• Cable assembly #2
1. Bucky 1 select (image receptor), usually used to select the R&F table Bucky.
2. Collimator interlock, will prevent an exposure if the collimator inputs are not satisfied.
3. Bucky contacts, all Bucky contacts are paralleled at this connector. Diode isolation
may be required.
4. Bucky 2 select (image receptor), usually used to select vertical wall Bucky.
• Cable assembly #3
1. Collimator bypass. Usually used with the collimator associated with the tomographic
device, to allow non-PBL operation in the tomographic mode.
2. Remote tomo select, used for selecting tomography operation from a remote R&F table.
3. Tomo start, will issue a start to sweep signal to a tomographic device.
4. Tomographic exposure; the generator waits for a switch closure during the tomographic
sweep.
• Cable assembly #4
1. Room light. Provides a closed contact to energize the X-ray room warning light.
Maximum 250 watts.
2. Door interlock. Requires a closed dry contact to interlock the generator exposure with
the X-ray room’s entrance door.
3. Tube select indicator (source select indicator). Indicates which X-ray tube has been
selected.
4. Optional thermal switch inputs.
• Cable assembly #5
1. Mag. select. Interfaces with the image intensifier to select the magnification modes.
2. Multiple-spot exposure. When multi-spot operation is selected at the spot film device,
(example: 4 on 1) and this input receives a closed dry contact, the AEC calibration will
be offset to compensate for the small fields.
• Cable assembly #6
1. Interfaces to the table (conventional or remote R&F), the X-ray prep, expose and fluoro
footswitch.
2. The I.I. safety position interlock switch, used if the I.I. may be removed from the spot
film device.
3. ALE - required if an SFC or a serial changer is used.
4. Spare output.
• Cable assembly #7
1. Must be a #10 AWG (6 mm2) wire or greater, connected from the housing of both X-ray
tubes to ground at the high tension transformer.
• Cable assemblies #8
1. Pair of H.T. cables from the over table (tube-1) X-ray tube to the HT Transformer.
2. Pair of H.T. cables from the under table (tube-2) X-ray tube to the HT transformer.
CHAPTER 3
SECTION 3D
AEC CALIBRATION
CONTENTS:
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-1
3D AEC Calibration CPI Canada Inc.
3D.1.0 INTRODUCTION
This section covers interfacing and calibration of the various AEC board assemblies that are used in Millenia
and Indico 100 X-ray generators for ion chambers, solid state chambers, or PMT pickups; and in CMP 200
X-ray generators for ion and solid state chambers.
THE GENERATOR IS FACTORY CONFIGURED FOR SPECIFIC AEC DEVICE(S). REFER TO
THE COMPATIBILITY STATEMENT / PRODUCT DESCRIPTION IN CHAPTER 1D (MILLENIA AND
INDICO 100), OR CHAPTER 1 (CMP 200) FOR THE FACTORY CONFIGURED AEC COMPATIBILITY OF
THIS GENERATOR.
The introduction in this section contains background information relevant to AEC operation. It is strongly
suggested that this be read and understood prior to beginning AEC calibration.
AEC calibration requires that a calibration curve be established which relates optical density to various kV
breakpoints.
The 75 kV knee breakpoint is calibrated at the slowest film screen combination. The remaining kV
breakpoints are calibrated next, then the breakpoint calibration is repeated at the next highest film speed,
with the highest film speed being calibrated last.
After breakpoint calibration, ± density setup is done at the slowest film speed, and then RLF
compensation and multiple spot compensation are done if desired.
Page 3D-2 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.1.1 AEC Limitations: Minimum Response Time
The X-ray generator (including the AEC pickup chamber) has a minimum response time from start of the
exposure command to a kV value sufficient to start X-rays. There is a further delay to the start of current flow
from the AEC device. Likewise, there is a minimum response time from when the AEC stop command is
issued to when the kV has actually decreased to the point that X-rays are no longer produced. Figure 3D-1
depicts this graphically.
Figure 3D-1: Relative timing of AEC ramp vs exposure command and kVp
• 2 to 3 is the reaction time of the solid state / ion chamber to start a current flow.
Time = 1 to 3 ms.
• 4 to 5 is the generator shut down time including cable discharge time etc.
Time = 1.5 to 3.0 ms.
• FOR AEC BOARDS WITH SHORT AEC TIME COMPENSATION (FIGURE 3D-9 AND 3D-11)
AEC TECHNIQUES SHOULD HAVE MINIMUM EXPOSURE TIMES GREATER THAN 5 MS. FOR
ALL OTHER AEC BOARDS MINIMUM EXPOSURE TIMES SHOULD BE GREATER THAN 15
MS.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-3
3D AEC Calibration CPI Canada Inc.
AEC exposures should normally be kept well under one second. When X-ray techniques are used that result
in longer exposures, the film density will not be correct due to failure of reciprocity of the film.
RLF (reciprocity law failure) compensation is provided to compensate for longer AEC exposure
times. An offset may be added to each AEC calibration set (each film screen combination) to increase the
AEC ON time as exposure time increases. RLF compensation is applied to the following range of times:
• 50 ms to 500 ms.
• 500 ms to 1000 ms.
• 1000 ms and above.
Care must be exercised when using table buckys with low kV values because most tabletops and grids
absorb considerable radiation in the range of 60 - 65 kVp. This will adversely affect AEC operation.
Figure 3D-2 shows the effect of kVp, optical density, and radiation. Note particularly the nonlinear change in
density at 85-90 kVp.
Page 3D-4 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.1.3 Film/Screen Response vs. kVp
Film screen response to kVp is not linear; therefore compensation must be provided in order to maintain
constant film density as kVp is changed for different anatomical studies. By selecting and calibrating various
kV breakpoints, the overall system response will be compensated such as to yield a constant film density.
Up to eight breakpoints per film screen combination are available. The eight breakpoints are spread
over three kV ranges as shown below:
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-5
3D AEC Calibration CPI Canada Inc.
Since the Millenia and Indico 100 family of generators allow for up to three separate film screen
combinations to be calibrated, the following points must be considered:
• The AEC board allows for a 0 to a maximum of 10 volt ramp at the comparator input. All AEC signals
must fit within this range (for all film / screens, densities, and techniques).
• Most X-ray applications require the use of two or more different film screen combinations, all of which
will require different exposure doses.
• Using the slowest film screen combination, the required film input dose will be determined.
• Once this value is determined (during AEC calibration), the density calibration is performed to allow
100% (double the dose) and 50% (half the dose) values. These are typical values, and will determine
the maximum required range of the AEC reference voltage (the output from the D/A converter).
• Figure 3D-4 illustrates the different windows required for various film screen combinations.
Page 3D-6 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.1.5 Multiple Spot Compensation
Separate density compensation is provided when a SFD (Spot Film Device) is used for multiple film splits.
This allows compensation when the SFD diaphragm is in the X-ray field.
An external output from the SFD must be provided when multiple spots are requested to enable this
function.
Figure 3D-5 shows source-image distances and image receptors as used in a typical R&F installation.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-7
3D AEC Calibration CPI Canada Inc.
Before continuing, it is suggested that a copy of the table below be filled in with all required information.
Refer to the example AEC setup worksheet on the next page.
Film/Screen 1.
2.
3.
Grid ratio/SID:
± Density steps
Chamber type:
Regulatory AEC dose
requirements?
Is film processing maintained?
Additional notes:
Additional notes:
ALL RECEPTORS MUST HAVE THE SAME NUMBER OF DENSITY STEPS AND THE SAME DENSITY DOSE
CHANGE PER STEP (DENSITY SETTINGS ARE COMMON TO ALL FILM SCREENS AND RECEPTORS).
Page 3D-8 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.1 AEC Setup Worksheet (Cont)
Note: The example below is supplied for reference only. It does not represent an actual installation.
2. Lanex/med Lanex/chest
3.
± Density steps ±8 ±8 ±8 ±8
Additional notes:
Additional notes:
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-9
3D AEC Calibration CPI Canada Inc.
It is recommended that a copy of the form below be filled in with the required information before attempting
AEC calibration.
AEC Ch 2_____________________________
AEC Ch 3_____________________________
AEC Ch 4_____________________________
4. Verify signal grounding for the AEC chamber. The CHECK:
only electrical ground should be at the AEC board in
the generator. This applies to the ground braid
(shield) for the AEC signal cable and to the ground
return conductor(s) in the AEC signal cable.
5. Verify that the AEC board is fully inserted into the CHECK:
mating edge connector (if applicable), that all
connections to the AEC board are secure, and that
the AEC board is securely fastened.
6. Before calibrating, verify that the AEC system is CHECK:
functioning. This includes the AEC chambers /
devices and the AEC circuits in the generator. Each
of the fields on the AEC device must be able to
terminate the exposure.
7. Radiographic techniques to be performed with the
equipment (high kV chest, G.I. studies etc)?
8. Normal exposure factors used by the customer
(typical mAs / kV range)?
Figure 3D-6 shows an installed AEC chamber. Note particularly the use of a suitable insulating material to
isolate the body of the chamber from the receptor ground. This is required for non-insulated AEC chambers.
Page 3D-10 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.3 AEC Chamber Installation (Cont)
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-11
3D AEC Calibration CPI Canada Inc.
Review the applicable sections of chapter 3 section B and C for interfacing AEC devices and programming
the image receptors to select the correct AEC device (or no AEC if desired). It should be ensured that each
receptor used for AEC has a Bucky or equivalent. A typical R&F room configuration will consist of the
following:
• Table Bucky
• Wall Bucky
• Spot film Bucky
• Aux - digital acquisition
Refer to Figure 3D-7 for typical AEC connections. This is a simplified view only, refer to figures 3D-8 to 3D-
11 for AEC board layouts used in Millenia and Indico 100 generators. Refer to chapter 1E for the AEC board
location in your generator.
Page 3D-12 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.5 AEC Board (Solid State Chambers)
The AEC board shown below is compatible with various makes / models of solid state chambers (i.e. Comet,
Ziehm, Gilardoni). This AEC board is used in various models of generators requiring those AEC chamber
types.
This board will be fitted with 6 pin circular connectors (J1 to J4) or with 5 pin in-line connectors (J11
to J14), depending on the application.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-13
3D AEC Calibration CPI Canada Inc.
The following tables show the pin outs for both the 6 pin circular connectors and for the 5 pin in-line
connectors on the AEC board in figure 3D-8.
FUNCTION PIN
Anode 1 NOTE: PINS 1, 2, AND 3 ON THE
Anode 2 CIRCULAR CONNECTOR ARE
Anode 3 ALL CONNECTED IN PARALLEL.
Cathode, left 4
Cathode, right 5
Cathode, middle 6
Ground Connector shell
Table 3D-4: Pin outs for 6 pin circular connector
FUNCTION PIN
Anode 2
Cathode, left 3
Cathode, right 5
Cathode, middle 4
Ground 1
Table 3D-5: Pin outs for 5 pin in-line connector
If the AEC input signal has excessive electrical noise superimposed on the signal, it is suggested that
jumpers JW1 to JW4 as appropriate be temporarily installed. If this improves the signal to noise ratio, the
jumper(s) should be left in. Excessive signal to noise ratio generally shows up as inconsistent AEC exposure
times at low mAs values.
It is the responsibility of the installer to determine the need for these jumper(s).
Page 3D-14 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.6 AEC Board (Ion Chambers)
The AEC board shown below is compatible with various makes / models of ion chambers (i.e. AID, GE,
Vacutec, Philips Amplimat, etc). This AEC board is used in various models of generators requiring those
AEC chamber types.
This board will be fitted with 9 pin D connectors (J11 to J14), or with 12 pin in-line connectors (J1 to
J4), depending on the application.
J14
JW2 JW1 J5
J4
J13
JW4 JW3
J3
J12
JW6 JW5
J2
J11
R11 R12 R13 R14
JW8 JW7
J1 R1 R2 R3 R4
ML_IONBD.CDR
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-15
3D AEC Calibration CPI Canada Inc.
The following potentiometers are used for short AEC exposure time compensation:
R79 adjusts the output of the high voltage bias supply. This is only fitted on versions of this board intended
for use with ion chambers that require a separate high voltage bias supply. R79 adjusts the value of the
+300 / +500 VDC, and the +45 VDC outputs, and should be set as per the ion chamber manufacturer
specifications.
The following tables show the pin outs for both the 9 pin D connectors and for the 12 pin in-line connectors
on the AEC board in figure 3D-9. The 9 pin connectors are compatible with most models of AID ionization
chambers. However, the installer should verify compatibility of the pin outs with the chamber(s) being used.
NOTE:
Jumpers JW1 to JW8 swap the left and right fields on J11 to J14. Jumpering pins 2-3 of the field selector
jumpers (JW7 / JW8 for channel 1, JW5 / JW6 for channel 2, JW3 / JW4 for channel 3, JW1 / JW2 for
channel 4) connects the right field select signal to pin 6 and the left field select signal to pin 2. Jumpering
pins 1-2 of the field selector jumpers connects the right field select signal to pin 2 and the left field select
signal to pin 6.
Page 3D-16 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.7 AEC Board (Universal AEC Board)
The AEC board shown below is factory configured to be compatible with most makes / models of AEC
chambers (ion and solid state) on the market. This assembly also contains a low current, high voltage supply
for a photo multiplier tube (PMT). The PMT supply is located on the upper board, which also contains the
connectors to interface to the AEC pickup device(s).
Refer to the end of subsection 3D.2.7 for the procedure for adjusting R10, R19, and R24.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-17
3D AEC Calibration CPI Canada Inc.
The following table shows the pin outs for the 12 pin connectors J1 to J4 on the AEC board in figure 3D-10
and 3D-11. The pins on J7 are all connected in parallel, thus the PMT high voltage may be taken from any of
the pins on that connector.
The connections to the AEC pickup chamber vary considerably between ion chambers and solid
state chambers. For clarity two tables are shown below, the first for ion chambers and the second for solid
state chambers.
Page 3D-18 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.7 AEC Board (Universal AEC Board) Cont
R10, R19 and R24 adjust the output voltage from the high voltage power supply on the AEC interface board
(the upper board on the universal AEC board assembly in figure 3D-10 and 3D-11). This high voltage supply
generates the PMT high voltage, up to approximately -1000 VDC available at J7, and also the nominal +500,
+300 and +50 VDC supplies noted in table 3D-8. The +500, +300 and +50 VDC supplies are available to
bias ion chambers if needed and are adjustable as defined below.
These potentiometers are switched into the circuit electronically by logic circuits connected to the
AEC channel select commands. Only one potentiometer will be active at any given time, the condition under
which each potentiometer is active is described below, along with the function of that potentiometer.
• R10 adjusts the high voltage supply output for the PMT when ABS operation is selected. This is
described in chapter 3E.
• R24 adjusts the high voltage supply output when AEC channel 1, 2, or 3 is selected. AEC channels 1, 2,
3 are normally used with an AEC chamber.
R24 will be used to adjust the +500, +300 and +50 VDC bias voltage outputs if required for ion
chamber(s) connected to AEC channels 1, 2 or 3. Refer to the AEC chamber manufacturers
recommendations to adjust this voltage.
• R19 adjusts the high voltage supply output when AEC channel 4 is selected. AEC channel 4 is normally
used for digital acquisition or spot film work using a PMT pickup for AEC control. This will typically be the
same PMT used for ABS control during fluoroscopy operation.
Refer to 3D.4.0 for further details if using a PMT for AEC control on AEC channel 4.
3D.2.8 AEC Board (Universal AEC Board With Short AEC Time Compensation)
The AEC board shown below has short AEC time compensation, and is factory configured to be compatible
with most makes / models of AEC chambers (ion and solid state) on the market. This assembly also
contains a low current, high voltage supply for a photo multiplier tube (PMT). The PMT supply is located on
the upper board, which also contains the connectors to interface to the AEC pickup device(s).
Figure 3D-11: Universal AEC board with short AEC time compensation
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-19
3D AEC Calibration CPI Canada Inc.
3D.2.8 AEC Board (Universal AEC Board With Short AEC Time Compensation) Cont
In order to clearly show the adjustment pots on the lower (AEC) board, the upper board which
contains the AEC and PMT interface connectors and the high voltage supply is shown shifted from
its actual position.
The following potentiometers are used for short AEC exposure time compensation:
Refer to tables 3D-8 and 3D-9 for the connector pin outs. Refer to the end of subsection 3D.2.7 for the
procedure for adjusting R10, R19, and R24.
Page 3D-20 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.3.0 PRECALIBRATION NOTES:
This section contains information that must be understood and confirmed prior to and / or during AEC
calibration.
CAUTION: THE PROCEDURES IN THESE SECTIONS REQUIRE X-RAY EXPOSURES. TAKE ALL
SAFETY PRECAUTIONS TO PROTECT PERSONNEL FROM X-RADIATION.
• When using PMTs or photo diodes for AEC from the output of an image intensifier, there is normally
no need to iterate all the kV break points. It is usually sufficient to use the 75 kV breakpoint
calibration value for that film screen at all kV breakpoints. If doing this, the calibration values should
be confirmed at all kV breakpoints using the acquired digital images.
• During AEC calibration, all AEC exposures should be done using mA values such that the
exposures are in the 30 to 100 ms range UNLESS STATED OTHERWISE.
• During AEC calibration, always ensure that the central ray is centered relative to the image receptor.
• Prior to placing the absorbers, ensure that the collimator is opened sufficiently to irradiate ALL fields
on the AEC pickup device.
• The recommended absorber in table 3D-12 is water. This should be in a plastic container of uniform
thickness. Lexan of a similar thickness is also a suitable absorber.
• Ensure that the absorber is positioned to fully cover the X-ray field. The absorber must extend a
minimum of 3/8 in. (10 mm) beyond the X-ray field.
• All components and assemblies used during AEC calibration must be those that will be used during
procedures, and must be positioned as they will be in actual use of the X-ray room.
• The generator must be known to be calibrated before proceeding.
• During AEC calibration, if exposure times do not change if the mA is varied, it may be that the input
signal level to the AEC board may be too high. If this is experienced, check the ramp voltage at the
output of the first gain stage (the first operational amplifier output) on the AEC board for the subject
AEC channel. This voltage must never exceed 10 V. If this voltage does exceed 10 V, reduce the
input signal level as required.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-21
3D AEC Calibration CPI Canada Inc.
This section applies if a PMT is to be used for AEC control on AEC channel 4. AEC channels 1, 2, and 3 (as
applicable) should be calibrated first (sections 3D.6.0 to 3D.12.0), before calibrating AEC channel 4.
WARNING: SWITCH OFF THE GENERATOR BEFORE CONNECTING A PMT, AND USE APPROPRIATE
HIGH VOLTAGE PRECAUTIONS WHEN MEASURING THE PMT HIGH VOLTAGE.
Step Action
1. Connect the PMT output to J7 on the generator interface board (the ABS input) as
shown in figure 3D-12. If the “PMT for AEC on channel 4” configuration was factory
ordered, the generator will be pre-wired as shown above. The ABS input is at J7-12, and
the signal will be divided for the AEC board via the resistor from J7-12 to J7-10.
Appropriate high voltage shielded cable should be used for the PMT signal connections.
2. Set the PMT voltage to approximately -650 VDC for AEC operation using R19 on the
AEC interface board. AEC channel 4 must be selected in order for R19 to be active.
USE ONLY TP5 ON THE AEC INTERFACE BOARD (FIGURE 3D-10, 3D-11) FOR
THE HV METER GROUND WHEN MEASURING PMT HIGH VOLTAGE. CONNECT
THE GROUND LEAD FIRST BEFORE MEASURING THE HIGH VOLTAGE. DO NOT
ATTEMPT TO MEASURE THIS WITHOUT A SUITABLE METER.
3. Configure AEC channel 4 as per 3D.6.0 steps 6 to 14, but use the following settings in
the AEC SETUP menu: Select ION chamber, and enable FILM SCREEN 1 only, and
CENTER FIELD only. If AEC SETUP menu screen 2 is available, set C FIELD COMP to
0 (this is model dependent, refer to AEC SETUP in chapter 3C).
4. Enter the calibration value 45 into EACH of the kV breakpoints. The procedure for
setting the 75 kV knee breakpoint is detailed in 3D.6.0, step 16. The remaining
breakpoints are set in a similar manner (refer to the balance of 3D.6.0 for details on
accessing those breakpoint settings).
5. Adjust the channel 4 gain adjustment potentiometer on the AEC board to achieve the
desired I.I. input dose at the 75 kV knee breakpoint, using absorber thickness per table
3D-12.
6. The PMT voltage that was set in step 2 may need to be adjusted up or down if the gain
adjustment potentiometer does not provide the desired adjustment range in step 5.
7. Repeat the exposures at other kV breakpoints that cover the desired kV operating
range, checking the I.I. input dose at each kV breakpoint. Use absorber thickness per
table 3D-12.
8. Readjust the breakpoint calibration values in step 7, if necessary, to achieve the desired
I.I. input dose at those kV values. DO NOT READJUST THE AEC GAIN POT OR PMT
VOLTAGE.
Page 3D-22 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.5.0 AEC FIELD BALANCE
If your generator does NOT have AEC SETUP menu 2 (see the section AEC SETUP in chapter 3C),
follow the AEC chamber manufacturers recommendations for AEC field balancing.
If your generator has AEC SETUP menu 2, follow the AEC chamber manufacturers
recommendations for AEC field balancing if available. If the AEC chamber has no provision for AEC
field balancing, follow the steps below.
PERFORM THE FOLLOWING STEPS IMMEDIATELY BEFORE DOING AEC CALIBRATION AT
THE 75 kV KNEE BREAKPOINT IN THE FOLLOWING SECTIONS:
1. Enter AEC SETUP menu 2, and ensure that each of the field compensation values is set
to 0.
2. When set up to do dose measurements at the 75 kV knee breakpoint, evaluate the AEC
field balance by measuring the dose at the film plane during an AEC exposure as each
of the three AEC fields is individually selected.
3. If the AEC chamber field balance is not acceptable, go to AEC SETUP menu 2 and
adjust the right or left compensation values up or down as required. Do not adjust the
middle field (C) compensation value.
4. Repeat steps 2 and 3. The right and left AEC field compensations are adjusted to match
the middle field. This process may need to be repeated several times until the three
AEC fields are suitably balanced.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-23
3D AEC Calibration CPI Canada Inc.
Step Action
SETUP FOR AEC CALIBRATION
IF THE AEC BOARD BEING CALIBRATED HAS SHORT AEC TIME COMPENSATION
(FIGURE 3D-9 OR 3D-11), THE SHORT EXPOSURE TIME COMPENSATION MUST FIRST BE
DISABLED.
TO DO THIS, ADJUST ALL SHORT AEC EXPOSURE TIME COMPENSATION
POTENTIOMETERS TO ZERO, I.E. SUCH THAT THE WIPERS ON EACH POT ARE GROUNDED.
VERIFY THE CORRECT SETTINGS BY USING AN OHMMETER ON LOW OHMS RANGE AND
ENSURING A NEAR ZERO OHMS READING FROM THE WIPER OF EACH SHORT AEC TIME
COMPENSATION POT TO GROUND. REFER TO TABLE 3D-14 FOR THE SHORT AEC TIME
COMPENSATION POTENTIOMETER DESIGNATIONS.
FAILURE TO PRESET THESE POTS WILL RESULT IN DIFFICULTY IN PERFORMING
AEC CALIBRATION.
1. Set up the X-ray tube stand as shown in figure 3D-13.
2. Align the tube stand and table Bucky such that the central ray is centered relative to the
image receptor.
3. Open up the collimator to expose all three fields of the AEC pickup. Ensure that the
central ray remains centered relative to the image receptor.
4. Place the R probe at the film plane, i.e. behind the grid. If this cannot be done, then
place the probe on the table top. Ensure that the R-probe is located as close as possible
to the central ray, but not blocking any pickup areas on the AEC device. The R meter
must be set to measure in the micro-R range.
5. Place the absorber (with thickness selected for 75 kV per table 3D-12) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
6. Place the generator into the programming mode. Refer to section 3C.1.1.
7. From the GENERATOR SETUP menu select GEN CONFIGURATION.
8. From the GEN CONFIGURATION menu select AEC SETUP.
9. Set up the AEC parameters in the AEC SETUP menu FOR EACH ACTIVE AEC
CHANNEL. Refer to AEC SETUP in chapter 3C.
10. Set up the image receptors in the RECEPTOR SETUP menu such that each receptor
has the desired AEC channel assigned to it. Refer to RECEPTOR SETUP in chapter
3C.
11. In the RECEPTOR SETUP menu, set MEMORY to NO for each image receptor. This
will ensure that the next receptor being calibrated will not remember the techniques from
the previous receptor.
The MEMORY function may be reset as desired after AEC calibration is completed.
12. In the RECEPTOR SETUP menu, ensure that the AEC BACKUP MAS and AEC
BACKUP MS are set sufficiently high that the generator backup timer will not terminate
the exposure.
13. From the GEN CONFIGURATION menu select AEC CALIBRATION.
14. From the AEC CALIBRATION menu select FILM SCREEN 1 (the slowest film screen
combination).
CAUTION: DURING THE FOLLOWING CALIBRATION PROCEDURE, BE SURE THAT THE SELECTED
TECHNIQUES WILL NOT OVERLOAD THE X-RAY TUBE. USE CAUTION WHEN REPEATING
EXPOSURES AS THIS MAY QUICKLY OVERLOAD THE X-RAY TUBE. MOST X-RAY TUBE
MANUFACTURERS RECOMMEND NO MORE THAN TWO HIGH SPEED STARTS PER
MINUTE.
NOTE: BE SURE TO USE THE SAME CASSETTE FOR EACH EXPOSURE AT THAT FILM SPEED.
Page 3D-24 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.6.0 AEC CALIBRATION (TABLE BUCKY) Cont
NOTE: FOR THE CMP 200 AND THE INDICO 100 RAD-ONLY CONSOLE, LCD SCREEN DETAILS
NOT RELEVANT TO AEC CALIBRATION WILL DIFFER SLIGHTLY FROM THE EXAMPLES IN
THIS SECTION. HOWEVER, THE AEC CALIBRATION MENUS WILL APPEAR AS SHOWN IN
THIS SECTION.
RLF COMPENSATION AND MULTI-SPOT COMPENSATION IS NOT AVAILABLE ON CMP200.
EXIT
Step Action
75 KV KNEE BREAKPOINT CALIBRATION:
15. Select the table Bucky image receptor.
16. Select the 75 kV knee breakpoint and enter the value 45 using the + or - buttons
adjacent to the LCD display.
17. Select the appropriate mA for the first film speed being calibrated per table 3D-12,
remembering that the slowest film screen used in that installation must be calibrated first
(example 320 mA for 100 speed film). Select large focus, center field.
18. Make an exposure and note the dose and mAs.
19. Referring to table 3D-11, select the estimated dose required for the film speed being
calibrated i.e. 1025 ± 25 μR (see note on next page regarding conversion of μR to μGy if
desired) at the 75 kV knee breakpoint for 100 speed film.
Note that the dose values in the table are based on the R-probe being located at
the film plane. If the probe was placed in front of the grid the dose values shown
in the tables must be increased accordingly. The dose in front of the grid will
typically be approximately double the dose at the film plane.
20. Adjust the required gain potentiometer on the AEC board (see note below) while taking
exposures until the dose noted in the previous step is obtained.
• CHANNEL 1 ON THE AEC BOARD IS TYPICALLY USED FOR THE TABLE
BUCKY AEC CHAMBER. YOUR INSTALLATION MAY USE A DIFFERENT
CHANNEL ON THE AEC BOARD.
• REFER TO TABLE 3D-10 FOR THE AEC BOARD GAIN POTENTIOMETER
(GAIN POT) DESIGNATIONS FOR THE VARIOUS AEC BOARDS.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-25
3D AEC Calibration CPI Canada Inc.
These are APPROXIMATE dose inputs to the film cassette plane at an SID of 40 in. (100 cm), using a
grid with a 12:1 ratio.
NOTE: To convert from μR to μGy divide the value in μR by 114.5. This will give the value in μGy (for
example 114.5 μR = 1 μGy).
Step Action
21. Load a test cassette with fresh film and install it in the image receptor. Using the same
technique as in the previous step, expose the film and develop it.
22. Measure the optical density. The desired value should have been previously recorded in
a copy of table 3D-1.
23. If the measured O.D. is not within 5% of the desired value, adjust the gain pot (as per
step 20) to increase or decrease the density, then repeat the previous two steps.
24. Once the desired film density is achieved, record the mAs, dose, calibration number and
O.D. in a copy of table 3D-13.
FOR EACH BREAKPOINT IN THE REMAINDER OF THIS SECTION, START WITH THE
APPROXIMATE DOSE AS PER TABLE 3D-12. AFTER THAT DOSE IS ACHIEVED, A FILM MUST
BE EXPOSED AND THE O.D. VERIFIED. FURTHER DOSE ITERATIONS MAY BE REQUIRED TO
ACHIEVE THE DESIRED OPTICAL DENSITY.
DO NOT READJUST THE AEC BOARD GAIN POT AFTER THE 75KV KNEE
BREAKPOINT IS CALIBRATED. DOSE / DENSITY ADJUSTMENTS WILL ONLY BE DONE
BY ADJUSTING THE CALIBRATION VALUES FOR THE OTHER KV BREAKPOINTS.
55 KV BREAKPOINT CALIBRATION:
25. Change the absorber thickness per table 3D-12. As before, ensure that the absorber
fully blocks the X-ray field.
26. Select the 55 kV breakpoint.
27. Make an exposure and note the dose. Use mA values as per table 3D-12.
28. Adjust the 55 kV calibration numbers using the + or - buttons such that the actual dose
is equal to the target dose at 55 kV for the selected film speed per table 3D-12.
DO NOT READJUST THE AEC BOARD GAIN POT.
Page 3D-26 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.6.0 AEC CALIBRATION (TABLE BUCKY) Cont
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-27
3D AEC Calibration CPI Canada Inc.
Record the final measurements in a copy of the table below. The final measurements are those obtained
AFTER films have been developed to verify the correct O.D. at each breakpoint.
Page 3D-28 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.6.0 AEC CALIBRATION (TABLE BUCKY) Cont
Step Action
29. Load the test cassette with fresh film and install it in the image receptor. Using the same
technique, expose the film and develop it.
30. Measure the optical density. The optical density should be as per step 22.
31. If the measured O.D. is not within 5% of the desired value, adjust the 55 kV calibration
number using the + or - buttons, then repeat the previous two steps.
DO NOT READJUST THE AEC BOARD GAIN POT.
32. Once the desired film density is achieved, record the required values in a copy of table
3D-13.
50 KV BREAKPOINT CALIBRATION:
33. If special techniques are NOT used which require the 50 kV range, simply enter the 55
kV calibration number into the 50 kV breakpoint using the + and - buttons.
Note that at approximately 55 kV and under, the film screen sensitivity becomes too low
for practical AEC operation when used with a Bucky.
34. If the 50 kV range IS used, the 50 kV breakpoint must be calibrated. To do this, select
the 50 kV breakpoint. The 50 kV step will use the same absorber as used for the 55 kV
step.
