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Fire Alarm System

Salwico CS4000
Service & Maintenance manual

çConsilium
The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.

Edition 5, 08 1 E, April 2008.


Document no. S-4-010.968
Part no: 465002

© 2005-2008, Consilium Fire & Gas AB

Consilium Marine AB
P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: +46-31-710 77 00, Fax: +46-31-710 78 00
E-mail: cmab.got@consilium.se
Internet: www.consilium.se
Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000

Contents
Chapter 1: CS4000 block diagram ......................................................................................... 2

Chapter 2: Testing.................................................................................................................... 3
TEST A FIRE-DETECTING ZONE ................................................................................................. 3
Heat detectors .................................................................................................................... 3
Smoke detectors.................................................................................................................. 4
Flame detectors .................................................................................................................. 4
TEST FAULT CONDITIONS ........................................................................................................ 4
Removed detector fault....................................................................................................... 4
Fuse fault............................................................................................................................ 4
Battery fault........................................................................................................................ 5
Earth fault .......................................................................................................................... 5
Loop cable break................................................................................................................ 5
Power supply ...................................................................................................................... 5
RESET TEST MODE ................................................................................................................... 6
TEST THE CONTROL UNIT DISPLAY........................................................................................... 6
Chapter 3: Cleaning of fire detectors ..................................................................................... 7
SMOKE DETECTORS ................................................................................................................. 7
HEAT DETECTORS .................................................................................................................... 7
FLAME DETECTORS.................................................................................................................. 7
Chapter 4: Replacing/Adding/Deleting fire detectors........................................................... 8
REPLACING FIRE DETECTORS ................................................................................................... 8
Instruction .......................................................................................................................... 8
ID address on DIP switches ............................................................................................... 8
HOT PLUG&PLAY (ADDING/DELETING LOOP UNITS)................................................................ 9
Change configuration file from the fault list...................................................................... 9
Change configuration file from the service menu ............................................................ 11
Chapter 5: Replacing battery................................................................................................ 13
INSTRUCTION......................................................................................................................... 13
Chapter 6: Software ............................................................................................................... 14
CONFIGURATION PROGRAM ................................................................................................... 14
TO UPLOAD A CONFIGURATION FILE FROM CS4000............................................................... 14
Upload configuration file to a PC.................................................................................... 14
TM
Upload configuration file to Salwico Memory Stick .................................................... 14
TO DOWNLOAD A CONFIGURATION FILE TO CS4000.............................................................. 15
Download configuration file from a PC........................................................................... 15
TM
Download configuration file from the Salwico Memory Stick ..................................... 16
UPDATE THE BASE BOARD SOFTWARE ................................................................................... 17
Update the software version in the base board................................................................ 17
Possible errors during update of base board................................................................... 18
Chapter 7: Service menu in CS4000 (access level 4) ........................................................... 19
1 SYSTEM DETAILS................................................................................................................ 20
2 SYSTEM BOARDS ................................................................................................................ 21
Service & Maintenance manual Chapter 1: CS4000 block diagram 1
Salwico CS4000

3 DISPLAY UNITS .................................................................................................................. 25


4 ZONES ................................................................................................................................ 26
5 LOOPS................................................................................................................................. 28
6 RELOAD CONFIGURATION .................................................................................................. 32
7 LOAD CONFIG FROM MEMORY STICK ................................................................................. 33
8 UPLOAD CONFIG TO MEMORY STICK .................................................................................. 34
9 SAVE CHANGES TO CONFIGURATION ................................................................................... 35
10 UPLOAD SYSLOG TO MEMORY STICK ............................................................................... 36
Appendix A: Fault codes & Fuses......................................................................................... 37
FAULT LIST ............................................................................................................................ 37
FUSES .................................................................................................................................... 41
Fuse list ............................................................................................................................ 41
Fuse locations on base board, BB.................................................................................... 41
Fuse locations on rectifier board, RB. ............................................................................. 41
Appendix B: Connections for loop units .............................................................................. 42

Appendix C: System modules................................................................................................ 45


Salwico CS4000
Service & Maintenance manual

FAULT DISC. Menu Home Disc.


FIRE
Power
1 2 3
Test ' ' ABC DEF
Chapter 1: CS4000 block diagram

Alarm Transfer
4 5 6
Alarm Device GHI JKL MNO
Alarm Delay
Zone/Unit SALWICO 7 8 9
PQRS TUV WXYZ
System Fault
Warning 0 OK
Chapter 1: CS4000 block diagram

Pre-Alarm SG-6728

OK

Mute Next Reset


2
Service & Maintenance manual Chapter 1: CS4000 block diagram 3
Salwico CS4000

Chapter 2: Testing
Consilium recommends that the fire alarm system is tested at least
once a year to assure correct function.
The CS4000 has a special test mode, which makes the testing easier.

Characteristics for a zone in test mode:


• It will not activate any external alarm devices or controls in
case of a fire (this function can be turned off).
• The alarm level is lowered to give quick response to test gas.
• Detectors and manual call points in the zone will blink.
• Each tested detector and manual call point will indicate
activation with a red LED.
• The units in alarm are automatically reset when the heat or
smoke concentration is under the alarm level or if the manual
call point is reset.

Fire alarms from zones not in test mode will be handled normally by
the system.

Note: The tested zone will automatically return to normal operation


after two hours.

Test a fire-detecting zone


Put the zone into test mode: Menu/ 3 Disconnections/ 1 New
disconn./ 5 Test Mode. Enter the zone number and confirm with OK
button
The indications DISC., TEST and ZONE/UNIT will be lit to confirm
the test mode.

It is now safe to test each detector, manual call point etc in this fire
zone during two hours. Use suitable testing equipment, available
from Consilium.
All alarms will be listed under: Menu/ 7 History/ 1 Fire History List

Heat detectors
Heat detectors are preferably tested with heat detector tester VDT-1,
part. no. 9300, available from Consilium.
• Apply heat to the sensing element until alarm is indicated by
a red indication.

