Product Data Sheet

Product: Benchmark Roofliner System

APPLICATION
The Benchmark Roofliner system is to be used as
an insulated composite roof deck under site
applied single-ply membranes or fully supported
or self-supported aluminium, copper, zinc and
stainless steel cladding systems. Flat or pitched
finished roof slopes to suit the membrane and or
metal standing seam roof system or curved
(convex and concave) roofs with a radius greater
25m.

PANEL DATA

DIMENSIONS & WEIGHT PANEL END

All panels are produced flush-ended. It is
Core Thickness (mm) recommended that panels are used in continuous
80 100 125 150 175 200 220 lengths from ridge to eaves with no end joints.
Weight kg/m2 (0.7/0.5mm) However, where an end lap must be used the
13.6 14.4 15.4 16.4 17.4 18.4 19.1 panels must butt-jointed to each other and
sealed with continuous self-adhesive film backed
PROFILE butyl mastic tape on the external face.
The external sheet is flat and internal liner is
profiled to the Equi-Bead profile. FACTORY APPLIED VAPOUR SEALS
Continuous bead (approx. 7mm x 10mm) is
PRODUCT TOLERANCES factory applied in the female joint on the external
Length –3mm +3mm face side.
Width –1mm +1mm
Thickness –2mm +2mm External Face

End Squareness –2mm +2mm

Flatness (per metre) –2mm +2mm
Compressed FAVS

AVAILABLE LENGTHS
Standard lengths 1.8 to 12metres. 12 to 16.0
metres can be supplied but are subject to
additional transport surcharge.
Internal Face

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Product Data Sheet

Product: Benchmark Roofliner System

PANEL SIDE JOINT INSULATION CORE
Tongue and groove joint interfit achieves • Polyisocyanurate (PIR): EcoSafe with zero ozone
excellent thermal performance. Side laps to be depletion (Zero ODP) receiving BREEAM Credit
sealed using factory applied polyurethane foam (Pollution 4: Insulant GWP) 2006 credit.
seal in the female joint on the external face prior
to panel installation. PERFORMANCE
Thermal Insulation
MATERIALS The Wall Liner panels have a Thermal
STEEL Transmittance (U value), calculated using the
Substrate method required by the Building Regulations Part
• S220GD+ZA hot-dip zinc/aluminium Galfan L2 (England & Wales) and Section 6 (Scotland)
coated metal to BS EN10214: 1992. Technical Handbooks.
• Benchmark standard external sheet thickness,
standard internal sheet thickness. Core Thickness (mm)
80 100 125 150 175 200 220
2
Coatings - External Sheet U value (W/m K)
• Kingspan XL Forte. For mechanical fixing of 0.25 0.20 0.16 0.13 0.11 0.10 0.09
membrane or single skin sheet.
• Kingspan CleanSafe 15. For adhering Biological
membrane to external sheet. The Wall Liner system is fibre-free and immune to
• Reverse side of sheet coated with a light grey attack from mould, fungi, mildew and vermin and
polyester coating. therefore forms no health and safety risk to
building occupants. No urea formaldehyde is
Coatings – Internal Liner (Standard used in the construction, and the panels are not
Environments) considered deleterious.
• Kingspan CleanSafe 15: polyester coating with a
standard “bright white” colour with an easily Fire
cleaned surface. The steel outer and inner facings have Class 0
surface spread of flame as defined by Building
Coatings – Internal Liner (High Humidity or a Regulations. Class 1 to BS476: Part 7: 1997 and
Corrosive Environment) Fire propagation index, I = 5.4, Sub index, i1 = 3.5,
• Kingspan AquaSafe: coating used in areas i2 = 1.9 & i3 = 0.0 to BS476: Part 6: 1989.
where there is high internal humidity, or a
corrosive environment.
• Kingspan CleanSafe 120: coating used in areas
where there is requirement for food and
hygiene applications.

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Product Data Sheet

Product: Benchmark Roofliner System

Acoustics
All Wall Liner panels have a predicted single
figure weighted sound reduction Rw = 24dB.

Sound Reduction Index (SRI)

Frequency (Hz)
63 125 250 500 1k 2k 4k 8k
SRI (dB)
20 15 17 23 18 25 40 46

QUALITY
Benchmark Panels are manufactured from the
highest quality materials, using state of the art
production equipment to rigorous quality control
standards, approved to ISO 9001:2000 standard.
Kingspan manufacturing plants are ISO 14001
(Environmentally) and ISO 18001 (Health &
Safety) accredited.

PACKING
Standard Packing
The Wall Liner panels are stacked horizontally
with facing sheets upward. The top and bottom,
sides and ends are protected with polystyrene
and timber packing and the entire pack is
wrapped in polythene. The number of panels in
each pack depends on panel length, weight and
thickness. Typical pack height is 1100mm.
Maximum pack weight is 1500kg.