35. Repeat steps 27 to 32 to calibrate the 50 kV breakpoint if desired, substituting 50 kV
where applicable in place of 55 kV.
65 KV BREAKPOINT CALIBRATION:
36. Select the 65 kV breakpoint. Use absorber thickness per table 3D-12 for the 65 kV
breakpoint.
37. Repeat steps 27 to 32 to calibrate the 65 kV breakpoint, substituting 65 kV where
applicable in place of 55 kV.
38. IN THE FOLLOWING STEPS, SELECT >> AND << AS REQUIRED TO NAVIGATE
BETWEEN THE TWO BREAKPOINT SCREENS (SCREEN 1 LISTS BREAKPOINTS
50 KV TO 95 KV, SCREEN 2 SHOWS BREAKPOINTS 110 AND 130 KV).
85 KV BREAKPOINT CALIBRATION:
44. Select the 85 kV breakpoint. Use absorber thickness per table 3D-12 for the 85 kV
breakpoint.
45. Repeat steps 27 to 32 to calibrate the 85 kV breakpoint, substituting 85 kV where
applicable in place of 55 kV.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-29
3D AEC Calibration CPI Canada Inc.
Step Action
95 KV BREAKPOINT CALIBRATION:
46. Select the 95 kV breakpoint. Use absorber thickness per table 3D-12 for the 95 kV
breakpoint.
47. Repeat steps 27 to 32 to calibrate the 95 kV breakpoint, substituting 95 kV where
applicable in place of 55 kV.
48. Select << to return to the AEC CALIBRATION menu.
Step Action
FILM SCREEN 2 BREAKPOINT CALIBRATION:
49. Select FILM SCREEN 2.
50. Repeat steps 16 to 48 as described for film screen 1 except:
FILM SCREEN 2 MUST BE THE NEXT HIGHEST FILM SPEED AFTER FILM
SCREEN 1.
Step Action
FILM SCREEN 3 BREAKPOINT CALIBRATION:
51. Select FILM SCREEN 3.
52. Repeat steps 16 to 48 as described for film screen 1 except:
Step Action
THIS SECTION ONLY APPLIES FOR AEC BOARDS WITH SHORT AEC EXPOSURE
TIME COMPENSATION (FIGURE 3D-9 OR 3D-11) IF AEC EXPOSURES LESS
THAN APPROXIMATELY 15 MS ARE REQUIRED.
1. Select the image receptor to be short AEC time compensated, i.e. table Bucky.
2. Select the highest film speed used on the selected receptor, and then select the 75 kV
breakpoint.
3. Set the mA per table 3D-12 for the film speed being used. Reinstall the absorber as per
table 3D-12 for the 75 kV breakpoint.
4. Make an exposure and confirm the dose (or mAs) readings as previously recorded in
table 3D-13.
5. Reduce the absorber thickness such as to decrease the AEC exposure time to
approximately 10 ms.
6. Adjust the short AEC time compensation pot for the AEC channel being calibrated such
that the dose (or mAs) is approximately the same as previously recorded (step 4). The
short AEC time compensation potentiometer designations are given in table 3D-14.
Page 3D-30 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.7.0 SHORT AEC TIME COMPENSATION (IF APPLICABLE) Cont
Step Action
7. Reduce the absorber thickness again such as to decrease the AEC exposure time to
approximately 6 ms (but not less).
8. Adjust the short AEC time compensation pot for the AEC channel being calibrated such
that the dose (or mAs) is approximately the same as it was in step 6.
9. The short AEC time compensation adjustments affect the AEC calibration at longer
exposure times. Therefore, it may now be necessary to readjust the gain pot for the AEC
channel being calibrated to restore the dose (or mAs) values to the values previously
recorded in table 3D-13. Ensure that the absorber thickness and mA values are as per
table 3D-12 when readjusting the AEC gain pot.
10. Films should be exposed and developed, and the O.D. checked at the 75 kV breakpoint
at AEC exposure times of approximately 6 ms and approximately 100 ms. If the film
density is not acceptable at both short and long AEC exposure times, it will be
necessary to iterate the adjustments of both the short AEC time compensation pot and
the AEC gain pot by repeating steps 3 to 8.
11. Repeat steps 1 to 10 for each image receptor (AEC channel) to be short AEC time
compensated.
EXIT
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-31
3D AEC Calibration CPI Canada Inc.
• Up to eight density plus and eight density minus steps are available. If ± 8 density steps are not
required, the unwanted density steps may be programmed out per the procedure below. For example, if
only ± 5 density steps are desired, then density steps ± 6, 7, 8 may be deprogrammed.
• Once the desired number of ± density steps are known, the relative minimum and maximum dose
values must be determined. Typically the minimum density step will result in half (50%) of the nominal
dose and the maximum density step will typically give double the nominal dose (100% increase). The
nominal dose is the value that was recorded at 0 density in table 3D-13.
• The relative dose change per density step must be determined next. To do this, note the relative
minimum and maximum dose as determined above (i.e. 50% at min density and 100% increase at max
density), then calculate the number of - density steps and the number of + density steps that will be
required.
The relative dose change between density steps will then be the minimum density (i.e. 50) divided
by the number of density minus steps or the maximum density (i.e. 100) divided by the number of
density plus steps. This will yield the required dose increment for each density minus step and for each
density plus step respectively.
For ± 8 density steps, this gives a dose decrease of 6.25% per density minus step (8 steps x 6.25%
per step = 50% dose at -8 density) or a dose increase of 12.5% per density plus step (8 steps x 12.5%
per step = 100% dose increase at +8 density).
Refer to table 3D-15 for two typical examples of density steps vs. calibration numbers. For 8 minus
density steps the dose decrease is 6.25% per step, and for 8 + density steps the dose increase is 12.5%
per step as per the example calculation above.
For 5 minus density steps the dose decrease is 10% per step, and for 5 + density steps the dose
increase is 20% per step.
Page 3D-32 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.8.0 AEC DENSITY CALIBRATION (Cont)
Step Action
1. Reselect FILM SCREEN 1. Use absorber thickness per table 3D-12 for the 75 kV
breakpoint.
2. Reselect the 75 kV knee breakpoint.
3. Select << to return to the AEC CALIBRATION menu.
4. Select DENSITY SETUP.
5. Referring to table 3D-13, note the dose at 75 kV for film screen 1. This will be referred to
as the 0 density dose.
6. Select the highest density minus step desired i.e. - 8 from the density setup menu. If it is
not intended to use this step, select the highest density minus step to be used i.e. - 5,
then set the unused steps to - to disable those steps. To disable density steps, press the
- button to scroll down until the - symbol is displayed.
7. Set the calibration number for the highest density minus step to the desired relative
density value (example 50, this will give approximately 1/2 the 0 density dose).
8. Make an exposure and confirm that the measured dose is approximately the desired
value.
9. If the measured dose is not as expected, adjust the calibration number for that density
step and repeat step 8.
10. Select the next density step (i.e. - 7) and enter the appropriate calibration number for
that step. Refer to table 3D-15 and the notes preceding table 3D-15. Repeat steps 8 and
9.
11. Repeat the previous step for each remaining density minus step. Use the >> and <<
buttons to navigate through the DENS SETUP menu in order to access all the density
steps in this procedure.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-33
3D AEC Calibration CPI Canada Inc.
Step Action
12. Set the calibration number for the highest density plus step to the desired relative
density value (example 100, this will result in approximately double the 0 density dose).
13. Repeat step 8 and 9.
14. Select the next lowest density step (i.e. 7) and enter the appropriate calibration number
for that step. Refer to table 3D-15 and notes preceding table 3D-15. Repeat steps 8 and
9.
15. Repeat the previous step for each remaining density plus step. Use the >> and <<
buttons to navigate through the DENS SETUP menu in order to access all the density
steps.
16. When the density setup is complete and verified via dose measurements, use the <<
and EXIT buttons to return to the AEC CALIBRATION menu.
Page 3D-34 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.9.0 RLF COMPENSATION
The following points should be noted regarding RLF compensation. RLF compensation is normally only
needed if special techniques are used which result in AEC exposures greater than 100 ms.
• If perfect, film would provide linear density changes with linearly increasing exposure times. In reality, at
longer exposures, film effectively becomes slower. This effect is known as reciprocity law failure. To
compensate, exposure times must be increased at longer exposures.
This compensation is achieved by increasing the AEC reference voltage at longer exposure times.
RLF compensation is applied to three ranges (50-500 ms, 500-1000 ms, and 1000- 1500 ms) as shown
below.
The examples below are not meant to represent actual RLF compensation percentages in your
installation. Actual values will need to be determined per the procedure following.
• Between 0 and 50 ms no RLF compensation is applied. Per figure 3D-14, the AEC reference voltage is
constant at 1 unit between 0 and 50 ms.
• At 50 ms, RLF compensation = 10% is applied. This means that the reference voltage will increase by
10% between 50 ms and 500 ms in a linear fashion. At 500 ms the reference voltage is then 1.0 X 1.10
= 1.10 units.
• At 500 ms, RLF compensation = 20% is applied. This means that the reference voltage will increase by
20% between 500 ms and 1000 ms in a linear fashion. At 1000 ms the reference voltage is then 1.10 X
1.20 = 1.32 units.
• At 1000 ms, RLF compensation = 30% is applied. This means that the reference voltage will increase by
30% between 1000 ms and 1500 ms in a linear fashion. At 1500 ms the reference voltage is then 1.32 X
1.30 = 1.72 units
• The rate of increase of the reference voltage beyond 1500 ms will be constant, up to limit of the B.U.T.
(backup timer).
• The compensation curve resulting from the RLF values described above is depicted in the graph below.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-35
3D AEC Calibration CPI Canada Inc.
EXIT
Page 3D-36 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.9.0 RLF COMPENSATION (Cont)
Step Action
1. Place the absorber (with thickness selected for 75 kV per table 3D-12) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
2. Select the slowest film screen combination to compensate. This will normally be FILM
SCREEN 1.
3. Select >>.
4. Select RLF COMPENSATION.
5. From the LF COMP menu, select 50MSEC and set the value to 0 using the + or -
buttons.
6. Select mA appropriate to the film speed i.e. 100 mA for 100 speed film.
7. Make an exposure and adjust the mA if necessary to give an exposure time of
approximately 50 ms.
8. Load a test cassette with fresh film and install it in the image receptor.
9. Make an exposure using the same techniques. Record the mAs, then develop the film.
10. Note the O.D. This should be within 10% of the O.D. that was noted during AEC
calibration.
11. Make an exposure and reduce the mA to give an exposure time of approximately 500
ms.
12. Make an exposure using the same techniques. Record the mAs.
13. Enter an RLF offset at 50MSEC to give a mAs increase of approximately 10%.
14. Load a test cassette with fresh film and install it in the image receptor. Make an
exposure and develop the film.
15. If the measured O.D. is not within 5% of the value in step 10, adjust the 50 ms RLF
offset value as appropriate using the + and - buttons.
16. Repeat steps 14 and 15 until the required O.D. is achieved.
17. Make an exposure and reduce the mA to give an exposure time of approximately 1000
ms.
18. Select the 500MSEC RLF adjustment and set the value to 0 using the + or - buttons.
19. Make an exposure using the same techniques. Record the mAs.
20. Enter an RLF offset at 500MSEC to give a mAs increase of approximately 20%.
21. Load the test cassette with fresh film and install it in the image receptor. Make an
exposure and develop the film.
22. If the measured O.D. is not within 5% of the value in step 10, adjust the 500 ms RLF
offset value as appropriate using the + and - buttons.
23. Repeat steps 21 and 22 until the desired density is achieved.
THE FOLLOWING STEPS ONLY APPLY IF TECHNIQUES ARE USED RESULTING
IN AEC EXPOSURE TIMES GREATER THAN APPROXIMATELY 1500 MS.
24. Make an exposure and reduce the mA such as to give an exposure time of
approximately 1500ms.
25. Select the 1000MSEC RLF adjustment and set the value to 0 using the + or - buttons.
26. Make an exposure using the same techniques. Record the mAs.
27. Enter an RLF offset at 1000MSEC to give an mAs increase of approximately 30%.
28. Load the test cassette with fresh film and install it in the image receptor. Make an
exposure and develop the film.
29. If the measured O.D. is not within 5% of the value in step 10, adjust the 1000 ms RLF
offset value as appropriate using the + and - buttons.
30. Repeat steps 28 and 29 until the desired density is achieved.
31. Select << as required to return to the AEC CALIBRATION menu.
32. Repeat steps 2 to 31 for FILM SCREEN 2 and FILM SCREEN 3 if required.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-37
3D AEC Calibration CPI Canada Inc.
EXIT
• Multiple spot compensation may be required when doing multiple exposures on a single film. In this
mode of serial recording, the X-ray field is usually coned down to a small area. Due to the lack of scatter
and possible AEC field cutoff, an AEC density offset may be added if required. This offset is known as
multiple spot compensation.
• In order to activate the multiple spot compensation feature, the R & F table must supply a closed dry
contact when the SFD is operated in multi-spot mode. The multi-spot input to the generator is at TB5
pins 11 and 12 on the room interface board.
Page 3D-38 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.10.0 MULTIPLE SPOT COMPENSATION (Cont)
Step Action
1. Place the absorber (with thickness selected for 85 kV per table 3D-12) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
2. Select the slowest film screen combination to compensate. This will normally be FILM
SCREEN 1.
3. Select >>.
4. Select MULT SPOT COMP.
5. Enter the value 0% using the + and - buttons.
6. Select 85 kV via the kV + or - buttons in the radiography section of the console.
7. Select mA appropriate to the film speed per table 3D-13.
8. Load the test cassette with fresh film and install it in the SFD.
9. Make an exposure and record the mAs, then develop the film.
10. Verify that the film is evenly exposed, and that the O.D. is the desired value
11. Enable the SFD multi-spot function, then make several exposures and record the mAs.
12. Develop the film and record the O.D. for each exposure.
13. If the measured optical densities are not within 5% of the desired value, enter a multi-
spot compensation offset percentage that increases or decreases the mAs as
appropriate using the + and - buttons.
14. Repeat steps 8 to 13 until the desired O.D. is achieved on all exposures.
15. Select << as required to return to the AEC CALIBRATION menu.
16. Repeat steps 2 to 15 for FILM SCREEN 2 and FILM SCREEN 3 if required.
17. Select EXIT to return to the GEN CONFIGURATION menu.
18. Select EXIT, then EXIT SETUP to return to the normal operating mode.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-39
3D AEC Calibration CPI Canada Inc.
• If the wall Bucky is dedicated to chest radiography, a focused grid with a 10:1 or 12:1 ratio should be
used along with an SID of 72 in. (180 cm).
• If the wall Bucky will be used for conventional as well as chest radiography, then two grids should ideally
be used. See the note at the bottom of this page.
A reasonable compromise if a single grid must be used is a 10:1 ratio, 60 in. (150 cm) grid.
NOTE: SINCE MOST WALL BUCKYS ARE USED AT 40 AND 72 IN. (100 AND 180 CM) SID, THE GRID
MUST BE CHOSEN WITH CARE WITH RESPECT TO CUT-OFF. A TYPICAL GRID WILL HAVE
AN 8:1 RATIO, WITH 85 LINE PAIR / INCH OR 10:1 RATIO WITH 150 LINE PAIR / INCH
(STATIONARY). TYPICALLY, 400 SPEED FILM SCREEN WILL BE USED WITH 90 SECOND
PROCESSING.
Page 3D-40 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.11.0 AEC CALIBRATION (WALL BUCKY) Cont
Grid Absorption
The following information may aid in selecting a grid and / or estimating doses in front of the Bucky if
required: The percentages listed are approximate.
∗ A 10:1 ratio 60 in. (150 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 18%
At 40 in. (100 cm) absorption = 40%
∗ A 12:1 ratio 60 in. (150 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 20%
At 40 in. (100 cm) absorption = 50%
∗ A 10:1 ratio 72 in. (180 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 40 in. (100 cm) absorption = 65%
∗ A 12:1 ratio 72 in. (180 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 40 in. (100 cm) absorption = 75%
∗ A 10:1 ratio 40 in. (100 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 65%
∗ A 12:1 ratio 40 in. (100 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 75%
NOTE: BREAKPOINT CALIBRATIONS MAY HAVE BEEN DONE FOR ALL THREE FILM SCREEN
COMBINATIONS DURING TABLE BUCKY AEC CALIBRATION. IF SO, THE REMAINING
IMAGE RECEPTORS MUST USE THE CALIBRATION CURVES PREVIOUSLY ESTABLISHED
FOR THOSE FILM SCREENS.
IF AN UNUSED FILM SCREEN COMBINATION IS AVAILABLE FOR WALL BUCKY
USE, IT IS SUGGESTED THAT TWO RECEPTOR SELECTOR BUTTONS ON THE CONSOLE
BE ASSIGNED TO SELECT THE WALL BUCKY. THE FIRST WALL BUCKY SELECTOR
SHOULD BE USED FOR 40 IN. (100 CM) SID’S WITH THE APPROPRIATE PREVIOUSLY
CALIBRATED FILM SCREEN. THE SECOND WALL BUCKY SELECTOR SHOULD THEN BE
USED WITH THE PREVIOUSLY UNCALIBRATED FILM SCREEN AT 72 IN. (180 CM) SID’S.
THIS METHOD WILL ALLOW THE GRID TO BE OPTIMIZED FOR EACH SID, AS A
SEPARATE DEDICATED FILM SCREEN WITH ITS OWN CALIBRATION CURVE CAN BE
ASSIGNED TO THE 72 IN. (180CM) SID.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-41
3D AEC Calibration CPI Canada Inc.
Step Action
USE OF ONE FILM SCREEN FOR BOTH SID’S USING PREVIOUSLY CALIBRATED
FILM SCREENS
1. Set up the X-ray tube stand as shown in figure 3D-15.
2. Align the tube stand and wall Bucky such that the central ray is centered relative to the
image receptor.
3. Open up the collimator to expose all three fields of the AEC pickup. Ensure that the
central ray remains centered relative to the image receptor.
4. Place the R probe at the film plane, i.e. behind the grid. If this cannot be done, then
attach the probe to the front of the Bucky. Ensure that the R-probe is located directly
under the central ray. The R meter must be set to measure in the micro-R range.
5. Place the absorber (with thickness selected for 75 kV per table 3D-12) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
6. Select the wall Bucky image receptor.
7. Select the slowest film screen used for the wall Bucky, then select the appropriate mA
for that film screen per table 3D-12 (example 320 mA for 100 speed film). Select 75 kV,
large focus, center field.
8. Make an exposure and note the dose and mAs.
9. Referring to table 3D-13, select the previously established dose required at the 75 kV
knee breakpoint for the film speed being calibrated.
Note that the dose values in the table are based on a specific R-probe placement
during table Bucky calibration (either at the film plane, or alternately in front of the
Bucky). If the probe placement for wall Bucky calibration is not the same as it was
for table Bucky calibration, use the estimated dose correction factor in this
subsection under GRID ABSORPTION.
10. Adjust the required gain potentiometer on the AEC board (see note below) while taking
exposures until the dose noted in the previous step is obtained.
• CHANNEL 2 ON THE AEC BOARD IS TYPICALLY USED FOR THE WALL
BUCKY AEC CHAMBER. YOUR INSTALLATION MAY USE A DIFFERENT
CHANNEL ON THE AEC BOARD. DO NOT READJUST THE GAIN POT FOR
THE CHANNEL THAT WAS PREVIOUSLY CALIBRATED (FOR TABLE BUCKY).
• REFER TO TABLE 3D-10 FOR THE AEC BOARD GAIN POTENTIOMETER
(GAIN POT) DESIGNATIONS FOR THE VARIOUS AEC BOARDS.
11. Load the test cassette with fresh film and install it in the image receptor. Using the same
technique, expose the film and develop it.
12. Measure the O.D. The desired value should have been previously recorded in a copy of
table 3D-1.
13. If the measured O.D. is not within 5% of the desired value, adjust the gain pot (as per
step 10) to increase or decrease the density, then repeat the previous two steps.
14. Change the SID to 40 in. (100 cm) and repeat steps 11 to 13. Adjust the gain pot if
necessary to achieve an acceptable compromise between both SID’s.
14. Verify the O.D. at a range of different kV’s.
USE OF TWO FILM SCREENS (ONE FOR EACH SID) USING ONE PREVIOUSLY
CALIBRATED FILM SCREEN AND ONE UNCALIBRATED FILM SCREEN
15. Select the wall bucky image receptor via the selector configured for the 40 in. (100 cm)
SID.
16. Repeat steps 1 to 13 at the 40 in. (100 cm) SID position using the appropriate previously
calibrated film screen.
Page 3D-42 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.11.0 AEC CALIBRATION (WALL BUCKY) Cont
Step Action
17. Verify the O.D. at a range of different kV’s.
18. Switch the generator OFF. Re-enter the programming mode as detailed in the TABLE
BUCKY AEC calibration section.
19. Select the wall Bucky image receptor via the selector configured for the 72 in. (180 cm)
SID.
20. Calibrate the film screen assigned to this SID as per the table Bucky procedure. The
calibration pot is NOT to be adjusted during this procedure (this was calibrated in the
preceding procedure). All breakpoints, including the 75 kV knee breakpoint, are to be
calibrated by adjusting the calibration numbers ONLY.
21. When complete, exit the AEC CALIBRATION and GEN CONFIGURATION menu.
The remaining image receptors are calibrated in a similar manner to the table Bucky receptor. Only the gain
pot for that channel is to be adjusted at the slowest film screen used on that receptor. DO NOT READJUST
THE GAIN POT FOR PREVIOUSLY CALIBRATED RECEPTORS, AND DO NOT READJUST THE
CALIBRATION VALUES IN THE AEC CALIBRATION MENU FOR PREVIOUSLY CALIBRATED FILM
SCREENS.
Refer to 3D.4.0 if a PMT is to be used for AEC during digital acquisition or spot film work.
THE MEMORY FUNCTION THAT WAS TEMPORARILY CHANGED TO OFF EARLIER IN THIS
CHAPTER MAY NOW BE RESET TO THE DESIRED VALUE.
Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. J Page 3D-43
3D AEC Calibration CPI Canada Inc.
Page 3D-44 Rev. J Millenia / Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. Acceptance Testing 4
CHAPTER 4
ACCEPTANCE TESTING
CONTENTS:
4.1.0 INTRODUCTION
This section details acceptance testing, which verifies that the generator is performing within limits. It is
recommended that this be done whenever the generator is reconfigured, or component(s) are replaced
which may affect the X-ray output. Examples of such components are the X-ray tube, HT tank, generator
CPU board, generator interface board, AEC board, control board 1 and control board 2 in the HF power
supply (Millenia) or the control board (Indico 100), and the filament supply board(s).
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-1
4 Acceptance Testing CPI Canada Inc.
WARNING: 1. USE EXTREME CARE IN MEASURING HIGH VOLTAGES. ACCIDENTAL CONTACT MAY
CAUSE INJURY OR DEATH.
2. EVEN WITH THE GENERATOR SWITCHED OFF AT THE CONSOLE, (OR THE LOCKOUT
SWITCH INSIDE THE MAIN CABINET LOCKED OUT), MAINS VOLTAGE IS STILL
PRESENT INSIDE THE GENERATOR CABINET. THIS VOLTAGE IS EXTREMELY
DANGEROUS; USE EXTREME CAUTION.
3. THE ELECTROLYTIC CAPACITORS, LOCATED ON THE BASE OF THE HF POWER
SUPPLY, PRESENT A HAZARD FOR A MINIMUM OF 5 MINUTES AFTER THE POWER
HAS BEEN SWITCHED OFF. VERIFY THAT THESE CAPACITORS ARE DISCHARGED
BEFORE SERVICING OR TOUCHING ANY PARTS.
WARNING: THE PROCEDURES IN THIS CHAPTER REQUIRE THE PRODUCTION OF X-RAYS. TAKE
ALL SAFETY PRECAUTIONS TO PROTECT PERSONNEL FROM X-RADIATION.
WARNING: 1. ALWAYS ENSURE THAT THE EQUIPMENT UNDER TEST AND ALL ASSOCIATED TEST
EQUIPMENT IS PROPERLY GROUNDED.
2. ENSURE THAT THE HIGH VOLTAGE CABLES ARE INTACT / UNDAMAGED AND
PROPERLY CONNECTED BEFORE ATTEMPTING EXPOSURES.
ENSURE THAT THE FOLLOWING ITEMS ARE COMPLETED PRIOR TO PERFORMING THE
ACCEPTANCE TESTING:
• The generator is interfaced to room equipment noted in the product description / compatibility
statement.
• The tube auto calibration has been done as per chapter 2 of this manual.
• The receptors have been programmed as per chapter 3C of this manual.
• If the installation has AEC, verify that all receptors have been calibrated as per chapter 3D of this
manual.
• If the installation has ABS, verify that the imaging system has been calibrated as per chapter 3E of
this manual.
• Acceptance testing shall only be started after the installation is complete i.e.; generator in final
position and installed as per the previous chapters of this manual.
• kV measuring device such as a Dynalyzer (or equivalent). This will be required for verifying kV and
mA calibration during preventative maintenance or if recalibration is necessary, for example after
replacing the generator CPU board or control board 1 in the HF power supply. See note on page 11
regarding use of a Dynalyzer on Indico 100 generators.
• Storage oscilloscope.
• mA / mAs meter.
• Radiation meter 0-1000 mR and 1-15 R/min.
• Lead diaphragm or equivalent to collimate the beam.
• General purpose DVM.
• Strobe or reed tachometer.
• Current probe 0 to 20 amps AC.
• A set of HVL filters.
• Calculator.
Page 4-2 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Acceptance Testing 4
4.3.0 ACCEPTANCE TESTS (BASIC FUNCTIONS)
For the touch screen console, check the console functionality by pressing the equivalent switch position
on the touch screen for the functions described in section 4.3.1 and 4.3.2. Verify the correct response on
the touch screen console for each function that is tested.
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-3
4 Acceptance Testing CPI Canada Inc.
BEFORE CONTINUING, ENSURE THAT THE REMOTE FLUORO CONTROL IS CONNECTED (IF
USED WITH THIS INSTALLATION).
Page 4-4 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Acceptance Testing 4
4.3.2 Console Fluoro Tests (Cont)
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-5
4 Acceptance Testing CPI Canada Inc.
SW1-4: OFF for two filament boards, ON for one filament board.
SW1-5: OFF for 150 max kV, ON for 125 max kV.
SW1-6: OFF for dual speed, ON for low speed.
SW1-7: OFF for 2 tube, ON for 1 tube.
SW1-8: ON. Do not inadvertently switch this to OFF! Setting to OFF resets to the factory
defaults (calibration, configuration, etc).
Page 4-6 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Acceptance Testing 4
4.3.3 Generator Preliminary Tests (Cont)
THE MILLENIA AND INDICO 100 FAMILY OF GENERATORS ARE FITTED WITH A LOW SPEED
STARTER, OR OPTIONAL DUAL SPEED STARTER. USE SECTION 4.3.4 OR 4.3.5, AS
APPLICABLE, FOR YOUR GENERATOR.
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-7
4 Acceptance Testing CPI Canada Inc.
From the product description, be sure the actual tube being used is correctly selected at the dual speed
starter. Refer to the dual speed starter table in chapter 2.
THE GENERATOR MUST BE PROGRAMMED FOR DUAL SPEED STARTER OPERATION IN ORDER
TO BE ABLE TO VERIFY BOTH MODES OF OPERATION IN THIS SECTION.
***** PLEASE OBSERVE A MAXIMUM OF 2 HIGH SPEED BOOSTS PER MINUTE *****
Page 4-8 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Acceptance Testing 4
4.3.5 Dual Speed Starter Verification (Cont)
Measurement of kVp, mA, and time may be done via test points at the generator CPU board as per figure
4-2. These are direct feedback voltages and are scaled to represent the actual kVp and X-ray tube
current AS LONG AS THE GENERATOR IS CALIBRATED.
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-9
4 Acceptance Testing CPI Canada Inc.
TP8
TP6
TP10
TP7
TP12
TP9
TP14
TP11
TP15
TP13
TP24
TP25
TP22
TP23
TP16
TP17
TP18
TP19
TP20
TP21
FILE: ML_CPU1.CDR
Page 4-10 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Acceptance Testing 4
4.4.1 Generator Rad Tests (Cont)
NOTE: IF USING TEST POINTS TP6 & 8, TP7 & 10, TP11 & 14 IN FIGURE 4-2 FOR
ACCEPTANCE TESTING, THE SCALING FACTORS SHOWN MUST BE
VERIFIED USING AN APPROPRIATE CALIBRATED REFERENCE STANDARD.
THE ACTUAL MEASURED SCALING VALUES SHOULD THEN BE USED IN THIS
PROCEDURE.
Refer to figure 4-2 for test point locations referenced in the following section(s).
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-11
4 Acceptance Testing CPI Canada Inc.
A: 2 mAs (time per LCD display) time per LCD disp ± (2% + 1ms).
B: 8 mAs (time per LCD display) time per LCD disp ± (2% + 1ms).
C: 25 mAs (time per LCD display) time per LCD disp ± (2% + 1ms).
D: 63 mAs (time per LCD display) time per LCD disp ± (2% + 1ms).
8. Select 200 mA, 50 ms (3 point operation).
Page 4-12 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Acceptance Testing 4
4.4.1 Generator Rad Tests (Cont)
A: 50 mA A: 50 mA ± (5% + 1 mA).
B: 100 mA B: 100 mA ± (5% + 1 mA).
C: 200 mA C: 200 mA ± (5% + 1 mA).
D: 400 mA D: 400 mA ± (5% + 1 mA).
E: 800 mA E: 800 mA ± (5% + 1 mA).
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-13
4 Acceptance Testing CPI Canada Inc.
Page 4-14 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Acceptance Testing 4
4.5.0 ACCEPTANCE TESTS (OPTIONAL INTERFACES)
This section applies only to Indico 100 X-ray generators with DAP.
Millenia / Indico 100 Series Service Manual Ch # 740904-08 Rev. J Page 4-15
4 Acceptance Testing CPI Canada Inc.
The procedure for performing reproducibility, linearity and HVL testing is contained in a separate
document, part number 740917 that immediately follows this page.
Page 4-16 Rev. J Millenia / Indico 100 Series Service Manual Ch # 740904-08
CPI Canada Inc. Troubleshooting 5
CHAPTER 5
TROUBLESHOOTING
CONTENTS:
SECTION TITLE
5.1.0 INTRODUCTION.................................................................................................................................................... 5-1
5.2.0 STATUS AND ERROR CODES (NON-TOUCH SCREEN).................................................................................... 5-2
5.2.1 Operator Messages (Non-Touch Screen) .......................................................................................................... 5-2
5.2.2 Limit Messages (Non-Touch Screen)................................................................................................................. 5-2
5.2.3 Error Messages (Non-Touch Screen) ................................................................................................................ 5-3
5.3.0 STATUS AND ERROR CODES (TOUCH SCREEN) ........................................................................................... 5-10
5.3.1 Operator Messages (Touch Screen)................................................................................................................ 5-10
5.3.2 Limit Messages (Touch Screen)....................................................................................................................... 5-10
5.3.3 Error Messages (Touch Screen) ...................................................................................................................... 5-11
5.4.0 MISCELLANEOUS FAULTS ................................................................................................................................ 5-18
5.4.1 Erratic Console Faults ...................................................................................................................................... 5-18
5.1.0 INTRODUCTION
The Millenia and Indico 100 console will display status messages on the LCD display during normal and
abnormal operation of the generator. This chapter contains tables of those messages and suggests actions to
be taken by service personnel to correct any malfunctions that may occur.
