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F U EL P RO CE S S IN G TE CH N O L O GY 8 9 ( 2 0 08 ) 1–6

w w w. e l s e v i e r. c o m / l o c a t e / f u p r o c

Deep desulfurization by selective adsorption on a heteroatoms


zeolite prepared by secondary synthesis

Ke Tang, Li-juan Song, Lin-hai Duan, Xiu-qi Li, Jian-zhou Gui, Zhao-lin Sun⁎
College of Petrochemical Engineering, Liaoning University of Petroleum & Chemical Technology, Fushun 113001, Liaoning Province, PR China

AR TIC LE I N FO ABS TR ACT

Article history: Gallium atoms have been introduced into the framework of Y zeolite by treating the zeolite
Received 8 December 2006 with an aqueous solution of ammonium hexafluoro gallate. Desulfurization of various
Received in revised form 28 May 2007 model fuels containing about 500 μg/g sulfur were studied over the synthesized Y zeolite
Accepted 13 June 2007 ([Ga]AlY) with a liquid hourly space velocity of 7.2 h− 1 at ambient conditions. The sulfur
adsorption capacity was 7.0, 14.5, and 17.4 mg(S)/g adsorbent for thiophene, 4,6-
Keywords: dimethyldibenzothiophene (4,6-DMDBT), and tetrahydrothiophene (THT), respectively.
Isomorphous substitution The charges on S atom in thiophene, 4,6-DMDBT and THT, calculated by using density
Heteroatom zeolite functional theory (DFT), are −0.159, −0.214 and − 0.298, respectively, implying that the S–M
DFT bond between the adsorption sites and thiophene is much weaker than that between the
Model fuels adsorption sites and THT or 4,6-DMDBT.
Adsorption desulfurization © 2007 Elsevier B.V. All rights reserved.

1. Introduction that remain in the transportation fuels are mainly benzothio-


phene, dibenzothiophene, and their derivatives due to the
Heteroatom-substituted zeolites have been received increas- hydrodesulfuriaztion (HDS) process is less effective for these
ing interest recently. It has been shown that the introduction derivatives. Adsorption desulfurization is a new and highly
of different heteroatoms into the framework of zeolites leads efficient method to remove sulfur compounds from the
to different catalytic and adsorption properties. The heteroat- transportation fuels. In addition, adsorption desulfurization
om zeolite is usually synthesized by using hydrothermal can be accomplished relatively at lower pressure and
crystallization which have some disadvantages. In 1985, temperature even at ambient conditions. Some kinds of
Deceased et al. [1] firstly reported that Si atom was incorpo- adsorbents have been reported for the removal of sulfur
rated into faujastic framework by applying the isomorphous compounds from the diesel fuel, gasoline, jet fuel or model
substitution method using NH4SiF6 solution to improve the fuels. Many works have focused on the porous materials such
acidities, adsorption and catalytic properties of the deal- as charcoal [5], mesoporous SBA-15 [6], metal cation ex-
uminated products. Recent years, some heteroatoms such as changed microporous zeolites [7–12] and transition metal
Ti, Te, Cr, Zr, Ga [2–4] have been incorporated into the compound supported on a porous silica gel [13]. But adsorp-
framework of zeolites by using this secondary synthesis tion desulfurization by using heteroatom zeolite has not been
technique. reported. In this paper, the introduction of heteroatom
Since sulfur in transportation fuels remains a major source gallium into the framework of a Y zeolite by the isomorphous
of air pollution, the sulfur concentration in the transportation substitution method has been reported and the desulfuriza-
fuels should preferably be ultra-low. The sulfur compounds tion of various model fuels containing about 500 μg/g sulfur

⁎ Corresponding author. Tel.: +86 413 6860048; fax: +86 413 6860658.
E-mail address: zlsun@lnpu.edu.cn (Z. Sun).

0378-3820/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.fuproc.2007.06.002
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Table 1 – Composition of model fuels used 2.3. Adsorbent characterizations


No. Concentration (μg/g) Sulfur
content The XRD patterns were acquired on a D/Max-RD type
Thiophene THT 4,6- 1,5- Benzene (μg/g) diffractometer system (Rigaku, Japan) equipped with mono-
DMDBT hexadiene
chromatic CuKα radiation.
1 1312.5 – – – – 500 The IR was performed on a spectrum™ GX IR spectrometer
2 – 1375 – – – 500 (Perkin-Elmer, USA) using the nujol mull or KBr method.
3 – – 3312.5 – – 500
The sulfur content of model fuels was measured by the
4 – 1375 – 500 – 500
WK-2D coulombmeter (Jiangfen Electroanalytical Instrument
5 – 1375 – – 500 500
Co., Ltd, China).
The metal content of [Ga]AlY and NH4Y was measured by a
MS X7 type inductively coupled plasma spectrometer (Thermo
over the synthesized Y zeolite was studied at ambient Elemental, USA).
conditions.
2.4. Adsorptive desulfurization

