Scrollsawmagic Hefty Hi Loader

Buyer: Jose Valenzuela (josevalenzl@hotmail.
com)
Transaction ID: 16A61601U42727251
Scroll Saw Magic

HEFTY
HI-LOADER
FULL-SIZE
WOOD TOY
PLAN SET
John W. Lewman
Cynthia A. Lewman
12-1/4” long x 7-1/4” high x 6-1/2” wide
ToymakingPlans.com © 2013
Buyer: Jose Valenzuela (josevalenzl@hotmail.com)
Scroll Saw Magic

HEFTY HI-LOADER
Hi-Loader shown has individually heat-tinted parts
glue-assembled after heat-tinting. Cynthia’s Paste
Wax Finish was then applied with a paper towel then
rubbed with a soft cotton cloth.
2 ToymakingPlans.com © 2013
Warning: Read before copying. Scroll Saw Magic

The unauthorized reproduction or
distribution of this copyrighted work is
HEFTY HI-LOADER
illegal. Criminal copyright infringement
including infringement without
monetary gain, is investigated by the
FBI and is punishable by up to 5 years
in federal prison and a fine of $250,000.
The plans and patterns in this planset can

be photo-copied for your personal use when
building the toys. ToymakingPlans.com plans
and patterns are copyrighted and cannot
legally be copied, distributed or shared with
anyone for any other purpose.
Make as many of each toy as you like! The

wood toys in this plan set are royalty-free.
You have the right to build any quantity of
these toys for any reason.
ToymakingPlans.com is dedicated to providing you with the information

FULL-SIZE WOOD TOY PLAN SETS
and ideas you need to develop your skills as a toymaker. We welcome Color & Natural Wood Pictorial Views.............................. 4-11
your comments and any suggestions about this collection of toy plans.
Email: johnlewman@ToymakingPlans.com 011813 Parts Index and Exploded View...................................... 12-13
Note to the Readers: Due to different conditions, tools, and Precision Full-Size Plan Views....................................... 14-19
individual skills, ToymakingPlans.com assumes no responsibility
for any damages, injuries suffered, or losses incurred as a Step-by-Step Views and Assembly How-To’s................. 20-21
result of following the information published in this plan set.
Before beginning any project review instructions carefully. If any Full-Size Patterns........................................................... 22-29
doubts or questions remain consult local experts or authorities.
Copyright Information: Plans and patterns in this Plan Set Craft Sales Carton Sources................................................. 30
can be photo-copied for personal use when building the toys.
ToymakingPlans.com plans and patterns are copyrighted and Printable Carton Label......................................................... 31
cannot be distributed or shared for free or for any other reason.
Gallery Photos................................................................ 32-38
ToymakingPlans.com © 2013 3
Scroll Saw Magic

HEFTY HI-LOADER
Obtain any color tint desired

on any wood without staining.
THIS HOME KITCHEN WOOD-TINTING

FORMULA STERILIZES THE WOOD
AND IT’S NON-TOXIC!
Obtain any color tint desired on any wood without
staining! It’s all done in your kitchen oven.
Step1: For the both tints shown pre-heat the oven
to 400 degrees Fahrenheit or 200 degrees Celsius.
Step 2: Place the parts to be tinted on a cookie
sheet and place it in the oven. The dark tone
requires one hour in the oven. The light tone
requires 1/2 hour in the oven. Four darker tones
increase the oven time. For lighter tones decrease
the oven time.
Step 3: Remove tinted parts from oven and let
cool until warm to the touch.
Step 4:
Hi-Loader shown has For a gloss finish: Apply 3 coats of spray can
3 coats of spray can polyurethane clear coat sanded with 400 grit paper
polyurethane clear followed with a finish coat that is not sanded.
coat sanded with 400 For a natural finish: Apply Cynthia’s Paste Wax
grit paper followed Finish. The home-made formula is on our website
with a finish coat that at toymakingplans.com.
is not sanded.
Scroll Saw Magic

HEFTY HI-LOADER
Hi-Loader shown has 3 coats of spray can

polyurethane clear coat sanded with 400 grit paper
followed with a finish coat that is not sanded.
Wood that is tinted by heat-treating glues easily and dries with a strong bond.
Scroll Saw Magic

HEFTY HI-LOADER
Scroll Saw Magic

HEFTY HI-LOADER
APPROXIMATE SIZE
Scroll Saw Magic

HEFTY HI-LOADER
APPROXIMATE SIZE
Scroll Saw Magic

HEFTY HI-LOADER
SHOVEL
PARTIALLY
SHOWN
APPROXIMATE SIZE
Scroll Saw Magic

HEFTY HI-LOADER
Bright colors are MDF (medium density fiberboard).

