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WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD(M)-106(8)0F(H)D/WD(M)-106(8)5F(H)D
WD(M)-126(8)0F(H)D/WD(M)-126(8)5F(H)D
WD(M)-146(8)0F(H)D/WD(M)-146(8)5F(H)D
WD-1061FD/WD-1261FD/WD-1266FD
WD-1461FD/WD-1466FD
WD-1288FHD/WD-1488FHD
WD-1480(5)FDN/WD-1480(5)FDF
WD-1481FD
100
Printed date : OCT. 2001 P/No.:3828ER3008D
101
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION .................................................................................4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM / PROGRAM CHART ...................................................................................16
7. TROUBLESHOOTING.................................................................................................................18
7-1.BEFORE PERFORMING SERVICE ....................................................................................18
7-2.QC TEST MODE..................................................................................................................18
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................18
7-4.ERROR DISPLAY ................................................................................................................19
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................21
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................21
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................24
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................30
10. EXPLODED VIEW AND PARTS LIST .......................................................................................37
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................37
10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............38
10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................39
APPENDIX (Replacement parts list) ...........................................................................................40
2
1. SPECIFICATION
WD(M)-1080F(H)D/1085F(H)D/280F(H)D/1285F(H)D
WD(M)-1060F(H)D/WD(M)-1065F(H)D/WD(M)-1260F(H)D/
ITEM WD(M)-1480F(H)D/1485F(H)D/WD-1061FD/1261FD/1266FD/1481FD
WD(M)-1265F(H)D/WD(M)-1460F(H)D/WD(M)-1465F(H)D WD-1461FD/1466FD/1288FHD/1488FHD/1480(5)FDN/1480(5)FDF
3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES
Jumbo drum
40% LG’s jumbo drum can wash about 40% more load than
conventional washing machine. A bigger drum improves the
wash performance.
Child-Lock
The Child-Lock system has been developed to prevent
children from pressing any button to change the program
Wash Rinse
during operation.
Auto Restart
Although the washing machine is turned off by a power failure,
it restarts automatically where it stopped when power is
supplied again. And it will be the same the machine is
unplugged and is plugged in again.
4
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
water
temperature
washing time
5
3. PARTS IDENTIFICATION
Power plug
fabric softener)
Control panel
Drain hose
Door
Lower cover
Drain plug
ACCESSORIES
6
4. INSTALLATION
Before servicing ask the customer what the trouble is.
Check the adjustment (power supply is 220-240V~, remove the transit bolts....)
Check the troubles referring to the troubleshooting.
Decide service steps referring to disassembly instructions.
Then, service and repair.
After servicing, operate the appliance to see whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
Low
High
1
The appliance comes down by
rotating the feet counter-
clockwise.
7
HOW TO CONNECT INLET HOSE
Check that the rubber washer is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak.
Make sure that the hose is not twisted. Avoid submerging the end of the hose.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet. Avoid connecting several electric devices,
It may be the cause of a fire.
8
TEST OPERATION
Start/Pause
Connect the power plug to
the outlet. In case of coloureds program.
Connect the inlet hose.
Check the water heating. Check automatic reverse Check the water supply.
turn.
Press the Temp. button Check if the drum rotates Check if water is supplied
and the present temperature will clockwise and counterclockwise. through the detergent dispenser.
be displayed.
Check drain and spin Power off and open the Water removal
door
9
5. OPERATION
[WD(M)-1060F(H)D / 1065F(H)D / 1260F(H)D / 1265F(H)D / 1460F(H)D / 1465F(H)D]
Whites-Eco
If you want to get the
almost same effect as that
in 95˚C whites program with
less energy consumption,
select White-Eco program.
10
Rinse hold Time Delay
If you desire to leave fabrics in the Press the button when delayed washing is needed.
machine without spinning after rinse to When the button is pressed, is displayed,
prevent wrinkling, you may select maximum delay of hours can be set.
rinse Hold by pressing the Rinse Each press advances time delay by the hour.
button. Use [Power] button to cancel [Time Delay]
To drain and spin, press the Rinse [Time Delay] means the time required from the present
button to turn off the Rinse Hold lamp. to the completion of washing.
Water temperature
selector
Press the button to select
water temperature.