2. Experimental The adsorption experiments were carried out by using static


stirring or in a fixed-bed flow reactor. For the static adsorption
2.1. Model fuels studies, the model fuels and adsorbents were conducted with
a mass ratio of 14:1 in a flask with a magnetic stirrer. After
In order to investigate which kinds of interactions, the direct stirring certain time, the adsorbents were separated by
S–M interactions or π-complex formation, are involved in the filtration and the sulfur content of the treated model fuels
adsorption of thiophenic sulfur compounds on the synthe- was measured by the WK-2D coulombmeter.
sized Y zeolite, several kinds of model fuels containing known The adsorptive desulfurization was also performed using a
amounts of thiophene, THT or 4,6-DMDBT as sulfur com- flow apparatus. A thin layer of glass fiber was used as the guard
pounds in n-nonane with a total sulfur concentration of bed that supported the adsorbents of the main bed. The
500 μg/g were prepared. The composition of the model fuels adsorbents were packed in a quartz tube with an internal
was summarized in Table 1. diameter of 6 mm and length of 350 mm. The volume of the
adsorbent bed was about 0.23 ml. The model fuel was fed into
2.2. Adsorbent preparation the column using a piston pump. The fuels after treatment were
collected periodically and analyzed using the method men-
Zeolite Y used in this study was synthesized by adding tioned above. The breakthrough volume and breakthrough
NaOH, NaAlO2 and silica gel at a stoichiometry of 4.3Na2O: capacity were calculated from the breakthrough curves consid-
Al2O3:10SiO2:200H2O with vigorous agitation. The synthesis ering the breakthrough point of 15 μg/g.
gel was decanted into a teflon-lined autoclave and left to age
at 25 °C for 24 h. The autoclave was then heated to 100 °C to
promote crystallization for 24 h. The sample was afterward 3. Results and discussion
washed with doubly distilled water, dried and the zeolite Y
with a Si/Al molar ratio of 2.45 was obtained. An aqueous 3.1. Adsorbent characterizations
solution of NH4Cl (2M) was used to the ion-exchange of the
zeolite Y to obtain NH4Y zeolite. The cell parameter of [Ga]AlY, determined by XRD using the
The synthesis of [Ga]AlY zeolite could be refered to internal standard method, is 24.756 Å and that of NH4Y is
literature [4,14]. The NH4Y zeolite was stirred with ammoni- 24.685 Å as the result of replacing Al–O (1.69 Å) with Ga–O
um acetate solution (1 mol/L). The slurry (5 g zeolite to 50 ml
solution) was then heated to the reaction temperature (75 °C)
and the solution of gallium nitrate and ammonium fluoride
was added over a period of 3–5 h.
The products were filtered and washed in an ammonium
sulphate solution (1.5 mol/L) at 80 °C for 1.5 h using a ratio of
solid to solution of 1:10. The washing process was repeated to
remove the fluoride. The products were then dried at 100 °C
and calcined at 500 °C for 5 h to remove the adsorbed water
before using in the adsorption experiments.
NH4Y zeolite is used as the support to obtain GaF3–NH4Y.
NH4Y zeolite and GaF3 are mixed and pestled uniformly. After
calcined at 400 °C for 12 h, GaF3–NH4Y is obtained.
The regenerative way of [Ga]AlY zeolite are as follow.
Firstly, the second-hand [Ga]AlY zeolite is sweeped under an
atmosphere of air at 300 °C, followed by reactivation under
nitrogen at 350 °C. Fig. 1 – XRD spectra of [Ga]AlY and NH4Y zeolites.
F U EL P RO CE S S IN G TE CH N O L O GY 8 9 ( 2 0 08 ) 1–6 3