Finish is spray can Rust-Oleum white primer and color
glosses. Krylon spray can paint also works well. With
both types of paint, apply 2 coats of primer sanding
each coat with 220 sandpaper when dry. Apply 3 coats
of color sanding with 400 sandpaper when dry. Apply
final coat of gloss clear. All Rust-Oleum and Krylon
paints and finishes are non-toxic when dry.
Scroll Saw Magic

HEFTY HI-LOADER PARTS INDEX
page 22 page 23 page 24 page 25
5
4
1
8
3 3
1
2
7
page 26 page 27 page 28 page 29

12 16
11
9
9 16
21 20
9
9 17
9 12 18
9 10
14
13 15 17 19
page 14 page 15
page 18
page 16
1. 3/4” x 4” x 6-1/8” make 2 8. 3/8” diameter x 1” make 1 15. 1/4” x 1-3/16” x 3-1/4” make 1
2. 3/4” x 4” x 6-1/8” make 1 9. 3/4” x 3/4” x 3-3/8” make 3 16. 1/2” x 3-3/16” x 3-7/8” make 2
3. 1/2” x 6-5/16” x 6-5/8” make 2 10. 3/8” diameter x 1” make 2 17. 1/2” x 1-1/4” x 4-3/4” make 2
4. 3/4” x 1-9/16” x 4-7/8” make 2 11. 3/8” diameter x 6-5/16” make 2 18. 3/4” x 1-1/4” x 1-1/2” make 1
5. 1/4” diameter x 3/4” make 2 12. 2-1/4” dia. x 3/4” buy 8 19. 1/4” h. x 1/2” dia. rbr washer buy 4
6. 3/16” diameter x 2-1/16” make 1 13. 1/4” x 3-1/4” x 3-5/8” make 1 20. 1/4” diameter x 2-1/2” make 1
7. 1/2” diameter x 9/16” make 1 14. 1/2” x 1-3/4” x 3-1/4” make 1 21. 1/4” diameter x 3-1/2” make 1
Scroll Saw Magic HEFTY HI-LOADER
10
11
12 4 5
9 Three Part 9’s

9
rotated in view to
show back end.
7
1
8 NOTE: Two Part 9’s have a
1/2” hole drilled in the front to
12
receive two Part 10 head lights.
Buy four Part 19: 21 Middle Part 9 is not drilled.
1/4” hole x 1/2” dia.
rubber washer
3
17
6
15
16
4
19
5
19
14
18
2
12
17
Buy Part 12 Wheels at
www.craftparts.com
20
13 2-1/4” dia. x 3/4” thick 3
x 3/8” hole
16 Part #TWT225
12
Scroll Saw Magic

HEFTY HI-LOADER 0 printer scale 1 2 3
18
ACTUAL SIZE
20
15
10
9
3
14
7 16
8 17
13
ATTENTION:
THIS FULL SIZE
1 PRECISION PLAN VIEW
21 IS FOR ASSEMBLY
REFERENCE.
6 INDIVIDUAL PATTERNS
ON PAGES 22-29.
5
HEFTY HI-LOADER
RIGHT SIDE PLAN VIEW
4
11 11
IMPORTANT NOTE
Check your printer printed size accuracy by
measuring printer scale on each pattern with a ruler.
12 12 If printed size of pattern is not 100% adjust printer
settings.
Scroll Saw Magic