Section 5.2.0 details status and error messages for generators with the “standard” (non-touch screen console).
Refer to section 5.3 for status and error messages for the touch screen console.
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-1
5 Troubleshooting CPI Canada Inc.
MESSAGE DESCRIPTION
INITIALIZATION Displayed during power up sequence.
SPINNING ROTOR Displayed when prep state is active.
X-RAY READY Displayed when generator is ready to expose
X-RAY ON Displayed during both a rad and fluoro exposure.
DAP NOT READY The optional DAP (Indico 100 only) is in its “warm up” state, and not ready to
make DAP measurements.
These messages indicate that an exposure has been requested that exceeds one or more limits.
Page 5-2 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
HOUSE HEAT WARN X-ray tube housing heat has exceeded Wait for housing to
housing warning limit. cool.
GEN DUTY WARNING The generator has reached its duty cycle Re-evaluate technique
warning limit. factors. Allow
generator to cool if
possible. If exposures
are continued, serious
generator damage
may result due to
overheating.
DAP ACCUM WARN The accumulated DAP value has reached Reset the DAP.
the programmed DAP limit.
DAP RATE WARN The current DAP rate exceeds the Reduce the dose.
programmed DAP rate limit.
These messages indicate that an error has occurred. The errors are logged in the error log, previous errors
should be reviewed by service personnel before taking further action.
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-3
5 Troubleshooting CPI Canada Inc.
Page 5-4 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-5
5 Troubleshooting CPI Canada Inc.
Page 5-6 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-7
5 Troubleshooting CPI Canada Inc.
Page 5-8 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-9
5 Troubleshooting CPI Canada Inc.
MESSAGE DESCRIPTION
Generator Ready Indicates that the generator is ready to make an exposure.
Unable to establish Indicates that the console is unable to communicate with the generator.
generator Ensure that the generator is switched on, and that the console cable is properly
communication. connected to J2 on the rear of the console.
Communication with Indicates that the console has re-established communication with the
generator re- generator.
established
These messages indicate that an exposure has been requested that exceeds one or more limits.
Page 5-10 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
These messages indicate that an error has occurred. The errors are logged in the error log, previous errors
should be reviewed by service personnel before taking further action.
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-11
5 Troubleshooting CPI Canada Inc.
Page 5-12 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-13
5 Troubleshooting CPI Canada Inc.
Page 5-14 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-15
5 Troubleshooting CPI Canada Inc.
Page 5-16 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc. Troubleshooting 5
Millenia / Indico 100 Series Service Manual Ch # 740904-09 Rev. G Page 5-17
5 Troubleshooting CPI Canada Inc.
* The generator purges the existing X-ray tube auto calibration data before starting the auto calibration
routine and saving new calibration data. Therefore, auto calibration should be a last resort during
general troubleshooting, and should only be done to recalibrate the tube. For example, if a low mA
fault is presented, you should ensure that the generator is fully functional, and actually needs
recalibration. If calibration is attempted on a partially functional generator, the auto calibration routine
may be aborted before any calibration is done, and the generator will inhibit further exposures until the
selected mA is calibrated for the selected kV.
1. For an APR MEMORY ERROR fault, the console factory defaults must be restored or the APR must
be restored via GenWare®. The procedure for resetting console factory defaults is described in
chapter 6.
SYMPTOM: In some environments that are “electrically noisy”, the console may exhibit erratic faults i.e. RAM
data error, intermittent loss of communication, or random fault messages may be displayed.
SOLUTION: Connect a separate ground wire, #14 AWG (2.3 mm2) or larger from the ground stud on the rear
of the console (marked CONSOLE GROUND in the figure “rear of control console” in chapter 2)
to the ground stud located to the left of the main input fuse block. This is marked GROUND in the
figure “generator mains connection” in chapter 2.
Page 5-18 Rev. G Millenia / Indico 100 Series Service Manual Ch # 740904-09
CPI Canada Inc Regular Maintenance 6
CHAPTER 6
REGULAR MAINTENANCE
CONTENTS:
Section Title
6.1.0 INTRODUCTION.................................................................................................................................................... 6-2
6.2.0 X-RAY GENERATOR UPDATE/SERVICE RECORD............................................................................................ 6-2
6.3.0 MAINTENANCE SCHEDULE................................................................................................................................. 6-2
6.4.0 OIL FILL/LEVEL CHECK (HT TANK) ..................................................................................................................... 6-4
6.4.1 Millenia Oil Fill/Level Check ............................................................................................................................... 6-4
6.4.2 Indico 100 Oil Fill/Level Check ........................................................................................................................... 6-5
6.5.0 CLEANING ............................................................................................................................................................. 6-6
6.6.0 EPROM REPLACEMENT / SOFTWARE UPGRADE ............................................................................................ 6-6
6.6.1 Console Software / EPROM............................................................................................................................... 6-6
6.6.2 Power EPROM ................................................................................................................................................... 6-7
6.6.3 Dual Speed Starter EPROM (If fitted) ................................................................................................................ 6-7
6.6.4 Resetting Factory Defaults ................................................................................................................................. 6-7
6.7.0 SOFTWARE KEY INSTALLATION / REPLACEMENT........................................................................................... 6-9
6.8.0 BATTERY REPLACEMENT ................................................................................................................................. 6-10
6.9.0 TUBE CONDITIONING / SEASONING ................................................................................................................ 6-10
6.9.1 Tube Conditioning (Overview).......................................................................................................................... 6-10
6.9.2 Tube Conditioning (Procedure) ........................................................................................................................ 6-11
6.10.0 END OF PRODUCT LIFE................................................................................................................................... 6-12
Millenia / Indico 100 Series Service Manual Ch # 740904-10 Rev. L Page 6-1
6 Regular Maintenance CPI Canada Inc
6.1.0 INTRODUCTION
This chapter of the manual provides a recommended schedule for periodic maintenance of the Millenia and
Indico 100 family of generators.
The X-ray generator update / service record is stored in the upper cabinet of the generator (Millenia) or on the
back of the panel which accesses the control boards in the lower cabinet (Indico 100). The installation date
and location should be recorded on this form at the time of the original site installation.
Service and repairs must be recorded in the update / service record. The record should be as
thorough as possible, detailing the scope and type of work that was performed (all service and a record of all
replacement parts that were installed). Additionally, the person performing the work should date and sign the
record.
This information will be invaluable in the future for traceability and to ensure continued compatibility of
the generator.
WARNING: ALWAYS SWITCH OFF MAINS POWER TO THE GENERATOR AND WAIT A
MINIMUM OF 5 MINUTES FOR CAPACITORS TO DISCHARGE BEFORE
BEGINNING ANY PREVENTATIVE MAINTENANCE, INCLUDING CLEANING.
Page 6-2 Rev. L Millenia / Indico 100 Series Service Manual Ch # 740904-10
CPI Canada Inc Regular Maintenance 6
2. Open the generator cabinet and examine the unit for any visible
damage: missing or loose ground connections, oil leaks, damaged
cables etc.
Millenia / Indico 100 Series Service Manual Ch # 740904-10 Rev. L Page 6-3
6 Regular Maintenance CPI Canada Inc
The insulating oil level in the HT transformer does NOT require periodic checking under normal conditions.
However, if there is evidence of possible oil loss, the procedure for checking the correct oil level follows. Refer
to 6.4.1 for Millenia generators, and to 6.4.2 for Indico 100 generators.
1. Using a suitable wrench, remove the oil fill cap on top of the HT transformer.
2. Measure the oil level from the TOP surface of the oil fill flange using a clean ruler. The oil level should
be in the range of 7/8” (22 mm) to 1 3/8” (35 mm) from the top of the flange. Add oil if the oil level is
low, that is greater than 1 3/8” (35 mm) from the top.
3. Use only fresh oil, type Shell DIALA AX or equivalent. Take care not to damage delicate components
inside the tank if using a funnel for oil fill.
4. Replace the oil filler cap and tighten when finished. Wipe up any oil spills. Dispose of soiled absorber
in compliance with government requirements and ensure conformity to local disposal regulations.
Page 6-4 Rev. L Millenia / Indico 100 Series Service Manual Ch # 740904-10
CPI Canada Inc Regular Maintenance 6
1. Loosen the oil fill plug screw on the Indico 100 tank lid.
2. With the screw sufficiently loosened, remove the rubber (neoprene) plug.
3. Use a clean ruler, strip of cardboard, or other equivalent material to determine the oil level --
measured always from the TOP surface of the HT tank’s lid.
• Normally the oil level should be between 0.88 - 1.25 inches (22 - 32 mm) from the top of the tank
lid.
• If the oil level is between 1.25 - 1.6 inches (32 - 41 mm) from the top of the tank lid, then clean oil
should be added as needed.
• If the oil level is greater than 1.6 inches (41 mm) below the top of the tank lid, please consult the
factory.
4. Use only fresh oil, type Shell DIALA AX or equivalent. It is critical that air is not added when topping up
the oil. The following procedure is strongly recommended when adding oil.
• Use a new clean syringe to remove oil from the container. A 60 cc catheter tip syringe is
recommended. Approximately 60 cc of oil is required to raise the oil level by one millimeter.
• Turn the syringe upright and expel any trapped air.
• Place the tip of the syringe through the oil-fill plug and into the oil, ensuring that it is below the
surface of the oil.
• Gently eject the oil from the syringe into the HT tank, while making sure that the tip of the syringe
remains below the surface of the oil until all of the oil is emptied from the syringe.
• Repeat the previous steps until the required amount of oil has been added.
5. Replace the oil fill plug. Once the plug is installed and the screw properly seated, tighten the screw 4
turns. This will secure the oil fill plug. Wipe up any oil spills. Dispose of soiled absorber in compliance
with government requirements and ensure conformity to local disposal regulations. THE OIL DOES
NOT CONTAIN PCBs.
Millenia / Indico 100 Series Service Manual Ch # 740904-10 Rev. L Page 6-5
6 Regular Maintenance CPI Canada Inc
6.5.0 CLEANING
• Never use anything other than soap and water to clean plastic surfaces. Other cleaners may damage the
plastic.
• Never use any corrosive, solvent or abrasive detergents or polishes.
• Ensure that no water or other liquid can enter any equipment. This precaution prevents short circuits and
corrosion forming on components.
• Methods of disinfection used must conform to legal regulations and guidelines regarding disinfection and
explosion protection.
• If disinfectants are used which form explosive mixtures of gases, these gases must have dissipated before
switching on the equipment again.
• Disinfection by spraying is not recommended because the disinfectant may enter the X-ray equipment.
• If room disinfection is done with an atomizer, it is recommended that the equipment be switched OFF,
allowed to cool down and covered with a plastic sheet. When the disinfectant mist has subsided, the
plastic sheet may be removed and the equipment be disinfected by wiping.
1. Console software for the 23 X 56 cm console and for the Rad-only console resides in an EPROM.
When the software for these consoles needs to be field upgraded, a replacement EPROM will be
supplied.
2. Console software for the 31 X 42 cm console initially resides in flash memory on the console board.
The console software will be field upgraded by one of the following methods:
• The flash memory may be reprogrammed in the field if the required hardware is available (a
suitable computer, a flash loader, and the proper cables). For details, please consult the factory.
• Alternatively, an EPROM may be supplied containing the updated software. Continue with the
following steps if upgrading the software via an EPROM.
3. With the generator mains power switched OFF, open the console to gain access to the console
EPROM. Refer to chapter 2, the section CHECKING THE RAM BACKUP BATTERY VOLTAGE, for
the procedure to access the console CPU board.
4. Locate and carefully remove the existing EPROM on the console CPU board (refer to figure 1E-4).
This does not apply if the console software currently resides in flash memory as described in step 2.
5. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-4.
Page 6-6 Rev. L Millenia / Indico 100 Series Service Manual Ch # 740904-10
CPI Canada Inc Regular Maintenance 6
1. With the generator mains power switched OFF, locate and carefully remove the existing power
EPROM on the generator CPU board (U38 or U41, refer to figure 1E-1).
2. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-1.
NOTE THAT THE REPLACEMENT EPROM MAY HAVE FOUR LESS PINS THAN THE SOCKET IT
IS TO BE INSERTED INTO. IF THIS IS SO, THE EMPTY PINS MUST BE ON THE PIN 1 SIDE OF
THE EPROM AS SHOWN IN FIGURE 1E-1.
1. Switch the generator mains power OFF, AND WAIT 5 MINUTES FOR THE DC BUS CAPACITORS
TO FULLY DISCHARGE.
STEPS 2 AND 3 APPLY TO MILLENIA GENERATORS ONLY. IN INDICO 100 GENERATORS, THE
DUAL SPEED STARTER BOARD IS FULLY ACCESSIBLE WITH THE APPROPRIATE GENERATOR
SIDE PANEL(S) REMOVED.
2. Loosen the two nuts securing the clamping bracket at the top of the dual speed starter. Slide the
bracket up and gently remove the dual speed starter assembly. The cables connected to the dual
speed starter do not need to be removed in order to change the EPROM.
3. Carefully rotate the dual speed starter chassis to fully expose the dual speed starter board inside the
unit.
4. Locate and carefully remove the existing EPROM on the dual speed starter board (U26, refer to figure
1E-6).
5. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-6.
6. Reinstall the dual speed starter assembly by reversing steps 2 and 3 (Millenia).
If the part number (not revision) of the replacement EPROM is different from the EPROM being replaced,
then the FACTORY DEFAULT procedure(s) must be performed as detailed below. This will initialize the CPU’s
NVRAM as required by the new software and sets the data to its factory-configured state. Note that there are
separate procedures for the console CPU board and for the generator CPU board.
For Indico 100 with the 31 X 42 cm console, the console software is initially programmed into flash memory on
the console board. If the console software needs to be field-upgraded, an EPROM may be supplied containing
the updated software. As noted above, if the part number (not revision) of the replacement firmware is
different from that being replaced, then the FACTORY DEFAULT procedure(s) must be performed as detailed
below.
The part number and revision of the software in flash memory is displayed at the password screen, below the
message ENTER PASSWORD: _____, when initially entering into programming mode. This is only
displayed if running the software from flash memory. Refer to the section EPROM REPLACEMENT,
Console EPROM for details regarding the use of flash memory vs. EPROM.
Millenia / Indico 100 Series Service Manual Ch # 740904-10 Rev. L Page 6-7
6 Regular Maintenance CPI Canada Inc
1. With the power OFF, set switch 8 of SW1 on the console CPU board to its ON position.
2. Power ON the generator. The console will prompt for a YES or NO to loading defaults for two
conditions (console settings and APR memory). Select YES to both.
3. Power OFF the console. Reset switch 8 of SW1 on the console CPU board to its OFF position.
This will initialize both the CONSOLE settings (refer to CONSOLE settings in chapter 3C) and the APR to the
factory default settings.
1. In chapter 3C, refer to LOAD CONSOLE DEFAULTS. This is in the UTILITY menu, under the
CONSOLE submenu. Set LOAD CONSOLE DEFAULTS to YES.
4. Briefly switch the generator OFF, and then ON again. The console will prompt for a YES or NO to
loading defaults when it is powered on again. Select YES to both prompts to reset the console and
APR defaults.
5. This will initialize both the CONSOLE settings (refer to CONSOLE settings in chapter 3C) and the APR
to the factory default settings.
The LOAD CONSOLE DEFAULTS setting automatically resets to NO the next time the generator is switched
on.
1. With the power OFF, set switch 8 of SW1 on the generator CPU board to its OFF position.
2. Power ON the generator. After the initialization is complete, the console will display the message
FACTORY DEFAULTS.
3. Power OFF the generator. Reset switch 8 of SW1 on the generator CPU board to its ON position.
This will initialize all generator data to the factory defaults (tube selection, generator limits, receptor setup, I/O
configuration, AEC setup, AEC calibration, fluoro setup, tube calibration, time & date, error log and statistics).
Page 6-8 Rev. L Millenia / Indico 100 Series Service Manual Ch # 740904-10
CPI Canada Inc Regular Maintenance 6
This feature is available on Indico 100 generators only. The “software key” activates specific options in the
Indico 100 X-ray generator, and may need to be installed to add certain options, or may need to be replaced if
it is desired to alter the current configuration of the generator. To install or replace the software key follow the
procedure below.
1. With the generator mains power switched OFF, locate the socket for the “software key”, U29, on the
generator CPU board. Refer to figure 6-3.
2. Remove the existing I.C. U29, if fitted. The original I.C. should be placed in anti-static packaging, and
may be set aside for future use in a generator that requires the options that are activated by that I.C.
3. Carefully insert the replacement “software key” into the U29 socket observing the orientation per figure
6-3.
4. Perform setup and calibration, if required, of the new features that have been activated by the new
software key. Refer to the applicable sections of the service manual.
U29
EPROM U41
FILE: ML_CPU2.CDR
Millenia / Indico 100 Series Service Manual Ch # 740904-10 Rev. L Page 6-9
6 Regular Maintenance CPI Canada Inc
To replace the battery on the console CPU board or on the generator CPU board, follow the procedure below.
Refer to the figure showing the location of these batteries in chapter 2, in the section “CHECKING THE RAM
BACKUP BATTERY VOLTAGE”. Refer to that section in chapter 2 for console disassembly instructions to gain
access to the console CPU board if required.
NOTE: THE CONSOLE BATTERY SHOULD BE REPLACED WITH THE GENERATOR POWERED UP.
THIS WILL PREVENT THE CONSOLE DATA FROM BEING LOST WHEN THE BATTERIES ARE
REMOVED.
THIS IS THE ONLY EXCEPTION TO THE RULE OF NOT SERVICING THE GENERATOR WHILE
THE POWER IS ON. FAMILIARIZE YOURSELF WITH THE HIGH VOLTAGE LOCATIONS AND
HAZARDS BEFORE REPLACING THIS BATTERY.
1. Remove the battery from the holder by gently prying under the battery at the access slot in the battery
holder using a small screwdriver. Slide the battery over the edge of the holder and remove it when it is
free.
2. Check the voltage of the new battery prior to inserting it. This should be nominally 3.0V, do not use if it
is under 2.80 V.
3. Wipe the replacement battery with a clean cloth, and ensure that the holder is clean and free of debris
before inserting the battery.
4. Gently lift the spring contact on the holder and insert the replacement battery positive (+) side up
Tube conditioning or “seasoning” is particularly important for new tubes or tubes that have not been used for
several days. This should be performed on each X-ray tube before attempting auto calibration, as an
unseasoned tube may not operate properly at higher kV values without arcing. Refer to the X-ray tube
manufacturer’s instructions, if available, for the tube conditioning or “seasoning” procedure. If the X-ray tube
manufacturers instructions are not available, the following procedure may be used:
The generator does X-ray tube auto calibration at 50 kV, 60 kV, 70 kV, 80 kV, 100 kV and 120 kV. The tube
normally needs to be seasoned before it can be operated at the higher voltages encountered during auto
calibration.
Tube seasoning is started by auto calibrating the kV stations up to and including part of the 70 kV
station. The tube is then seasoned at 70 kV. Progressively higher kV stations are then auto calibrated and
seasoned. Finally the entire kV and mA range is auto calibrated, then the tube is seasoned at the remaining
high kV values.
Manually releasing the exposure button during auto calibration of a particular kV station in the
following procedure prevents the generator from attempting operation beyond that kV/mA value.
Page 6-10 Rev. L Millenia / Indico 100 Series Service Manual Ch # 740904-10
CPI Canada Inc Regular Maintenance 6
NOTE: LOW SPEED ONLY EXPOSURES ARE RECOMMENDED FOR THE SEASONING EXPOSURES,
TO PREVENT EXCESSIVE HEAT BUILD-UP IN THE HOUSING FROM THE STATOR WINDINGS
OR THE ROTOR BEARINGS.
X-ray tubes that have not been used for more than 8 hours may suffer thermal shock if operated at
high mA and kV without a warm-up procedure. A cold anode (Molybdenum) is very brittle and when
suddenly heated over a small area may experience thermal cracking of the anode surface, eventually
leading to permanent tube damage.
X-ray tube seasoning should be done on LARGE focus in order to minimize tube wear.
The procedure below is intended for seasoning an X-ray tube prior to attempting tube auto calibration. To
season a tube that does not need to be calibrated, simply follow steps 2, 4, 6, 8, and 9.
1. Start the tube auto calibration sequence, and manually terminate the exposure at 70 kV and 250 mA.
2. Season the tube at 70 kV by taking approximately 10 exposures of 200 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
3. Restart the auto calibration sequence and manually terminate the exposure at 100 kV and 250 mA.
4. Season the tube at 100 kV by taking approximately 5 exposures of 200 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
5. Restart the auto calibration sequence and manually terminate the exposure at 120 kV and 160 mA.
6. Season the tube at 120 kV by taking approximately 5 exposures of 160 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
7. Restart the auto calibration sequence and allow the auto calibration sequence to complete.
8. Season the tube at 130 kV by taking approximately 5 exposures of 100 mA and 50 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
Millenia / Indico 100 Series Service Manual Ch # 740904-10 Rev. L Page 6-11
6 Regular Maintenance CPI Canada Inc
If the generator has completed its useful service life, local environmental regulations must be complied with in
regard to disposal of possible hazardous materials used in the construction of the generator.
In order to assist with this determination, the noteworthy materials used in the construction of this
generator are itemized below:
ITEM
• Electrical insulating oil in HT tank. This is a mineral oil with trace additives (60 Litre (17 U.S. gal) for
Millenia, 25 Litre (6.5 U.S. gal) for Indico 100).
• Solder (lead/tin).
• Electrical and electronic components: IC’s, transistors, diodes, resistors, capacitors, etc.
Page 6-12 Rev. L Millenia / Indico 100 Series Service Manual Ch # 740904-10
CPI Canada Inc Theory of Operation 7
CHAPTER 7
THEORY OF OPERATION
CONTENTS:
7.1.0 INTRODUCTION
This chapter contains the theory of operation for the Indico 100 series of X-ray generators. The theory of
operation is organized by functional blocks as depicted in the functional drawings in chapter 9.
Refer to the appropriate functional block diagram in chapter 9 in conjunction with the theory of operation
in this chapter. Waveforms and voltages at the pertinent test points are shown on the last page of each
functional drawing.
The left side of this drawing shows the wiring from the ON and OFF switches on the console “keyboard
assemblies” to J4-10, J4-11 and J4-12 on the generator interface board for the various Indico 100
consoles (J16-3, J16-6, J16-7 for the Rad-only console).
The generator interface board on the Indico 100 X-ray generator includes power ON and OFF switches
S2 and S1 that may be used to switch the generator on and off locally while working on the equipment.
These switches are connected in parallel with the main generator power ON and OFF switches that are
located on the console.
Pressing either of the power ON switches described above turns on Q2 on the generator interface board.
This turns on Q3, holding the collector of Q3 low. This latches Q2 on by holding the base of Q2 low when
the ON button is released.
The collector of Q3 is connected to K2 and K3 via D16. These relays will energize if S3 is in the NORMAL
position when the generator is switched on. If S3 is in the LOCKOUT position, the generator cannot be
inadvertently switched on.
When K2 and K3 are energized, the DC rails (+5 V, +12 V, +15 V, +24 V, -12 V, -15 V, and -24 V) on the
generator interface board are established, and +24 V is supplied to the console via K3 (see MD-0788,
sheet 4).
The generator CPU will issue a P/S ON (power supply ON) command after the +5 V rail is detected as
described in 7.2.2.
JW1 on the generator interface board may be jumpered such that K1 is energized only when the
generator is switched on, or such that K1 is energized at all times that the AC mains to the generator is
on. K1 switches the 110 and 220 VAC supplies for the room interface board, as shown on sheet 4 of MD-
0788.
Pressing either of the OFF switches turns on Q1 on the generator interface board. This turns off Q2,
turning off Q3. This will de-energize K2, K3, and / or K1 on the generator interface board, removing the
DC rails from the generator interface board and removing the +24 V supply from the console. De-
energizing K1 (if applicable) will disconnect the 110 / 220 VAC supplies to the room interface board.
In normal operation, J17-1 and J17-2 are joined via a wire jumper. An emergency-off switch may be
connected to the generator by removing the jumper between J17-1 and J17-2, and then wiring the
emergency-off switch to J17-1 and J17-2.
Depending on the tap settings on T1, the low speed starter boost voltage will be 120 or 240 VAC, and the
run-voltage will be 52, 73, or 94 VAC. Refer to chapter 2 of the service manual for the procedure for
setting these taps.
Sheet 2 of MD-0788 applies to single-phase units. The circuits that are common to single phase and
three phase units are described on sheet 1.
Assuming that the AC mains is connected and switched on, line voltage is applied to the primary of room
interface transformer T2 via F1 and F2. This will establish the 24 VDC supply via F5 and D3 on the
generator interface board, as shown on sheet 4.
Several seconds after the generator has been switched on as per 7.2.1, the generator CPU will issue a
generator-ON command, resulting in 24 VDC being applied to J5-3 and J5-4 on the auxiliary board as
described under MD-0788, sheet 3. This will energize K1 and K2 on the power input board.
With K2 on the power input board energized, line voltage is applied to power supply auxiliary transformer
T1. The primary of T1, an autotransformer, supplies 120 VAC for the fans and for the tube 1 / tube 2
solenoid in the HT tank, 120 or 240 VAC for rotor boost, and 52 / 73 / 94 VAC for rotor-run as described
later in this section. The secondary of T1 supplies low voltage AC to the auxiliary board as per sheet 3.
When K1 on the power input board energizes, line voltage is applied to the voltage doubler circuit via
soft-start current limit resistors R10 and R11, thus pre-charging the DC bus capacitors. Normal charging
of the DC bus is sensed by U1 via R6 to R8, R16 to R21, D3, etc. D2 will light to indicate that U1 is
energized (indicating that the DC bus is charged).
The emitter of U1 will rise toward +6 V as the DC bus charges. The emitter is connected to the soft-start
protection circuit on the auxiliary board, and is described on sheet 1. If the DC bus capacitors charge
normally, the main contactor K5 on the power input board will close, applying the line voltage directly to
the voltage doubler circuit where it is rectified and doubled to produce approximately 650 VDC. This DC
bus voltage is switched by the inverter board(s) to produce the drive for the primary of the HT
transformers as described in 7.2.5.
If U1 on the power input board does not indicate normal bus charging, the soft start protection circuit will
energize K1 on the auxiliary board, and K5 will remain de-energized as described previously
The operation of the cooling fans via K4 on the power input board and the operation of the tube 1 / tube 2
solenoid via K3 is described on the previous page.
The power down sequence is similar to that described on the previous page, except that single phase
units do not have a rapid discharge circuit. The DC bus capacitors will discharge through bleeder
resistors connected across the bus capacitors, with a time constant ≤ 5 minutes.
Depending on the tap settings on T1, the low speed starter boost voltage will be 120 or 240 VAC, and the
run-voltage will be 52, 73, or 94 VAC. Refer to chapter 2 of the service manual for the procedure for
setting these taps.
The generator control board contains circuits that protect against an inverter “shoot-through” fault. If a
shoot through fault is sensed, current sense transformers on the inverter board(s) will supply a current
pulse that is fed to the control board at J14-1 & J14-3, J15-1 & J15-3, and / or J16-1 & J16-3. An inverter
fault is then detected by comparator circuits on the control board, latched, and inverted (a logic low at the
outputs of the INVERTER 1, INVERTER 2, or INVERTER 3 FAULT LATCH & LOGIC INVERTER circuits
indicates a fault). An inverter fault will light D80, D81, or D82, and will pull the output of the logic OR
circuit (D87-D89, U35C) low. This will take the input of U33E low, forcing the output of U33E high, thus
inhibiting the inverter gate drive as per high primary current and high kV faults described earlier.
The fault latches that drive the input of U33E are reset by the RESET command, which originates on MD-
0761.
The filament reference voltage may be measured at the cathode of D6 on the filament board (at the
output of U1B). Attempting to measure the filament reference at the input to U1B will provide erroneous
results.
The filament reference voltage is then summed with the filament feedback voltage at the input of error
amplifier U4B. When the filament reference is greater than the feedback, the output of U4B rises, causing
the pulse width at the output of U3 to increase.
The filament supply blocks are shown in very limited detail on sheet 1 of MD-0760. Refer to sheet 3 for a
more detailed functional diagram of the filament supply board.
PWM (pulse width modulator) U3 drives MOSFETS Q6, Q7, Q12, and Q13, which form a full bridge
inverter. The MOSFETS convert the + and - 35 V supplies to high frequency AC to drive the primary of
the filament transformers at the filament switching frequency, approximately 40 kHz, via C22, the primary
of T1, J4 / J8 / K1, J5 on the filament supply board, and J4 on the tank lid board.
The output of filament current sense transformer T1 on the filament supply board is rectified by D12, D13,
D27, and D28, and fed to the RMS converter circuit consisting of U7 and associated components. The
output of the RMS converter drives U4A, which is a variable gain amplifier. The filament current feedback
is calibrated such that 1 volt = 1 amp of filament current. The calibrated filament feedback voltage
(representing actual filament current) appears at the input of buffer U2B and at the summing input of error
amplifier U4B as previously described.
The output of U2B is brought to J2-2 or J2-4 on the filament supply board, depending on configuration.
This filament current feedback signal is then fed to the CPU as shown on sheet 2 and 3.
The filament feedback signal from the output of U2B is compared with a 1.7 volt reference by U2A. The
output of U2A will swing low if the filament current drops below approximately 1.7 amps, indicating a
filament fault. This will turn off Q1 on the filament supply board, taking J2-10 on the filament board and
J3-10 on the control board high. The FILAMENT FAULT signal is taken to one of the inputs on the
“GENERATOR READY” detector and logic “OR / NOR” circuits described in 7.2.4, where a fault will
inhibit inverter drive by removing the generator-ready and drive enable signals. A filament fault condition
will also turn off Q15 on the control board, turning off opto coupler U7 on the generator CPU board. The
output of U7 drives filament fault status LEDs DS13 /DS14 and the input of U24, which is monitored by
the generator CPU.
The HIGH KV / INVERTER FAULT and the HIGH MA FAULT signals from MD-0759 and MD-0760
respectively are OR’ed together, and designated as the HV / MA FAULT signal. This is fed to the base of
Q14 on the control board, and will be high for a fault. During a HV / mA fault, Q14 will be turned off,
turning off opto coupler U8 on the generator CPU board. The output of U8 is monitored by the CPU via
U24. U8 also drives DS11 / DS12, with DS12 being lit for a HV / mA fault condition.