Important:
If other test equipments are used, for example cigarette lighter or
heating gun, make sure not to over-heat the detector by holding the
heat-source to close to the detector. This will damage the detectors,
for example causing the plastic to melt.
Service & Maintenance manual Chapter 1: CS4000 block diagram 4
Salwico CS4000

Smoke detectors
Smoke detectors are preferably tested with test gas equipment Solo
330, available from Consilium.
• Spray test gas on to the detector during 0.5 second. Wait 10
seconds until new gas is sprayed during 1 second. Repeat this
procedure until the detector indicates alarm with a red
indication.

If other test methods are used, make sure not to damage the detector.

Flame detectors
Flame detectors may be tested with an ordinary cigarette lighter.
• Turn up the flame to a height of approximately 5 cm. Hold it
in front of the detector at a distance of about 2-5 meters.
Move the lighter slowly during the test to obtain a flickering
flame until alarm is indicated with a red indication.

Test Fault conditions


The fire alarm central continuously monitors the
system components and will report any fault
condition on the control panel with both optical and
audible indication.

It is possible to test fault indications by following the


below procedures:
Please note that a fault condition is only possible to
reset when the cause is remedied.

Removed detector fault


1. Remove a detector.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the detector
4. Reset the fault condition on the control panel.

Fuse fault
Note: Before a fuse is removed, make sure which functions
that will be affected by the removal.
1. Remove a fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.
Service & Maintenance manual Chapter 1: CS4000 block diagram 5
Salwico CS4000

Battery fault
1. Remove a battery fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.

Earth fault
1. Connect one of the loop cables to earth via a
2,7kOhm resistor.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Remove the earth connection.
4. Reset the fault condition on the control panel.

Loop cable break


1. Open up the loop cable.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. If the detector loop is double fed: Verify that
each of the two branches can detect fire alarms
by testing a detector on each branch.
4. Close the loop cable.
5. Reset the fault condition on the control panel.

Power supply
Test the back up power supply (emergency 230VAC
or batteries).

1. Removing the mains power supply.


2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute), and that
the system remains operational.
3. If there is an emergency power supply in
addition to the batteries, remove this also. The
system should now operate on the batteries
only.
4. Connect all disconnected power supplies.
5. Reset the fault condition(s) on the control
panel.
Service & Maintenance manual Chapter 1: CS4000 block diagram 6
Salwico CS4000

Reset test mode


After testing it is important to return the tested zone into normal
condition again. Make sure that there are no detectors or manual call
points still in alarm before leaving test mode.
The zones in test mode are listed in the disconnection list, found
under: Menu/3 Disconnections /2 Disconnection list.
Choose the zone in the disconnection list and then press RESET.

Test the control unit display

It is possible to test the alphanumerical display, all indications on the


control panel and the local buzzer with the function Test display,
found under: Menu/ 5 Settings/ 4 Test display.
Service & Maintenance manual Chapter 3: Cleaning of fire detectors 7
Salwico CS4000

Chapter 3: Cleaning of fire detectors


The CS4000 fire alarm system continuously monitors the
detectors and will give early warnings if they are polluted or
malfunctioning in other ways. The methods for cleaning
detectors depends of the type of detector, see below.

If the cleaning is initiated by a “dirty sensor” fault in the


control panel, then try to reset this fault after cleaning. If this
does not succeed, replace the detector.

Smoke detectors
Clean the detector with a vacuum cleaner or by blowing
high-pressure instrument air on it.
The detector house is cleaned with a damp cloth.
Note: The high-pressure air must be of instrument type
(clean, not containing oil etc.)

Heat detectors
The sensor part does normally not need to be cleaned.
The detector house is cleaned with a damp cloth.

Flame detectors
Clean the protective glass over the sensor by a grease solvent
such as soap or alcohol.
The detector house is cleaned with a damp cloth.
Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors 8
Salwico CS4000

Chapter 4: Replacing/Adding/Deleting fire detectors

Replacing fire detectors

Instruction
1. Disconnect the faulty detector and remove it from the
base plate.
Note: Some bases have a lock mechanism on the side.
This lock shall either be pulled or pressed (depends on
base model).
2. Check the ID settings on the address switch for the faulty
detector. See section “ID address on DIP switches” for
explanation of the ID address.
3. Set the corresponding ID on the address switch for the
new detector.
4. Seal the address switch on the detectors with the attached
label after the address has been set.
5. Connect and mount the new detector.
6. Check and reset any fault codes generated by the
replaced faulty detector.
7. Perform a function test of the detector according to the
chapter Testing.

ID address on DIP switches


All addressable loop units must be given an address between
1-254 to be operational. The loop units located on the same
physical loop must all have unique addresses. The address is
set either by a 8 pole DIP switch located on each addressable
unit, or (for units without physical address switch) with the
address programming tool EV-AD. (See separate instruction)

The DIP switch values follow the binary system.


O
N

1 2 3 4 5 6 7 8

1 2 4 8 16 32 64 128

The value of the address is set according to the switches set


to ON position. For example:
O
N
=47
1 2 3 4 5 6 7 8

The switches numbered 1,2,3,4 and 6 are set to ON position.


The values for these switches are 1+2+4+8+32=47.

Important: Seal the address switch on the detectors with the


attached label after the address has been set.
Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors 9
Salwico CS4000

Hot Plug&Play (adding/deleting loop units)


The CS4000 system is equipped with a Hot Plug&Play
function enabling the user to add or delete detectors during
normal operation without the need to change the
configuration file with a PC and restarting the system.
The configuration file may be updated during normal
operation from service menu 6:5 or direct from the fault list,
menu 1.1.
This function is very useful, especially during installation. If
the CS4000 central detects additional or missing loop units,
they are simply added to/deleted from the configuration file
during normal operation.

Note: The changes to the configuration file is updated in the


RAM memory, but will not saved permanently until it has
been saved under: Menu/ 6 Service menu/ 9 Save changes to
configuration. If the configuration file is not changed
permanently, any changes done will be lost if the system is
re-started.