0 printer scale 1 2 3 HEFTY HI-LOADER
18
ACTUAL SIZE
20
15
10
9
3
14
16 7
17 8
13
ATTENTION:
THIS FULL SIZE
PRECISION PLAN VIEW 1
IS FOR ASSEMBLY 21
REFERENCE.
INDIVIDUAL PATTERNS
6
ON PAGES 22-29.
5
HEFTY HI-LOADER
LEFT SIDE VIEW
11 11
IMPORTANT NOTE
12 12
If printed size of pattern is not 100% adjust printer
settings.
Scroll Saw Magic

ACTUAL SIZE
10 9 10
IMPORTANT NOTE
3
If printed size of pattern is not 100% adjust printer 3
settings.
ATTENTION:
THIS FULL SIZE
1 2 1 PRECISION PLAN VIEW
HEFTY HI-LOADER IS FOR ASSEMBLY
FRONT VIEW REFERENCE.
INDIVIDUAL PATTERNS
ON PAGES 22-29.
21 21
17 17
4 4
15
16 16
14
12 12
13
Scroll Saw Magic

0 printer scale 1 2 3 HEFTY HI-LOADER
ACTUAL SIZE
IMPORTANT NOTE
measuring printer scale on each pattern with a ruler. 3
3
settings.
ATTENTION:
THIS FULL SIZE 1 7 1
HEFTY HI-LOADER
REAR VIEW
PRECISION PLAN VIEW
IS FOR ASSEMBLY
REFERENCE.
INDIVIDUAL PATTERNS
ON PAGES 22-29.
21 21
4 4
2
5 5
12 12 12 12
Scroll Saw Magic IMPORTANT NOTE

HEFTY HI-LOADER 0 printer scale 1 2 3 Check your printer printed size accuracy by
ACTUAL SIZE measuring printer scale on each pattern with a ruler.
settings.
HEFTY HI-LOADER
12 12
TOP VIEW
12
5 4
16
21
3
20
17
1 10
2 7 9 13
8 18
1
10
17
20
3
21
16
5 4 12
ATTENTION:
THIS FULL SIZE
12 12 PRECISION PLAN VIEW
IS FOR ASSEMBLY
REFERENCE.
INDIVIDUAL PATTERNS
ON PAGES 22-29.
IMPORTANT NOTE Scroll Saw Magic

Check your printer printed size accuracy by 0 printer scale 1 2 3 HEFTY HI-LOADER
measuring printer scale on each pattern with a ruler. ACTUAL SIZE
settings.
12 12 HEFTY HI-LOADER
BOTTOM VIEW
12 12
4
16
11
3
17
1
2 13
17
16
4
12 12
ATTENTION:
THIS FULL SIZE
12 12 PRECISION PLAN VIEW
IS FOR ASSEMBLY
REFERENCE.
INDIVIDUAL PATTERNS
ON PAGES 22-29.
Scroll Saw Magic

HEFTY HI-LOADER 8
3 Step 1 Assembly
10
5
7
4
1
2
4
Step 1 Assembly
3
1 Step 2 Assembly
1. Clamp and glue three Part 9’s together edges 2. Clamp and glue the two Part 3’s to the Step 1 3. Clamp and glue the two Part 4’s to the Step 2
aligned and the two drilled Part 9’s on the outside. Assembly components. Refer to Plan View on page Assembly using the Plan View on pages 14 and 15 as
See Pattern page 26. Glue two Part 1’s together 14 and 15 for correct alignment. Let the assembly dry a guide. Glue the two Part 5’s and the two Part 10’s in
with one Part 2 in the center and edges aligned. before proceeding to Step 3. position. Let the assembly dry before proceeding.
Glue Parts 6, 7 and 8 in place. Let dry.
Step 5 Assembly
16
15 17
18
13
14
14
19
18
18
19
20
13 13 17
Step 4 Assembly
14
16
6. Slip Part 20 through the Part 18 pivot hole in the Step
5 Assembly. Slip one Part 19 rubber washer over each
4. Clamp and glue Part 14 to Part 13. Let 5. Clamp and glue the two Part 16’s to the Step 4 end of Part 20 against the sides of Part 18. Place a spot
dry. Clamp and glue Part 18 to the Part 13/14 Assembly using the Plan View on pages 14 and 15 as of glue on each end of Part 20 and slip the two Part 17’s
assembly. Part 18 is centered on and flush with a guide. Glue Part 15 in place using the Plan Views on over Part 20 and very tight against Part 18. With the
the top edge of Part 14. Let the assembly dry Page 14-15 as a guide. The bottom edge of Part 15 is two Part 17’s perfectly aligned, clamp the two Part 17’s
before proceeding to Step 5. tight and snug against the top edge of Part 14. Let dry snuggly against Part 18. When dry, the washers hold the
before proceeding. bucket in various positions with friction.
Scroll Saw Magic