For generators with a single filament board, U27 on the generator CPU board outputs the large / small
filament select command. The output of U27 will be low for large focus, lighting DS24. U19 and U16
invert the large / small focus signal and drive U1 on the control board. The output of U1 will be low for
large focus, causing the large / small select line, J3-11 on the control board, to be pulled high by the
comparator circuit consisting of U11C, Q2 etc. This de-energizes K1 on the filament board, selecting
large focus.
The logic high signal at J3-11 drives the base of Q3 on the control board, holding Q3 off when large focus
is selected. Q3 drives opto coupler U10 on the generator CPU board, turning off U10 for large focus. The
output of U10 is monitored by the CPU via U24.
The STATOR FAULT line (J6-10) on the control board will be low if there is no stator fault, and high for a
fault. This is one of the inputs to the “GENERATOR READY” detector and logic “OR / NOR” circuits
described in 7.2.4. A stator fault condition will immediately remove the generator-ready and drive enable
signals, inhibiting kV output. When the CPU detects a stator fault condition (via the circuits depicted on
sheet 2), the kV enable and prep signals are immediately removed, opening relay K1 on the low speed
starter board.
The contacts of current sense relays K5 and K6 will be closed when the stator current is above preset
limits. With K5 and K6 closed, Q5 on the dual speed starter board is supplied with base current. This will
turn on Q5, whose output is monitored by the dual speed starter CPU. If a stator fault is detected, the
CPU will output a high at J1-10 on the dual speed starter board. This signal is fed to the “GENERATOR
READY” detector and logic “OR / NOR” circuits described in 7.2.4. A fault condition will immediately
remove the generator-ready and drive enable signals, inhibiting kV output. Also, the dual speed starter
CPU will open K1 or K2 and K4 on the dual speed starter board, removing the stator drive.
The stator fault signal is also applied to the base of Q18 on the control board. The base of Q18 will be low
if there is no stator fault, turning on Q18. This will turn on U5 on the generator CPU board. The generator
CPU monitors the output of U5 via U24, and DS20 / DS21 indicate the stator fault status.
The circuits shown on MD-0786 control the Rad / fluoro contactor on the resonant board, and the relay on
the power mode select board, both described in 7.2.5.
The Rad / fluoro select signal from J1-5 of MD-0788 is applied to the base of Q5 on the auxiliary board
via R79. This is high for Rad / pulsed fluoro mode, and low for continuous fluoro mode. When in Rad /
pulsed fluoro mode, Q5 will be turned on, lighting D36 and energizing K1 on the resonant board. K1
shorts out the fluoro inductor as described in 7.2.5. In continuous fluoro mode, Q5 is off, de-energizing
K1.
Inverter # 3 on 65, 80, and 100 kW generators is disabled during low power operation (pulsed fluoro,
continuous fluoro, or low power Rad exposures). This is accomplished as described below.
When in continuous fluoro mode, and the collector of Q5 is high, the base of Q4 will be pulled high via
D38. This will turn on Q4, energizing K1 on the power mode select board. This removes gate drive from
inverter #3.
The low / high power select signal from J1-3 of MD-0788 is applied to the base of Q4 on the auxiliary
board via D44. This is low for high power Rad exposures, and high for pulsed fluoro / low power Rad
operation. Q4 will be turned on during pulsed fluoro / low power operation, energizing K1 on the power
mode select board, removing gate drive from inverter #3.
For R&F generators, JW4 on the auxiliary board is jumpered in the ON position, and a thermal switch is
mounted on the inverter heat sink. This switch will open if an inverter over temperature is detected. This
pulls J2-4 on the auxiliary board high, turning on Q10 and lighting D42. With J2-10 pulled high, Q8 is
turned on via D26 and R7. The output of Q8, low for a fault, holds the base of Q15 on the auxiliary board
low as described in 7.2.7. The output of Q8 is also OR’ed with the kV ENABLE signal on MD-0761,
inhibiting the prep and X-ray functions when the output of Q8 is low.
The tube 1 / tube 2 tellback portion of MD-0787 ensures that the actual tube selection matches the
requested tube selection. Logic circuits compare the tube 1 / tube 2 request signal to the feedback from a
contact closure in the HT tank.
The TUBE 1 / TUBE 2 SELECT command from MD-0788 is low when tube 2 is selected, and high for
tube 1. This is applied to one input of the tube 1 / tube 2 tellback logic circuit. The output of U7 is
connected to the other input of this logic circuit.
When the tank is in the tube 1 position, U7 and U8 on the auxiliary board are off, and the collector of U7
will be high. In the tube 2 position, U7 and U8 are turned on, and the collector of U7 will be low. If a
mismatch is detected, the base of Q8 is pulled high, turning Q8 on. With Q8 turned on, Q15 on the
auxiliary board will be turned off, and the prep command will be inhibited as described above.
When U8 on the auxiliary board is on (tube 2 position), U3 on the generator CPU board will be turned on.
The output of U3 and the TUBE 1 / TUBE 2 SELECT signal are connected to U35 on the generator CPU
board. U35 decodes the binary inputs, and lights DS5 or DS6 as appropriate.
Jumpers JW1 to JW8 swap the left and right fields on J11 to J14. Jumpering pins 2-3 of the field selector
jumpers (JW7 / JW8 for channel 1, JW5 / JW6 for channel 2, JW3 / JW4 for channel 3, JW1 / JW2 for
channel 4) connects the right field select signal to pin 6 and the left field select signal to pin 2. Jumpering
pins 1-2 of the field selector jumpers connects the right field select signal to pin 2 and the left field select
signal to pin 6.
The AEC board also contains a DC to DC converter that produces +45 V, + or - 300 V, and +500 VDC.
The converter circuit consists of U7, T1, output voltage adjustment potentiometer R79, and associated
components. The +45 V output is hard wired to all of the AEC chamber connectors, and + or - 300 V is
permanently connected to J1 to J4. Additionally, the AEC board will be factory configured to supply either
+ or - 300 V or +500 V to J11 to J13, and to pin 1 on J1 to J4 (in addition to the + or - 300 V fixed output
at pin 2).
The composite video signal is fed into J8 on the generator interface board, and proportional DC is applied
to J7. The jumpers (designated JW__) select the input source, input polarity, gain, etc. Refer to chapter
3E for the required positions for these jumpers.
Composite video applied to J8 is amplified by U17D and applied to gain stages U17A and U17B.
Generators with the conventional fluoro option are fitted with analog gain potentiometer R48, and units
with the pulsed fluoro option use digital pot U49.
The processed ABS signal exits the generator interface board at J11-3, and is buffered by U23D on the
generator CPU board. The ABS signal is then fed to the sample and hold circuit, which smoothes out the
ABS feedback signal during pulsed fluoro operation. The CPU monitors the output of the sample and hold
circuit via A/D converter U37, and uses this information to maintain constant image brightness by
regulating the fluoro kV and / or mA.
The output of the PMT at J7-12 of the generator interface board is split by R118 and fed to J7-10 such
that the PMT output is also available for AEC control. This is applicable if a PMT is to be used for AEC
control on AEC channel 4. Refer to chapter 3D, the section AEC USING A PMT for further details.
The remote fluoro control communicates with the generator via an RS-232 protocol. Serial
communication is handled by U20 and U11 on the generator CPU board, and U7 on the remote fluoro
control board. DS15 on the generator CPU board will flash to indicate that the generator is sending data
to the remote fluoro control, and DS19 will flash to indicate that the remote fluoro control is sending data
back to the generator.
The micro controller on the remote fluoro control board handles all remote fluoro functions. It decodes
serial data from the generator and decodes inputs from the remote fluoro keyboard assembly. The micro
controller drives the speaker on the remote fluoro control board, transmits data to the data latches on the
remote fluoro display board in order to drive the desired LEDs, and sends data to the generator in order
to set up the requested fluoro parameters.
Multiplexer U7 selects one of two ABS feedback signals, these are designated as the “DIGITAL
IMAGING” ABS signal, and fed back to the generator interface board as shown on sheet 1.
The digital outputs from the imaging system (inputs to the digital I/O board) are connected to U11 to U13.
When active, these opto couplers will light DS3 to DS1 respectively, and pull the inputs of U8 low. The
output of U8 is read by the generator CPU via the address decoder circuits on the digital I/O board.
The HV ON signal is applied directly to U6, which drives DS4 (EXON) and the corresponding input on the
imaging system.
U14 and U16 provide isolation for the corresponding outputs on the digital I/O board.
SW1 must be set as defined in the digital imaging supplement. This configures the software specifically to
be compatible with the imaging system in use.
The DAP circuit consists of micro-controller U1, RS-232 driver U2, and associated components on the
DAP interconnect board. Micro-controller U1 operates under control of the CPU on the generator CPU
board via U31 and U38, and controls all DAP functions (switches the +15 V supply via Q1, Q2, Q3 / Q4,
Q5 / Q6, Q7 / Q8, and Q9 / Q10 as required to control and test the DAP devices. The micro-controller
also counts the DAP pulses via U5 for DAP chamber #1, and U6 for DAP chamber #2).
DS2 and DS3 on the DAP interconnect board indicate that the DAP chambers are sending pulses back to
the micro-controller, and DS29 and DS32 on the generator CPU board indicate that the CPU is
transmitting and receiving data respectively.
+24 VDC is supplied to the DAP interconnect board from the room interface board. Regulators on the
DAP interconnect board regulate this to +15 V and +5 V.
CHAPTER 8
SPARES
CONTENTS:
Section Title
8.1.0 INTRODUCTION.................................................................................................................................................... 8-1
8.2.0 SPARE PARTS LIST INDICO 100 GENERATOR.................................................................................................. 8-2
8.1.0 INTRODUCTION
This chapter contains the list of recommended spare parts for the various models of Indico 100 generators.
NOTE:
1a. The part number shown is the suggested replacement for the original power supply control board. The
spares board is “full featured” and will replace the original board in your generator regardless of
configuration. This is intended to eliminate the need to stock multiple configurations of this board.
1b. Two versions of generator CPU boards and four versions of console CPU boards are used in Indico 100
generators. Please confirm the original part number(s) of these boards in your generator before ordering
spares. If your original generator CPU board is part number 732174-XX (where XX is a number from 00
to 08), order part number 732174-12. In this case, upgraded firmware will be required along with the
new CPU board. Please consult the factory for details.
If the original generator CPU board is part number 732174-12, it will be replaced with the same
part number. In this case, a firmware upgrade is not required.
If your original generator CPU board is part number 734573-00, order part number 734573-02. In this
case, upgraded firmware will be required along with the new CPU board. Please consult the factory for
details.
If the original generator CPU board is part number 734573-02, it will be replaced with the same
part number. In this case, a firmware upgrade is not required.
The generator CPU board and the console CPU board must be matched per the table below:
NOTE (Cont):
1c. Two different generator interface boards are used in Indico 100 generators. For rad and R&F
generators, use part number 732177-06, for pulsed fluoro generators use part number 732177-08.
Spares should be stocked accordingly.
3. Three different filament boards are used in Indico 100 generators. RAD only generators use ONE
filament board, part number 731407-00. R&F generators use TWO filament boards, part number
731407-01 (large focus) and part number 731407-02 (small focus). Spares should be stocked
accordingly.
4. The part number shown is the suggested replacement for the original auxiliary board. The spares board
is “jumper configurable” in the field and as such will replace the original auxiliary board. This is intended
to eliminate the need to stock multiple configurations of this board.
5. Three different inverter board part numbers are used in Indico 100 generators. For 230 VAC 1 phase
and 480 VAC 3 phase generators use part number 732813-00, for 400 VAC 3 phase 30 / 50 / 80 kW
generators use part number 732813-04, for 230 VAC 1 phase 37.5 kW and for 400 VAC 3 phase 37.5 /
65 kW generators use part number 732813-05 (see note 17 for the definition of mains input voltage). 30
and 37.5 kW generators require one inverter board, 50 and 65 kW generators require two inverter
boards, and 80 kW generators require three inverter boards. Spares should be stocked accordingly.
6. Two part numbers of power input boards are used for spares. For 1 phase 230 VAC generators use part
number 733798-01, for 3 phase 400 or 480 VAC generators use part number 732161-01.
7. Five different resonant boards are used in Indico 100 generators. Refer to the table below for the correct
part number for your generator.
O/P POWER (kW) & MAINS VOLTS RESONANT BOARD RESONANT BOARD
RAD POWER SUPPLIES R&F POWER SUPPLIES
30 kW (230 VAC 1φ, 400 / 480 VAC 3φ) 732808-00
37.5 / 40 kW (230 VAC 1φ, 400 VAC 3φ) 732808-05 732964-02
50 kW (400 VAC 3φ) 732808-01 732964-00
50 kW (480 VAC 3φ) 732808-02
65 kW (400 VAC 3φ) 732808-06 732964-03
80 kW (400 VAC 3φ) 732964-01
80 kW (400 / 480 VAC 3φ) 732808-03
8. The AEC board for your generator was selected to be compatible with specific AEC device(s). To
maintain full compatibility, the original part number must be ordered as a replacement. Refer to chapter
9, section 9.2.0 for the part number of the original AEC board shipped in the generator for which this
manual was prepared.
9. THE CONSOLE DISPLAY BOARD IS ONLY USED WITH THE 23 X 56 CM CONSOLE. The console
display board is supplied pre-mounted to the console front panel switch assembly. Consult the factory
for the required spares part number for this assembly.
NOTE (Cont):
11. These items only used on generators fitted with low speed starter, spares should be stocked
accordingly. The low speed starter part number with a 33μF phase shift capacitor for standard “R” type
stators is 732752-00. The part number with a 12.5μF phase shift capacitor is 732752-01, and the part
number with a 45μF phase shift capacitor is 732752-02.
12. These items only used on dual speed starter option, spares should be stocked accordingly. Several part
numbers of dual speed starter (which are tube stator dependent) are used in Indico 100 generators. To
determine which dual speed starter assembly is in your generator, note the DUAL SPEED STARTER
ASSY part number on a label on the dual speed starter chassis. This will be the part number that must
be ordered for spares usage. For reference, this will be part number 733317-XX or 735925-XX where
XX is a two digit number designating the exact configuration.
The dual speed starter fuses listed are used on all versions of dual speed starter.
13. These items are used on the 400/480 VAC 3 phase power input board. Spares should be stocked
accordingly.
14a. These items are used on 1 phase 230 VAC units only (on the DC bus assembly or on the 1 phase
power input board). Spares should be stocked accordingly.
14b. This fuse used on 1 phase 230 VAC rad two tube generators, and on 1 phase 230 VAC R & F one tube
and two tube generators. Spares should be stocked accordingly.
16. NOTE REGARDING MAINS (LINE) VOLTAGE AS DESCRIBED IN THIS SECTION: The mains
voltage referenced in this section is the mains voltage at the input to the generator (at the main fuses
on the power input board). This is not necessarily the same as the voltage at the main disconnect box in
the room, the reason being that an optional line adjusting transformer may be used with the generator
which steps the incoming line voltage to the generator up or down. To ensure that the correct part
number is selected for spares, it is suggested that the mains voltage be noted at the main input fuses
INSIDE THE GENERATOR.
17. The digital I/O board is optional, and used on generators intended to interface with digital imaging
systems. To ensure full compatibility, please order the same part number that is in your generator(s).
18. A cooling fan is used on R&F power supplies only. Spares should be stocked accordingly.
19. For 23 X 56 cm consoles, use LCD display assembly part number 733396-00. For 31 X 42 cm consoles,
use LCD display assembly part number 735895-00.
20. For 23 X 56 cm consoles, use hand switch assembly part number 733176-00. For 31 X 42 cm consoles,
use hand switch assembly part number 735203-00.
21. Single phase generators use fuse FNM-3, three phase generators use FNQ-2. Spares should be
stocked accordingly.
CHAPTER 9
SCHEMATICS
CONTENTS:
9.1.0 INTRODUCTION
This chapter contains the functional schematics for your X-ray generator. Each schematic represents a
major function in the Indico 100 generator; the fourteen functional schematics in this chapter represent all
of the major functional blocks in Indico 100 generators.
The functional schematic index follows this page. The part number for the AEC board originally shipped in
your generator is listed at the bottom of this form.
THE PART NUMBER OF THE ORIGINAL AEC BOARD IN THE GENERATOR FOR
WHICH THIS MANUAL WAS PREPARED IS LISTED BELOW:
N/A
MF-0718E
9 Schematics CPI Canada Inc
PHASE 1 F5B
K5 D1
~ +
E23 INVERTER BOARDS DEPENDING ON GENERATOR OUTPUT POWER
R18, R19
~
REFER TO PAGE 5 FOR LOGIC LEVELS, E1 + E1 + E1 +
R20
PHASE 2 F5A DC BUS INVERTER INVERTER INVERTER
NOTES, ETC, REFERENCED BY OUT BOARD BOARD BOARD
HEXAGONAL SYMBOL: 3 PHASE AC E2 - E2 - E2 -
~
PHASE 3 F5C
MAINS INPUT E11
-
NEUTRAL
R16, R17
R11
R10
E16 E9 F2
GROUND + DUAL SPEED STARTER
IS OPTIONAL. LOW SPEED
-**
560 VDC
E8 E10 F1 STARTER IS STANDARD
IN INDICO 100 GENERATORS
K1
DC BUS CHARGED DC BUS DUAL SPEED STARTER BOARD
+12V
SENSING DISCHARGE
F2
JW3 CIRCUIT CIRCUIT
1 (R5-R8, D3) (Q1, D10) T1
JUMPER POSITION: SOFT START OK F1
J6-1 380/400/480 VAC
*
R48
1 PHASE GENERATORS 2 +12V
PROTECTION
JUMPER PINS 2-3
3 PHASE GENERATORS 3
CIRCUIT 1 5 1
U2
(U1C, Q7, ETC) 240 VAC
R12
JUMPER PINS 1-2 2 J4-10 J4-10 U1
+12VDC 4 5
4 2 D2 OK 208 VAC
K1 D3 J4-8 J4-8 N/C
2 1
DC BUS
D9 J6-5 120 VAC
S.S. +12V K2 OK
OK CONTINUED ON
JW2 +12V 94 VAC PAGE 3
1
R31
JUMPER POSITION: SOFT START
1 PHASE GENERATORS 2 J2-1 P2-1 J6-6 73 VAC
DRIVER
JUMPER PINS 2-3 CIRCUIT
3 CNCTR
3 PHASE GENERATORS 3 D2 CLOSED D4 K5
(U3B, Q6, ETC) 52 VAC
JUMPER PINS 1-2 J4-13 J4-13 J2-2 P2-2
J6-7 F1 RETURN
J4-2 J4-2
K2
D8 J1-1 F1
SOFT START F4 120 / 240 VAC
FAULT SIGNAL R1, R2 J4-1 J4-1
TO AUXILIARY +12V J5-3 J1-3 F2
K1 52 / 73 / 94 VAC
BOARD, PAGE 3 J4-4 J4-4
J5-4 J1-4 F3
K1 COMMON
4 D5
+12V +12V
+12V J4-3 J4-3
J3-3 J2-3 TP4
J4-14 J4-14 J3-4 J2-4 TP1
J4-15 J4-15 J3-2 J2-2
TP1
J4-16 J4-16 +12V
J4-18 J4-18
TUBE 1 / TUBE 2 SELECT 5 J3-9 J2-9
COMMAND TO MD-0787 REFER TO MD-0764
D7 K3
J4-17 J4-17 LOW SPEED STARTER BOARD
R11
R10
DC BUS ASSEMBLY
P1-4 P1-1
J6-1 380/400/480 VAC TAPS
*T1
K1
J12-4 J12-1 NO CONNECTION
F2 240 VAC
J6-3
DC BUS CHARGED
F1 208 VAC
SENSING CIRCUIT
(R6-R8, R16-R21, D3, ETC)
1 J6-5 120 VAC
CONTINUED ON
J4-10 J4-10 PAGE 3
94 VAC
5 1
J4-8 J4-8
U1 J6-6 73 VAC
4 2 D2
52 VAC
+12V DC BUS
OK J6-7 F1 RETURN
J2-1 P2-1 K2
D4 K5
J4-13 J4-13 J2-2 P2-2
J4-14 J4-14
D9
J4-15 J4-15 +12VDC J3-9
OK
J4-16 J4-16 +12V
J4-18 J4-18
J10-3
D7 K3 FAN(S) USED ON FLUORO GENERATORS
K4
J4-17 J4-17 J10-1 ONLY. DEPENDING ON THE APPLICATION,
ONE OR TWO FANS MAY BE USED
+12V
6 K3
J11-4
J11-6
H.T. TANK
J4-5 J4-5 D6 K4
REFER TO PAGE 1
J8-3
E21 E17 OPTIONAL 230 VAC
J8-1
SERVICE MANUAL.
180V
K1
PAGE 2 FLUORO MODE.
+12V
“LOW” (APPROXIMATELY 0 VDC) = K1 ON
RESONANT BOARD ENERGIZED IN RAD / PULSED
R44
+12V
2 FLUORO MODE. “HIGH” (APPROXIMATELY 12 VDC)
D36 = K1 ON RESONANT BOARD DE-ENERGIZED IN
J2-1
THESE CIRCUITS USED CONTINUOUS FLUORO MODE.
J2-1
RAD ON R&F GENERATORS
1 MODE “LOW” (APPROXIMATELY 0 VDC) = K1 ON POWER
J2-2
J2-2 K1 ONLY
FROM J1-5 (AUXILIARY R79 MODE SELECT BOARD ENERGIZED IN FLUORO OR
BOARD), SEE MD-0788, Q5
PAGE 3 2 LOW POWER RAD MODE (< 20 kW APPROX). “HIGH”
R47 3 (APPROXIMATELY 12 VDC) = K1 ON POWER MODE
SELECT BOARD DE-ENERGIZED IN HIGH POWER
RAD MODE (> 20kW APPROX).
RESONANT BOARD
+12V
D38
J10-1 J3-1
THE POWER MODE SELECT
K1
D1 BOARD IS USED ON 65 / 80 kW
D44 J10-2 J3-2
FROM J1-3 (AUXILIARY R69 GENERATORS WITH THREE
BOARD) SEE MD-0788, Q4
PAGE 3 3 INVERTER BOARDS ONLY
R66
AUXILIARY BOARD
ENERGIZING K1
DISABLES DRIVE
TO INVERTER
BOARD No. 3
J12-1 J1-1 K1
J4-1 J1-1
J12-2 J1-2
INVERTER DRIVE SIGNAL J4-2 J1-2
J12-3 J1-3 INVERTER DRIVE SIGNAL
FROM MD-0759 J4-3 J1-3
J12-4 J1-4 TO MD-0759
J4-4 J1-4
DRAWN DATE
G. SANWALD 21 MAR 2000 RAD / FLUORO AND
CHECKED________ ________ POWER MODE SELECT
DES.\MFG.\AUTH.
HTW 21 MAR 2000 MD-0786 REV B
SHEET 1 OF 1
CS1, U10, U11
RN7G
DS1
560 / 650 VDC (+)
INVERTER
FAULT
DS8 DS7
R24
HS LS 5
TO 2.1 V U17, U18
1 CURRENT U19, U22, U24
SINK U19, U16 R40
U27 IGBT IGBT
J10-2 J1-2 2 J4-6 J1-6 DRIVER SWITCH SWITCH
DATA BUFFER AND 1 5
LATCH DRIVER CIRCUIT AND (Q2) (Q4)
J10-21 J1-21 J4-8 J1-8 U12 FAULT
CURRENT
2 4
LATCH
(U1-U10, IGBT IGBT
+12V HIGH SPEED T1-T4, ETC). SWITCH SWITCH
SELECT (Q1) (Q3)
PREP COMMAND K4
FROM MD-0761
R96
+12V
D47
6
R41
Q7 560 / 650 VDC (-)
J4-2 J1-2 1 5
R31
2 4
K6 +12V
4 K2 K5
R32 TB2-1 COMM
+5V TUBE 2 C22
TUBE 1/TUBE 2 SELECT
SELECT SIGNAL
RN7A
CURRENT
U24 “ON” = NO FAULT
SINK
J10-1 J1-1
BUFFER
5 1 +12V
K3
U5 TB3-2 MAIN
7
R121
J4-10 J1-10
4 2 J10-20 J1-20 RN4E LOW SPEED
TB3-1 COMM
PHASE SHIFT
R138 CAPACITOR
Q18
STATOR FAULT TO
GENERATOR READY
DETECTOR CIRCUIT
DATA BUS ON CONTROL BOARD,
D0..D7 SEE MD-0761
DRAWN DATE
G. SANWALD 30 MAR 2000 DUAL SPEED
CHECKED STARTER
STEVE BLAKE 30 MAR 2000
DES.\MFG.\AUTH.
L.FOSKIN 30 MAR 2000 MD-0765 REV C
SHEET 2 OF 2
REFER TO PAGE 2 FOR LOGIC LEVELS,
NOTES, ETC, REFERENCED BY
HEXAGONAL SYMBOL:
+12V TUBE 1
J3-9 SHIFT
R1
J1-1
+12V K2
C3
CONTINUED
ON PAGE 2 J3-3 MAIN
R121
J1-20 RN4E
K4 COMM
R138 J6-10 J5-10
2 +12V
Q18
D7
R29 J4-9 J4-9 J3-8 J2-8
1
Q3
R30
K1 TUBE 2
J3-7 SHIFT
STATOR FAULT TO GENERATOR
READY DETECTOR CIRCUIT ON K3
CONTROL BOARD, SEE MD-0761
TP1
J3-5 MAIN
J3-1 COMM
PREP COMMAND J6-8 J5-8
3
FROM MD-0761, COMMON FROM J1-4. REFER
PAGE 2 F3
TO LOW SPEED STARTER
BOARD ON MD-0788, PAGE 1
JUMPER POSITION:
INDICO 100 GENERATORS
JUMPER “1.5S” FOR 1.5 SEC 120 / 240 VAC FROM J1-1. REFER Q2
F1
BOOST, NO JUMPERS FOR TO LOW SPEED STARTER
2.5 SEC BOOST. REFER TO BOARD ON MD-0788, PAGE 1
4 TP3 +12V
CH. 2 OF SERVICE MANUAL.
DO NOT USE JUMPER ZERO
POSITION “.15S”
R36
CROSS
R5
TP3 CIRCUIT
JW1 U2
BOOST AND J4-11 J4-11 J3-7 J2-7
.15S RUN LOGIC
CIRCUIT
1.5S (U1, U10, U18
Q2, Q12, ETC.) 52 / 73 / 94 VAC FROM J1-3. Q1
F2
REFER TO LOW SPEED STARTER
5 BOARD ON MD-0788, PAGE 1
TP4 +12V
ZERO
TUBE 1 / TUBE 2 MISMATCH &
R35
CROSS
R1
THERMOSTAT OPEN SIGNAL TP2 U1 CIRCUIT
FROM MD-0787
J4-12 J4-12 J3-6 J2-6
12 VDC / SOFT START
FAULT SIGNAL +12V
FROM MD-0788,
PAGE 3
+12V
8 D1
7 K1 +12V
D18
J4-6 J4-6 J3-10 J2-10
R45
DRAWN DATE
G. SANWALD 10 MAR 2000 LOW SPEED
CHECKED________ ________ STARTER
DES.\MFG.\AUTH.
HTW 10 MAR 2000 MD-0764 REV E
SHEET 1 OF 2
+5V
RN7A
ROTOR
DS20 DS21
GRN RED
TO 2.1 V
9 OPTO-COUPLER
CURRENT
U24 “ON” = NO FAULT
SINK
J10-1 J1-1
BUFFER
5 1
U5
FROM
PAGE 1
4 2 J10-20 J1-20
DATA BUS
D0..D7
NOTE
REMARKS
REFERENCE
1 “HIGH” (APPROXIMATELY 6-11 VDC) = NO STATOR FAULT, “LOW” (<APPROXIMATELY 2 VDC) = STATOR FAULT (LOW OR NO STATOR CURRENT).
2 “LOW” (APPROXIMATELY 0 VDC) = NO STATOR FAULT, “HIGH” (APPROXIMATELY 12 VDC) = STATOR FAULT (LOW OR NO STATOR CURRENT).
3 “HIGH” (APPROXIMATELY 10 VDC) = PREP REQUESTED, “LOW” (APPROXIMATELY 1 VDC) = PREP NOT REQUESTED.
4 “LOW” (APPROXIMATELY 0 VDC) = BOOST REQUESTED, “HIGH” (APPROXIMATELY 12 VDC) = BOOST NOT REQUESTED (BOOST REQUESTED FOR APPROXIMATELY 1.5 SEC AFTER PREP INITIATED).
5 “LOW” (APPROXIMATELY 0 VDC) = RUN REQUESTED, “HIGH” (APPROXIMATELY 12 VDC) = RUN NOT REQUESTED (RUN REQUESTED AFTER BOOST COMPLETE, AND FOR DURATION THAT PREP IS PRESSED).
6 “HIGH” (APPROXIMATELY 12 VDC) = LOW SPEED STARTER ENABLED, “LOW” (APPROXIMATELY 0 VDC) = STARTER DISABLED (SEE # 7).
THIS POINT MUST BE “HIGH” (AS PER # 6) TO ENABLE THE LOW SPEED STARTER. THIS REQUIRES THE ENABLE COMMAND TO BE PRESENT (”HIGH”), AND THE TUBE 1 /TUBE 2 MISMATCH &THERMOSTAT
7 OPEN SIGNAL TO BE “HIGH”. IF THE 12 VDC / SOFT START FAULT SIGNAL IS LOW (INDICATING A FAULT), J1-4 WILL NOT BE PULLED LOW DUE TO THE DIODE SHOWN CONNECTED TO THIS PIN ON PAGE 1.
“LOW” (APPROXIMATELY 0 VDC) ENERGIZES K1 ON THE LOW SPEED STARTER BOARD, ENABLING THE STARTER. “HIGH” (APPROXIMATELY 12 VDC) DE-ENERGIZES K1 ON THE LOW SPEED STARTER BOARD.
8 AS PER # 6 AND 7, NO ENABLE COMMAND, OR PRESENCE OF A TUBE 1 / TUBE 2 MISMATCH & THERMOSTAT OPEN FAULT, OR A 12 VDC / SOFT START FAULT WILL INHIBIT LOW SPEED STARTER OPERATION.
9 DS20 LIT INDICATES NORMAL STATOR CURRENTS. DS 21 LIT INDICATES STATOR FAULT, OR LOW SPEED STARTER IS IN STANDBY MODE.
DRAWN DATE
G. SANWALD 10 MAR 2000 LOW SPEED
CHECKED________ ________ STARTER
DES.\MFG.\AUTH.