Change configuration file from the fault list


Adding a loop unit from the fault list
If the CS4000 detects additional or missing loop units
compared to the configuration file, they are added to the fault
list.
1. Open the fault list: Menu/ 1 Fault alarms/ 1 Fault list
2. Select the detector to add from the list (fault no. 3 is
selected in the below example).
Loop Units generating fault no 152 (present not
configured) can be added to the systems
configuration.
FAULT ALARM 4(5)
________________________________________
3 LOOP 603 SMOKE HEAT 2 PRESENT NOT
CONFIGURED, FAULT(152) .

Unit not found .

4 ZONE 111 UNKNOWN LOOP DEVICE 3 NO


ANSWER, FAULT(128)
txt

5 LOOP ANALOGUE 601 CABLE BREAK


POSITIVE, FAULT(141)
Loop 1 on LB3 6
________________________________________
0=Add Loop Unit to configuration
OK=Details, 1=Print item, 2=Print all
3. Press 0=Add Loop Unit to configuration
Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors 10
Salwico CS4000

4. Enter the data required for the new loop unit in dialog
box Add loop unit.
Central, Board, Loop and Zone must exist in the
Systems Configuration to be valid.
Physical Unit Address may NOT exist on the physical
loop already.
Logical Zone number may NOT exist on the chosen
Zone.
T1 and T2 are supplementary Text 1 and 2, and are
entered as on a Mobile Telephone.

ADD LOOP UNIT


________________________________________
Physical Central addr.: 1 (valid) .
Physical Board address: 6 (valid)
Physical Loop address : 2 (valid)
Physical Unit address : 0 (invalid)
Logical Zone number : 0 (invalid)
Logical Unit address : 0 (invalid)
Type: 202 (invalid)
T1:
T2:
________________________________________
Enter value with numeric keyboard.
UP/DOWN=New field,OK=Add Unit,'<'=Exit
5. Press OK. The configuration file is now updated in
the RAM memory. Wait approx. 20 sec. before reset.
6. Reset the fault. The fault will only be resettable if the
system succeeded to add the loop unit.

Deleting a loop unit from the fault list

1. Open the fault list: Menu/ 1 Fault alarms/ 1 Fault list


2. Select the detector to delete from the list. Loop Units
generating fault no 128 (no answer) can be erased
from the systems configuration.
3. Press 0=Erase Loop Unit from configuration. The
configuration file is now updated in the RAM
memory.
4. Reset the fault. The fault will only be resettable if the
system succeeded in adding the loop unit.
Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors 11
Salwico CS4000

Change configuration file from the service


menu

Adding a loop unit from the service menu

1. Open the service menu: Menu/ 6 Service menu/ 5


Loops
2. Select an analogue loop from the loop list (loop no. 2
is selected in the below example). Press 3=Add Unit.

LOOP 2(19)
________________________________________
1 LOOP ANALOGUE 601
Loop 1 on LB3 6
24 Loop Units Expected

2 LOOP ANALOGUE 602 .


Loop 2 on LB3 6 .
11 loop Units Expected .

3 LOOP ANALOGUE 603


Loop 3 on LB3 6
0 Loop Units Expected
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Loops Units,3=Add Unit,4=Scan loop
3. Enter the data required for the new loop unit in dialog
box Add loop unit.
Central, Board, Loop and Zone must exist in the
Systems Configuration to be valid.
Physical Unit Address may NOT exist on the physical
loop already.
Logical Zone number may NOT exist on the chosen
Zone.
T1 and T2 are supplementary Text 1 and 2, and are
entered in the same way as on a Mobile Telephone
with the alpha-numerical keyboard.
ADD LOOP UNIT
________________________________________
Physical Central addr.: 1 (valid) .
Physical Board address: 6 (valid)
Physical Loop address : 2 (valid)
Physical Unit address : 0 (invalid)
Logical Zone number : 0 (invalid)
Logical Unit address : 0 (invalid)
Type: 202 (invalid)
T1:
T2:
________________________________________
Enter value with numeric keyboard.
UP/DOWN=New field,OK=Add Unit,'<'=Exit
4. Press OK. The configuration file is now updated in
the RAM memory.
Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors 12
Salwico CS4000

Deleting a loop unit from the service menu

1. Open the service menu: Menu/ 6 Service menu/ 5


Loops.
2. Select an analogue loop from the loop list (loop no. 2
is selected in the below example). Press 2=Loop
Units.

LOOP 2(19)
________________________________________
1 LOOP ANALOGUE 601
Loop 1 on LB3 6
24 Loop Units Expected

2 LOOP ANALOGUE 602 .


Loop 2 on LB3 6 .
11 loop Units Expected .

3 LOOP ANALOGUE 603


Loop 3 on LB3 6
0 Loop Units Expected
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Loops Units,3=Add Unit,4=Scan loop
3. Select a loop unit to delete from the list Loop units.
Press 3=Erase Loop Unit

LOOP UNITS 1(11)


_________________________________
1 LOOP 602 MCP 1 (A/B)
2 LOOP 602 SCI 2 (A/B)
3 LOOP 602 MCP 3 (A/B)
4 LOOP 602 SCI 4 (A/B)
5 LOOP 602 MCP 5 (A/B) .
6 LOOP 602 MCP 7 (A/B)
7 LOOP 602 SCI 8 (A/B)
8 LOOP 602 MCP 9 (A/B)
9 LOOP 602 SCI 10 (A/B)
10 LOOP 602 MCP 11 (A/B)
11 LOOP 602 SMOKE 201 (A/B)
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Set In Fire, 3=Erase Loop Unit
4. The configuration file is now updated in the RAM
memory.
Service & Maintenance manual Chapter 5: Replacing battery 13
Salwico CS4000

Chapter 5: Replacing battery


When replacing the batteries, make sure to use batteries with
the same specification as the original.