HEFTY HI-LOADER
12
17
12 11
11
12
Step 7 Assembly
17
21
The Part 19 washers are

19
positioned between each
Part 17 and Part 3 to make
a tight fit which allows the 19
bucket to remain in place
in various positions. 12
3 3
7. Insert the Part 17 bucket arms between the two Part 3’s and insert Part 21 8. Insert Part 11 axles into the Step 7 Assembly. Glue the four Part 12 wheels in
through the Part 3’s and Part 17’s. Sand the outer sides of each Part 17 to make place on the Part 11 axles. Allow 1/16” space between each wheel and the Step 7
a tight space for adding the two Part 19 rubber washers. The tight fit against the Assembly. Part 11 axles rotate freely in the Step 7 Assembly. Let glue dry before
washers is to allow the bucket to remain in place in various positions. The final adding final finishes.
step is to glue the ends of Part 21 to the two Part 3’s with the washers in place
The model shown is tinted by
between each Part 17 and Part 3. Do not glue the Part 17’s to Part 21. The Part
heat-treating parts in a kitchen
17’s rotate tightly against the rubber washers on Part 21.
oven before assembly. See Page
4 for heat-treating instructions.
Four coats of spray can
polyurethane clear gloss is
applied sanding all but last coat
with 400 grit sandpaper for a
suede finish.

HEFTY HI-LOADER 0 printer scale 1 2 3 To preserve printer ink print only the pages required for
creating patterns for sawing. The pattern pages are all
ACTUAL SIZE black line on whiteground and print economically on
any computer printer.
1/4” dia. 4. 3/4” x 1-9/16” x 4-7/8” make 2

hole x 7/8”
5
4
5
Drill the holes in the wood
5. 1/4” diameter x 3/4” 4
blanks before sawing to
make 2 shape for best results.
1/4” dia.
hole x 7/8”
4
Check your printer printed size
1/2” dia. 3/8” dia. accuracy by measuring printer
hole x 5/8” hole x 5/8” scale on each pattern with a ruler.
If printed size of pattern is not
100% adjust printer settings.
6. 3/16” diameter x 2-1/16” make 1
7. 1/2” diameter x 9/16” make 1

8. 3/8” diameter x 1” make 1

shape for best results.
3/16” dia.
2 hole x 1/2”
7 8
6
3/8” dia. 3/16” dia.

2
1/2” dia. hole x 5/8” hole x 1/2”
hole x 5/8”
2. 3/4” x 4” x 6-1/8” make 2

To preserve printer ink print only the pages required for 0 printer scale 1 2 3 HEFTY HI-LOADER
creating patterns for sawing. The pattern pages are all
black line on whiteground and print economically on ACTUAL SIZE

accuracy by measuring printer
scale on each pattern with a ruler.
100% adjust printer settings. 1
1. 3/4” x 4” x 6-1/8” make 2
1. 3/4” x 4” x 6-1/8” make 2

ACTUAL SIZE creating patterns for sawing. The pattern pages are all
black line on whiteground and print economically on

3
1/4” dia.
thru
3. 1/2” x 6-5/16” x 6-5/8” make 2
7/16” dia. 7/16” dia.

hole thru hole thru

creating patterns for sawing. The pattern pages are all ACTUAL SIZE

3 Drill the holes in the wood

1/4” dia.
thru
3. 1/2” x 6-5/16” x 6-5/8” make 2
7/16” dia. 7/16” dia.

