SARANG AUTO PARTS

PROCESS CAPABILITY STUDY

Part no./Name Gear cap multifront Unit IMTE Used Micrometer USL 90.022
Characteristics Bore diameter Department SQA Least Count 0.001 LSL 89.987
Machine VMC Date 26.10.17 Range 50-100 Study Done by SANTHOSH

DATE / TIME
4.45PM 4.55PM 5.05PM 5.15pm 5.25pm 5.35pm 5.45pm 5.55pm 6.05pm 6.15pm
1 90.005 89.990 90.005 90.000 90.010
2 89.998 90.010 89.998 90.010 90.014
SAMPLE

3 90.015 89.990 90.012 90.012 90.012

4 90.015 90.000 89.990 89.990 90.002
5 90.020 90.015 90.002 90.000 90.007
X 90.011 90.001 90.001 90.002 90.009
R 0.022 0.025 0.022 0.022 0.012

Average and Range PROCESS CAPABILITY

Average X= 90.005 UCL R= 0.0435 s= 0.0088 CPL= 0.6741 s= 0.0090 CPL= 0.6659
UCL X= 90.0168 LCL R= 0 Z usl= 1.9364 CP= 0.660 Z usl= 1.9128 PP= 0.652
LCL X= 89.9929 Samp Size= 5 Z lsl= 2.0223 CPK= 0.645 Z lsl= 1.9977 PPK= 0.638
Average R= 0.0206 d2= 2.33 CPU= 0.6455 TARGET Cp / CpK 1.330 CPU= 0.6376 TARGET Pp / PpK 1.330

60.019
90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049 90.0049
90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168 90.0168
60.017 89.993 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929 89.9929
60.016 60.017 60.018 60.014 60.014 60.010 60.012 60.012 60.014 60.015 60.016 60.015
60.018 60.027 MAX
60.015
60.0104 60.002 MIN
SUBGROUP
60.013 SIZE A2 D3 D4
2 1.88 3.27
3 1.02 2.57
60.011
4 0.73 2.28
5 0.58 2.11
60.009 6 0.48 2.00
1 2 3 4 5 6 7 8 9 7 10 11 0.42 12 130.08 14 1.92
15 16 17 18 19 20 21 22 23 24 25
8 0.37 0.14 1.86
0.0500
9 0.34 0.18 1.82
0.0450 10 0.31 0.22 1.78
0.0400
0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206 0.0206
0.0350
0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435 0.0435
0.0300
0 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
0.0250 0.005 0.006 0.006 0.005 0.004 0.004 0.003 0.004 0.006 0.002 0.003 0.004
0.0200

0.0150
0.0100

0.0050

0.0000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
90.01 90.01 4 PAGE 1 / 2

INTERVALS CLASSIFICATION
100 9 6
DEFAULT
9
89.987 90.022 0 INTERVALS
89.990 90.020 CHANGED 6
90 89.987 90.022 INTERVALS
MIN 89.9690783 MAX 90.0407 INT 0.00583
Out of Specified
80 INTERVAL RANGE FREQ NORM limits
LSL 89.987 0 5.83833 0.00042 89.987 0 1 LSL LSL
89.9928333 4 17.834 0.44065 89.9928 0 0
Below LSL
89.9986667 2 35.2495 28.422 89.9987 0 0
70 90.0045 5 45.0814 113.984 90.0045 0 0
0
90.0103333 6 37.3065 28.422 90.0103 0 0
90.0161667 7 19.9762 0.44065 90.0162 0 0
Above USL
90.022 1 6.92123 0.00042 90.022 0 0
60 USL 90.0278333 0 1.55166 2.5E-08 90.0278 1 0 USL USL
0
90.0336667 0 0.22509 9.5E-14 90.0337 0 0

50 Out of Control
limits

40 Below LCL

30 Above UCL

1
25
20
TARGET 90.0045
SIGMA 0.0035
Skewness /
Kurtosis
USL 90.028
LSL 89.987

10
89.993

89.999

90.005

90.010

90.016

90.022

90.034

Skewness

0 -0.3415

Kurtosis

-0.8891
PAGE 2 / 2