HTW 10 MAR 2000 MD-0764 REV E
SHEET 2 OF 2
+5V J2-8 5.5 A 6.5 A JW1 SELECTS MAXIMUM
JW1 1 2 3 FILAMENT CURRENT
5.5 OR 6.5 AMPS
RN7C
J2-7
RN2H
CURRENT OPTO-COUPLER TP1
U24 “ON” = NO FILAMENT FILAMENT FAULT J2-10
SINK C22
FAULT J10-4 J1-4 TO MD-0761, PAGE 2
BUFFER BUFFER /
5 1 J2-4 AMPLIFIER & T1 J5-4
+5V FILAMENT
FILAMENT CURRENT CURRENT RMS SMALL FILAMENT DRIVE
U7
FEEDBACK SIGNAL COMPARATOR CONVERTER J4 J5-3 CONTINUED ON PAGE 2
(SM) TO PAGE 2 J2-3
RN7E
4 2 J10-23 J1-23 RN4D CIRCUIT
R137 J3-10
HV Q15
+12V
DS11 DS12 RN2G
3 FILAMENT SUPPLY BOARD (SMALL)
J10-5 J1-5
GRN RED 5 1
TO 2.1 V U8 RN4C
CURRENT R136 HV / MA FAULT J2-6 5.5 A 6.5 A JW1 SELECTS MAXIMUM
U24 4 2 J10-24 J1-24 Q14 FROM MD-0761, JW1 1 2 3 FILAMENT CURRENT
SINK
PAGE 2 5.5 OR 6.5 AMPS
J2-5
BUFFER
OPTO-COUPLER
“ON” = NO HV / MA J3-2 J2-2 J3-8 BUFFER &
J2-9 CURRENT LIMIT
FAULT ERROR
CIRCUIT AMPLIFIER &
J3-10 J2-10 J3-7 DRIVER CIRCUIT
TP3
1 TP2
3
R10
J3-9 TP1
R5
U18 J2-10
13 - R7 C22
14 TP21 BUFFER /
D/A 12 + AMPLIFIER &
J2-2 T1 J5-2
CONVERTER FILAMENT
U14D TP1
1 FILAMENT CURRENT CURRENT RMS LARGE FILAMENT DRIVE
R17 FEEDBACK SIGNAL COMPARATOR CONVERTER J8 J5-1 CONTINUED ON PAGE 2
(LG) TO PAGE 2 J2-1 CIRCUIT
R11
JW5 JUMPER POSITION: INDICO 100 GENERATORS WITH STANDARD SINGLE FILAMENT BOARD (TYPICALLY USED IN RAD
INDICO GENERATORS ONLY GENERATORS) USE THE FILAMENT BOARD CONFIGURATION SHOWN BELOW
JUMPER PINS 1-2
DS24 DS25 DO NOT USE JUMPER
POSITION 2-3
J2-6 5.5 A 6.5 A JW1 SELECTS MAXIMUM
LARGE SMALL JW5 JW1 1 2 3 FILAMENT CURRENT
OPTO-COUPLER
5.5 OR 6.5 AMPS
TO 2.1 V 1 2 3 “ON” = LARGE FOCUS J2-5
CURRENT SELECTED
U27 SINK U19, U16 “LG/SM REQUEST” 4 BUFFER &
J3-11 J2-9 CURRENT LIMIT
2 J10-17 J1-17 RN1A DETECTOR CKT TO J3-6, J3-5, J3-9, J3-10 ERROR
DATA BUFFER AND (U11C, Q2, ETC) ON CONTROL BOARD CIRCUIT AMPLIFIER &
LATCH DRIVER 1 5 DRIVER CIRCUIT
J10-36 J1-36 3
+5V U1 TP1
RN1B 2 4 J2-10
T1 C22
RN6E
OPTO-COUPLER
U24 “ON” = SMALL FOCUS +12V J2-4 RMS
BUFFER /
SELECTED RN2E FIL CURRENT FEEDBACK CONVERTER
J10-8 J1-8 J2-3 AMPLIFIER &
BUFFER SIGNAL (SM) TO PAGE 2 FILAMENT CIRCUIT J5-3
5 1 J2-2 CURRENT SMALL FILAMENT DRIVE
FIL CURRENT FEEDBACK COMPARATOR J5-4 CONTINUED ON PAGE 2
U10 SIGNAL (LG) TO PAGE 2 J2-1 TP2 +12V
DATA BUS 4 2 RN4A J5-1
J10-27 J1-27 K1
D0..D7 R75 J2-11 LARGE FILAMENT DRIVE
K1
Q3 J5-2 CONTINUED ON PAGE 2
FILAMENT SUPPLY BOARD (UNIVERSAL)
GENERATOR CPU BOARD CONTROL BOARD
DUE TO SPACE RESTRICTIONS, THIS PAGE SHOWS
DRAWN DATE
ONLY THE MAJOR FILAMENT BLOCKS. REFER TO
REFER TO PAGE 4 FOR LOGIC LEVELS, PAGE 3 FOR A MORE DETAILED FUNCTIONAL
G. SANWALD 12 MAY 2000 FILAMENT DRIVE
CHECKED & MA CONTROL
NOTES, ETC, REFERENCED BY DIAGRAM OF THE FILAMENT SUPPLY BOARD. S. BLAKE 12 MAY 2000
HEXAGONAL SYMBOL: DES.\MFG.\AUTH.
L. FOSKIN 15 MAY 2000 MD-0760 REV E
SHEET 1 OF 4
J3-4 J2-3
FILAMENT CURRENT FROM J2-4
FEEDBACK SIGNAL SM FILAMENT FEEDBACK
J3-3 J2-11 CONTINUED ON PAGE 3
(SM) FROM PAGE 1 FROM J2-3
J2 **
J5-1 J4-1 CATHODE
LARGE J5-2 J4-2 S
C J3-2 J1-13
L FILAMENT CURRENT FROM J2-2
FEEDBACK SIGNAL LG FILAMENT FEEDBACK
J3-1 J1-32 CONTINUED ON PAGE 3
(LG) FROM PAGE 1 FROM J2-1
FROM PAGE 1 5
8
J5-3 J4-3
TP4 TP5
SMALL J5-4 J4-4
R163
R5
R6
CATHODE
H.T. BOARD 6- R4 J1-11
7
5+
RAD MA FEEDBACK
R216 U30B R3 J1-30 CONTINUED ON PAGE 3
FILAMENT SUPPLY
R165
R164
BOARD H.T.TANK R213
2
- 6 9
R33, R32 3 TP6 TP7
J1 HV ANODE +
ANODE BOARD U9
R36
HIGH MA FAULT TO
GENERATOR READY
R17
R16
S C 7 +12V DETECTOR CIRCUIT
L TP2 TP3 ON CONTROL BOARD, R15
SEE MD-0761, PAGE 2 J2-1
R34 R212
R179
FLUORO MA FEEDBACK
R14 J2-9 CONTINUED ON PAGE 3
R7
R9
10
ANODE OVERVOLTAGE D72
SIGNAL FROM MD-0759, PG 1 U33E
J3-1 J9-1 RN6C, RN6D R19 ANODE I
11
ANODE OVER- HIGH ANODE
6- CURRENT LATCH
7 CURRENT DETECTOR
& LOGIC INVERTER
R8
5+ (U18, RN9E-H, ETC.)
(U32C, U33C) D65
J3-2 J9-2 RN6A, RN6B U6B D95
R38
mA
TEST
E18 JACK
-
RESET COMMAND
+ FROM MD-0761, PG 2
E17
+12V
R177
R39 CATHODE OVERVOLTAGE D71
SIGNAL FROM MD-0759, PG 1
J3-4 J9-4 RN6G, RN6H CATHODE
HIGH CATHODE
CATHODE OVER-
2- CURRENT LATCH
1 CURRENT DETECTOR
R18
L C
R40
S H.T.TANK
J2
CATHODE HV CATHODE TANK LID
BOARD BOARD DRAWN DATE
G. SANWALD 12 MAY 2000 FILAMENT DRIVE
CHECKED & MA CONTROL
PART OF HV OIL TANK CONTROL BOARD S. BLAKE 12 MAY 2000
DES.\MFG.\AUTH.
** ONE TUBE H.T. OUTPUTS ARE SHOWN. TWO TUBE L. FOSKIN 15 MAY 2000 MD-0760 REV E
TANKS WILL HAVE A SECOND PAIR OF H.T. OUTPUTS
SHEET 2 OF 4
MAXIMUM FILAMENT CURRENT SET MAX
LIMIT CIRCUIT CURRENT
6 ERROR AMPLIFIER, PWM REGULATOR,
JW1 AND FILAMENT CURRENT DRIVERS
TP25 TP24
3
R61 +
6.5 A
R57
2
-
1 5.5 A
RN8D U1A +35V
-12V
J3-11 RN9D 6-
7 R63
SM FILAMENT FEEDBACK 5 +
FROM ON PAGE 2 J3-3
U30B D6
R62
RN9C RN3G 11
RN8C
Q6 Q12
J2-8 RN2A 6- TP3
7 RN5G RN4H U3
5+ -
U4B PWM
TP23 TP22 REGULATOR
RN3F
R67 J2-6 RN1A
R64
J2-5 RN1B
RN8B Q13
J10-32 RN9B 2- Q7
1 R59
RN3H
LG FILAMENT FEEDBACK 3 + C22
FROM ON PAGE 2 J10-13
U30A
R60
J2-9
RN9A
RN8A
-35V
3 TP1 10
U37
11 J2-10 TP2 TP4 J5-2
RN5D
R39 A/D K1
CONVERTER K1 IS FITTED ON “UNIVERSAL” (LARGE/SMALL) K1 J5-4
R38
RN2C 12 +
RN1C
U15D
R23
T1
J2-4 RN2C D12, 13
Q1 U7 D27, 28
U4A RMS
J2-3 RN2D +
12 1.7 V CONVERTER
U2A Ref -
TP11 TP14 -
J2-2 RN1C +
R50
R45
J2-1 RN1D
RN4C
-
J3-9 RN5C 2-
1 R79 +
FLUORO MA FEEDBACK 3+ U2B R21
FROM ON PAGE 2 J3-1
U23A
R88
RN5D
RN4D
DATA BUS
D0..D7
GENERATOR CPU BOARD FILAMENT SUPPLY BOARD
DRAWN DATE
G. SANWALD 12 MAY 2000 FILAMENT DRIVE
CHECKED & MA CONTROL
S. BLAKE 12 MAY 2000
DES.\MFG.\AUTH.
L. FOSKIN 15 MAY 2000 MD-0760 REV E
SHEET 3 OF 4
NOTE
REMARKS
REFERENCE
1 FILAMENT REFERENCE OUTPUTS, GENERATED BY THE CPU. SCALING IS 1 VOLT OUT = 1 AMP OF FILAMENT CURRENT.
2 “HIGH” (APPROXIMATELY 5 VDC) = LARGE FOCUS SELECTED, “LOW” (APPROXIMATELY 0 VDC) = SMALL FOCUS SELECTED. THIS SIGNAL IS USED IN SINGLE FILAMENT SUPPLY GENERATORS ONLY.
3 “HIGH” (APPROXIMATELY 12 VDC) = FILAMENT FAULT (FILAMENT CURRENT < 2 A). “LOW” (APPROXIMATELY 0 VDC) = NO FILAMENT FAULT.
4 “HIGH” (APPROXIMATELY 12 VDC) = LARGE FOCUS SELECTED, “LOW” (APPROXIMATELY 0 VDC) SMALL FOCUS SELECTED.
5 PRIMARY FILAMENT CURRENT AT THESE POINTS MAY BE CONFIRMED USING A CURRENT PROBE ON ONE OF THE OUTPUT LEADS ON THE SMALL OR LARGE PAIR OF OUTPUTS.
6 THE VOLTAGE AT THESE TEST POINTS WILL BE APPROXIMATELY 1 VDC = 1 AMP OF FILAMENT CURRENT.
7 THESE TEST POINTS ALLOW MEASUREMENT OF A VOLTAGE PROPORTIONAL TO ANODE CURRENT. THE SCALING IS 0.4 VDC = 100 mA. SHORT EXPOSURE TIMES MUST BE CONSIDERED AND APPROPRIATE
MEASUREMENT TECHNIQUES MUST BE USED.
8 THESE TEST POINTS ARE SCALED 1 VDC = 100 mA OF X-RAY CURRENT.
9 THESE TEST POINTS ARE SCALED 1 VDC = 2.5 mA OF X-RAY CURRENT (R&F GENERATORS ONLY).
10 FILAMENT FEEDBACK CURRENT TEST POINT. THIS IS SCALED 1 VDC = 1 AMP OF FILAMENT CURRENT.
11 PWM OUTPUT. THE WAVEFORM WILL BE AS PER FIGURE 1 FOR LOW AND HIGH FILAMENT CURRENT DEMAND.
0V
FIGURE 1
+12 V
HIGH FILAMENT
DEMAND
0V
DRAWN DATE
G. SANWALD 12 MAY 2000 FILAMENT DRIVE
CHECKED & MA CONTROL
S. BLAKE 12 MAY 2000
DES.\MFG.\AUTH.
L. FOSKIN 15 MAY 2000 MD-0760 REV E
SHEET 4 OF 4
2 R53
2
TP9 TP8 R68 -
2
TP6 TP8 1 R49 J9-6
+
3
6 R91 R67
R41
-
R42
7 R26 RN4A U12A
R36
R35
5
R52
+ J9-5
R48
U15B RN2A R24 2
2 J10-31 J1-12 1 -
6
- R89 -
R31
1 3 7
R215
+
+
3 +
5 J9-7 KV FEEDBACK SIGNAL
J10-12 J1-31 U16A FROM PAGE 3
U15A U16B
RN2B R23 R54
R37
RN4B
R69 -
6
7
R72
RESET COMMAND 5 R50 J9-8
+
FROM MD-0761, PG 2
U12B
R221
HIGH KV / INVERTER FAULT
R220
TO GENERATOR READY
DETECTOR CIRCUIT ON
CONTROL BOARD, D92 ANODE OVERVOLTAGE
SEE MD-0761, PG 2 +12V SIGNAL TO MD-0760, PG 2
+12V +12V +12V
HV ON SIGNAL D80 D81 D82 D93 CATHODE OVERVOLTAGE
R172
U37 TO MD-0767, PG 1 SIGNAL TO MD-0760, PG 2
10
A/D
INV 3 INV 2 INV 1
R208
R209
R210
CONVERTER 3 U33E
D69
kV INVERTER 1 J14-1
TP26 INVERTER 1
11
FAULT LATCH &
HIGH KV FAULT DETECTOR
LOGIC INVERTER J14-3
D63 DETECTOR (T3, U36, D83, ETC)
(U39B, U35F)
AND LATCH
(U31, U32A, U33A)
HV ON DETECTOR
CIRCUIT (U30C INVERTER 2 J15-1
JW3 INVERTER 2
U30D, Q6, ETC) “OR” FAULT LATCH & INVERTER FAULT SIGNALS
125kV 150kV FAULT DETECTOR
LOGIC LOGIC INVERTER J15-3 FROM PAGE 2
(T4, U37, D84, ETC)
JUMPER POSITION: (U39C, U35E)
125kV GENERATORS
JUMPER “125kV” D87-D89, U35C
150 kV GENERATORS
JUMPER “150kV” INVERTER 3 J16-1
INVERTER 3
FAULT LATCH &
FAULT DETECTOR
D86 LOGIC INVERTER J16-3
(T5, U38, D85, ETC)
TP2 (U39D, U35D)
1
4
R25
R46
U22 +5V TP17 TP19
2 R26, R45
- 1 J10-7 J1-7
D/A 3+ D48
R132
CONVERTER 2- ERROR AMPLIFIERS
R171
R180
U14A 1 R71 R70
3+ INCLUDES U13B, U21A
R106 U24A U26A
2
J10-26 J1-26 R25, R44 U13A - D49 3 2 7
D35 - R107 6- 1
+ VCO
7
U13B
+
5+ INCLUDES U19, U20, DRIVE PULSES
R43
+12V U21A U23, U25, U27, Q10 U24B U26B CONTINUED ON PAGE 2
U21B 5 6 4 5
R108
4
R175
D66
D70
DATA BUS Ir
D0..D7
R66
DRIVE ENABLE
T1 T2 COMMAND FROM
MD-0761, PAGE 2
-12V
J13-4 J13-1
GENERATOR CPU BOARD CONTROL BOARD
DRAWN DATE
H.T. PRIMARY CURRENT SENSE G. SANWALD 18 MAY 2000 KV CONTROL &
FROM PAGE 2 CHECKED
S. BLAKE 18 MAY 2000 FEEDBACK
DES.\MFG.\AUTH.
L. FOSKIN 18 MAY 2000 MD-0759 REV C
SHEET 1 OF 4
E1: 560 / 650 VDC (+) REFER TO MD-0786 FOR
K1 DRIVE CIRCUITS
* USED ON R&F K1 *
GENERATORS ONLY
J2-1
TO J14-1 INVERTER FAULT
J2-3 SIGNAL, TO PAGE 1
TO J14-3
E3
J10-3 J1-3
J10-4 J1-4 MOSFET MOSFET
SWITCHES SWITCHES
*
E4
J2-1
TO J15-1 INVERTER FAULT
J2-3 SIGNAL, TO PAGE 1
TO J15-3
E4
J2-1
TO J16-1 INVERTER FAULT
J2-3 SIGNAL, TO PAGE 1
TO J16-3
DRAWN DATE
G. SANWALD 18 MAY 2000 KV CONTROL &
CHECKED FEEDBACK
S. BLAKE 18 MAY 2000
DES.\MFG.\AUTH.
L. FOSKIN 18 MAY 2000 MD-0759 REV C
SHEET 2 OF 4
HV ANODE
BOARD
J1
ANODE
C S
L
J3-8
TO J9-8 HV MULT
ASSY +
J3-7 (ANODE)
KV FEEDBACK TO J9-7
SIGNAL
TO PAGE 1 J3-5
TO J9-5
J3-6
TO J9-6
E9
HV MULT
ASSY-
E10 (CATHODE)
FROM
PAGE 2 L
C
S
HV CATHODE J2
TANK LID CATHODE
BOARD
BOARD
12 VDC
0 VDC
FIGURE 1
DRAWN DATE
G. SANWALD 18 MAY 2000 KV CONTROL &
CHECKED FEEDBACK
S. BLAKE 18 MAY 2000
DES.\MFG.\AUTH.
18 MAY 2000
MD-0759 REV C
L.FOSKIN
SHEET 4 OF 4
+24V +24V
1. NOTE: THE PORTION OF THE REMOTE FLUORO EXPOSURE, J12-17 J6-17 EXPOSURE ENABLE COMMAND
REMOTE EXPOSURE, AND REMOTE TOMO SELECT INPUTS U22
1 5 TO J10-35 (PAGE 2)
SHOWN WITHIN THE DASHED OUTLINES IS DETAILED ON 1 5 3
1 5
MD-0763, PAGE 1 U32
U44 2 4 EXPOSURE ENABLE
2 4 +5V
REFER TO PAGE 4 FOR LOGIC LEVELS, LAST IMAGE COMMAND FROM +12V
R39, R57
2 4
HOLD CIRCUIT MD-0767, PAGE 1
NOTES, ETC, REFERENCED BY
RN19B
(U39, C30, ETC.)
HEXAGONAL SYMBOL:
1 5
R92
EXP
U42 U25, U12, U7 SWT U28
R82
CPU
DRIVER
4
1 5 BUFFER AND ADDRESS TO 2.1 V
REMOTE FLUORO DECODER (U18, U25) CURRENT 1 5
EXPOSURE INPUT U30 SINK
TP4 TP5 TP6
2 U46
2 4
1 J9-8 R70 2 4
SEE NOTE 1
R113
R119
R118
U18, U25 RN14C
J5-6 J4-6 R19 R20 +24V
BUFFER AND J12-5 J6-5
J5-7 J4-7 1 5 ADDRESS
J5-8 J4-8 DECODER RN14D
U15 5
+24V
R24
+5V +5V +5V
J5-9 J4-9 R25 2 4 1 5
R120
R121
R102
U38 U25, U12, U7
U18 2 4 ADDRESS DECODER, J12-7 J6-7 RN14B
J16-3 DATA LATCH, AND
DRIVER
CPU FROM
4
RAD-ONLY 1 5 U18, U25
CONSOLE J16-4 U37 BUFFER AND J12-4 J6-4 RN14E
(PAGE 3) ADDRESS
J16-5 R18 R72 2 4
DECODER
5
5 1
KV CONTROL
DATA BUS U24 +24V
REFER TO MD-0759
D0..D7 5 1
4 2
U25 4 3 2 1 JW15 SEE NOTE 1
5 1
4 2
J13-7 J9-3
U26
MA CONTROL
FOOT 4 2 R77 REFER TO MD-0760
SWITCH J13-9
J9-4
1 5
U43 U25, U12, U7
J13-3 2 4 ADDRESS DECODER, J12-5 J6-5 RN14D
PREP DATA LATCH, AND
DRIVER
REMOTE
4
J13-1 1 5 BUFFER AND ADDRESS
HAND EXPOSURE DECODER (U18, U25)
X-RAY
SWITCH INPUT U41
R76 2 4
J13-5
COM
P1-19 R23
PREP J9-25
1 5
J6-8
X-RAY U8 U25, U12, U7 DATA BUS
THE CONSOLE BOARD & P1-20 ADDRESS DECODER, D0..D7
2 4 J12-8
KEYBOARD ASSEMBLY DATA LATCH, AND
SHOWN ON THIS PAGE IS REMOTE DRIVER GENERATOR CPU BOARD
TOMO BUFFER AND ADDRESS
4
USED ON THE 31 X 42 CM 1 5
SELECT DECODER (U18, U25)
CONSOLE ONLY. REFER TO PAGE INPUT DRAWN DATE
U10
3 FOR THE 23 X 56 CM CONSOLE
R21
G. SANWALD 26 APR 2000 X-RAY EXPOSURE
AND THE RAD-ONLY CONSOLE, KEYBOARD ASSEMBLY 2 4 CHECKED RAD/FLUORO
AND PAGE 4 FOR THE S. BLAKE 26 APR 00
TOUCH SCREEN CONSOLE. DES.\MFG.\AUTH.
GENERATOR INTERFACE BOARD
26 APR 2000
MD-0761 REV G
L. FOSKIN
SHEET 1 OF 4
TUBE 1 / TUBE 2 MISMATCH &
THERMOSTAT OPEN SIGNAL
FROM MD-0787
13
J1-4
AUXILIARY BOARD
RN11D
R174
KV
EN D19 U33F
+5V R173 J9-9 J3-9
DS30 DS31
14 13 12 RESET COMMAND TO MD-0759, PAGE 1 &
MD-0760, PAGE 2
DS26 X-RAY TP10 J9-7 J3-7
RN11C
RN2F
U27 TP18
J1-15 RN1C “PREP ENABLED”
DATA BUFFER AND J10-15 DETECTOR CKT PREP COMMAND TO MD-0764 & MD-0765
1 5 (U11B, U10C, ETC) J1-3
LATCH DRIVER
CONTINUED
U2 D24 D25 RN4B J1-22 ON PAGE 3
J10-34 RN1D 2 4
J1-34
“GENERATOR READY” 18 R133
DETECTOR CIRCUIT Q12
11 J10-16 (U10A, Q6, D37, ETC)
DATA BUS
D0..D7 12
EXPOSURE ENABLE COMMAND J10-35 +/- 12V/SS FAULT FROM MD-0788,
FROM PAGE 1 PAGE 3 (CONTROL BOARD)
DRAWN DATE
G. SANWALD 26 APR 2000 X-RAY EXPOSURE
CHECKED RAD/FLUORO
S. BLAKE 26 APR 00
DES.\MFG.\AUTH.
L. FOSKIN 26 APR 2000
MD-0761 REV G
SHEET 2 OF 4
+5V
RN7D
+5V
P/S
READY
DS17 DS18
1
R10
R8
R9
GRN RED
19 TO 2.1 V J5-6
J4-6
CURRENT J5-7
SINK J4-7
OPTO-COUPLER “ON” U24 J5-8
= GENERATOR READY J4-8 TO
1 5 1 5 1 5 GENERATOR
BUFFER INTERFACE
J1-3 J10-3 1 5 U14 U12 U10 BOARD
FROM (PG 1)
U6 2 4 2 4 2 4
PAGE 2 J1-22 J10-22
2 4 J5-9
U3 J4-9
BUFFER
DATA BUS
D0..D7
5 1 5 1 5 1
CONTROL BOARD GENERATOR CPU BOARD
U21 U13 U11
4 2 4 2 4 2
DATA BUS
D0..D7
1
TP12 TP13 TB1-1
FOOT
J8-4 TO SWITCH
+5V +5V J16-4 GENERATOR TB1-2
J8-5
J16-5 INTERFACE
J8-3 BOARD
J16-3 (PG 1) TB1-3
R67
R66
PREP
U17
HAND TB1-4
X-RAY
SWITCH
CPU
TB1-5
COM
PREP P1-2
X-RAY
P1-1 DRAWN DATE
G. SANWALD 26 APR 2000 X-RAY EXPOSURE
CHECKED RAD/FLUORO
KEYBOARD ASSEMBLY CIRCUITS SHOWN WITHIN S. BLAKE 26 APR 00
DASHED LINES ARE USED DES.\MFG.\AUTH.
ON RAD-ONLY CONSOLE. L. FOSKIN 26 APR 2000
MD-0761 REV G
SHEET 3 OF 4
P1-6 J5-6 J3-7
J4-7
TO
P1-7 J5-7 J2-8 GENERATOR
PREP J4-8 INTERFACE
BOARD
X-RAY (PG 1)
P1-5 J5-5 J2-9
J4-9
KEYPAD ASSEMBLY
J3-3
PREP
HAND J3-1
X-RAY
SWITCH
J3-5
CIRCUITS SHOWN WITHIN COM
DASHED LINES ARE USED
ON THE TOUCH SCREEN
CONSOLE ONLY. TOUCH SCREEN INTERFACE BOARD
NOTE
REMARKS
REFERENCE
“LOW” (APPROXIMATELY 1 VDC) AT THESE POINTS INDICATES FOOT SWITCH INPUT CLOSED, PREP SWITCH PRESSED, OR X-RAY SWITCH PRESSED RESPECTIVELY. “HIGH” (APPROXIMATELY 24 VDC) =
1 OPEN CIRCUIT (I.E. NOT PRESSED) FOOT SWITCH, OR PREP SWITCH, OR X-RAY SWITCH. FOR RAD-ONLY CONSOLE, “LOW” INDICATES PREP SWITCH PRESSED, OR X-RAY SWITCH PRESSED, RESPECTIVELY.
2 “LOW” (APPROXIMATELY 1 VDC) = AN X-RAY EXPOSURE HAS BEEN REQUESTED VIA ONE OF SEVERAL EXPOSURE INPUTS. “HIGH” (APPROXIMATELY 24 VDC) = NO X-RAY EXPOSURE HAS BEEN REQUESTED.
3 EXPOSURE ENABLE LINE. “LOW” (APPROXIMATELY 0 VDC) INDICATES AN X-RAY EXPOSURE REQUEST, “HIGH” (APPROXIMATELY 5 VDC) = NO X-RAY EXPOSURE HAS BEEN REQUESTED.
THE CATHODE OF THE ASSOCIATED LED IS HELD “LOW” UNDER CPU CONTROL DURING AN X-RAY EXPOSURE REQUEST ONLY. NO MEANINGFUL MEASUREMENTS CAN BE MADE ON THIS LINE AS THIS IS A
4 DATA LINE. THE REQUIRED DATA IS LATCHED BY THE REGISTER CIRCUIT(S) AT THE APPROPRIATE TIME.
THE OUTPUT OF THE ASSOCIATED LED IS LATCHED BY A REGISTER. THIS IS THEN READ BY THE DATA BUS AT THE APPROPRIATE TIME. AS THIS IS A DATA LINE, NO MEANINGFUL MEASUREMENTS CAN BE
5 MADE AT THIS CONNECTION.
6 DS30 LIT = KV ENABLE REQUEST SENT. THIS IS NECESSARY TO MAKE AN X-RAY EXPOSURE. DS31 LIT = KV ENABLE NOT REQUESTED.
7 DS27 LIT = PREP REQUEST SENT. DS28 LIT = PREP NOT REQUESTED.
8 DS26 LIT = X-RAY EXPOSURE IN PROCESS.
9 “HIGH” (APPROXIMATELY 5 VDC) = KV ENABLED, “LOW” (APPROXIMATELY 0 VDC) = KV NOT ENABLED.
10 “HIGH” (APPROXIMATELY 5 VDC) = PREP REQUESTED. “LOW” (APPROXIMATELY 0 VDC) = PREP NOT REQUESTED.
11 “HIGH” (APPROXIMATELY 5 VDC) = X-RAY REQUESTED. “LOW” (APPROXIMATELY 0 VDC) = X-RAY NOT REQUESTED.
12 “LOW” = X-RAY EXPOSURE REQUESTED AS PER # 3. THIS LINE MUST BE “LOW” IN ORDER FOR THE X-RAY EXPOSURE LED’S ON THE CONTROL BOARD TO BE ENERGIZED (SEE # 16).
13 “LOW” = (APPROXIMATELY 0 VDC) = TUBE 1 / TUBE 2 MISMATCH OR THERMOSTAT OPEN FAULT. “HIGH” (APPROXIMATELY 12 VDC) = NO FAULT.
14 “HIGH” (APPROXIMATELY 12 VDC) = KV ENABLED, “LOW” (APPROXIMATELY 0 VDC) = KV NOT ENABLED.
15 “HIGH” (APPROXIMATELY 12 VDC) = PREP REQUESTED, “LOW” (APPROXIMATELY 0 VDC) = PREP NOT REQUESTED.
16 “HIGH” (APPROXIMATELY 12 VDC) = X-RAY REQUESTED, “LOW” (APPROXIMATELY 0 VDC) = X-RAY NOT REQUESTED.
17 “HIGH” (APPROXIMATELY 5 VDC) = OUTPUT DRIVE ENABLED, “LOW” (APPROXIMATELY 0 VDC) = OUTPUT DRIVE DISABLED.
ALL INPUTS TO THE “GENERATOR READY DETECTOR CIRCUIT” MUST BE AT THE CORRECT LOGIC LEVEL IN ORDER TO BE ABLE TO MAKE AN X-RAY EXPOSURE. THIS MEANS ALL FOUR FAULT INPUTS SHOWN
18
MUST BE CLEARED, AND THE KV ENABLE AND PREP COMMANDS MUST BE PRESENT.
DS17 LIT INDICATES GENERATOR READY TO MAKE AN EXPOSURE. THIS REQUIRES THAT ALL CONDITIONS PER # 18 BE SATISFIED. DS18 LIT INDICATES A “GENERATOR READY DETECTOR CIRCUIT” INPUT IS
19
NOT SATISFIED TO ENABLE AN X-RAY EXPOSURE.
DRAWN DATE
G. SANWALD 26 APR 2000 X-RAY EXPOSURE
CHECKED RAD/FLUORO
S. BLAKE 26 APR 00
DES.\MFG.\AUTH.