hole thru hole thru

ACTUAL SIZE creating patterns for sawing. The pattern pages are all
NOTE: Roof section is made

by laminating 3 identical pieces 9. 3/4” x 3/4” x 3-3/8” make 3
together. Two of the three pieces
have a drilled hole in the front end
for receiving the headlight dowels. 3/8” dia.
9
One of the three pieces is not hole x 7/8”
drilled. Drill the holes in the wood
blanks before sawing the roof
sections to shape for best results. 3/8” dia. 3/8” dia.
hole x 7/8” hole x 7/8”
The roof section can be made
of one piece that is 2-1/4” wide 3/8” dia.
by cutting the combined width to hole x 7/8”
shape on a band saw.
3/8” dia.
9
hole x 7/8” 3/8” dia.
hole x 7/8”
10
3/8” dia.
9
hole x 7/8”
10
Check your printer printed size 10. 3/8” diameter x 1” make 2


any computer printer. Buy Part 12 Wheels at
11. 3/8” diameter x 6-5/16” make 2 www.craftparts.com
2-1/4” dia. x 3/4” thick x 3/8” hole
11 11
Part #TWT225
12
11 11
12. 2-1/4” dia. x 3/4” buy 8
3/8” dia. 3/8” dia. 3/8” dia. 3/8” dia.

hole thru hole thru hole thru hole thru
12 12 12 12
3/8” dia. 3/8” dia. 3/8” dia. 3/8” dia.

hole thru hole thru hole thru hole thru
12 12 12 12
Check your printer printed size accuracy by measuring printer scale on each
pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
Scroll Saw Magic

ACTUAL SIZE
IMPORTANT NOTE
To preserve printer ink print only
the pages required for creating
patterns for sawing. The pattern
pages are all black line on
whiteground and print economically
on any computer printer.
16 16 16
16. 1/2” x 3-3/16” x 3-7/8” make 2 16. 1/2” x 3-3/16” x 3-7/8” make 2
Check your printer

printed size accuracy 13 14 15
by measuring printer
scale on each pattern 14. 1/2” x 1-3/4” x 3-1/4” 15. 1/4” x
13. 1/4” x 3-1/4” x 3-5/8” make 1
with a ruler. If printed make 1 1-3/16” x 3-1/4”
size of pattern is not make 1
100% adjust printer
settings.
14
13 15

21. 1/4” diameter x 3-1/2” make 1 20. 1/4” diameter x 2-1/2” make 1
21 20
18. 3/4” x 1-1/4” x 1-1/2” make 1
17
18
17
1/4” dia. 1/4” dia.
thru thru
1/4” dia.
18
thru
17
19 19 19 19
17. 1/2” x 1-1/4” x 4-3/4” make 2 1/2” dia. x 1/16” x 1/4” hole thru
standard hardware store rubber washer
19. 1/4” hole x 1/2” dia. rubber washer buy 4

Display your handcrafted Hefty Hi-Loader Add a pro-touch to your work with a labeled and signatured gift box.
The Hefty Hi-Loader fits comfortably in this off-the-shelf corrugated
in this durable and professional gift box. It’s easy to order online and in quantities as small as 25 boxes.
box at your next Crafts or Woodworking The boxes are delivered to your door in 3 to 5 days. Ask for item
number S-4979.The carton size is 12” x 8” x 7”. Shipping is extra.
Show. Order at www.uline.com.
Scroll Saw Magic

HEFTY HI-LOADER
HEFTY
I - L OA D E R
H
Locally handcrafted
using select woods.
Built By

Scrollsawmagic Hefty Hi Loader

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Buyer: Jose Valenzuela (josevalenzl@hotmail.

Scroll Saw Magic

Scroll Saw Magic

Warning: Read before copying. Scroll Saw Magic

The plans and patterns in this planset can

Make as many of each toy as you like! The

ToymakingPlans.com is dedicated to providing you with the information

Scroll Saw Magic

Obtain any color tint desired

THIS HOME KITCHEN WOOD-TINTING

Scroll Saw Magic

Hi-Loader shown has 3 coats of spray can

Scroll Saw Magic

Scroll Saw Magic

Scroll Saw Magic

Scroll Saw Magic

Scroll Saw Magic

Bright colors are MDF (medium density fiberboard).

Scroll Saw Magic

page 26 page 27 page 28 page 29