The water temperature
[40 C 60 C Cold
30 C] can be
selected in Coloureds or
Synthetic.
95 C is selected for
Whites only.
By pressing the button
while operating the
washer, the present
temperature is displayed.
11
[WD(M)-1080F(H)D/1085F(H)D/1280F(H)D/1285F(H)D/1480F(H)D/1485F(H)D/1288FHD/1488FHD
WD(M)-1480(5)FDN/1480(5)FDF/1481FD]
Press the button to turn power on and off. Use the button to start or pause wash cycle.
Press the button to cancel the delay finish. The power turns off automatically 4 minutes
after the pause button is pressed.
12
Rinse Hold Time Delay
If you desire to leave fabrics in the Press the button when delayed washing is needed.
machine without spinning after rinse to When the button is pressed, is displayed,
prevent wrinkling, you may select maximum delay of hours can be set.
Rinse Hold by pressing the Rinse Each press advances time delay by the hour.
button. Use [Power] button to cancel [Time Delay]
To drain and spin, press the Rinse [Time Delay] means the time required from the present
button to turn off the Rinse Hold lamp. to the completion of washing.
Water temperature
selector
Press the button to select
water temperature.
Cotton-Eco: 60 C 40 C
Cotton: 40 C 60 C
95 C Cold 30 C
Synthetic:
40 C 60 C Cold
30 C
Delicate, Wool, Quick 30 :
30 C 40 C Cold.
Hand Wash : Cold 30 C
40 C.
95 C is selected for Cotton
only.
By pressing the button while
operating the washer, the
present temperature is
displayed.
13
[WD-1061FD/WD-1261FD/WD-1266FD/WD-1461FD/WD-1466FD]
Press the button to turn power on and off. Use the button to start or pause wash cycle.
Press the button to cancel the delay finish. The power turns off automatically 4 minutes
after the pause button is pressed.
14
Rinse Hold Time Delay
If you desire to leave fabrics in the Press the button when delayed washing is needed.
machine without spinning after rinse to When the button is pressed, is displayed,
prevent wrinkling, you may select maximum delay of hours can be set.
Rinse Hold by pressing the Rinse Each press advances time delay by the hour.
button. Use [Power] button to cancel [Time Delay]
To drain and spin, press the Rinse [Time Delay] means the time required from the present
button to turn off the Rinse Hold lamp. to the completion of washing.
Water temperature
selector
Press the button to select
water temperature.
Cotton-Eco: 60 C 40 C
ave Cotton: 40 C 60 C
95 C Cold 30 C
Synthetic:
40 C 60 C Cold
30 C
Delicate, Wool, Quick 30 :
30 C 40 C Cold.
Hand Wash : Cold 30 C
40 C.
95 C is selected for Cotton
only.
By pressing the button while
operating the washer, the
present temperature is
displayed.
15
6. WIRING DIAGRAM / PROGRAM CHART
[WD(M)-1060F(H)D / 1065F(H)D / 1260F(H)D / 1265F(H)D / 1460F(H)D / 1465F(H)D]
PROGRAM CHART * Water Supply : WáS * Intermittent Spin : IáS * Disentangle : DáT
C A
Wash Rinse
Y Spin
U
Pre Main Normal (Hold) Extra (Hold)
C E T
Washing Staycooling 1 2 3 4
L N O
Wash
S W W Normal
Drain
Drain
Wash
Spin
DáT
Heat
O
Rinse
I
Rinse
Rinse
Rinse
Rinse
E á á W W W W W D
Drain
Drain
Drain
Drain
Drain
T Working
á á I á I á I á I á F
S S
C S á á á á Time
E S S S S S
S S S S F
O (Hour:Minute)
P
U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 20 20
R
Time
S (SEC) 120 MIN 60 300 120 MIN 120 60 60 60 300 120 360 60 300 120 360 60 300 120 360 60 300 120 360 60 600 120 20 20
E
22
8
Coloureds ~ About 1:59
52
1
8
Whites ~ About 2:42
40 3 TIMES
37
8
WhitesEco ~ About 2:58
67
Rapid About 54
