85-219 Introduction to Engineering Materials Midterm Test #2 November 16, 2006 NAME. STUDENT #. SIGNATURE__ = ACADEMIC HONESTY NOTICE Submission of this exam for marking meens that you have read and understood this course's academic honesty policy end that you have not engaged in any behaviour that can be construed as academic dishonesty. This course’s academic honesty policy is listed on the course syllabus. Mechanical Properties s=Ee S=F/A, e=AL/L, e=cAT HEL = (Ly) Le - €,/ @, = Poisson's ration = 0.3 for metals %RA=(A,—A)/ Ao F=mg CW = (Ay — A) / Ao e=In(Li/Lo)=In(e+1) a=s(1+e) @=Ko" exp(-O/RT) Fm = (F max + © min) 2 Ga = (F max= O min) / 2 1 = (G imax- F min) R= 0 mins max Planes, Directions, and the Rest [direction] (plane) {family of planes} [114] [110) [100] (111) (110) (100) For a cube of side length s: the face diagonal = sv2 and the body diagonal = s¥3 Diffusion, Defects, Reorystallization 2 Pe eDmeebepiem J=_D ox dc ae eo 2 £2 8 _ pe ee eel anima 7. a Constants Nay = 6.023 x 10” atoms/mole _gravity= 9.8 m/s’ Boltzmann's constant = k = 8.62 x 10° eV / atom'K R=8314J/molK K=°C+273 com=10?m mm=10%m nanometer = 10°m MPa = 10° Pa GPa = 1,000 MPa Exam | PartA Q1 Q2 a3 Q4 Total Part Marks 10 2 3 2 8 25 Your \F eS FS (3-4 mark B a Zz zNAME. a __ STUDENT #. MULTIPILE CHOICE. 20 Questions @ 0.5 marks each 4, An isomorphous binary alloy system solidify under a fest cooling rate. The resulting composition at room temperature is (A) homogeneous B) dispersed ‘C) inhomogeneous (cored) 'D) martensitic ¢ ( ( ( 2, Steels with the sulfur content of more than 0.036% wil: (A)__ tear during hot rolling process at 1000°C because of presence of @ eutectic phase at the grain boundaries. (E) _ have better formebilty at high temperature because of presence of a eutectic phase at the grain boundaries. (©) _ tear during hot roling process at 100°C because of britle phases along the grain boundaries. (D) _ show higher strength due to higher level of alloying content. 3. Creep is defined as (A) slow grain growth at intermediate temperature {(B) elastic elongation that occurs at high temperature (C) time-dependent plastic deformation - (D) failure under high strain rate load 4, Which of the following factors will not increase the creep rate of a metal? (A) increased temperature (B) increased stress (C) increased alloying elements (D) decreased grain size 5, Which of the following steel has higher hardenability (A) annealed 1020 steel (B) normalized 8620 steel (C) normalized 1020 steel (D) annealed 1010 steel 6. Hardenability of steel may be defined as (A) a measure of resistance to plastic deformation (B) the hardness of martensite rc (C) the ease of obtaining martensite C {D) the cooling rate to avoid peartite transformation 7. In abinary system phase diagram, the temperature at which a solid first begins to freeze out of the liquid is indicated by the (A) solidus line (B) liquidus line (C) eutectic line (D) solvus lineWE __ STUDENT #. 8. Which of the following is true with regard to toughness? (A) the DBTT of a bcc metal decreases dramatically if grain size increases (B) the toughness of a bcc metal decreases dramatically if the temperature drops below the DBTT (C) a bec metal shows poor resistance to impact loading regardless of temperature (D) the DBT of plain carbon steel with bec structure decreases dramatically by increasing the percentage of carbon content 9. When a precipitation hardened alloy is aged, the strength of the alloy (A) monotonically increases with aging time (B) monotonically decreases with aging time ( (C) increases to a maximum value and then decrease < (D) not affected by aging time 10. Which of the following is net true with regard to precipitation or age hardening of a metal alloy? (A) the best composition for age hardening is the eutectic composition f {B) the strongest age hardened alloys are generally those with the small size of the second phase precipitate particles (C) the strongest age hardened alloys are those with the small grain size but large second phase precipitate particles (D) the best compositions for age hardening are alloys with isomorphous phase diagrams 11, In the Fe-Fe3C phese diagram the eutectoid occurs at 0.77%C and 727C. Ifa steel containing 1%C is quenched from eustenite region very quickly to room temperature, the phase(s) present after the quench will be (A) a+ Fe3C C (B) Fe3C + martensite S (C) martensite (D) 7+ martensite 12, Fatigue strength for a metal is (A) the same as the fatigue limit (B) roughly % UTS (C) stress at which fracture occurs after specified number of cycles (D) stress amplitude 1, Creep is generally minimized in materials with (A) high ductility and toughness (B) low modulus of elasticity x | (C) high melting point (D) foc crystal structure 14. Which of the following will increase corrosion resistance of a metal in a corrosive environment ? (A) large grain size (B) close packed crystal structure (C) low melting point x (0) high yield strength