DELIVERY
All deliveries (unless indicated otherwise) are by
road transport to project site. Off- loading is the
responsibility of the client.

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Product Data Sheet

Product: Benchmark Roofliner System

STRUCTURAL
Unfactored load/span table (use calculated design wind load values unfactored).

Cladding system weight up to 6kg/m2 (0.06kN/m2)

Outer Sheet 0.7mm (steel), Inner Sheet 0.5mm (steel)

Single Span Condition

Panel Load Uniformly distributed loads kN/m2
Thickness Type Span L in metres
mm 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
80 Pressure 2.47 1.41 0.77 - - - - - - - -
Suction 5.38 3.75 2.71 2.02 1.55 1.21 0.97 0.79 0.66 - -
100 Pressure 3.45 2.11 1.28 0.75 - - - - - - -
Suction 7.10 5.10 3.78 2.88 2.24 1.78 1.44 1.18 0.99 0.84 0.72
125 Pressure 4.79 3.13 2.07 1.36 0.88 - - - - - -
Suction 9.00 6.59 4.99 3.86 3.05 2.45 2.00 1.65 1.39 1.18 1.01
150 Pressure 5.97 4.03 2.77 1.92 1.32 0.89 - - - - -
Suction 6.39 5.14 4.30 3.71 3.26 2.91 2.63 2.19 1.85 1.58 1.36
175 Pressure 5.43 4.30 3.42 2.44 1.74 1.23 0.85 - - - -
Suction 5.76 4.64 3.89 3.35 2.95 2.64 2.39 2.19 2.02 1.87 1.74
200 Pressure 4.79 3.79 3.12 2.65 2.15 1.57 1.13 0.8 - - -
Suction 5.14 4.14 3.47 3.00 2.64 2.36 2.14 1.96 1.81 1.68 1.57
220 Pressure 4.27 3.38 2.78 2.35 2.03 1.78 1.33 0.97 0.69 - -
Suction 4.63 3.74 3.14 2.71 2.39 2.15 1.95 1.78 1.65 1.53 1.43

Double Span Condition

Panel Load Uniformly distributed loads kN/m2
Thickness Type Span L in metres
mm 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
80 Pressure 2.95 1.91 1.26 0.82 - - - - - - -
Suction 4.60 3.64 3.03 2.61 2.28 1.82 1.50 1.26 1.06 0.91 0.79
100 Pressure 3.89 2.61 1.79 1.23 0.83 - - - - - -
Suction 4.60 3.62 3.01 2.58 2.27 2.04 1.85 1.57 1.34 1.16 1.02
125 Pressure 4.11 3.16 2.55 1.88 1.38 1.00 0.71 - - - -
Suction 4.20 3.30 2.73 2.34 2.06 1.85 1.69 1.55 1.44 1.35 1.27
150 Pressure 3.70 2.83 2.28 1.90 1.62 1.38 1.03 0.76 - - -
Suction 3.79 2.97 2.45 2.10 1.85 1.66 1.52 1.40 1.30 1.22 1.15
175 Pressure 3.28 2.50 2.00 1.65 1.41 1.22 1.07 0.96 0.76 - -
Suction 3.39 2.65 2.18 1.87 1.64 1.48 1.35 1.25 1.16 1.09 1.03
200 Pressure 2.85 2.15 1.71 1.41 1.19 1.03 0.90 0.80 0.71 0.64 -
Suction 2.98 2.32 1.91 1.63 1.44 1.29 1.18 1.10 1.03 0.97 0.92
220 Pressure 2.51 1.88 1.48 1.21 1.02 0.87 0.76 0.67 - - -
Suction 2.66 2.06 1.69 1.45 1.27 1.15 1.05 0.98 0.92 0.87 0.82

See page 5 for structural notes.

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Product Data Sheet

Product: Benchmark Roofliner System

Structural Notes:

1. Values have been calculated using the limit state
method described in the “European
Recommendations for the Design of Sandwich Panels”
(ECCS document No.115 2001), taking imposed loads,
temperature and creep into account.
2. For each value individual and combined load cases
with appropriate load factors and temperatures have
been considered.
5. For intermediate values linear interpolation may be
used.
6. The actual wind suction load resisted by the panel is
dependent on the number of fasteners used and the
material of the purlin. The fastener calculation should
be carried out in accordance with the appropriate
standard. For further advice please contact
Benchmark Technical Services.

3. The load tables are for dark coloured panels. 7. The allowable steelwork tolerance between bearing
planes of adjacent purlins is L/600. Where L is distance
4. The following deflection limits have been used: between supports.
Pressure loading L/200
Suction loading L/150

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