10
Wool About 55
15
22
8
Synthetic ~ About 1:32
52
22
8
Wash ~ About 1:09
52
Rinse About 39
Spin About 12
Wash 22
8
~ About 1:48
+ Rinse 52
Wash 22
8
~ About 1:14
+Spin 52
Rinse
About 50
+ Spin
16
[WD(M)-1080F(H)D / 1085F(H)D / 1280F(H)D / 1285F(H)D / 1480F(H)D / 1485F(H)D / 1481FD
WD-1061FD / 1261FD / 1266FD / 1461FD / 1466FD / 1288FDH / 1488FHD / 1480(5)FDN / 1480(5)FDF]
S W W Normal
Drain
Drain
Wash
Heat
Spin
Rinse
DáT
Rinse
Rinse
Rinse
Rinse
E I W W W D O
Drain
á á
Drain
W W
Drain
Drain
Drain
T Working
C á á I á I I I á F
S S á á
S á á á á Time
O E S S S S S S S
S S F
U (Hour:Minute)
P
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 20 20
R
S Time
(SEC) 120 MIN 60 300 120 MIN 120 60 60 60 300 120 360 60 300 120 360 60 300 120 360 60 300 120 360 60 600 120 20 20
E
8 60
Cotton About 2:43(2:39)
96
8 1
Cotton-Eco About 2:58
40 3 TIMES
8 23
Synthetic About 1:32
59
Quick 30 About 30
12
1
Delicate About 1:07
29
1
Wool About 1:01
23
1
HandWash About 1:00
29
8 60
Wash ~ About 1:03
96
Rinse About 39
Spin About 12
Wash 8 60
~ About 1:48
+ Rinse 96
Wash 8 60
~ About 1:14
+Spin 96
Rinse
About 38
+ Spin
17
7. TROUBLESHOOTING
7-1.BEFORE PERFORMING SERVICE
Be careful of electric shock or disconnecting the parts while troubleshooting.
Voltage of each terminal in 220-240V~ and DC while applying an electric current.
18
7-4.ERROR DISPLAY.
If you press the Start/Pause button when an error in displayed, any error except will disappear and
the machine will change into pause status.
In case of if the error is not resolved within 20 sec. In the case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in the case of , power will not be turned off.
1 WATER INLET Water has not reached to the pre-set level within 8 min. since
ERROR inlet valve operated, or water has not reached to the normal
level within 25 min.
Load is too small.
2 IMBALANCE The appliance is tilted.
ERROR Laundry is gathered to one side.
Non-distributable things are put into the drum.
5 SENSOR
The sensor pressure switch is out of order.
PRESSURE
S/W ERROR
6 DOOR OPEN The Start/Pause button is pressed with the door open.
ERROR The door switch is out of order.
7 HEATING
ERROR The THERMISTOR is out of order.
19
ERROR SYMPTOM CAUSE
20
8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES
Power failure? or Breaker opened?
Is the outlet controlled by a switch
NO
Visit to check
Is displayed?
YES
Is the tap opened?
YES
Is the tap frozen?
NO
Is the water supply shut-off?
NO
Clean the filter of
inlet valve
Is filter in the inlet valve clogged with foreign YES
material?
NO
Visit to check
21
SYMPTOM GUIDE FOR SERVICE CALL
NO
Visit to check
Is displayed?
DRAIN TROUBLE
YES
Visit to check
22
SYMPTOM GUIDE FOR SERVICE CALL
YES
Visit to check
23
8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING
CAUTION
NO POWER
YES
(2)
YES
NO
24
NO WATER SUPPLY
NO
Is the tap opened? NO Open the tap.
YES
When you press both Rinse button and Spin button Check the AIR CHAMBER
simultaneously, is the water level frequency below YES and the tube clogged
240? with impurity.
NO
Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO
Option (Hot) Is resistance between each terminal of INLET Replace the INLET VALVE
VALVE ASSEMBLY is 2~8 k ? NO ASSEMBLY.
YES
Option (Hot)
Is water supplied? NO Refer to
NO WATER SUPPLY
YES
Are replaceptacles correctly connected to the Check the wiring on the
Wiring diagram terminals of the INLET VALVE ASSEMBLY? NO dispenser.
