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Saep 744 PDF
Saep 744 PDF
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 2
3 Applicable Documents.................................... 2
4 Definitions …………………………….……….. 2
5 Instructions..................................................... 3
6 Responsibilities.............................................. 7
1 Scope
2.1 Any conflicts between this Procedure and other applicable Saudi Aramco
Engineering Standards (SAES's), Materials System Specifications (SAMSS's)
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing to the Manager, Process & Control Systems Department of
Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate any mandatory security requirement from this
procedure in writing to the Manager, Process & Control Systems Department of
Saudi Aramco, Dhahran who shall follow internal company procedure SAEP-302.
3 Applicable Documents
4 Definitions
Page 2 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
Class I Structures: Structures used for services where a delay in returning the service
would be acceptable and the structure represents a low hazard to human life and/or
property. Example services would be: residential wireless and conventional 2-way
radio communications; television, radio, and scanner reception; wireless cable; amateur
and CB radio communications. Structures of this classification are exempt from ice and
earthquake loading and wind loads are reduced 13% compared to Class II structures.
Class II Structures: Structures used for services that may be provided by other
means or structures that represent a significant hazard to human life and/or property.
Example services would be commercial wireless communications; television and radio
broadcasting; cellular, PCS, CATV, and microwave communications.
5 Instructions
Page 3 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
5.2.3 Lighting
Page 4 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
4) Light lenses.
5) Bulbs Conditions.
6) Controllers (functioning).
a) Safety lights and flashers.
b) Photo control.
c) Alarms.
5.2.4 Grounding
Page 5 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
5.2.8 Guys
1) Strand condition (corrosion, breaks, nicks, kinks, etc.)
2) Guy Hardware Conditions
a) Turnbuckles or equivalent (secure and safety properly
applied)
b) Cable thimbles properly in place (if required)
c) Service sleeves properly in place (if required)
d) Cable connectors (end fittings)
(i) Cable clamps applied properly and bolts tight
(ii) Wire serving properly applied
(iii) No signs of slippage or damaged strands
(iv) Preformed wraps – properly applied, fully wrapped, and
sleeve in place
(v) Poured sockets secure and showing no separation
(vi) Shackles, bolts, pins and cotter pins secure and in good
condition
3) Guy Tensions
4) Measure guy tensions (refer to Annex K of TIA-222G)
5) Record temperature, wind speed and wind direction and other and
other environmental conditions.
Page 6 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
2) Anchorage condition
a) Nuts and/or nut locking device (tightened)
b) Grout condition
c) Anchorages and/or anchor rod condition
3) Concrete condition
a) Cracking, spalling, or splitting
b) Chipped or broken concrete
c) Honeycombing
d) Low spots to collect moisture
Tower Plumb and Twist (see Figures J-1 and J-2 of Annex J, TIA-222-G).
6 Responsibilities
Page 7 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
6.2 All personnel who are expected to climb towers shall have completed OSHA-
recognized certification courses or equivalent.
6.3 Communications Tower Riggers are the only personnel and technicians
recognized and allowed to work and climb on Saudi Aramco communications
towers. Tower riggers should possess a valid Certification issued by the
Employer that guarantees the high-skilled qualifications, experience and
competence of the Rigger. The Company issuing Rigger’s Certificate/(s) should
be an accredited Saudi Aramco communications tower Contractor, Vendor
and/or Erector.
Revision Summary
22 July 2013 Revised the “Next Planned Update.” Reaffirmed the content of the document, and reissue with
minor revisions as follows:
1. The document was revised to be in line with the latest TIA-222.
2. New section Definitions was added to clarify some of the terminology.
3. Preventive Maintenance (PM) forms were added..
Page 8 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
EQUIPMENT/JOB DESCRIPTION OK
A. FOUNDATIONS
1. Movement, cracking, or deterioration of concrete or grout.
2. Full bearing on baseplates.
3. Adequate backfill and drainage
D. GROUNDING
1. Loose, missing or corroded connections on lightning rod and ground wiring
2. No sharp bends in lightning rod ground wire
E. WAVEGUIDE BRIDGE
1. Bent, fractured, corroded or missing members
G. TRANSMISSION LINES
1. Loose, missing, short or corroded bolts and cracks in welds
2. Dented or damaged lines
3. Lines chafing on structure
4. Missing protective sleeves
5. Looses or missing line supports
6. Line pressurization operation
7. Line port into building sealed
H. LIGHTING SYSTEMS
1. Bent, corroded, loose or missing conduit hardware
2. Loose, broken or corroded lamp fixtures
3. Broken globes and burned out bulbs on obstruction and external lights
Page 9 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
EQUIPMENT/JOB DESCRIPTION OK
I. PAINTING
1. All tower surfaces painted
2. No peeling, blistering, flaking, etc.
J. TOWER SITE
1. Excessive sand buildup on site
2. Condition of security fence
3. Danger and warning signs in place
REMARKS: FOLLOW-UP:
Refer to appropriate technical manual for the equipment test procedure, test set up and parameters
NOTE: Kindly return this work order to your PM Maintenance Unit Coordinator for completion.
Page 10 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
EQUIPMENT/JOB DESCRIPTION OK
A. FOUNDATIONS
4. Movement, cracking, or deterioration of concrete or grout.
5. Full bearing on baseplates.
6. Bent, fractured, corroded or gut anchor plates anchor sharrs and anchor bolts.
7. Adequate backfill and drainage.
E. GROUNDING
3. Loose, missing or corroded connections on lightning rod and ground wiring
4. No sharp bends in lightning rod ground wire
F. WAVEGUIDE BRIDGE
2. Bent, fractured, corroded or missing members
H. TRANSMISSION LINES
8. Loose, missing, short or corroded bolts and cracks in welds
9. Dented or damaged lines
10. Lines chafing on structure
11. Missing protective sleeves
12. Looses or missing line supports
13. Line pressurization operation
14. Line port into building sealed
Page 11 of 12
Document Responsibility: Communications Standards Committee SAEP-744
Issue Date: 22 July 2013 Preventive Maintenance and Condition
Next Planned Update: 22 July 2018 Assessment for Communication Towers
EQUIPMENT/JOB DESCRIPTION OK
I. LIGHTING SYSTEMS
4. Bent, corroded, loose or missing conduit hardware
5. Loose, broken or corroded lamp fixtures
6. Broken globes and burned out bulbs on obstruction and external lights
J. INSULATORS
3. Cracked. Chipped or leaking guy and tower base insulators.
K. PAINTING
4. All tower surfaces painted
5. No peeling, blistering, flaking, etc.
L. TOWER SITE
2. Excessive sand buildup on site.
3. Condition of security fence.
4. Danger & warning signs in place.
REMARKS: FOLLOW-UP:
Refer to appropriate technical manual for the equipment test procedure, test set up and parameters
NOTE: Kindly return this work order to your PM Maintenance Unit Coordinator for completion.
Page 12 of 12