Fig. 2 – FT-IR spectra of [Ga]AlY and NH4Y zeolites. Fig. 4 – Effect of temperature on the sulfur adsorption capacity
over the [Ga]AlY (stirring time: 2 h; model fuel 1/adsorbent
(1.72 Å), implying that the Ga atoms have been introduced into weight = 14).
the framework of Y zeolite. The XRD pattern of [Ga]AlY agrees
well with that of raw material NH4Y, as shown in Fig. 1,
indicating that the crystallinity of [Ga]AlY keeps unchanged. ICP adsorption is leveled off after 6 h of the continuous stirring,
analysis showed that the aluminium content decreases from indicating that all adsorption sites have been saturated. The
11.9% for the NH4Y to 8.8% for the [Ga]AlY. While the gallium sulfur content in the effluent after 6 h is about 18.9 μg/g.
content of [Ga]AlY is 4.32%. The results of ICP indicate further With temperature increasing, the adsorption desulfurizai-
that Ga has been substituted into the faujasitic framework. ton of model fuel 1 on [Ga]AlY is improved slightly (sulfur
Fig. 2 shows the FT-IR spectra of [Ga]AlY zeolites and NH4Y. removal from 92% to 97%), and the adsorption capacity
The internal tetrahedral symmetrical stretching shows a blue increased only from 6.4 to 7.0 mg(S)/g adsorbent (Fig. 4).
shift due to the substitution Ga for Al [15]. These results illustrate that the temperature is less important
for the desulfurization performance.
3.2. Effect of stirring time and temperature
3.3. Comparison of adsorption desulfurizaiton on NH4Y
Effect of stirring time and temperature on the sulfur content and [Ga]AlY
and sulfur adsorption capacity over the [Ga]AlY are shown in
Figs. 3 and 4. The results indicate that most of the sulfur Fig. 5 shows the breakthrough curves for the adsorptive
compounds are removed within 20 min at which the sulfur desulfurization of model fuel 1 over the NH4Y or [Ga]AlY. For
adsorption capacity is 5.7 mg(S)/g adsorbent. The sulfur a breakthrough point of 15 μg/g, the breakthrough volume and
adsorption capacity increases only to about 6.8 mg(S)/g breakthrough capacity for the NH4Y at ambient conditions are
adsorbent with increasing time up to 6 h. The sulfur about 2.9 ml/g of adsorbent and 1.0 mg of sulfur/g of

Fig. 3 – Effect of stirring time on the sulfur adsorption capacity Fig. 5 – Breakthrough curves for the desulfurization of model
over the [Ga]AlY (temperature: 60 °C; model fuel 1/adsorbent fuel 1 over NH4Y and [Ga]AlY (ambient conditions; liquid
weight = 14). hourly space velocity: 7.2 h− 1).
4 F U EL P RO CE S SI N G TE CH N O L O G Y 8 9 ( 2 00 8 ) 1–6

Fig. 6 – Breakthrough curves for the desulfurization of different Fig. 8 – Breakthrough curves for the desulfurization of model
model fuels over (conditions are the same as Fig. 5). fuels over the [Ga]AlY (conditions are the same as Fig. 5).

adsorbent, respectively. While for the [Ga]AlY, these data are Effect of olefin and arenes on the adsorption desulfurization
about 20.1 ml/g of adsorbent and 7.0 mg of sulfur/g of (Fig. 8) demonstrates that [Ga]AlY may form π complexation
adsorbent, respectively, indicating that the adsorptive desul- with benzene and 1,5-hexadiene. Since thiophene has a pair of
furization of the [Ga]AlY has been enhanced pronouncedly. electrons in the plane of the ring, it could be possible to form a
These results can be ascribed to the incorporation of Ga into direct S–M bond and π complexation simultaneously between
zeolite Y leading to an increase of Lewis acid [3] which can the adsorption sites and thiophene. In such case, the adsorp-
enhance the capacity of thiophene. tion of thiophene should be stronger than that of THT because
of the simultaneous involvement of the two types of bonding
3.4. Adsorption desulfurization of different model fuels on interactios. The breakthrough capacity of THT is, however,
[Ga]AlY higher than that of thiophene, which can be attributed to the
different charges on S atom of the sulfur containing com-
The breakthrough curves for the adsorptive desulfurization of pounds. The charges on S atom of thiophene, 4,6-DMDBT and
the different model fuels over the [Ga]AlY are presented in THT, calculated by using density functional theory (DFT), were
Fig. 6. At ambient conditions, the breakthrough capacities for −0.159, −0.214 and −0.298, respectively, implying that the S–M
the adsorption of model fuel 1, 2 and 3 are 7.0, 17.4 and 14.5 mg bond between the adsorption site and thiophene is much
of sulfur/g of adsorbent, respectively. R.T. Yang [10] had found weaker than those between the adsorption sites and THT or 4,6-
that Cu+ and Ag+ zeolite Y adsorbed thiophene derivatives from DMDBT. These results indicate that the S–M interactions
commercial fuels by π complexation. The π complexation could between the adsorption sites and the sulfur containing
be also formed between the Ga3+ and thiophene as the compounds play a more important role on the adsorption
electronic configuration of Ga3+ is the same as that of Cu+. desulfurization than the π complexation interactions. The

Fig. 7 – Effect of stirring time on the outlet sulfur content over Fig. 9 – Breakthrough curves for the desulfurization of model
the [Ga]AlY (conditions are the same as Fig. 3). fuel 1 over (ambient conditions).
F U EL P RO CE S S IN G TE CH N O L O GY 8 9 ( 2 0 08 ) 1–6 5

steric hinderation of the methyl groups of 4,6-DMDBT is also


less important compared with the S–M interactions, which can
be justified by the fact that the adsorption rate of 4,6-DMDBT is
faster than that of thiophene (Fig. 7).