YES
Put the detergent in the
correct position
SOFTENER
Is detergent put in the correct compartment of
MAIN PRE -
WASH WASH the drawer? NO PRE+MAIN
MAIN WASH
YES : Detergent
MAX
25
SOFTENER DOES NOT FLOW IN
Option (Hot)
Is water supplied? Refer to
NO
NO WATER SUPPLY
YES
Are receptacles correctly connected to the terminals Check the wiring on the
NO dispenser.
Wiring diagram of the INLET VALVE ASSEMBLY?
YES
NO
max
drawer? compartment.
YES
ABNORMAL SOUND
NO
26
HEATING WITHOUT WATER
220-240V
DRAIN MALFUNCTIONING
Is the impeller of the drain pump clogged? YES Remove foreign material.
NO
Reconnect or repair the
Is the connector disconnected, disassembled? YES connector
NO
Repair the DRAIN PUMP
Is the coil of the drain pump cut-off? YES ASSEMBLY.
(resistance of coil is 90~160 )
2 1
NO
27
WASH HEATER TROUBLE
MAIN PWB ASSEMBLY
1 220 - 240V ~ ?
NO
HEATER ASSEMBLY
4 5 6
YES
When checking THERMISTOR on the tub is the
THERMISTOR loosened above 2mm from YES Push the THERMISTOR
tightly to the rubber.
the rubber?
28
SPIN TROUBLE
NO
NO
Resistance of terminal:
About 5 10
YES
29
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.
TOP PLATE ASSEMBLY Unscrew 2 screws on the back of the top plate.
Pull the top plate backward and upward as shown.
30
DISPENSER ASSEMBLY
PUSH
DRAWER
DISPENSER ASSEMBLY
31
INLET VA LVE ASSEMBLY
LOWER COVER
Open the lower cover CAP by using coin and pull out
the lower cover in the arrow direction after a screw is
unscrewed.
32
DOOR ASSEMBLY
GASKET
Take apart the CLAMP ASSEMBLY (cabinet).
Unscrew 2 screws from the CABINET COVER.
Open the lower cover cap and unscrew 1 screw inside
Take apart the LOWER COVER.
33
ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ASSEMBLY
Bolt
(ROTOR ASSEMBLY)
Disconnect the wiring connector.
Unscrew 6 bolts from the STATOR.
Remove the BODY FRAME.
(Only 1400 rpm models)
(1)
(STATOR ASSEMBLY)
1 2
3 2
Open the lower cover cap ( ) Unplug the drain plug ( ) , then Take out any foreign material
by using coin. the water flows out, from the pump filter ( ). After
At this time use a vessel cleaning, turn the pump filter ( )
to prevent water flowing on the clockwise and insert the
floor. If the water does not flow any drain plug ( ) to the original
more,turn the pump filter ( ) place. close the lower cover cap.
open to the left.
34
DRAIN PUMP ASSEMBLY
PUMP HOSE
Remove PUMP HOSE.
Remove BELLOWS..
Remove CAP (Remaining Hose.)
Screw
Disconnect the wiring.
Unscrew 3 screws
Remove the DRAIN PUMP ASSEMBLY.
CAP
(Remaining Hose) BELLOWS
HEATER ASSEMBLY
Loosen the M6 heater nuts to pull out the HEATER
ASSEMBLY.
CAUTION
When mounting the HEATER ASSEMBLY be sure to
insert the HEATER ASSEMBLY into the heater clip on
the bottom of the tub.
THERMISTOR
35
SWITCH ASSEMBLY, DOOR LOCK
36
10. EXPLODED VIEW AND PART LIST
10-1.THE PART LIST OF CABINET ASSEMBLY
A110
A154
A153
A120
A102 A101
A140 A104
A151 A152
A103
A150
A141
A100
A131
A130
A430
A440
A485
A134
A450
A133
A410
A200
A277 A220
A273
A274
A275
A271
A276
A272
A270
37
10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER
ASSEMBLY
F170
F462
F160
F321
F300
F320
F466
F432
F225
F220 F436
F430
F431
F441
F440 F435
F120
F463 F310
F464
F130
F215
F110
F210
38
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY
F140
K123
K122 K121
K411
K125
K420
K320
K110
K111
K141
K140 K310
K311
K105
K115
K410
K610
K510
K611
K340
K130
K530
K340
K131
K344
K342 K346
F467
39