L. FOSKIN 26 APR 2000 MD-0761 REV G
SHEET 4 OF 4
+35V
T1 +12V +12V
J7-1 F4 R71 +5V
26 VAC J6-4 J7-4 U34 TP16
R65
0V J7-3 C22 D31 J6-5 J7-5 +5 V
+/-35V REGULATOR
D32
26 VAC J7-6 F3
+12V +12V
R64
C21 D28
FROM J4-1 J1-1
PAGE 1, 2 TP5 J6-1 J7-1
J4-3 J1-3
J7-2
+12V TP1 TP15 J4-5 J1-5 +5V
15 VAC U5,U6
-35V -12V -12V J4-7 J1-7 U27
J7-4 F1 R70 J6-2 J7-2
+12 VDC
0V REGULATOR J4-9 J1-9 +5 V
C24, D29 J6-3 J7-3 REGULATOR
J7-5
15 VAC C25 D27 J4-11 J1-11
F2 D33 U4 +12V
TO PAGE 1 J4-12 J1-12
R68
-12 VDC
REGULATOR J4-13 J1-13
D16 J4-15 J1-15
D30
C19 -12V +12V J4-17 J1-17
TO MD-0786 -12V J4-19 J1-19
R32
D1
+12V +12V +/- 12V/SS FAULT
D19 J5-5 J6-5 +/- 12V/SS FAULT TO GENERATOR DUAL SPEED STARTER BOARD
5.1V REF READY DETECTOR CIRCUIT ON
J5-6 J5-7 J5-3 J5-4 J1-6 J1-5 J1-3
AUXILIARY BOARD CONTROL BOARD, SEE MD-0761
DUAL SPEED STARTER IS
-
18 CONTROL BOARD OPTIONAL. LOW SPEED
+ STARTER IS STANDARD IN
J6-6 J6-7 J6-3 J6-4 J8-6 J8-5 J8-3 U3C
9 INDICO 100 GENERATORS
+35V +35V
8 -
JW1 J9-1 J1-1 F2
JUMPER POSITION:
+ +12V +12V
5 U3D
7 TUBE 1/TUBE 2 FLUORO RAD GENERATORS
SELECT SIGNAL -12V J9-4 J1-4
JUMPER "RAD"
TO MD-0765 RAD R&F GENERATORS -
CONTACTOR
CLOSED JUMPER "FLUORO" +
J9-3 J1-3
SIGNAL TO +12V U3A
MD-0765 R22 +12V J9-2 J1-2 F1
-12V -12V
+12V
R223
R227
J9-6 J1-6
R21
FROM AUXILIARY
BOARD, PAGE 1
AUXILIARY BOARD FILAMENT BOARD ONE FILAMENT BOARD IS
+12V 4 5 4 5 4 5
Q16 STANDARD IN INDICO 100
R228
+35V
RN2D
RN2C
R226
U7 U40 U41
R225
R2
R11
R10
J1-1 F2 +12V
CONTROL
BOARD J1-25 J1-6 J1-10 J1-29 J1-18 J1-19 J2-14 J2-6 J2-15 J2-7 J1-4
J1-3
+5V J10-25 J10-6 J10-10 J10-29 J10-18 J10-19 J3-14 J3-6 J3-15 J3-7 J1-2 F1
13 +5V
-12V
+15V
R27, R32
RN7F
J1-5
10 +5V TP2
-35V
D1 +5V +5V J1-6
CONT. 11 12
R14
RN11A
RN11I
DS9 DS10
U9
R9
Q4 FILAMENT BOARD
12 11
GRN RED P/S ON Q1
2 1
TO 2.1 V DS34 DS35 DRIVER DRIVER DS22 DS23 DS2 DS4
R13
4 5 -15V
CURRENT 4 5
SINK 2 1 GRN RED
TO 2.1 V
U16
TUBE 1/TUBE 2
SELECT SIGNAL
U16 FLUORO FLUORO
TO 2.1 V
LOW HIGH
TO 2.1 V
* THE POWER SUPPLY ON COMMAND (P/S ON) WHICH ENERGIZES
K1 / K2 ON THE POWER INPUT BOARD IS ISSUED BY THE GENERATOR
CPU BOARD AFTER THE +5 VDC RAIL IS DETECTED BY THE CPU.
14 U17 15 CURRENT 16 CURRENT 17 CURRENT
R33
TO MD-0787
SINK SINK SINK THE DC RAILS, INCLUDING THE +5 VDC RAIL, ARE ESTABLISHED
U24 WHEN THE SYSTEM ON COMMAND IS RECEIVED. REFER TO MD-0762.
DATA LATCH,
U27, U19 DATA LATCH DATA DATA
BUFFER BUFFER, &
DRIVER
& U16 & BUFFER LATCH LATCH
U27, U19 U27 U49 DRAWN DATE
DATA BUS
*
BIT 0 BIT 2 BIT 7 BIT 3
G. SANWALD
CHECKED________
10 MAR 2000
________
DC BUS & POWER
DISTRIBUTION
D0..D7 DES.\MFG.\AUTH.
HTW 10 MAR 2000 MD-0788 REV J
GENERATOR CPU BOARD
PAGE 3 SHEET 3 OF 6
J4-12 J5-12
REFER TO SYSTEM ON, MD-0762
24 VDC RETURN J4-14 J5-14 +5V
TP11
TP8 CONSOLE BOARD & LCD DISPLAY
K3 TP7 ASSEMBLY SHOWN WITHIN DASHED
24 VDC J4-13 J5-13
+ 5 / -15VDC LINES USED ON 31 X 42 CM CONSOLE
J4-15 J5-15 F1 POWER SUPPLY ONLY. REFER TO PAGE 5 FOR
+24V +15V & REGULATOR
(U28, L1, D9-D13, ETC) 23 X 56 CM CONSOLE AND FOR
TP13 U5 TP1 RAD-ONLY CONSOLE.
TP13 R1
+15 V TP10
T2 J1-2 D3 REGULATOR -15V
18 VAC F5 TP9 19
R81
+5V +5V
C10 TP3 TP2
J1-1 J16-3
0V R3 +12V
+5 / +16VDC TO RAD-ONLY 300 VAC J10-1
R2
POWER SUPPLY CONSOLE BACKLIGHT FLUORESCENT LAMP
F6 U3 J16-8
CIRCUIT (PAGE 5) POWER SUPPLY
J1-3 F3 (U47, Q4, T1, (Q7, Q8, T1,
+12 V J10-4
18 VAC C16 D17, D18, ETC.) REGULATOR C57, ETC)
FROM K2 D1
J1-4 LCD DISPLAY ASSEMBLY
PAGE 1, 2 0V TP7
U2
J1-5 F4 R6
-12 V
18 VAC REGULATOR
CONSOLE BOARD (31 X 42 CM CONSOLE)
J1-7 F2
110 VAC U4 -12V TP5
R5
R4 220 VAC 220 VAC
J1-9 F1 -15 V
220 VAC -24V REGULATOR 110 VAC J2-1 J1-1 110 VAC
TP6 J2-3 J1-3 +24VDC
+24V
-15V
J2-6 J1-6
110 VAC U40 R7
R78 J2-7 J1-7
K1 ZERO CROSS LINE SYNC DS1
220 VAC DETECTOR TO MD-0767 J2-8 J1-8
D15 POWER ON
J2-9 J1-9
+12V +12V
K1
+24V +24V
J10-13
J10-19
J10-11
K2 REFER TO SYSTEM ON, MD-0762 REFER TO MD-0757 (AEC) FOR
J10-16 PINOUTS OF THE DC RAIL CONNECTIONS
J10-17 ON THE AEC BOARD
-12V -12V
-24V -24V
K3
+24V
AEC BOARD
J17-3
TO COIL OF POWER DISTRIBUTION
RELAY (CUSTOMER SUPPLIED) +5V +15V +24V +15V +15V
J17-4 TP17 +15V +12V +5V
MAXIMUM 100 MA +12V
+12V J3-3 J13-3 R77 +12V
TP19
R78
R86
R76
-15V +5V J3-6 J13-6 R85 +5V J11-1
TP16
J3-1 J13-1 R75 TO REMOTE FLUORO
J13-9 J13-21 J13-23 J13-11 J13-13 J13-17 J13-15 DS36 DS38 DS33 CONTROL, PAGE 5
J11-5
GENERATOR INTERFACE BOARD J3-8 J13-8
R81
R90
PINOUTS OF THE DC RAIL CONNECTIONS +5V +15V +24V -15V
SHOWN TO THE RIGHT OF THIS TEXT J3-2 J13-2
J3-4 J13-4
+5V +5V
J1-17 J2-17
+12V +12V
J1-18 J2-18
J1-15 J2-15
J1-19 J2-19
J1-20 J2-20
J10-5
-20V
TP9
+5V 19
DRAWN DATE
G. SANWALD 10 MAR 2000 DC BUS & POWER
CONSOLE BOARD (RAD-ONLY CONSOLE) LCD DISPLAY ASSEMBLY CHECKED________ ________ DISTRIBUTION
DES.\MFG.\AUTH.
HTW 10 MAR 2000 MD-0788 REV J
SHEET 5 OF 6
NOTE
REMARKS
REFERENCE
1 THIS VOLTAGE WILL BE APPROXIMATELY 0 VDC WHEN THE DC BUS CAPACITORS ARE NOT CHARGED. THIS WILL RISE TO APPROXIMATELY 6 VDC WHEN THE DC BUS CAPACITORS ARE FULLY CHARGED.
THE DC BUS CAPACITORS MUST CHARGE WITHIN APPROXIMATELY 0.25 SECONDS OF THE GENERATOR BEING SWITCHED ON. IF THE DC BUS CAPACITORS DO NOT CHARGE NORMALLY, THE SOFT START
2 OK PROTECTION CIRCUIT ENERGIZES RELAY K1 (SEE # 4) AND INHIBITS OPERATION OF THE SOFT START DRIVER CIRCUIT (SEE # 3).
“LOW” (APPROXIMATELY 0 VDC) COMMANDS THE MAIN CONTACTOR K5 ON THE POWER INPUT BOARD TO CLOSE. “HIGH” (APPROXIMATELY 12 VDC) = CONTACTOR OPEN. THIS OUPUT WILL NOT SWITCH
3
“LOW” IF THE DC BUS CAPACITORS ARE NOT CHARGED (SEE # 1 & 2).
K1 REMAINS DE-ENERGIZED (CONTACTS AS SHOWN) IF NO SOFT-START FAULT IS DETECTED. THEREFORE, K1 AND K2 ON THE POWER INPUT BOARD WILL ENERGIZE WHEN THE GENERATOR IS SWITCHED
4
ON. A SOFT-START FAULT ENERGIZES K1 ON THE AUXILIARY BOARD, DE-ENERGIZING K1 ON THE POWER INPUT BOARD. THIS WILL INHIBIT FURTHER DC BUS CHARGING.
5 “LOW” (APPROXIMATELY 0 VDC) = TUBE 2 SELECTED, “HIGH” (APPROXIMATELY 12 VDC) = TUBE 1 SELECTED.
“LOW” (APPROXIMATELY 0 VDC) = FLUORO FAN(S) ON, “HIGH” (APPROXIMATELY 12 VDC) = FLUORO FAN(S) OFF. FAN(S) ARE SWITCHED ON DURING PULSED OR CONTINUOUS FLUORO OPERATION, AND
6
REMAIN ON FOR APPROXIMATELY 20 MINUTES AFTER SWITCHING TO RAD MODE.
7 “LOW” INDICATES CONTACTOR CLOSED (SEE # 3). THE CONTACTOR CLOSED SIGNAL OCCURS APPROXIMATELY 10 SECONDS AFTER INITIAL GENERATOR TURN-ON, ASSUMING NORMAL DC BUS CHARGING.
8 “HIGH” (APPROXIMATELY 12 VDC) = RAD / PULSED FLUORO MODE. “LOW” (APPROXIMATELY 0 VDC) = CONTINUOUS FLUORO MODE. USED ON R&F GENERATORS ONLY.
9 “HIGH” (APPROXIMATELY 12 VDC) = PULSED FLUORO / LOW POWER MODE. “LOW” (APPROXIMATELY 0 VDC) = HIGH POWER RAD MODE. NOT USED ON ALL MODELS, REFER TO MD-0786 FOR DETAILS.
10 24 VDC (APPROXIMATELY) ENERGIZES K1 AND / OR K2 ON THE POWER INPUT BOARD, INITIATING THE POWER-ON SEQUENCE. SEE # 4.
11 “HIGH” (APPROXIMATELY 5 VDC) = TUBE 2 SELECTED. “LOW” (APPROXIMATELY 0 VDC) = TUBE 1 SELECTED.
12 “HIGH” (APPROXIMATELY 5 VDC) = RAD / PULSED FLUORO MODE. “LOW” (APPROXIMATELY 0 VDC) = CONTINUOUS FLUORO MODE. USED ON R&F GENERATORS ONLY.
13 “HIGH” (APPROXIMATELY 5 VDC) = PULSED FLUORO / LOW POWER MODE. “LOW” (APPROXIMATELY 0 VDC) = HIGH POWER RAD MODE. NOT USED ON ALL MODELS, REFER TO MD-0786 FOR DETAILS.
14 DS9 LIT = CONTACTOR CLOSED, DS10 LIT = CONTACTOR NOT CLOSED.
15 DS34 LIT = GENERATOR ON COMMAND ISSUED (CONSOLE PASSED ALL SELF TESTS). DS35 LIT = GENERATOR ON COMMAND NOT ISSUED (DURING CONSOLE SELF TESTS, OR IF SELF TESTS FAILED).
16 DS22 LIT = FLUORO SELECTED, DS23 LIT = RAD SELECTED.
17 DS2 LIT = PULSED FLUORO / LOW POWER MODE. DS4 LIT = HIGH POWER RAD MODE. SEE # 13.
18 D1 LIT INDICATES + OR - 12 VDC FAULT, OR SOFT START FAULT.
19 THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW.
18 s
4V
FIGURE 1
-8 V
DRAWN DATE
G. SANWALD 10 MAR 2000 DC BUS & POWER
CHECKED________ ________ DISTRIBUTION
DES.\MFG.\AUTH.
HTW 10 MAR 2000 MD-0788 REV J
SHEET 6 OF 6
24 VDC RETURN
T2 F5 D3
+ 24 VDC J17-1 J17-2
*
S3
Q1 LOCKOUT NORMAL
R15
24 VDC SUPPLY FOR Q2 D4 K3
SYSTEM ON/OFF.
SEE MD-0788, PAGE 4
S1 D16
OFF REFER TO DC BUS &
K2 POWER DISTRIBUTION,
Q3 MD-0788, PAGE 4
R13
P1-3 J3-3 J5-10 J4-10 S2
31 X 42 CM DS1
ON
K1
CONSOLE 3
ON P1-2 J3-2 J5-11 J4-11
JUMPER POSITION:
OFF TO ENERGIZE K1 ONLY WHEN
P1-1 J3-1 J5-12 J4-12 THE CONSOLE IS SWITCHED ON
JUMPER JW1 PINS 1-2
TO ENERGIZE K1 AT ALL TIMES THAT
JW1
3 2 1 THE GENERATOR AC MAINS IS ON
23 X 56 CM CONSOLE JUMPER JW1 PINS 2-3
CONSOLE KEYBOARD ASSEMBLY BOARD (K1 SWITCHES THE 110 & 220 VAC
SUPPLIES TO THE ROOM
INTERFACE BOARD)
OFF
P1-1 J2-1 J3-5 J6-5 J5-12 J4-12
CONSOLE CPU
KEYBOARD ASSEMBLY DISPLAY BOARD BOARD
RAD-ONLY
CONSOLE ON P1-15 J7-15 J8-6 J16-6
OFF
P1-17 J7-17 J8-3 J16-3
CONSOLE
KEYBOARD ASSEMBLY BOARD
GENERATOR INTERFACE BOARD
TOUCH SCREEN USE DRAWING DC BUS & POWER DISTRIBUTION, MD-0788, IN CONJUNCTION WITH THIS DOCUMENT
CONSOLE P1-2 J5-2 J2-10 J4-10
* TO CONNECT AN EMERGENCY-OFF SWITCH, REMOVE JUMPER FROM J17-1 TO J17-2. THEN CONNECT
THE EMERGENCY OFF SWITCH TO J17-1 AND J17-2.
ON P1-3 J5-3 J2-11 J4-11
OFF
P1-4 J5-4 J2-12 J4-12 DRAWN DATE
G. SANWALD 02 JUN 2000
TOUCH SCREEN CHECKED_________ SYSTEM ON
_________
INTERFACE
KEYPAD ASSEMBLY BOARD DES.\MFG.\AUTH.
L. FOSKIN 02 JUN 2000
MD-0762 REV E
SHEET 1 OF 2
NOTE
REMARKS
REFERENCE
MOMENTARILY PRESSING ON CONNECTS THIS LINE TO “24 VDC RETURN”. THIS LATCHES RELAY DRIVERS ON THE GENERATOR INTERFACE BOARD,
1 ENERGIZING K2 AND K3, AND POSSIBLY K1 (DEPENDING ON JW1 SETTING). SEE NOTE ADJACENT TO JW1 ON THIS DOCUMENT.
MOMENTARILY PRESSING OFF CONNECTS THIS LINE TO “24 VDC RETURN”. THIS UNLATCHES RELAY DRIVERS ON THE GENERATOR INTERFACE BOARD,
2 DE-ENERGIZING K2 AND K3, AND POSSIBLY K1 (DEPENDING ON JW1 SETTING).
DS1 LIT INDICATES THE PRESENCE OF THE 24 VDC SUPPLY SHOWN. THIS 24 VDC SUPPLY WILL BE PRESENT IF THE GENERATOR IS CONNECTED TO A
3
LIVE AC MAINS SUPPLY.
DRAWN DATE
G. SANWALD 02 JUN 2000
CHECKED_________ SYSTEM ON
_________
DES.\MFG.\AUTH.
L. FOSKIN 02 JUN 2000
MD-0762 REV E
SHEET 2 OF 2
+24V
NOTE *
TB1-5 J2-15 J9-15
TABLE 4 3 2 1 JW7
STEPPER TB1-4 J2-16 J9-16
INPUT +24V 1 5
NOTE * U7, U12, U18,
R53 U21
TB2-5 J2-13 J9-13 U19, U25
+24V R54
BUCKY 4 3 2 1 JW10 2 4
NOTE *
CONTACTS TB2-4 J2-14 J9-14
4 3 2 1 JW9 1 5
TB2-7 J2-11 J9-11 R55 U31
1 5 R56
COLLIMATOR 2 4
INTERLOCK TB2-6 J2-12 J9-12 R66
U29 +24V
R67 2 4 NOTE *
TB3-5 J2-24 J9-24
4 3 2 1 JW2
REMOTE TOMO SEE
SELECT TB3-4 J2-25 J9-25 MD-0761 J12-1 J6-1
D0
R23
TB3-7 J2-22 J9-22 U8
TOMO
U10 J12-2 J6-2
EXPOSURE TB3-6 J2-23 J9-23 D1
R21
+24V
TB4-4 J2-21 J9-21
1 5
ROOM DOOR U14 +24V
D2 J12-3 J6-3
INTERLOCK TB4-5 +24V NOTE *
R29 R38 2 4 1 5 JW3
TB4-6 J2-20 J9-20 U13 4 3 2 1
D3 J12-4 J6-4
THERMAL R34 R36 +24V 1 5
2 4
SWITCH 2 TB4-7
R32 BUFFER, DRIVER
U9
T2 FROM MD-0787 R22 AND ADDRESS
TB4-8 J2-19 J9-19 U16 2 4
DECODER CIRCUITS D4 J12-5 J6-5
R33 R37
THERMAL
SWITCH 1 TB4-9
T1 FROM MD-0787
TB5-12 J2-17 J9-17 D5 J12-6 J6-6
REMOTE
PREP TB6-7 J2-6 J9-6 +24V
NOTE *
TB6-10 J2-3 J9-3
4 3 2 1 JW14
REMOTE
+24V
EXPOSURE TB6-9 J2-4 J9-4 R75
NOTE * 1 5
U28
4 3 2 1 JW15
TP14 J2-1 J9-1 R74 2 4
R77 **
J2-2 J9-2
U41,
R76 U43
THIS PAGE SHOWS THE ROOM INTERFACE INPUTS. ROOM INTERFACE OUTPUTS ARE
SHOWN ON PAGE 2
* * DRAWN DATE
24 VDC EXTERNAL INPUT POSITION DRY CONTACT INPUT POSITION G. SANWALD 13 APR 2000 ROOM
FOR JW2, JW3, JW6, JW7, JW8, JW9, FOR JW2, JW3, JW6, JW7, JW8, JW9, CHECKED
14 APR 2000
INTERFACE
** ADDITIONAL CIRCUITS ARE USED IN THE AREAS INDICATED **. THESE CIRCUITS ARE NOT JW10, JW14, JW15 SHOWN. JW10, JW14, JW15 SHOWN. JUMPER S. BLAKE
JUMPER CONNECTS PINS 2-3; 24 VDC CONNECTS PINS 1-2 AND 3-4; AN DES.\MFG.\AUTH.
RELEVANT TO THIS ROOM INTERFACE DIAGRAM, HOWEVER, THEY ARE PART OF THE X-RAY APPLIED EXTERNALLY ACTIVATES EXTERNAL DRY CONTACT CLOSURE
EXPOSURE FUNCTION AND ARE SHOWN ON MD-0761 ACTIVATES THE INPUT(S) BY ENERGIZING L. FOSKIN 13 APR 2000 MD-0763 REV C
THE INPUT(S) BY ENERGIZING THE
APPROPRIATE OPTO-COUPLER. THE APPROPRIATE OPTO-COUPLER.
SHEET 1 OF 2
FOR +24 VDC SOURCE, REFER TO
MD-0788, PAGE 4, ON +24V +24V
GENERATOR INTERFACE BOARD
C2
J9-40 J2-40 TB1-2
U6, U7, U11, U12 R2 JW12
U24, U25, U34 TOMO / BUCKY 4
J9-39 J2-39 K1 TB1-1
SELECT
C4
DRIVE 5 J9-34 J2-34 220 VAC TB2-11
JW3 1 2 3 4 5 6 7 8 R4 JW10
J6-3 J12-3 K5
TB10
BUCKY 1
D2 DRY * LIVE * K4 TB2-12
SELECT
1
DRIVE 6 J9-32 J2-32 2 TB3-1
K6 COLLIMATOR
J6-4 J12-4 D3 3 JW4 1 2 3 4 5 6 7 8 K5 TB3-2
BYPASS
ADDRESS DECODERS, 4 DRY * LIVE *
BUFFER, REGISTER, DRIVE 7 J9-31 J2-31 5
TB3-11
AND DRIVER TOMO / BUCKY
J6-5 J12-5 K7 TB3-12
D4 CIRCUITS JW14 START
C6
110 VAC
R6
DRIVE 8 J9-35 J2-35 C5 TB4-11
TB9 K6
J6-6 J12-6 K8 ROOM
D5 1 K8 TB4-12
R5
LIGHT
2 JW13
DRIVE 9 J9-36 J2-36
3 JW5 1 2 3 4 5 6 7 8 TB4-1 TUBE 1 / TUBE 2
J6-7 J12-7 K9
D6 4 DRY * LIVE * INDICATOR (COMM)
K7 TB4-3
5 TUBE 1 INDICATOR
DRIVE 10 J9-37 J2-37
TB4-2
K10 NOTE THE FOLLOWING IF USING JW1, JW2, TUBE 2 INDICATOR
J6-8 J12-8 +24V
D7 24 VDC JW3, JW4, OR JW5 IN THE LIVE CONTACT
POSITION: TB5-2
TB8
J9-38 J2-38 A JUMPER WIRE MUST BE CONNECTED TO K9 TB5-4
DRIVE 11 1 JW6 1 2 3 4 MAG 3
TB11 PIN 1, 2, 3, 4 OR 5 AS APPROPRIATE
DATA BUS K11 TB5-3
2 FROM TB8, TB9, OR TB10 IN ORDER TO
DO..D7 SUPPLY 24 VDC, 110 VAC, OR 220 VAC DRY **
3 FROM THE SELECTED OUTPUT K10 TB5-7
LIVE 24 VDC **
DRIVE 12 J9-33 J2-33
4 TB5-6
K12 MAG 2
5
TB5-5
THIS PAGE SHOWS THE ROOM INTERFACE * LIVE CONTACT LIVE CONTACT ** LIVE CONTACT 24VDC LIVE CONTACT 24VDC
DRAWN DATE
OUTPUTS. ROOM INTERFACE INPUTS ARE G. SANWALD 13 APR 2000 ROOM
SHOWN ON PAGE 1 CHECKED INTERFACE
DRY CONTACT DRY CONTACT S. BLAKE 14 APR 2000
DRY CONTACT DRY CONTACT DES.\MFG.\AUTH.
DRY CONTACT POSITION FOR LIVE CONTACT 24VDC POSITION
DRY CONTACT POSITION LIVE CONTACT POSITION JW6 TO JW8 SHOWN. FOR JW6 TO JW8 SHOWN. L. FOSKIN 13 APR 2000 MD-0763 REV C
FOR JW1 TO JW5 SHOWN. FOR JW1 TO JW5 SHOWN. JUMPER CONNECTS JUMPERS CONNECT
JUMPER CONNECTS PINS 4-6 JUMPER CONNECTS PINS 6-8 PINS 2-3 PINS 1-2 AND 3-4 SHEET 2 OF 2
+12V
R39
ON OFF JUMPER POSITION:
1 2 3 R&F GENERATORS (WITH THERMAL SWITCH)
+12V
JW4 JUMPER JW4 PINS 1-2 (ON)
RAD GENERATORS (NO THERMAL SWITCH) D42
THERMAL
JUMPER JW4 PINS 2-3 (OFF)
R41
4 CUTOFF
OPEN
J2-4 R40
Q10
R43
J2-3
+12V
D26
THERMAL SWITCH ON
INVERTER HEATSINK
TUBE 1 / TUBE 2 MISMATCH &
R6
(R&F UNITS ONLY) 5
THERMOSTAT OPEN SIGNAL TO
+12V MD-0764 AND MD-0761, PAGE 2
TUBE 1 / TUBE 2
TELLBACK LOGIC R7
CIRCUIT Q8
1 5
(U9, U10, R84) +5V +5V
R8
U7
RN11H
RN7H
2 4
FOR TUBE 1 / TUBE 2
SOLENOID DRIVE
CIRCUITS SEE
INVERTER BOARD
TUBE 1 / TUBE 2 SELECT DS5 DS6
MD-0788, PAGE 1 1 5
SIGNAL FROM MD-0788,
U8 PAGE 3 TUBE TUBE
TUBE 1 / TUBE 2 SELECT 2 1
2 4 COMMAND FROM MD-0788,
TUBE 1 / TUBE 2 PAGE 1 U35
RELAY CONTACTS 3
(SHOWN IN TUBE D39 +12V DECODER/
J5-1 J11-1 J4-20 J4-20
1 POSITION) DEMULTIPLEXER
R28 J1-2 J8-2 J2-5 J3-5 1 5
TUBE 2
J5-2 J11-2 J4-19 J4-19 R38 SELECTED
U3
J1-1 J8-1 J2-13 J3-13
1 2 4
2
OPTO COUPLER
“ON” = TUBE 2 SELECTED
POWER INPUT
H.T. TANK BOARD AUXILIARY BOARD CONTROL BOARD GENERATOR CPU BOARD
REFER TO MD-0763 (ROOM INTERFACE) FOR INTERLOCKS ACCESSED VIA THE ROOM INTERFACE BOARD
TUBE 1
STATOR
TERMINAL
BLOCK
J5-1 TUBE 1 THERMOSTAT TO T1
ON MD-0763, PAGE 1
THERMAL
NOTE SWITCH
REMARKS J5-2
REFERENCE
1 “LOW” (APPROXIMATELY 0 VDC) = TUBE 2 SELECTED, “HIGH” (APPROXIMATELY 10 VDC) = TUBE 1 SELECTED.
TUBE 2
2 “LOW” (APPROXIMATELY 0 VDC) = TUBE 2 SELECTED, “HIGH” (APPROXIMATELY 12 VDC) = TUBE 1 SELECTED. STATOR
TERMINAL
DS6 LIT INDICATES TUBE 1 SELECTED. DS5 LIT INDICATES TUBE 2 SELECTED. NEITHER LED LIT INDICATES A MISMATCH BETWEEN THE BLOCK
3
TUBE THAT HAS BEEN REQUESTED, AND THE TUBE THAT HAS ACTUALLY BEEN SELECTED (SEE # 5). J5-3
TUBE 2 THERMOSTAT TO T2
“LOW” (APPROXIMATELY 0 VDC) = INVERTER THERMAL SWITCH CLOSED (OR JUMPERED VIA JW4), “HIGH” (APPROXIMATELY 12 VDC) = THERMAL ON MD-0763, PAGE 1
4 INVERTER THERMAL SWITCH OPEN, OR JW4 JUMPER OMITTED ON RAD GENERATORS. SWITCH J5-4
THE TUBE 1 / TUBE 2 TELLBACK LOGIC CIRCUIT ENSURES THAT THE TUBE ACTUALLY SELECTED MATCHES THE TUBE THAT WAS
5 REQUESTED. FOR EXAMPLE, IF TUBE 2 WAS REQUESTED BY THE CONSOLE BUT TUBE 1 WAS ACTUALLY SELECTED BY THE H.T. TANK, GENERATOR INTERFACE BOARD
THE LOGIC CIRCUIT WILL INDICATE A FAULT CONDITION.
DRAWN DATE
G. SANWALD 18 MAY 2000
INTERLOCKS &
CHECKED TUBE 1 / TUBE 2
S. BLAKE 18 MAY 2000 TELLBACK
DES.\MFG.\AUTH.
L. FOSKIN 18 MAY 2000 MD-0787 REV C
SHEET 1 OF 1
J1-1 J2-1
J1-2 J2-2
J1-3 J2-3
J1-4 J2-4
+5V +5V
J1-5 J2-5
J1-6 J2-6
DS15 DS19 J1-7 J2-7
LS1 J1-8 J2-8 LED
TXD RXD
J1-9 J2-9 DISPLAYS
(7 SEGMENT
R43
R46
GENERATOR CPU BOARD REMOTE FLUORO CONTROL BOARD REMOTE FLUORO DISPLAY BOARD KEYBOARD ASSEMBLY
LIMITED TROUBLESHOOTING CAN BE PERFORMED ON THE REMOTE FLUORO CONTROL ASSEMBLY IN THE FIELD. THE DC RAILS CAN BE CHECKED (REFER TO MD-0788),
AND THE TXD AND RXD LEDs ON THE GENERATOR CPU BOARD MAY BE OBSERVED (THESE WILL FLASH ON AND OFF TO INDICATE DATA FLOW). MEANINGFUL MEASUREMENTS
CANNOT BE MADE ON COMMUNICATIONS, DATA, AND CONTROL LINES.
DRAWN DATE
G. SANWALD 02 JUN 2000 REMOTE FLUORO
CHECKED _________ _________ CONTROL
DES.\MFG.\AUTH.