Instruction

1. Remove both battery fuses at the rectifier board.


See Appendix A for fuse locations.
2. Remove the battery cables from the battery.
3. Exchange the battery.
4. Verify the correct polarity and connect the battery
cables to the new battery.
5. Verify that the voltage is approx. 24VDC at the
battery terminals on the rectifier board.
6. Reinsert the battery fuses.
7. Reset the battery fault at the control unit.
Service & Maintenance manual Chapter 6: Software 14
Salwico CS4000

Chapter 6: Software

Configuration program

The CS4000 central is delivered pre-programmed with a


standard configuration file. See the separate manual
CS4000 Configuration program manual for information on
how to create and update a configuration file.
To upload a configuration file from CS4000
When you want to view or make changes in an existing
configuration file you can get it from the CS4000 central.
The configuration file can be uploaded in two ways:

• Direct to PC via USB cable


• To Salwico Memory StickTM
(the system must be equipped with an USB
Expansion Board)

Upload configuration file to a PC


1. Connect a PC via an USB cable to the USB
port on the Base Board (not the USB
Expansion Board, if present).
2. The CS4000 will now present itself as an
extra “drive” in your PC. Open the extra
drive.
3. You will find a file with the file extension
“.c4d”, which is the configuration file used by
the CS4000 system.
Example of file name: SG12345.C4D
4. Copy the “.c4d” file to your local disc before
working with it.

Upload configuration file to Salwico Memory


TM
Stick

1. Connect the Salwico Memory StickTM to one of the


USB ports on the USB expansion board (piggyback
board located on the BaseBoard).
2. Choose Menu/ 6 Service/ 8 upload config to Memory
Stick
3. Choose the current “.c4d” configuration file from the
list and press OK.
4. The system will now upload the configuration file.
5. When the upload is complete, disconnect the Salwico
Memory StickTM and copy the configuration file to a
PC.
Service & Maintenance manual Chapter 6: Software 15
Salwico CS4000

To download a configuration file to CS4000


When the configuration file is finished it is time to download
it to the CS4000 system. The configuration file must have the
file extension “.c4d”.
If only supplementary texts has been updated in the “.c4d”
file it is possible download them separately, see below
instructions.

The configuration file can be downloaded in two ways:

• Direct from PC via USB cable


• From Salwico Memory StickTM
(the system must be equipped with an USB
Expansion Board)

Note:
Make sure to work with the latest “.c4d” file when making
changes. The latest “.c4d” file may be uploaded from the
CS4000 system, see instruction above.
In Base Board software versions before 1.0.18 the definition
file must be named “current.c4d”

Download configuration file from a PC


1. Connect a PC via an USB cable to the USB port on
the Base Board (not the USB Expansion Board, if
present).
2. The CS4000 will now be displayed as an extra
“drive” in your PC. Open the extra drive.
3. Change the file extension on the current configuration
file to “.old” and save it as a back-up file.
4. Copy the new configuration file with the file
extension “.c4d” from the PC to the extra drive.
5. When the file copy is completed, remove the USB
cable from the Base Board.
6. Use the CS4000 control panel to update the system
with the new configuration file by choosing:
-Menu/ 6 Service menu/ 6 Reload Configuration/
1 Load entire configuration
or
-Menu/ 6 Service menu/ 6 Reload Configuration/
2 Load supplementary texts only
7. If 1 Load entire configuration is selected above, the
Base Board will re-start and load the new
configuration file.
If 2 Load supplementary texts only are selected, the
system will use the new texts without having to re-
start. Any other changes made to the “.c4d” file will
be ignored, but will come into effect the next time the
system is re-started.
Service & Maintenance manual Chapter 6: Software 16
Salwico CS4000

Download configuration file from the Salwico


TM
Memory Stick
1. Connect the Salwico Memory StickTM to one of the
USB ports on the USB expansion board (piggyback
board located on the Base Board).
2. Choose Menu/ 6 Service/ 7 load config from Memory
Stick
3. A list of the available “.c4d” files on the Salwico
Memory StickTM will be presented. Choose the
appropriate “.c4d” configuration file from the list and
press OK.
4. The new configuration file is downloaded to the
CS4000.
The old configuration file is automatically renamed
by the system and saved on the Salwico Memory
StickTM.
5. Disconnect the Salwico Memory StickTM
6. Use the CS4000 control panel to update the system
with the new configuration file by choosing:
-Menu/ 6 Service menu/ 6 Reload Configuration/
1 Load entire configuration
or
-Menu/ 6 Service menu/ 6 Reload Configuration/
2 Load supplementary texts only
7. If 1 Load entire configuration is selected above, the
Base Board will re-start and load the new
configuration file.
If 2 Load supplementary texts only is selected, the
system will use the new texts without having to re-
start. Any other changes made to the “.c4d” file will
be ignored, but will come into effect the next time the
system is re-started.
Service & Maintenance manual Chapter 6: Software 17
Salwico CS4000

Update the base board software


There are two flash memories in the base board:

• flash1 containing bootloader and the software for the


base board (flash1.img).
• flash2 containing the definition file (current.c4d)

Update the software version in the base board


Follow the below instructions to update the software version
in the base board by using an USB cable.

1. Please note how the DIP switch on the base board


(see figure below) is set, since this setting shall be
restored after the update of the software.
2. Set the base board in “bootloader” mode by setting
the DIP switch address to 0 (all switches in OFF
position).
3. Reboot the base board with the reset button.
LED1 will indicate that the base board is in
“bootloader” mode by flashing light.
4. Connect the PC to the base board via an USB cable.
The base board will appear in Windows Explorer as
an extra USB drive.
5. Copy the new software file named “flash1.img” from
the PC to the USB drive (drag & drop).
6. Close the extra USB drive in Windows Explorer. The
base board will now start to download the new file
into flash1. LED2 will indicate this by flashing light.
The download process is finished when LED2 turns
into steady light.
7. Restore the original address on the DIP switch.
8. Reset the base board with the reset button. The base
board will now re-start, using the new updated
software.