3.5. Effect of olefin and arenes on the adsorption


desulfurization

Fig. 8 showed breakthrough curves for desulfurization of


model fuels containing THT on the [Ga]AlY at ambient
conditions. Pronounced effect of 1.5-hexadiene or benzene
on the breakthrough capacity of THT can be found. Compared
with the adsorption capacity of model fuel 2, adsorption
capacity of model fuel 4 and 5 decreased remarkably (5.4 and
7.4 mg of sulfur/g of adsorbent, respectively), indicating that
1.5-hexadiene or benzene may also occupy some adsorption Fig. 11 – Breakthrough curves for the desulfurization of model
sites by forming π complexation with the adsorption sites. fuel 1 over fresh and regenerated [Ga]AlY (adsorbent
regenerated in air at 300 °C for 3 h, followed by reactivation in
3.6. Effect of liquid hourly space velocity (LHSV) nitrogen at 350 °C for 2 h. Conditions are the same as Fig. 5).

Fig. 9 shows the results collected at three different LHSV of


11.4, 7.2 and 2.5 h− 1. The breakthrough capacities are 3.0, 7.0
and 6.8 mg of sulfur/g of adsorbent, respectively. The lower 3.8. Regeneration of [Ga]AlY
breakthrough capacity obtained at a LHSV of 11.4 h− 1 com-
pared to those obtained at the LHSV of 7.2 and 2.5 h− 1 can be Fig. 11 shows breakthrough curves after the [Ga]AlY adsorbent
ascribed to the lower residence time of 5 min instead of 0.14 was regenerated. The regenerated adsorbent recovered almost
and 0.4 h. It is worth noting that the breakthrough capacities at all of the original capacity. For this case, the observed
7.2 and 2.5 h− 1 are nearly equivalent, implying that the saturation capacity is about 17.1 ml/g of adsorbent and
residence time for a LHSV of 7.2 is adequate. 6.0 mg of sulfur/g of adsorbent, which is only a 15% reduction
from the original capacity. Regeneration under air returned
3.7. Comparison of GaF3–NH4Y and [Ga]AlY the adsorbent capacity to the original capacity, indicating that
the adsorbed thiophene molecules are eliminated through
At ambient conditions and a LHSV of 7.2 h− 1, the breakthrough combustion.
curves for the adsorptive desulfurization of model fuel 1 over
the GaF3–NH4Y and the [Ga]AlY are shown in Fig. 10. The
breakthrough volume and breakthrough capacity for the GaF3– 4. Conclusions
NH4Y are about 3.8 ml/g of adsorbent and 1.3 mg of sulfur/g of
adsorbent, which are much smaller than those for the [Ga]AlY. (1) Gallium atoms have been introduced into the frame-
These findings can be attributed to the different conditions of work of Y zeolite. The cell parameter of [Ga]AlY
the gallium in GaF3–NH4Y and [Ga]AlY. increases from 24.685 Å of NH4Y to 24.756 Å.
(2) At ambient conditions, the breakthrough capacity
for the adsorption of thiophene, THT and 4,6-DMDBT
are 7.0, 17.4 and 14.5 mg of sulfur/g of adsorbent,
respectively. The charges on S atom of thiophene,
4,6-DMDBT and THT, calculated by using density func-
tional theory (DFT), are − 0.159, − 0.214 and − 0.298,
respectively. Implying that the S–M bond between
the adsorption site and thiophene is much weaker
than that between the adsorption site and THT or
4,6-DMDBT. These results indicating that the S–M in-
teractions between the adsorption sites and the sulfur
containing compounds play a more important role on
the adsorption desulfurization than the π complexa-
tion interactions.
(3) Effect of olefin and arenes on the adsorption desulfur-
ization are notable. This is because 1.5-hexadiene or
benzene can occupy some adsorption sites by forming π
complexation.
Fig. 10 – Breakthrough curves for the desulfurization of model (4) The influence of LHSV on the breakthrough capacity is
fuel 1 over (conditions are the same as Fig. 5). evident when the LHSV is higher than 7.2 h− 1.
6 F U EL P RO CE S SI N G TE CH N O L O G Y 8 9 ( 2 00 8 ) 1–6

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We thank the National Natural Science Foundation of China
[9] Arturo J. Hernández-Maldonado, Frances H. Yang, Gongshin
(No. 20476042) for the financial support.
Qi, Ralph T. Yang, Appl. Catal., B Environ. 56 (2005) 111–126.
[10] Ralph T. Yang, Arturo J. Herández-Maldonado, Frances H.
Yang, Science 301 (2003) 79–81.
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