L. FOSKIN 02 JUN 2000 MD-0766 REV C
SHEET 1 OF 1
“DIGITAL IMAGING” ABS JW23 INSTALLED FOR UNITS FITTED
FROM MD-0767, PAGE 1 WITH ANALOG POTENTIOMETER, OMITTED
FOR UNITS WITH DIGITAL POTENTIOMETER
JW13 * R43 1
R27 JW23 TP13 TP15
JW12 * R62 JW21 *
R65 1
JW4 * C19
R58
R54
1 2
R63 2 R42 R52 U37
2 - 1 3
D13
3
JW11 * 3 R64
+ R45 6 R41
R48 13 - R56 SAMPLE AND HOLD
- 7 9 14 A/D
U17A - J11-3 J7-3 CIRCUIT (U47,
5 +
8 12 + CONVERTER
4 10 R95, C102, ETC.)
Set +
R44
U17B U23D
ABS gain U17C
RN5A
R51
R31
+12V
**
R61
J7-4
JW24 JW25
TP8
J7-10 R118 (IN) (OUT)
R50
FROM DATA BUS DIGITAL
ADDRESS REGISTERS POTENTIOMETER
J7-12 (U24, U25)
U49 TP14
DATA BUS
D0..D7
1 **
J8
COMPOSITE VIDEO 2
JW19 *
INPUT 3 R49
TO MD-0757
12 +
C20 R26 U17D
REFER TO CHAPTER
3E OF SERVICE MANUAL
JW20 *
R30
R46
DRAWN DATE
G. SANWALD 16 MAY 2000
ABS
CHECKED
(AUTOMATIC BRIGHTNESS
KVR 16 MAY 2000 STABILIZATION)
DES.\MFG.\AUTH.
L. FOSKIN 16 MAY 2000 MD-0758 REV C
SHEET 1 OF 1
REFER TO PAGE 3 FOR LOGIC LEVELS,
+24V +12V
NOTES, ETC, REFERENCED BY
HEXAGONAL SYMBOL: GAIN CONTROL SIGNAL
J10-13
(NOT USED AT THIS TIME)
FROM MD-0758 J10-19
J10-16
J10-11
-24V -12V
U25, U23 U33
D0 RN14H J6-1 J12-1 8 11
4 CH 4 SELECT J10-2
R88
+5V
R87
1
U28
R99
TP10
8 9
CPU R100 J7-19 J11-19
10
Q6
U45C
R86
6
PTSTOP J10-1
Q5
2
R85
TP9 TP12
R44
R42
TP11
2
J11-4 PTRAMP J10-15
U37
-
9
A/D 8
10 J7-4 TP12
CONVERTER +
3
U23C J11-1 PTREF J10-10
RN5B
+12V
R117
J10-17
3 TP4 U46
R89
4 5 +12V
R116
R30
2 1
U18 Q7
9 - 8 J7-1
D/A 10 +
CONVERTER -12V
U14C J14-6 J14-7 J14-14 J14-3 J14-1 J14-2 J14-4 J14-12 J14-13 J14-15 J14-8 J14-9 J14-10 J14-11
GENERATOR INTERFACE BOARD
DATA BUS
DO..D7
J2-3 J2-4 J2-1 J2-6 J2-7 J2-14 J2-2 J2-12 J2-13 J2-15 J2-8 J2-9 J2-10 J2-11
OPTO-COUPLER
"ON" = AEC START
S1
+8V
+8 VDC -8 VDC
REGULATOR REGULATOR
ANALOG CIRCUIT CIRCUIT
SWITCH
J1-1 -8V
J1-2 COMPARATOR
& DRIVER
PHOTO DIODE INTEGRATOR AMPLIFIER CIRCUIT
DETECTORS J1-3 CIRCUIT CIRCUIT
J1-4
2 2
OPTIONAL A EC
DRAWN DATE
G. SANWALD 02 JUN 2000
CHECKED AEC
__________ __________
DES.\MFG.\AUTH.
L. FOSKIN 02 JUN 2000 MD-0757 REV C
SHEET 2 OF 5
+12V +12V +12V +12V “L” SELECT J1-1 AEC CH 1
DS1 DS2 DS3 DS4 J1-2
“R” SELECT ANODE
J1-3
“M” SELECT J1-4
R37
R38
R39
R40
CATH (L)
J1-5
CATH (R)
R43 R75 R74 J1-6
J7-2 J5-2 D6 CATH (M)
CHAMBER 4 SELECT
2 J1 (shell)
U2D 1 -
R72 R71 GROUND
J7-3 J5-3 D12 R31 3
+
CHAMBER 3 SELECT
J11-1
U2C U11A GROUND
R73
R30 J11-2
JW1
J7-4 J5-4 D10
CHAMBER 2 SELECT ANODE
J11-3
R1
U2B CATH (L)
J7-5 J5-5 D11 R29 J11-4
CHAMBER 1 SELECT CATH (M)
J11-5
U2A CATH (R)
R28
R32
R42
R41
U6A
D13 D16 D15 D14
“L” SELECT J2-1 AEC CH 2
J7-6 J5-6
START J2-2
“R” SELECT ANODE
J7-7 J5-7 J2-3
LEFT FIELD SELECT
“M” SELECT J2-4
J7-8 J5-8 +12V CATH (L)
MIDDLE FIELD SELECT J2-5
J7-9 J5-9 +12V CATH (R)
R69 R76 R77 J2-6
RIGHT FIELD SELECT CATH (M)
+12V
R87 6 J2 (shell)
R61 7 -
R58 R57 GROUND
R63 Q1 5
R54 +
Q2 J12-1
R55 U11B GROUND
“L” SELECT
R59
J12-2
JW2
R86
Q3 ANODE
“M” SELECT J12-3
R62
R2
CATH (L)
“R” SELECT J12-4
R64
FROM CATH (M)
PAGE 1 J12-5
D30 CATH (R)
R82
D24
+12V U6B
D18
R22
“L” SELECT
D19 J3-1 AEC CH 3
R45
DS5 J3-2
“R” SELECT ANODE
J3-3
R11
R19
J13-2
JW3
SAMPLE ANODE
J7-11 J5-11 & HOLD J13-3
R3
-12V R51 CATH (L)
J7-12 J5-12 U12 J13-4
CATH (M)
J13-5
2 TP3 C37 CATH (R)
TP1 3 U6C
R23 - R60 “L” SELECT
J7-15 J5-15 R14
1 -
2 -
J4-1 AEC CH 4
PT RAMP 3 +
J4-2
+ +
J7-10 J5-10 R88 U10B “R” SELECT ANODE
R81
PT REF U10A U9B J4-3
R80
R33
J14-2
JW4
7 -
2 ANODE
+ J14-3
R4
CATH (L)
R50
U13 J14-4
D33 CATH (M)
J14-5
CATH (R)
U6D
GENERATOR INTERFACE BOARD AEC BOARD
THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 733347 DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES”
THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE DRAWN DATE
REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. LOGIC LEVEL (0V = OFF, 12V = ON). G. SANWALD 02 JUN 2000
CHECKED AEC
__________ __________
DES.\MFG.\AUTH.
L. FOSKIN 02 JUN 2000 MD-0757 REV C
SHEET 3 OF 5
+500V
RIGHT +/-300V
J1-2
+/-300 V AEC CH 1
+12V +12V +12V +12V +12V TP10
12 J11-1
JW8 H.V. J1-1
+12V 1 +/-300/+500 V
RN6C
RN6D
RN6B
RN6A
RN6E
TP22 2 J1-3
+45V +45 V
+/-300V * 3 J11-4
TP24 H.V. START J1-8
DS5 DS1 DS2 DS3 DS4 LEFT START
J11-3
MIDDLE J1-10
RN4A JW7 M FIELD SEL
J10-2 J5-2 D6 J11-2
CHAMBER 4 SELECT CH 4 1 L/R J1-9
TP9 2 L FIELD SEL
U3C 3 J11-6
J10-3 J5-3 RN3D CONVERTER R/L J1-11
D5 R FIELD SEL
CHAMBER 3 SELECT CH 3 +12V +24V CIRCUIT J11-5
R66
12 VDC TO 45 VDC TP11 J1-12
U3B R89 SIGNAL
J10-4 J5-4 D12 RN3C AND 300 / 500 VDC 13 J11-9
CHAMBER 2 SELECT CH 2 J1-7
+45V CH 1 GROUND
J5-5
U3F
RN3A * INCLUDES U7 AND T1
J10-5 D4
CHAMBER 1 SELECT CH 1 S1D R90
D16
U3D
J10-6 J5-6 D11 RN3B Q1
SET
R79
START STRT
VALUE 11 RIGHT +/-300V
J2-2
+/-300 V AEC CH 2
U3E U3A * START J12-1
JW6 H.V. J2-1
1 +/-300/+500 V
2 J2-3
+12V +24V +12V +24V +12V +24V +45V +45 V
3 J12-4
START J2-8
LEFT START
J12-3
MIDDLE J2-10
JW5 M FIELD SEL
J5-7
* * * 1 J12-2
L/R
J10-7 J2-9
LEFT FIELD SELECT 2 L FIELD SEL
D30 D40 D65 3 J12-6
J10-8 J5-8 R/L J2-11
MIDDLE FIELD SELECT Q2 Q3 Q4 R FIELD SEL
J12-5
J10-9 J5-9 TP12 J2-12
RIGHT FIELD SELECT * * * R67 SIGNAL
LEFT MIDDLE RIGHT 13 J12-9
J2-7
CH 2 GROUND
FROM
PAGE 1 S1C R68
RIGHT +/-300V
J3-2
+/-300 V AEC CH 3
TP18 J13-1
TP17 2 TP20 8 JW4 H.V. J3-1
J10-19 J5-19 CH 1 1 +/-300/+500 V
+24V J3-3
2 +45V +45 V
TP23 - STRT R1 S2A 3 J13-4
START J3-8
- CH 2 START
J10-13 J5-13 TP5 TP6 TP7 + S4 LEFT
+12V J13-3
+
U4A MIDDLE J3-10
J10-17 J5-17 U4B R2 S2B JW3 M FIELD SEL
R32 J13-2
C11 CH 3 1 L/R J3-9
* 2 L FIELD SEL
TP4 3 J13-6
C4 S2C R/L J3-11
R3 R FIELD SEL
J10-11 J5-11 CH 4 J13-5
-12V CH 1 R53 TP13 J3-12
TP21 -
13 R57 SIGNAL
S2D J13-9
J10-16 J5-16 S3A + R4 J3-7
-24V CH 3 GROUND
U2B
R11 CH 2 S1B R58
TP3 3 TP19 9
TP2 10
S3B
J10-15 J5-15 R54 RIGHT +/-300V
J4-2
+/-300 V AEC CH 4
PT RAMP R12 J14-1
RN4C CH 3 JW2 H.V. J4-1
J10-10 J5-10 +/-300/+500 V
PT REF 1
2 J4-3
J10-1 J5-1 S3C +45V +45 V
PT STOP 3 J14-4
START J4-8
R13 CH 4 - LEFT START
- J14-3
+
MIDDLE J4-10
+
JW1 M FIELD SEL
S3D U1A 1 J14-2
D27 U2A L/R J4-9
R56 STRT 2 L FIELD SEL
R14 3 J14-6
R/L J4-11
RN4B R FIELD SEL
3 J14-5
7 - TP14 J4-12
2 R35 SIGNAL
+
SAMPLE 13 J14-9
U6 J4-7
D22 & HOLD CH 4 GROUND
S1A R36
GENERATOR INTERFACE BOARD AEC BOARD
THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 734614 DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE DRAWN DATE
REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL. G. SANWALD 02 JUN 2000
CHECKED AEC
__________ __________
THE -24V OUTPUTS ON J1 TO J4 AND THE +/- 12V OUTPUTS ON J1 TO J4 DESIGNATES A FACTORY CONFIGURED LOGIC OR SIGNAL LEVEL. AEC
AND J11 TO J14 ARE NOT SHOWN ON THIS DIAGRAM. THESE ARE BOARDS ARE CONFIGURED AT THE TIME OF ORDER TO BE COMPATIBLE DES.\MFG.\AUTH.
*
DETAILED ON THE CONNECTOR PIN OUT TABLES IN CHAPTER 3D. WITH THE SPECIFIED AEC CHAMBER(S). FOR EXAMPLE, THE START
L. FOSKIN 02 JUN 2000 MD-0757 REV C
SIGNAL TO THE CHAMBER MAY BE FACTORY CONFIGURED TO BE ACTIVE
LOW (0 V), ACTIVE HIGH +12 V, OR ACTIVE HIGH +24 V. SHEET 4 OF 5
FOR “UNIVERSAL” AEC ASSEMBLY 734630, REFER TO SCHEMATICS 734628, 728401
NOTE
REMARKS
REFERENCE
1 “HIGH” (APPROXIMATELY 5 VDC) = NO PTSTOP (PHOTOTIMER STOP) SIGNAL RECEIVED FROM AEC BOARD. “LOW” (APPOXIMATELY 0 VDC) = PTSTOP SIGNAL RECEIVED FROM AEC BOARD.
“PTRAMP” IS THE AEC RAMP FROM THE AEC BOARD. THE RAMP SLOPE AND MAGNITUDE WILL DEPEND ON THE AEC TECHNIQUE IN USE. THE MAXIMUM POSSIBLE RAMP MAGNITUDE IS 5 TO 10 VDC,
2
DEPENDING ON MODEL.
3 “PTREF” (THE AEC REFERENCE VOLTAGE FROM THE CONSOLE) WILL VARY FROM 0 TO 10 VDC, DEPENDING ON TECHNIQUE.
4 “HIGH” (> 10 VDC) = AEC CHANNEL DESELECTED, “LOW” (APPROXIMATELY 0 VDC) = AEC CHANNEL SELECTED.
5 “HIGH” (> 10 VDC) = L, M, R, FIELD DESELECTED, “LOW” (APPROXIMATELY 0 VDC) = L, M, R, FIELD SELECTED.
6 “HIGH” (> 10 VDC) = NO AEC STOP REQUEST (INSUFFICIENT RAMP TO TERMINATE AEC EXPOSURE), “LOW” (APPROXIMATELY 0 VDC) = AEC STOP REQUESTED (AEC EXPOSURE TERMINATED).
7 “HIGH” (> 10 VDC) = AEC START NOT REQUESTED, “LOW” (APPROXIMATELY 0 VDC) = AEC START REQUESTED.
8 THE VOLTAGE AND MAGNITUDE OF THE RAMP AT THIS POINT SHOULD BE APPROXIMATELY THE SAME AS AT TP17 ON THIS BOARD (NOTE REFERENCE 2) .
9 THIS WILL BE A NEGATIVE DC VOLTAGE OR RAMP, DEPENDING ON AEC CHAMBER OUTPUT. THE MAGNITUDE OF THE DC VOLTAGE OR RAMP IS DEPENDENT ON THE AEC TECHNIQUE IN USE.
10 THIS WILL BE A POSITIVE DC VOLTAGE OR RAMP, DEPENDING ON AEC CHAMBER OUTPUT. THE MAGNITUDE OF THE DC VOLTAGE OR RAMP IS DEPENDENT ON THE AEC TECHNIQUE IN USE.
11 R79 ADJUSTS THE +45V, +300V, AND +500V OUTPUTS FROM THE DC TO DC CONVERTER CIRCUIT. REFER TO CHAPTER 3D FOR DETAILS.
12 THE VOLTAGE AT TP22 SHOULD BE APPROXIMATELY AS SHOWN IN FIGURE 1 (BELOW). THE MAXIMUM DUTY CYCLE WILL BE APPROXIMATELY 45%, DEPENDING ON THE LOAD ON THE HV SUPPLIES.
13 THE VOLTAGE AT THIS TEST POINT IS THE OUTPUT OF THE AEC CHAMBER. REFER TO THE AEC CHAMBER MANUFACTURERS DOCUMENTATION FOR DETAILS.
200 kHz
12 VDC
0 VDC
FIGURE 1
DRAWN DATE
G. SANWALD 02 JUN 2000
CHECKED AEC
__________ __________
DES.\MFG.\AUTH.
L. FOSKIN 02 JUN 2000 MD-0757 REV C
SHEET 5 OF 5
* +5V +5V
CONSOLE
CABLE FOR RS-232: U1, U2, AND R16 ARE NOT FITTED.
FOR RS-422: U12, RN3C, RN3D, RN3A, AND RN3B DS3 DS1
ARE NOT FITTED.
RXD TXD
R18
R15
U12 U20
*
J5-1 J4-1 J11-7 J7-7 RXD (RS-232) 14 RN3C 3 2 15
*
J4-2 J11-18 J7-18 CTS (RS-232) 13 RN3D 4 4 13
* RN3A
16 1 3 14
* RN3B
15 2 5 12
J5-4 J4-4 J11-6 J7-6 TXD (RS-232)
RS-232 SERIAL PORT FOR REMOTE
J5-5 J4-5 J11-17 J7-17 RTS (RS-232) FLUORO CONTROL. REFER DUART
TO MD-0766 FOR INDICO 100,
* U2 OR SCHEMATIC 734571 FOR
+5V J5-3 J4-3 MILLENIA GENERATORS.
J11-11 J7-11 TXD- (RS-422) 7
RS-422 4
DS40 +5V +5V J11-10 J7-10 TXD+ (RS-422) C40
6 O/P
TP3
1 Hz Y2
DS41 DS42
R115
7
RS-422 1
U23 J11-12 J7-12 RXD+ (RS-422) I/P
6
11 14 R122
* R16
J16-1
J11-9 J7-9
FROM +5V +5V
RAD-ONLY J16-2
12 13 R123 CONSOLE
DS44 DS43
(PAGE 2) J16-3
9 8 R124 U31
CPU RXD TXD
R93
R98
J1 U42
RS-232
5 RN12E 12 3 14
3
6 RN12F 11 5 12
7
J6-1
7 RN12G 10 2 15
2
J6-2
8 RN12H 9 4 13
8
ALTERNATE +5V +5V
5 RS-232
R72
CONSOLE
+5V +5V CONNECTIONS DS32 DS29 DUART
J6-3
DS44 DS43 RXD TXD
J6-4 -12V
R71
R69
TXD RXD J2 U38
RS-232
1 RN12A 16 3 14
R116
R117
(LAPTOP) 3
J2
U27 2 RN12B 15 5 12
R126 7
11 14
3 TXD 3 RN12C 14 2 15
R127 2
10 7
7 RTS 4 RN12D 13 4 13
R128 8
12 13
2 RXD
5 RS-232
DATA BUS R129
9 8
D0..D7 8 CTS
RS-232 5
THIS SHEET SHOWS THE CONSOLE BOARD FOR DATA BUS
INDICO 100 GENERATORS WITH THE 31 X 42 CM OPTIONAL COMMUNICATIONS PORTS ARE SHOWN ON PAGE 2
D0..D7
CONSOLE. REFER TO PAGE 2 FOR INDICO 100 GENERATOR INTERFACE
GENERATORS WITH THE 23 X 56 CM CONSOLE BOARD GENERATOR CPU BOARD
AND THE RAD-ONLY CONSOLE.
CONSOLE BOARD (INDICO 100)
DRAWN DATE
G. SANWALD 13 DEC 2001 SERIAL
REFER TO PAGE 3 FOR MILLENIA GENERATORS.
CHECKED COMMUNICATIONS
J. BARNES 9 JAN 2002
DES.\MFG.\AUTH.
L. FOSKIN 9 JAN 2002 MD-0829 REV D
SHEET 1 OF 3
COMMUNICATIONS PORTS SHOWN BELOW ARE OPTIONAL
+5V
*
FOR RS-232: U5, U9, JP2, AND R6 ARE NOT FITTED. DS16
FOR RS-422: U6, RN4A, RN4C, RN4D AND R7 ARE +5V +5V +5V +5V TP5
NOT FITTED. 1 Hz
* U9 DS47 DS45 DS46 DS48
6 J5-1
R65
RXD TXD RXD TXD
4 RS-422 U28
RN16C
RN16D
RN16A
RN16B
O/P 7 J5-2
J16 U50
3 RN18B 4 3 14
3
* U5 TO GENERATOR
+5V
INTERFACE 5 RN18C 6 5 12
J5-4 7
6 BOARD (PG 1)
D4 1 RS-422 7 RN18D 8 2 15
TXD I/P J5-5 2 CPU
7
+5V 1 RN18A 2 4 13
RN2A
8
+5V *JP2 J5-3
R6
D3 8 RN17D 7 7 10
* 3 5
D6 Q4 RXD
TP1
2 5 RN17C 6 6 11
RN2B
1 Hz 1
J15 RS-232
R94
JP2 CLOSED FOR RS-422,
R5
* U6 7 -12V
*RN4A
11 14 2 1 2
DATA BUS
8 D0..D7
*
12 13 6 RN4C 5 5
*RN4D
9 8 8 7
CPU GENERATOR CPU BOARD
RS-232
R7
* +5V
+5V +5V
-12V DS1
DS2 DS3
U17 TP1
1 Hz TXD RXD
R19
R20
+5V
R10
D2
TXD U8 TP10 TP11
+5V RS-232
R23 J8-1 J16-1
RN2D
(LAPTOP)
D1 U20 J2 R24 J8-2 J16-2
TO GENERATOR
RXD CPU INTERFACE
11 14 6 RN1C 5
Q1 3 TXD BOARD (PG 1)
RN2C
R22
R21
D0..D7 U11 J4
RS-232 5 R25
3 TXD
THIS AREA SHOWS THE CONSOLE CPU BOARD R26
FOR INDICO 100 GENERATORS WITH THE 23 X 56 CM 7 RTS
CONSOLE. R27
2 RXD
R28
8 CTS
DATA BUS RS-232
CONSOLE BOARD (INDICO 100) D0..D7 5
DRAWN DATE
G. SANWALD 13 DEC 2001 SERIAL
THIS AREA SHOWS THE CONSOLE CPU BOARD FOR
INDICO 100 GENERATORS WITH RAD-ONLY CONSOLE.
CHECKED COMMUNICATIONS
J. BARNES 9 JAN 2002
DES.\MFG.\AUTH.
L. FOSKIN 9 JAN 2002 MD-0829 REV D
CONSOLE BOARD (INDICO 100)
SHEET 2 OF 3
* +5V +5V
* CONSOLE
FOR RS-232: U9, U5, JP2, AND R6 ARE NOT FITTED. CABLE FOR RS-232: U1, U2, AND R8 ARE NOT FITTED.
FOR RS-422: U12, RN4C, RN4D, RN4A, AND RN4B DS2 DS1
FOR RS-422: U6, RN4A, RN4B, RN4C, RN4D, AND R7
ARE NOT FITTED. ARE NOT FITTED.
RXD TXD
R15
Q1 Q2
R1
* U9 U12 U24
*
6 J5-1 J4-1 J11-7 J7-7 RXD (RS-232) 14 RN4C 3 13 12
4 RS-422
*
O/P 7 J5-2 J4-2 J11-18 J7-18 CTS (RS-232) 13 RN4D 4 8 9
* RN4A
16 1 14 11
+5V * U5 * RN4B
15 2 7 10
6 J5-4 J4-4 J11-6 J7-6 TXD (RS-232)
D4 1 RS-422 SERIAL PORT FOR REMOTE
RS-232
TXD I/P 7 J5-5 J4-5 J11-17 J7-17 RTS (RS-232) FLUORO CONTROL. REFER DUART
TO MD-0766 FOR INDICO 100,
* U2
RN2A
+5V OR SCHEMATIC 734571 FOR
*JP2 J5-3 J4-3 MILLENIA GENERATORS.
R6
J11-11 J7-11 TXD- (RS-422) 7
D3 3
* RS-422 4
Q4 RXD 2 J11-10 J7-10 TXD+ (RS-422) 6 O/P C39
RN2B
Y1
1
R63
R64
Q11 Q12
J1 U43
RS-232
R7
* 5 RN13E 12 14 11
DUART
3
6 RN13F 11 7 10
-12V 7
J6-1
7 RN13G 10 13 12
2
J6-2
8 RN13H 9 8 9
C35 8
ALTERNATE
Y2 RS-232
5
R66
CONSOLE +5V +5V
CONNECTIONS
C41 +5V J6-3 DS31 TXD DS35 RXD DUART
D2 J6-4 -12V
TXD
R47
R48
Q8 Q9
+5V RS-232
J2
RN2D
(LAPTOP) U39
D1 U20 J2 1 RN13A 16 14 11
3
RXD 11 14 6 RN1C 5
Q1 3 TXD 2 RN13B 15 7 10
7
RN2C
10 7 4 RN1B 3
7 RTS 3 RN13C 14 13 12
2
12 13 2 RN1A 1
Q2 2 RXD 4 RN13D 13 8 9
8
DATA BUS
9 8 8 RN1D 7
D0..D7 8 CTS RS-232
5
R65
RS-232 5
DATA BUS
D0..D7
GENERATOR INTERFACE -12V
BOARD GENERATOR CPU BOARD
Q6
+15V
Q5
+5V
J2-1
SWITCHED +15V
Q4 J2-6
TEST +15V
R2
Q3 R31 J2-7
TEST +15V
+5V +5V DS1 J2-2
+5V + DOSE
U1 DAP
J2-3
+5V +5V - DOSE CHAMBER
R5
J2-4 #1
DS32 DS29 OPTO
DAP J2-5
RELAY
R7
R8
R71
R69
CHANNEL 1
DS3 U5 J2-8
U31 U38 U2 GROUND
RN12C J2-2 J1-2 RS-422 J2-9
GROUND
RS-232 RS-232 DRIVER
RN12A J2-3 J1-3
TRANSMITTER / TRANSMITTER / MICRO-
UART
RECEIVER RECEIVER CONTROLLER +5V
RN12B J2-7 J1-7
R9
J2-5 J1-5 R10
Q1
R11
DATA BUS
D0..D7 D2
+15V
Q8
+15V
Q7
R26
R5
J3-4 #2
2 OPTO
DAP J3-5
R13
R14
3 RELAY
CHANNEL 2
4 DS2 U6 J3-8
GROUND
5 RS-422 J3-9
+5 AND +15 VOLT GROUND
J4-2 R45 DRIVER
REGULATORS
(U7, U4, L1, D4
TB7 J4-1 D5, ETC) +5V
R15
1
TP1 R16
2 Q2
3 R17
4
5
D3
ROOM INTERFACE BOARD DAP INTERCONNECT BOARD
DRAWN DATE
G. SANWALD 16 JULY 2001
CHECKED DAP
M. LODER 21 AUG 2001
DES.\MFG.\AUTH.
L. FOSKIN 28 AUG 2001 MD-0828 REV B
SHEET 1 OF 1
+24V +15V +5V
J13-11
J13-13
J13-17
J13-15
-15V
J13-22
6 4
5 DS40
SYNC 3
U45B
3 1 R97 J7-15 J11-15 2
2 JW22
5 1 1
U45A
U28 3 U51
JUMPER POSITION:
2 4 2 INTERNAL (LINE SYNC)
CPU JW3 LINE SYNC FROM JUMPER PINS 1-2
1 MD-0788, PAGE 4 EXTERNAL (DIGITAL IMAGING SYNC)
JUMPER PINS 2-3
JUMPER POSITION:
INVERTED SYNC J13-9
JUMPER PINS 1-2
NON-INVERTED SYNC J13-21
JUMPER PINS 2-3
DATA, ADDRESS, J13-23
AND CONTROL BUS
DRAWN DATE
G. SANWALD 16 MAY 2000 DIGITAL
CHECKED INTERFACE
KVR 17 MAY 2000
DES.\MFG.\AUTH.
L. FOSKIN 17 MAY 2000 MD-0767 REV B
SHEET 1 OF 6
+5V +15V +24V
J1-11
J1-13 J3-7
J1-17
J3-1
J1-15
J3-3
TP1 TP2
-15V U7
+24V
R2 J2-20
J1-20
MUX R3 J2-21
R11
+24V J3-9
J1-14
1 5
R1
U16
3 +24V +24V +24V +24V +24V +24V +24V
2 4
5 1 J3-10
2
U3B JW1 U10 F1 J2-1
R10
R12
R13
R14
R15
R16
4 6 1
J1-19 5 4 2 +24V
DS4 DS6 DS7 DS8 DS9 DS10
FROM
R17
PAGE 1 EXON PFL HCF PREP GEN TOMO
J1-1 U4 U6 J3-5
READY
J1-2 J2-7
1 5
J1-3
J1-4 J2-3 U14
R6
R7
J2-9
BUFFER 5 1 DS1
J1-9 U13
OFL
J1-21 4 2 +24V
+24V
J1-23
R5
U9 SW1
R8
J2-23
5 1 DS2
BUFFER U12
STOP J2-2
4 2 EXP. +24V
+24V J2-10
R4
J2-12
R9
5 1 DS3
U11
O.EXP
4 2
J2-11
R9
D3 U17
12 U10D 11 J2-19
J1-19 MONOSTABLE
13 TIMER J2-18
D4 J2-20
U14 U16
J2-14
J1-1
J2-12
J1-2
J2-10
J1-3
J2-8
J1-4 DATA
DRIVER J2-6
J1-5 LATCH
J2-4
J1-6 ADDRESS DECODER +24V +24VR
J2-2
J1-7 CIRCUITS
(U1, U2, U9, U10C)
J1-8
R15
J1-10
U13 U15 R13 J3-34
J1-12 Q2 J2-23
J1-16 J3-32
J1-18 J3-30
D1 J3-28
DATA DRIVER J3-26
LATCH
J3-36
FROM
PAGE 1
+24V +24VR
+24VR +24VR +24VR
U12
R14
R12
J1-9 Q3
BUFFER 5 1 R1 5 1 R2 5 1 R3 J2-16
J3-47
J1-21 J2-22
U3 U4 U5
J1-23 D2
4 2 4 2 4 2 J3-41
J3-39
U11 SW1
J3-37
J3-38
BUFFER J3-40
J3-42
J3-44
5 1 R4 5 1 R5 5 1 R6 J3-46
U6 U7 U8
4 2 4 2 4 2 J2-15
+24VR
J3-45
J3-43
R16
J2-24
J1-22 J3-48
J1-20 J2-21
F1 J2-14
+5V +15V +24V +5V(A)
J1-11 U12
J1-13 +5 V J2-21
REGULATOR
J1-17
+15V J2-8
J1-1
1 5
J1-2
U7 +15V J2-22
J1-3
J1-4 U4 U6 2 4 1 5
DS4
J1-5 U10
R2
J1-6 ADDRESS DECODER 2 4
J1-7 CIRCUITS DATA DS3
FROM (U1, U2, U3A, U5A) DRIVER
LATCH R1 J2-11
PAGE 1 J1-8
J1-10 +24V J2-13
J1-12
J1-16
R9
J1-18
DS2 J2-15
R8
J1-14
J2-4
R6
5 1
J3-1
U16
J2-5
R7
4 2
J3-4
U8 5 1 J2-6
U14 J3-3
J1-9
4 2 J2-16
J1-21 J3-10
BUFFER
J1-23 5 1 J2-18
U15 J3-11
+5V(A) 4 2 J2-17
U9 SW1
5 1
J2-19
U11
+24V
BUFFER 4 2 J3-12
DS5
5 1
R3
U13 J2-9
4 2 DS1 J2-12
R4 R5
F1 J2-13
J1-17 J2-5
J4-3
J2-6
J4-2
+15V J2-20
J4-5
1 5 +15V J2-24
J1-1 U10
1 5 +15V J2-22
J1-2 U6 2 4
DS3 U7
J1-3 U4 1 5 +15V J2-21
R1 2 4
J1-4 DS4 U13
1 5 +15V J2-23
J1-5 R2 2 4
J1-6 DATA DS7 U14
ADDRESS DECODER DRIVER 1 5
J1-7 CIRCUITS LATCH R7 2 4
FROM (U1, U2, U3A, U5A) DS8 U15
PAGE 1 J1-8
R8 2 4
J1-10 DS9 J2-1
J1-12 J3-2
R9
J1-16 J2-2
12 11
J1-18 9 J3-1
8 13
10
U3D J2-3
U3C
J3-4
J1-19
J2-4
J3-5
J2-11
J3-6
U8 J2-15
J3-8
J1-9
J2-16
J1-21
BUFFER J3-7
J1-23
J2-17
J3-12
J2-18
U9 SW1
J3-11
+24V
J2-19
BUFFER 5 1
J3-10
U11
+24V
4 2 DS5 J2-10
5 1 R3 R4
U12
4 2 DS6 J2-25
R5 R6
R77
J3-24
J2-24
R78 * DS3 J3-6
Q1 J2-25
DRIVER DS46 DRIVER * DS5 J3-25
R72
* DS7 J3-7
D3 * DS10 J3-26
* DS12
J3-34
J3-35
J3-36
J2
J3-37
-1
+15V
1
0
3
-1
-3
-3
-2
-1
-3
U
U
J2
J3
J3
J2
J2
J3
1
1
D1
R63 DS2 DS9 DS44 DS42 DS15
J1-20
5 1 5 1 5 1 5 1 5 1
D2 U4 U6 U15 U13 U8 +24V
4 2 4 2 4 2 4 2 4 2 R30 K1
-15V
J1-14
J1-9 5 1 5 1 5 1 5 1
J5-1
J1-21 U5 U7 U16 U14 24V FROM
ROOM INTERFACE J5-3
J1-23 4 2 R17 4 2 R25 4 2 R69 4 2 R68 J3-18
J3-19
2. ALL CAPACITOR VALUES ARE IN MICROFARADS 3 INC PER ECO No. 14083 Emir Emir G.SANWALD 27SEP94
UNLESS OTHERWISE SPECIFIED.