Description of the LEDs during update of software:


Flashing LED on LED off
Led1, Bootloader
Yellow mode
Led2, Writing to flash Writing to flash Writing to flash has not started
Yellow completed
Led3, Red Checksum error Checksum OK

DIP switch

Led1 CP
Reset button
Led2
Led3

Illustration base board


Service & Maintenance manual Chapter 6: Software 18
Salwico CS4000

Possible errors during update of base board

Error
LED1 do not flash after reboot when the DIP switch on the
base board is set to 0.

Cause
The base board is defect.

Error
LED2 is on before flash1.img has been downloaded.

Cause
Under certain circumstances (i.e. remove and reattach USB
cable during bootloader operation) may cause the bootloader
routine to malfunction.
Re-boot the base board and retry the operation.
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 19
Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)


The Service menu is used for configuration of the system in the
commissioning phase, as well as for troubleshooting and small
updates when the system is in operation. The menu has functions for
downloading and uploading information from/to the Salwico
Memory Stick.

The service menu screen displays a list of the 10 service menu


alternatives, described on the following pages. The alternatives are
reached by pressing the corresponding number on the numerical
keypad, or by selecting the desired alternative with the arrow
buttons and pressing the OK button.

SERVICE 12 36
1 System Details >
2 System Boards >
3 Display Units >
4 Zones >
5 Loops >
6 Reload Configuration >
7 Load config from Memory Stick >
8 Upload config from Memory Stick >
9 Save changes to configuration >
10 Upload syslog to Memory Stick >
_______________________________________________
Select a menu with 0-9 (or arrows + OK)

Service menu screen


Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 20
Salwico CS4000

1 System Details

The System Details screen gives basic information about the


system.
SYSTEM DETAILS 12 36
CS4000
Consilium
Salwico
M/S Holiday
CONFIGURATION
Created : 2006-08-29 14:34:41
Created by : BAR
Build : 53
File Name : test37.c4d
Program : CS4000CONF.EXE.
1.1.0.13
_______________________________________________
1=Print, 2=Program Versions

System details screen

The first four lines display basic data about the installation.
The data originates from the configuration file (Options
module):
• “SG/SOA Number”
• “Name of shipyard + number of build”
• “IMO Number”
• “Ship name”

The remaining information also concerns the configuration


Created: The time the configuration was created
Created by: The person who created the configuration
Build: Number of times that the configuration file has been
changed
File Name: Name of the configuration file
Program: The definition program version used to create the
file

- Press 1 to print the system details


- Press 2 to see the software and hardware versions of the
system boards.
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 21
Salwico CS4000

2 System Boards

The System Boards screen lists the boards in the system.

BOARD 1(2) 12 36
1 CENTRAL 1 BOARD BB 1 (BOARD OK)XX
XXXXXXXXXXXXXXXXXXXXXXXXXXXX

2 CENTRAL 1 BOARD RB 4 (BOARD OK)

3 CENTRAL 1 BOARD LB3 11 (BOARD OK)

__________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Inputs, 3=Outputs, 4=Loops

System boards screen

CENTRAL x: x is the number of the central where the board


is placed
BOARD XB x: XB is the board type (BB = Base Board, RB
= Rectifier Board, etc.) and x is the address of the board
(BOARD OK / BOOTING / CONFIG NOT FOUND):
Board status

- Press OK to monitor details about the selected board


- Press 0 to disconnect the selected board; all I/O on the
board will be disconnected and fault associated with the
board will disappear from the fault list
- Press 1 to print the board list
- Press 2 to monitor and manipulate the inputs of the selected
board
- Press 3 to monitor and manipulate the outputs of the
selected board
- Press 4 to monitor the loops of the selected board
(if the board is a loop board)
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 22
Salwico CS4000

Details about system board (press OK at System Boards


screen)

BOARD 1(2) 12 36
1 CENTRAL 1 BOARD BB 1

HW: BASE BOARD VER. 1.0


SW: BBP ver. 1.0.37
Timestamp Config: 2006-08-29 14:34:42

No of loops: 0
No of inputs/outputs: 6/11
Communication errors: 0/65535
_______________________________________________
OK=List view, 1=Print details

System board, details

HW: Hardware version


SW: Software version
Timestamp Config: Time and date of configuration

No of loops: Number of loops on the board


No of inputs/outputs: Number of inputs and outputs on the
board
Communication errors: Number of reported
communication errors in the last 65 535 tries

- Press OK to return to the board list


- Press 1 to print the details
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 23
Salwico CS4000

Inputs of system board (press 2 at System Boards screen)


INPUT 1(6) 12 36
1 BOARD 1 INPUT 1 CLEAR l XX
XXXXXXXXXXXXXXXXXXXXXXXXXXXX

2 BOARD 1 INPUT 2 SET

3 BOARD 1 INPUT 3 CLEAR

_______________________________________________
0=Disconnect, 1=Print List
2=Set Input, 3=Clear Input

System board input

BOARD x: x is the board address where the input is placed.


INPUT x: x is the input number
SET / CLEAR: Indicates if the input is active (SET) or
inactive (CLEAR)

- Press 0 to disconnect the selected input; inputs must be


disconnected before simulation of inputs can be done
- Press 1 to print the input list
- Press 2 to simulate activation of the selected input
- Press 3 to simulate inactivation of the selected input
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 24
Salwico CS4000

Outputs of system board (press 3 at System Boards screen)


OUTPUT 1(6) 12 36
1 BOARD 1 OUTPUT GRP 1 CLEAR XX
XXXXXXXXXXXXXXXXXXXXXXXX XXXk

2 BOARD 1 OUTPUT GRP 2 CLEAR

3 BOARD 1 FIRE OUTPUT 3 CLEAR

_______________________________________________
0=Disconnect, 1=Print List
2=Set Output, 3=Clear Output

System board output

BOARD x: x is the address of the board that the output


belongs to
OUTPUT GRP x / X OUTPUT x: X is the Output category
(OUTPUT GRP = General output, X could be FIRE, FAULT,
DOOR etc.) and x is the output number
SET / CLEAR: Indicates if the output is active (SET) or
inactive (CLEAR)

- Press 0 to disconnect the selected output; outputs must be


disconnected before simulation of outputs can be done
- Press 1 to print the output list
- Press 2 to simulate activation of the selected output
- Press 3 to simulate inactivation of the selected output
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 25
Salwico CS4000

3 Display Units
The Display Units screen lists the panel boards.

DISPLAY UNIT 1(6) 12 36


1 CENTRAL 1 BOARD PB 3 xxxx xxxxxxxxxx
XXXXXXXXXXXXXXXXXXXXXXllkXXXXXl

2 CENTRAL 1 BOARD PB 5

3 CENTRAL 1 BOARD PB 7

_______________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Inputs, 3=Outputs

Panel boards screen

CENTRAL x: x is central number where the board is placed


BOARD PB x: x is the address of the panel board
- Press OK to monitor details about the selected panel board
- Press 0 to disconnect the selected panel board; all I/O on
the board will be disconnected and fault associated with the
board will disappear from the fault list
- Press 1 to print the panel board list
- Press 2 to monitor and manipulate the inputs of the selected
panel board (similar to Inputs of System Board screen)
- Press 3 to monitor and manipulate the outputs of the
selected panel board (similar to Outputs of System Board
screen)

Details about panel board (press OK at Display Units screen)

DISPLAY UNIT 1(6) 12 36


1 CENTRAL 1 BOARD PB 3

Greeting text:
M/S Holiday
CS4000

Function:
NOT_USED
_______________________________________________
OK=List view, 1=Print details

Panel boards, details

Greeting text: Text that appears when the system is started;


“Ship name” and “SG/SOA Number” originating from the
Options module in the configuration file
Function: Currently not used

- Press OK to return to the panel board list


- Press 1 to print the details
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 26
Salwico CS4000

4 Zones

The Zones screen lists the zones in the system.

ZONE 1(40) 12 36
1 ZONE 1 xxxx xxxxxxxxx
X MFZ 1XXXXXXX XXXXHHXXXXXXml
X Deck 1XXXXXXX XXXXHHXXXXXXml

2 ZONE 2
MFZ 2
Deck 1

3 ZONE 3
MFZ 1
Deck 2
_______________________________________________
OK=Details, 1=Print List, 2=Loop Units

Zones screen

ZONE x: x is the zone number


XXX (first row): Any text describing the zone, entered in the
Zone module in the configuration program as “Text 1”
XXX (second row): Any text describing the zone, entered in
the Zone module in the configuration program as “Text 2”

- Press OK to monitor details about the selected zone


- Press 1 to print the zone list
- Press 2 to monitor and manipulate the loop units in the
selected zone

Details about zones (press OK at Zones screen)

ZONE 1(40) 12 36
1 ZONE 1

Units defined: 2
Units located on Loop: 1

_______________________________________________
OK=List view, 1=Print details

Zones, details

Units defined: Number of loop units in the zone


Units located on Loop: The logical loop/loops where the loop
units are placed

- Press OK to return to the zone list


- Press 1 to print the details
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 27
Salwico CS4000

Loop units of Zones (press 2 at Zones screen)

LOOP UNITS 1(10) 12.36


________________________________________
1 LOOP 2 SMOKE 1
2 LOOP 2 SMOKE 3
3 LOOP 2 SCI 4
4 LOOP 2 SMOKE 5
5 LOOP 2 MCP 7
6 LOOP 2 SMOKE 8
7 LOOP 2 SMOKE 9
8 LOOP 2 SMOKE 10
9 LOOP 2 MCP 11
10 LOOP 2 SMOKE 201
_______________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Set In Fire, 3=Erase, 4=Change text

Zones, loop units

LOOP x: x is the logical loop number


SMOKE / MCP / SCI x: Detector type (MCP = Manual call
point, SCI = Short Circuit Interruption) and logical address x

- Press OK to monitor details about the selected loop unit


- Press 0 to disconnect the selected loop unit
- Press 1 to print the loop unit list
- Press 2 to simulate a fire alarm in the system
- Press 3 to remove the loop unit from the configuration
- Press 4 to change the supplementary text of the loop, which
is shown in the display in case of an alarm (also visible in the
Details list, reached via the OK button)
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 28
Salwico CS4000

5 Loops

The Loops screen lists the loops in the system.

LOOP 1(35) 12 36
1 LOOP ANALOGUE 1 f xxxxxxxx
XXDeck 3XXXXXXXXXXXXXXXXXXXXXXl
Starboard side Typisk text XXXXXXXXXXmk

2 LOOP ANALOGUE 2
Deck 3
Starboard side

_______________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Loops Units, 3=Add Unit, 4=Scan loop

Loops screen

LOOP ANALOGUE x: x is the logical loop number


XXX (first row): Any text describing the loop, entered in the
Loop board in the configuration program as “Text 1”
XXX (second row): Any text describing the loop, entered in
the Loop board in the configuration program as “Text 2”

- Press OK to monitor details about the selected loop


- Press 0 to disconnect the logical loop; the loop will be
disconnect galvanically
- Press 1 to print the loop list
- Press 2 to monitor and manipulate the logical loop
- Press 3 to add a logical loop
- Press 4 to scan for new or changed loop units, for example
detectors
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 29
Salwico CS4000

Details about loops (press OK at Loops screen)

LOOP 1(35) 12 36
LOOP ANALOGUE 2

System Address (crd.subCrd): 11.1


Loop Units (found/expected): 17/17
Communication errors: 625/1000
Current consumption: 17 mA
Fire Alarms : 0
Fault Alarms : 1
Disconnections : 0
_______________________________________
OK=List view, 1=Print details

Loops, details

System Address (crd.subCrd): Address of the loop; crd =


Board address, subCrd = number of physical loop
Loop Units (found/expected): Number of found/expected
loops
Communication errors: Number of reported communication
errors in the last 1 000 tries
Current consumption: Current consumption of the loop
Fire Alarms: Number of active fire alarms at the moment
Fault Alarms: Number of active fault alarms at the moment
Disconnections: Number of disconnections at the moment

- Press OK to return to the loop list


- Press 1 to print the details
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 30
Salwico CS4000