A INC PER ECO No. 14084 Emir Emir G.SANWALD 27SEP94
3. TAB "-01" INSTALL ONLY J1-J6, TP5.
B INC PER ECO No. 14133 Emir Emir G.SANWALD 20OCT94
J7 R7 R8 R9 R17 R18
D D
-1000V
1
2 R48 1M 1M 1M 1M 1M
3
4 100K
TP4
J1 R49 +12V -12V -24V
100K R1
1 D11 C4 C9 C8
T1 1K
2
5
3
4 1N3070 .01 D6 D5 .01 D4 D3 .01 D2 D1
5 TP5 C15 L1 600V 600V 600V
6 .01 E2 2
7 START (1) C3 C2 C1
8 L (1) 23 uH
9 N (1)
10 R (1) .01 .01 .01
6
11 SIG (1) 600V 600V 600V +300V
12
4
C18 C20 C22 C24 C25
+500V
C5
E3 1 .01 .01 .01 .01 .01
D12 200V D13 D14 200V D15 D16 200V D17 D18 200V D19 D20 200V D21
1 uF
C14 C17 C19 C21 C23
3
R44
100K
R45
100K
J2
1
2
3
4
C 5 C
6
7 START (2)
8 L (2)
9 N (2)
10 R (2)
11 SIG (2)
12
J6
1 1 1 1 1 9 7 5 3 1
9 7 5 3 1
2 1 1 1 1 1
0 8 6 4 2 0 8 6 4 2 +12V
TP1
R39 C16 C7
6.8nF 10 C6
R47 R46 R43 R42 R41 R36 R35 R34 R26 R22 1
100K R23 R30
R11 R13
100K 10K
1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 220 220
R40
J3 R27 C12 R33
90.9K -12V .01 10K D7 D9
1 100K
2 Q1 Q3
3 TP2
6
4
U1B 7
5
5
6 LF353N
7 START (3)
8 L (3) +12V U3
9 N (3) C27 R29 E2 E3
2 5
10 R (3) 0.1 +V CT
1 6 R25 2.74K
11 SIG (3) -V RT
3 7
12 C10 SYNC DISC
.01 22
R28 8 9
CSS COMP C13 Q2 Q4
49K9 R21 R20 10
+12V SD 2.2nF
1K 1K 16 R14
B C26 VREF R12 B
10 4 220
OSC 220
R31 11
OUTA
14
R32 OUTB D8 D10
475K SG3525
121K
U2A R10 R19 R24
14016 20K 20K 20K
2 1
TP3
R16
SPARE
1K
U2D 1 R15
14016 3 10K C11
R37 .01
9 8
100K R6 R4 R3 R5
10 10 10 10 8 U2B
3 LF353N 14016
R38
J4 1 11 10
U1A
-24V -12V +12V U2C 2
1 100K 6
14016
2 J5 3 4 4
3 +12V
4 2 1 1
5 4 3 2
6 6 5
7 START (4) 8 7
8 L (4) 10 9 5
9 N (4) 12 11
10 R (4) 14 13
11 SIG (4) 16 15
12 18 17
20 19
A DRAWN A
HIGHEST REFERENCE Emir 07SEP94 Communications & Power Industries
DESIGNATIONS Canada Inc.
CHECKED
Emir 27SEP94
C27, D21, J7, Q4, R49
APPROVAL DATE
TP4, T1, U3
SCHEMATIC
ENGINEER
J.CUNNINGHAM 27SEP94 SCHEMATIC DIAGRAM
DES/MFG AUTH.
S.CARTWRIGHT 27SEP94 AUTOMATIC EXPOSURE CONTROL
REFERENCE DESIGNATIONS
NOT USED ----------------------- INTERFACE
R2 CONTRACT No. SIZE CAGE CODE DWG NO REV
728399 MANUALS D
02845 728401 F
NEXT ASSY USED ON
COMPUTER GENERATED February 28, 2000
SCALE SHEET
NTS LEVEL 3 1 OF 1
8 7 6 5 4 3 2 1
5 4 3 2 1
REVISIONS
ZONE LTR DESCRIPTION DWN CHKD APPROVED DATE
_ SEE SHEET 1 FOR REVISIONS --- --- --- ---
D D
TAB CHAMBER
ASSY 734630
CHAMBER
ASSY 734630
CHAMBER
ASSY 734630
CHAMBER
ASSY 734630 MODIFICATION
SWITCH SWITCH SWITCH SWITCH
TYPE TYPE TYPE TYPE
CLOSURE CLOSURE CLOSURE CLOSURE
00 **
01 VACUTEC/SPECIAL 3, 6, 14, 22, 30, 44 AID 8, 16, 24, 32, 40, 50 PMT 10, 18, 26, 34, 38, 54 PMT 12, 20, 28, 36, 42, 59 D69 = 10 OHMS, R29= NOT FITTED; R90= 10 OHMS
02
03
04
05
06
07
A A
DRAWN
HIGHEST REFERENCE Emir 29APR99
DESIGNATIONS Communications & Power Industries
CHECKED D.YAKE 08OCT99 Canada Inc.
APPROVAL DATE
REVISIONS
ZONE LTR DESCRIPTION DWN CHKD APPROVED DATE
_ SEE SHEET 1 FOR REVISIONS --- --- --- ---
J1 INPUT OF ASSY 728399 J2 INPUT OF ASSY 728399 J3 INPUT OF ASSY 728399 J4 INPUT OF ASSY 728399
TAB CHAMBER
ASSY 734630
CHAMBER
ASSY 734630
CHAMBER
ASSY 734630
CHAMBER
ASSY 734630 MODIFICATION
SWITCH SWITCH SWITCH SWITCH
TYPE TYPE TYPE TYPE
CLOSURE CLOSURE CLOSURE CLOSURE
C21 SHORTED; R29 = NOT FITTED;
50 ZIEHM/COMET 2, 43, 46, 47, 71, 72, 73 ZIEHM/COMET 39, 48, 51, 52, 67, 68, 74 ZIEHM/COMET 37, 53, 56, 57, 63, 69, 70 SIERRA/NICAL 42, 60
R90 = 10 OHMS; D69= 10 OHMS; R52,R71,R75,R80 = 33K
51
52
53
54
55
56
C21 SHORTED; R29 = NOT FITTED; R90 = 10 OHMS;
57 ZIEHM/COMET 2, 43, 46, 47, 71, 72, 73 ZIEHM/COMET 39, 48, 51, 52, 67, 68, 74 ZIEHM/COMET 37, 53, 56, 57, 63, 69, 70 PMT 41, 59
D69= 10 OHMS; R52,R71,R75,R80 = 33K
58
59
C C
60
61
62
63
64
65
66
67 PMT 39, 49 PMT 37, 54 PMT 41, 59 C21 SHORTED; R29 = NOT FITTED. R90 = 10 OHMS; D69= 10 OHMS
68
69 AID 3, 6, 14, 22, 30, 43, 45 AID 8, 16, 24, 32, 40, 48, 50 PMT 37, 54 PMT 41, 59 C21 SHORTED; R29 = NOT FITTED. R90 = 10 OHMS; D69= 10 OHMS
70
71 G.E. (12V) 3, 5, 13, 21, 29, 43, 45 G.E. (12V) 7, 15, 23, 31, 40, 48; 50 G.E. (12V) 9, 17, 25, 33, 38, 53, 55 PMT 41, 59 C21 SHORTED; R29 = NOT FITTED. R90 = 10 OHMS; D69= 10 OHMS; R84=R85=R86=7.5K
72 VACUTEC 2, 5, 13, 21, 43, 45 VACUTEC 7, 15, 23, 39, 48, 50 VACUTEC 9, 17, 25, 37, 53, 55 PMT 41, 59 C21 SHORTED; R29 = NOT FITTED. R90 = 10 OHMS; D69= 10 OHMS
73
74
75
B
76 B
77
78
79
80
81 AID/COMET ION 3, 6, 14, 22, 30, 43, 45 AID/COMET ION 8, 16, 24, 32, 40, 48, 50 KEITHLEY 10, 18, 26, 34, 38, 54 PMT 41, 59 C21 SHORTED; R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
97 N/A UNCONFIGURED + 24V N/A UNCONFIGURED + 24V N/A UNCONFIGURED + 24V N/A UNCONFIGURED + 24V R29= 10 OHMS, R90= NOT FITTED; R5=R8=R9= 2.49K; R83= R84= R85= R86= 7.5K
98 N/A UNCONFIGURED + 12V N/A UNCONFIGURED + 12V N/A UNCONFIGURED + 12V N/A UNCONFIGURED + 12V R29= NOT FITTED; R90= 10 OHMS; U5, U7-U11, U13, U15= AD708; C9, C19-C21= 2.2uF
99 N/A UNCONFIGURED + 12V N/A UNCONFIGURED + 12V N/A UNCONFIGURED + 12V N/A UNCONFIGURED + 12V R29 = NOT FITTED. R90 = 10 OHMS; D69= 10 OHMS
A A
HIGHEST REFERENCE DRAWN
Emir 29APR99
DESIGNATIONS Communications & Power Industries
CHECKED D.YAKE 08OCT99 Canada Inc.
APPROVAL DATE
ENGINEER S.CARTWRIGHT 08OCT99 SCHEMATIC
SCHEMATIC
DES/MFG AUTH. D.YAKE 08OCT99
AUTOMATIC EXPOSURE CONTROL
REFERENCE DESIGNATIONS
NOT USED
MANUALS Size CAGE Code DWG NO Rev
CONTRACT No.
734630
NEXT ASSY
GENERATORS
USED ON
D 02845 734628 H
Monday, November 03, 2003 Scale Sheet
NTS LEVEL 3 4 of 5
5 4 3 2 1
5 4 3 2 1
REVISIONS
ZONE LTR DESCRIPTION DWN CHKD APPROVED DATE
_ SEE SHEET 1 FOR REVISIONS --- --- --- ---
D D
C 8 G.E. (12V) 3, 5, 13, 21, 29, 43, 45 G.E. (12V) 7, 15, 23, 31, 40, 48, 50 G.E. (12V) 9, 17, 25, 33, 38, 53, 55 G.E. (12V) 11, 19, 27, 35, 42, 58, 60 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; R83=R84=R85=R86= 7.5K C
9 G.E. (12V) 3, 5, 13, 21, 29, 43, 45 G.E. (12V) 7, 15, 23, 31, 40, 48, 50 G.E. (12V) 9, 17, 25, 33, 38, 53, 55 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; R84=R85=R86= 7.5K
10 AID/COMET ION 3, 6, 14, 22, 30, 43, 45 AID/COMET ION 8, 16, 24, 32, 40, 48, 50 AID/COMET ION 10, 18, 26, 34, 38, 53, 55 AID/COMET ION 12, 20, 28, 36, 42, 58, 60 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
11
12
13 SIEMENS 2, 5, 13, 21, 43, 44 SIEMENS 7, 15, 23, 39, 48, 49 ZIEHM/COMET 37, 53, 56, 57, 63, 69, 70 ZIEHM/COMET 41, 58, 61, 62, 64, 65, 66 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS;R71= R81 = 33K
14 SIEMENS 2, 5, 13, 21, 43, 44 SIEMENS 7, 15, 23, 39, 48, 49 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
15 G.E. (24V) 3, 5, 13, 21, 29, 43, 45 G.E. (24V) 7, 15, 23, 31, 40, 48, 50 G.E. (24V) 9, 17, 25, 33, 38, 53, 55 G.E. (24V) 11, 19, 27, 35, 42, 58, 60 R29= 10 OHMS; R90 NOT FITTED; R83=R84=R85=R86= 7.5K;R5=R8=R9= 2.49K
16 KIETHLEY/APELEM 3, 6, 14, 22, 30, 44 KIETHLEY/APELEM 8, 16, 24, 32, 40, 49 KIETHLEY/APELEM 10, 18, 26, 34, 38, 54 KIETHLEY/APELEM 12, 20, 28, 36, 42, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
17 AID 3, 6, 14, 22, 30, 43, 45 AID 8, 16, 24, 32, 40, 48, 50 SIEMENS 9, 17, 25, 37, 53, 54 SIEMENS 11, 19, 27, 41, 58, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
18 FISCHER 3, 6, 14, 22, 30, 43, 45 FISCHER 8, 16, 24, 32, 40, 48, 50 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; ASSY-72839900, D12-D21=REVERSED
19 PHOTODIODE 2, 45 PHOTODIODE 39, 50 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
20 AID 3, 6, 14, 22, 30, 43, 45 AID 8, 16, 24, 32, 40, 48, 50 PHOTODIODE 37, 55 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
21 PMT 2, 44 PMT 39, 49 PMT 37, 54 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
22 PMT 2, 44 PMT 39, 49 PMT 37, 54 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
23 AID 3, 6, 14, 22, 30, 43, 45 AID 8, 16, 24, 32, 40, 48, 50 AID 10, 18, 26, 34, 38, 53, 55 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
B
24 G.E. (12V) 3, 5, 13, 21, 29, 43, 45 G.E. (12V) 7, 15, 23, 31, 40, 48, 50 PHOTODIODE 37, 55 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; R85=R86=7.5K B
25 G.E. (12V) 3, 5, 13, 21, 29, 43, 45 G.E. (12V) 7, 15, 23, 31, 40, 48, 50 AID 10, 18, 26, 34, 38, 53, 55 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; R85=R86= 7.5K
26 SIEMENS 2, 5, 13, 21, 43, 44 SIEMENS 7, 15, 23, 39, 48, 49 PMT 37, 54 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
27 ZIEHM/COMET 2, 43, 46, 47, 71, 72, 73 ZIEHM/COMET 39, 48, 51, 52, 67, 68, 74 ZIEHM/COMET 37, 53, 56, 57, 63, 69, 70 PMT 41, 59 R29= NOT FITTED; R90= 10 OHMS; D69= 10 OHMS; R52, R71, R75, R81 = 33K
28 AID 3, 6, 14, 22, 30, 43, 45 AID 8, 16, 24, 32, 40, 48, 50 KEITHLEY 10, 18, 26, 34, 38, 54 PMT 41, 59 R29= NOT FITTED; R90= 10 OHMS; D69 = 10 OHMS
29 AID 3, 6, 14, 22, 30, 43, 45 AID 8, 16, 24, 32, 40, 48, 50 G.E. (12V) 9, 17, 25, 33, 38, 53, 55 PMT 41, 59 R29= NOT FITTED; R90= 10 OHMS; D69 = 10 OHMS; R84=7.5K
30 G.E. (24V) 3, 5, 13, 21, 29, 43, 45 G.E. (24V) 7, 15, 23, 31, 40, 48, 50 G.E. (24V) 9, 17, 25, 33, 38, 53, 55 PMT 41, 59 R29 = 10 OHMS; R90 = NOT FITTED; R84=R85=R86= 7.5K; R5=R8=R9 = 2.49K
;C29=220pF ; R83= 100 OHMS
31 VACUTEC 2, 5, 13, 21, 43, 45 VACUTEC 7, 15, 23, 39, 48, 50 VACUTEC 9, 17, 25, 37, 53, 55 PMT 41, 59 R29= NOT FITTED; R90= 10 OHMS; D69 = 10 OHMS
32 VACUTEC 2, 5, 13, 21, 43, 45 VACUTEC 7, 15, 23, 39, 48, 50 PMT 37, 54 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS
33 PHILLIPS 3, 5, 13, 21, 29, 43, 45 PHILLIPS 7, 15, 23, 31, 40, 48, 50 AID 10, 18, 26, 34, 38, 53, 55 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; R85=R86=33K
34 FISCHER 3, 6, 14, 22, 30, 43, 45 FISCHER 8, 16, 24, 32, 40, 48, 50 FISCHER 10, 18, 26, 34, 38, 53, 55 PMT 41, 59 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; ASSY-72839900, D12-D21=REVERSED
35 G.E. (12V) 3, 5, 13, 21, 29, 43, 45 G.E. (12V) 7, 15, 23, 31, 40, 48, 50 G.E. (12V) 9, 17, 25, 33, 38, 53, 55 PHOTODIODE 41, 60 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; R84= R85= R86= 7.5K
36 PHILLIPS 3, 5, 13, 21, 29, 43, 45 PHILLIPS 7, 15, 23, 31, 40, 48, 50 PHILLIPS 9, 17, 25, 33, 38, 53, 55 PHILLIPS 11, 19, 27, 35, 42, 58, 60 R29 = NOT FITTED; R90 = 10 OHMS; D69= 10 OHMS; R83= R84= R85= R86= 33K
A A
DRAWN
HIGHEST REFERENCE Emir 29APR99
DESIGNATIONS Communications & Power Industries
CHECKED D.YAKE 08OCT99 Canada Inc.
APPROVAL DATE
D 02845 734628 J
734630 GENERATORS
NEXT ASSY USED ON
Monday, November 03, 2003 Scale Sheet
NTS LEVEL 3 3 of 5
5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE LTR DESCRIPTION DWN CHKD APPROVED DATE
--- SEE SHEET 1 FOR REVISIONS --- --- --- ---
+12V J1
+12V 1
3
R23 5
10K 7
-12V 9
11
13
15
17
19
2
R15 4
D
12 13 6 J5 D
10K U1F 8 PTSTOP
10 1
12 CH4
+12V -24V 14 2
16 CH3
R21 11 U1E 10 18 3
D40 D39 20 CH2
10K 4
2 U1A 1
5 CH1
D45
U3-12 4584 EXP START
+12V 6
R20 7 L FIELD
D41 D38 M FIELD
4 10K 8
U1B 3
9 R FIELD
D46 RST
U3-13 +12V 12
R18 10 VREF
D42 D37 -12Vdc
6 10K 11
U1C 5 +12Vdc
13
D47 RAMP
U3-5 +12V 15
VSS TP5 +24V DQ
R16 -12V 14
FROM PAGE 1 U3-6 8 U1D 9
10K D43 D44
18 CLK
+24Vdc
19
C27
+
10 20
VDD TP1
16 -24Vdc
+12V
TP4 TP3 + C40 GND
330 -24V 17
RAMP VREF
C24 C30 + C7
C34
TP2 0.1 0.1 0.1 330
R53 R17
C 100 D36 C
10K
E (4) +12V
R24 D49 R14 C47
C45 C46
X
10K
100K 1N4148 1nF 1nF 1nF
*
10K 1K 10K 1K 10K 1K
C3 R25 D17 D31 Q2
0.1 10K Q3 Q1
D9 MPS8599 MPS8599
MPS8599
8
5
6
R22 D50 JW 23 JW 15 JW 7
10K L (2) N (2) R (2) D20
1N4733A D34 Q4 D10 D12 D3 D21
C2 MPS8599 JW24 JW16 JW8
0.1 START (1) JW 29 D4
D33
JW30 L (3) JW 25 N (3) JW 17 R (3) JW 9
D11 D14 D5 D23 D25
JW26 JW18 JW10
-12V
START (2) JW 31 D6
D22 D24
JW32 L (4) JW 27 N (4) JW 19 R (4) JW 11
D15 D16 D7 D27 D29
JW28 JW20 JW12
12
+5V
100 7 IN 1 +12V
D68N 100 IN 16 100 8 IN 9
U19A
14 +12V +5V 3
* R29 * R90 DG445DJ
1 +12V
DG445DJ
+12V D64J
DG445DJ
GND
D68H
10 10 14 D64D 14
D68O -12V 1 1
14
13
12
12
4
-12V +12V
+5V
+12V 5 U16C 9 U17D
100 IN 1 N (3)
JW 70 R107 11 S N (4) JW 65 R101
12 U17A D 10 6 S D 7
1 D68P
DG445DJ 100 5 IN 9 100
9 IN 8
GND
-12V
DG445DJ D64L +12V DG445DJ
D68I 14 D64F +12V
14 +12V +5V
8 U19B 14
5
JW 72 R110 1 1
N (1) 14 S D 15 -12V +12V -12V
100 8 IN 16 1
-12V D64G D64M
13
12
DG445DJ JW 63 R99
7 U16D JW 66 11
R (3) 6 S D 7 R (4) R102 3 S
D68J D64A -12V D 2
-12V +12V
+5V
14
+12V
2 U17B 100 7 IN 8 100 11 U16A IN 1
R (2) JW 68 R104
1 14 S D 15 D64H DG445DJ DG445DJ
-12V IN 16 D64N
GND
100 2 14
D68K 14
U19C DG445DJ
JW 73 9 D64B -12V
R (1) R111
5
11 S D 10 -12V
14
100 9 IN 9
DG445DJ -12V -12V
D68L
14
-12V
A A
DRAWN
HIGHEST REFERENCE Emir 29APR99
DESIGNATIONS Communications & Power Industries
CHECKED 08OCT99
D.YAKE Canada Inc.
APPROVAL DATE
ENGINEER
S.CARTWRIGHT 08OCT99
SCHEMATIC
SCHEMATIC
DES/MFG AUTH.
D.YAKE 08OCT99
AUTOMATIC EXPOSURE CONTROL
REFERENCE DESIGNATIONS
NOT USED
MANUALS
Size CAGE Code DWG NO Rev
CONTRACT No.
734630 GENERATORS
D 02845 734628 H
NEXT ASSY USED ON
Wednesday, April 02, 2003 Scale Sheet
NTS LEVEL 3 2 of 5
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
NOTES: ZONE LTR DESCRIPTION DWN CHKD APPROVED DATE
1. ALL RESISTOR VALUES ARE IN OHMS 1/4W 5%
UNLESS OTHERWISE SPECIFIED. A INC PER ENG. Emir Emir D.YAKE 08OCT99
2. ALL CAPACITOR VALUES ARE IN MICROFARADS E (4) B INC PER ECO No. 19065 Emir Emir S.CARTWRIGHT 25OCT99
UNLESS OTHERWISE SPECIFIED. C INC PER ECO No. 19263 Emir Emir S.CARTWRIGHT 28JAN00
3. FOR COMPONENTS VALUE/TYPE OF ITEMS WITH
SEE SHEET 3 TO 5 FOR A LISTING OF COMPONENT * +12V -3V D INC PER ECO No. 19348 Emir Emir S.CARTWRIGHT 29FEB00
VALUE CHANGES. JW 43 R52
* 5 R50E 12 E INC PER ECO No. 20684 Emir
Emir
Emir S.CARTWRIGHT 05OCT01
4. D69 AND C48 NOT ON PWB LAYOUT. 4.99K 33K F INC PER ECO No. 20781 Emir S.CARTWRIGHT 14NOV01
14
5
7
1 R50A 16 G INC PER ECO No. 20859 Emir Emir S.CARTWRIGHT 14DEC01
5.
** NOT FITTED. +12V
C41
33K 3 4 H INC PER ECO No. 21803 J.H. J.H. S.CARTWRIGHT 01APR03
1nF
J INC PER ECO No. 22412 G.F. G.F. S.CARTWRIGHT 16OCT03
1 U4C R36
14016
* D62I
11 R50F 6 6
- U7B
* 1K
D 8 7 15 R50B 2 6 D
-
SIG (1) R86 JW 44 33K 5
+
7
8 33K 5
+
100 JW45 10 R50G 7 R41 C4
8
**
C22 JW46 33K R50H
LF412 100K 14 R50C 3 LF412 CH1 .47 JW 2 U3B
14
D62J 33K 33K 4 * U5B R1 AEC R34 11
14016
10
100K TIME R45 JW 3 100
9
2
+12V ADJUST
-12V R50D 10K
1 U4A 33K CW
E (4)
12
R38 +12V 13 14016
D62A 1M 13 D51
+12V U3-12
2
8
JW 47 R88 R67 R37 1N4148
START (1) 3 1K
+
8
100 1
100 2 2 3
- U6A + 1 -12V
4
D62B C10 LF412 2
-
4
2
-
14 1
* .22C9 U7A
* 1 U3-13
4
3
+
-12V LF412
-12V
A (1) R66 R65 -12V D53 D52
U5A
LF412 *
8
R40
100 1M 1K +12V
JW 48 R75
* 1 R51A 16
E (4)
U3-5
4.99K 33K
+12V
5 R51E 12 U3-6
SEE SHEET 2
6
C42
1 1nF 33K
D62K
15 R51B 2 6
U11B
* 9 8
*
-
9 7 11 R51F 6 6 C48 470pF
-
R85 JW 49 33K U4D
SIG (2) 5 7
+
33K 14016 R58
5
+
JW50 4
100 9 14 R51C 3 CH2 1K R118
D62L
**
C17 JW51 33K R51D
LF412 R39
100K
10 R51G 7 U10B
* AEC
C12
.47 JW 39 49.9K
R114
33K 33K 8 LF412 R2 TIME
14 100K
10
+12V 13 ADJUST JW 40 49.9K
-12V R51H R49
U4B 33K
1 CW 10K -12V
C R44 E (4) 12 14016 C
9
4
D62C 1M D56 R120 2
-
+12V R116
JW 52 3 R46 1N4148 1 6
-
START (2) R74 5 R31 49.9K 3
+
7 X
1K 49.9K
11
8
+ 7 5
+
100 U18A
100 3 6 3
J2 LF412 U18B
13
- + R121
8
U6B 1 4 -12V R91 LF412
START (1)
1
L (1) 14
D62D
C11 LF412 *C20 2
- U11A
* 2
-
1 R32 2 1
20K 4.99K
C39
+12V
4
3 CH1
+
100 CW
5
N (1)
R (1)
-12V
A (2) R47 R48 -12V D57
8
U10A
LF412 * U3A
14016
7 D58
R60
SIG1 100 1M
9 1K +12V
START2 AEC SHORT TIME
JW 53
11
13
L (2)
R71
4.99K
* 1 R70A 16
33K
COMPENSATION
E (4)
N (2) +12V
15 C43 -3V R113
+12V
17
R (2) 1nF 5 R70E 12
1 49.9K
SIG (2) D62M U8B
* 33K
14
19
5
7
LF412 R108
START (3) 15 R70B 2 6
*
-
2 R92
R84
11 JW 54 7 11 R70F 6 6
-
20K
L (3) SIG (3) 33K 5
+
7 3 4 4.99K
4 R56 33K C36
5
+
JW55 4
N (3) 100 11 14 R70C 3 100K U12C CH2 0.1
6
8
R (3) D62N **
C13
JW56 33K R70D
33K
10 R70G 7
33K
U9B
LF412 * R3
CH3
AEC C14
14016 R76
1K
CW
8 .47 JW 37
SIG (3) 14 +12V 100K TIME
10 13
2
START (4) 1 R70H ADJUST
12 -12V U12A R72 JW 38
+12V 33K
L (4) R68 E (4) 13 14016
14 D62E CW 10K
1M 9 +12V -3V
N (4) 5 +12V
8
16 JW 57 R73 R80
START 3 R30 D59
R (4) (3) + 1 1K 1N4148
18 100 100
8
5 2
SIG (4) - U14A 3
14
20 +
5
7
C28 C19 1 -12V
LF412
* .22
4
4
D62F 2
14 1 - 2
*
-
U8A R33
-12V 1 3 4 R98
B LF412 B
4
3
+
D55 D54 100 49.9K
-12V A (3) R62 R69
-12V *U9A
LF412
U3C
14016
8
100 1M R55 R93 R97
1K
JW 58 R81
* 1 R82A 16
+12V 20K 4.99K
C33
+12V 4.99K 33K CH3 0.1
+12V CW
1 C44 E (4)
D62O
*
R106
1nF
5 R82E 12
* 12 33K
6
AEC SHORT TIME
SIG (4) R83 15 R82B 2 6
-
7 11 R82F 6 6 COMPENSATION
-
100 JW 59 33K 5 7 9 8
12
+
33K
4
* 5
+
JW60 14 R82C 3 U15B R63
14
D62P
**
C29 JW61 33K R82D
LF412 100K
10 R82G 7
U13B
LF412 * CH4
U12D
14016 R77 R96
33K AEC C15 1K 49.9K
33K R4 JW 41
-12V +12V 100K TIME .47
13 8
10
U14B
8
6
D62H C8 -12V
LF412
4
1 3
14 + 1 2
-
2 1 R35 9 8
-12V * C21 - U15A
* 3
+
100
A (4)
R57 R64 .22 LF412 U13A
* U3D
4
LF412 14016
D60 D61
8
100 1M R78
1K
-12V
+12V +12V
-12V
ENGINEER
S.CARTWRIGHT 08OCT99
SCHEMATIC
SCHEMATIC
C35
0.1
C31
0.1
C26
0.1
C23
0.1
C16
0.1
C5
0.1
C37
0.1
DES/MFG AUTH. D.YAKE 08OCT99
AUTOMATIC EXPOSURE CONTROL
REFERENCE DESIGNATIONS
NOT USED
MANUALS
Size CAGE Code DWG NO Rev
D63, D67, J3, J4, R115, R117 734630 GENERATORS CONTRACT No.