Loop units (press 2 at Loops screen)

LOOP UNITS 1(17)


________________________________________
1 LOOP 1 SMOKE HEAT 1 (A/B)
2 LOOP 1 SMOKE HEAT 2 (A/B)
3 LOOP 1 SMOKE HEAT 3 (A/B)
4 LOOP 1 SMOKE HEAT 4 (A/B)
5 LOOP 1 SMOKE HEAT 5 (A/B)
6 LOOP 1 SMOKE HEAT 6 (A/B)
7 LOOP 1 SMOKE HEAT 7 (A/B)
8 LOOP 1 SMOKE HEAT 8 (A/B)
9 LOOP 1 SMOKE HEAT 9 (A/B)
10 LOOP 1 SMOKE HEAT 10 (A/B)
11 LOOP 1 SMOKE HEAT 11 (A/B)
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Set In Fire, 3=Erase

Loop units

LOOP x: x is the logical loop number


SMOKE HEAT x: Detector type and logical address x
(A/B): The unit answers on side A (primary) and side B
(secondary); when looking for a short circuit or a cable break
this information is useful for locating the break or short
circuit

- Press OK to monitor details about the selected loop unit


- Press 0 to disconnect the selected loop unit
- Press 1 to print the loop unit list
- Press 2 to simulate a fire alarm in the system
- Press 3 to remove the loop unit from the configuration
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 31
Salwico CS4000

Add loop units (press 3 at Loops screen)

ADD LOOP UNIT


________________________________________
Physical Central addr.: 1 (valid)
Physical Board address: 6 (valid)
Physical Loop address : 1 (valid)
Physical Unit address : 0 (invalid)NNNNNNNN
Logical Zone number : 0 (invalid)
Logical Unit address : 0 (invalid)
Type: 4 (ALL_LOOP_DEVICES)
T1:
T2:

________________________________________
Enter value with numeric keyboard.
UP/DOWN=New field, OK=Add Unit,'<'=Exit

Add loop units

- Press UP/DOWN navigate among the rows


- Use the numerical keypad to give the selected loop unit an
address
- Press OK to add the selected loop unit with the specified
address, note that all the entered information must be valid
before a loop unit can be added
- Press < to return to the Loops screen

Scan loop (press 4 at Loops screen)

SCAN LOOP
________________________________________

*** WARNING ***

The system will scan the loop for new


Loop Units. The loop is disconnected
during the scan and the procedure may
take up to 3 minutes.

OK: Confirm
< : Abort
________________________________________

Add loop units

- Press OK perform the scanning


- Press < to regret
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 32
Salwico CS4000

6 Reload Configuration

The screen is used when a new updated configuration file or


supplementary text file has been downloaded to the CS4000
system.

RELOAD CONFIGURATION 12 36

1 Load entire configuration


2 Load Supplementary Texts only

_______________________________________
Select a menu with 1-2 (or arrows + OK)

Reload configuration screen

- Press 1 to reload the entire configuration. The system will


re-start and then use the new configuration file.
- Press 2 to update the supplementary text files (no re-start
needed). Before updating the texts, a new configuration file
should be downloaded (see Service menu 7 Load config from
Memory Stick). The file should be identical with the previous
configuration file, except for the texts.
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 33
Salwico CS4000

7 Load config from Memory Stick

The screen is used to download a new configuration file from


the Salwico Memory Stick.

LOAD FROM MEMORY STICK 1(8) 12 36

1 SG12345_Rev1.C4DMMMMMMMMMMMM
2005-12-16 12:11:30, 45357 BMMMMMMMM
2 SG12345_Rev2.C4D
2005-12-16 11:12:55, 54015 B
3 SG12345_Rev3.C4D
2005-12-16 10:58:39, 164021 B
4 SG12345_Rev4.C4D
2005-12-16 11:09:25, 154842 B
5 SG12345_Rev5.C4D
2006-05-17 11:50:58, 45300 B

________________________________________
Choose a file and download from Memory
Stick with OK. Abort with '<' or HOME.

Load config from Memory Stick screen

- Press OK to download the selected file


- Press < to regret
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 34
Salwico CS4000

8 Upload config to Memory Stick

The screen is used copy the existing CS4000 configuration


file to the Salwico Memory Stick.

UPLOAD TO MEMORY STICK 12 36

1 SG12345_Rev1.c4lMMMMMMMMMMMM
2006-09-12 11:16:30, 93109 BMMMMMMl

_______________________________________

Upload config to Memory Stick screen

- Press OK to upload the configuration


- Press < to regret
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 35
Salwico CS4000

9 Save changes to configuration

The screen is used to save all changes made to the system


configuration from the control panel. Note that the changes
are not permanently saved in the configuration file until this
command is performed. A backup of the old configuration
file should be saved on a Memory Stick (menu 6.8) before
saving changes to the configuration.

SAVE CONFIGURATION 12 36

*** WARNING ***

This operation will overwrite the


Configuration File in FLASH Memory.
It is highly recommended to backup
the Configuration File before continuing.

OK: Confirm
< : Abort
_______________________________________

Save changes to configuration screen

- Press OK to save the changes


- Press < to regret
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 36
Salwico CS4000

10 Upload syslog to Memory Stick

The screen is used to upload a system log with service


information to the Salwico Memory Stick. This service log
can then be sent to Consilium for further technical assistance.

UPLOAD SYSLOG TO MEMORY STICK 12 36

*** CONFIRM ***

Save the Syslog File to


Memory Stick?.

OK: Confirm
< : Abort
_______________________________________

Upload syslog to Memory Stick screen

- Press OK to upload the system log


- Press < to regret
Service & Maintenance manual Appendix A: Fault codes & Fuses 37
Salwico CS4000

Appendix A: Fault codes & Fuses

Fault list
Listed below are all fault codes, their causes and how an
operator with some knowledge of the system can solve the
problem.

Fault code Cause Remedy


Wrong type of loop
Exchange to the correct loop unit
unit
Two loop units have
Check the units
the same address
NO ANSWER
Hardware fault Exchange the unit
Lost communication. The
A fuse is blown (a
128 system has recognized a
secondary fault Exchange the fuse
unit but lost contact with it
appears)
due to some interference.
Cable break in a
detector or system loop
Mend the cable
(a secondary fault
appears)
The detector has a
Exchange unit
faulty sensor element.
129 SENSOR FAULT
The smoke detector is
Take care of wind problem
exposed to wind
Try to clean the detector with a
vacuum cleaner or by blowing high-
The detector has a dirty pressure air on it. If this does not
130 DIRTY SENSOR
sensor element help, exchange the detector.
Ion smoke detector: Exchange the
detector
Fewer loop units found Check the specification and re-
than configured define the system
Loop units not
Connect the unit correctly
131 TOO FEW FOUND correctly installed
Check address (possible double
Missing answer from a
address). Otherwise exchange the
unit
unit.
More loop units found Check the specification and re-
132 TOO MANY FOUND
than configured define the system
There is a cable break
133 IN1 CABLE BREAK Mend the cable break
on input 1
There is a cable break
134 IN2 CABLE BREAK Mend the cable break
on input 2
External 24V power
135 EXT 24V FAIL The local power supply is defect.
source missing.
Service & Maintenance manual Appendix A: Fault codes & Fuses 38
Salwico CS4000

External load is Check the cable and the external


136 FEEDBACK FAULT
missing. load.
A supervised unit (for
example a door or
137 POSITION FAULT Check for obstructions.
damper) is in the wrong
position.
A short circuit in the
138 LOOP CABLE SHORT Locate the short circuit and fix it.
detector loop cable.
Short circuit on the A-
139 LOOP CABLE A SHORT Locate the short circuit and fix it.
side of a detector loop.
Short circuit on the B-
140 LOOP CABLE B SHORT Locate the short circuit and fix it.
side of a detector loop
A cable break on the
CABLE BREAK
141 positive conductor has Locate the cable break and mend it.
POSITIVE
been detected.
A cable break on the
CABLE BREAK
142 negative conductor has Locate the cable break and mend it.
NEGATIVE
been detected.
COMMUNICATION Two units have the
Check the loop unit addresses
ERROR same address.
143
The communication with Loop unit faulty. Exchange the unit.
a unit is deficient. Interference Locate interference and deal with it.
The type of unit
WRONG TYPE OF specified is different Check the specification and change
144
UNIT from the type found or definition or the unit.
configured.
UNKNOWN TYPE OF Unit faulty Exchange the unit
UNIT
145 Wrong type of detector Install the correct type and restart
The type of unit specified
has been installed the loop.
is unknown to the system.
The timer has been
146 TIMER STUCK Check the unit.
activated too long.
Two units sharing the
148 DOUBLE ADDRESS Change one of the addresses.
same address
149 CABLE SHORT Short circuit on cable. Locate the short circuit and fix it.
150 VALVE CLOSED The valve is closed. Open the valve
CONFIGURED NOT Unit is configured but Add the unit or change the system
151
PRESENT not present. configuration.
PRESENT NOT Unit is present but not Remove the unit or change the
152
CONFIGURED configured. system configuration.
Check if there is to many units
HIGH CURRENT ON There is high current in
153 connected to the loop. Compare
LOOP the loop cable.
with the loop limitations.
Service & Maintenance manual Appendix A: Fault codes & Fuses 39
Salwico CS4000

The loop voltage is


154 LOOP POWER LOSS Exchange the loop board.
missing.
EARTH FAULT Too low impedance on
155 Locate the earth fault and fix it.
POSITIVE positive conductor.
EARTH FAULT Too low impedance on
156 Locate the earth fault and fix it.
NEGATIVE negative conductor.
157 FUSE FAULT A fuse is defective. Replace the fuse.
BATTERY FUSE A battery fuse has
158 Replace fuse or mend the cable.
FAULT blown or a cable break.
A cable break has been
159 CABLE BREAK Mend the cable.
detected.
Too high current on an
160 CABLE OVERLOAD Check external loads.
output.
The main power supply
161 POWER FAULT Check the main power supply.
is lost.
EMERGENCY POWER Emergency power is
162 Check the emergency power supply.
FAULT lost.
A bad battery is Charge the battery. If the fault
163 BATTERY FAULT
detected. remains then replace the battery.
The battery charger is
164 CHARGING LOSS unable to charge the Replace the battery charger.
battery.
External equipment has
165 EXTERNAL FAULT Check the external equipment.
indicated fault.
EARTH DETECTION Unable to detect earth
166 Replace the earth fault circuit.
FAULT fault.
Incorrect EPROM
167 CHECKSUM EEP Contact our service department.
checksum.
Something has If it happens repeatedly, contact our
168 RESTARTED
restarted. service department.
Exceeded the maximal If it happens repeatedly, contact our
169 TOO LONG BOOT
allowed boot time. service department.
There is a too high
EXTERNAL LOAD ON
170 external load on a Locate the load and deal with it.
LINE
conventional zone.
Feeding voltage
EXTERNAL SOURCE
171 detected on a Locate the source and remove it.
ON LINE
conventional zone.
Service & Maintenance manual Appendix A: Fault codes & Fuses 40
Salwico CS4000

Low voltage on the


LOW POWER SUPPLY primary 24VDC power
172 Check the power supply.
IN1 supply to the internal
PCB’S.
Low voltage on the
LOW POWER SUPPLY secondary 24VDC
173 Check the power supply.
IN2 power supply to the
internal PCB’S.
Too low voltage on the
LOW POWER SUPPLY
174 3.3V/5V feeding to the Contact our service department.
LOCAL
internal circuit boards.
Too low incoming
175 LOW POWER SUPPLY 24VDC supply to the Check the power supply
internal circuit boards.
The configuration file Check the configuration file and re-
is corrupt. configure the system.
176 SYSTEM CONF FAULT An error has occurred
Re-configure the system. If the fault
during downloading of
remains, contact our service dept.
the configuration file.
External equipment Check the pressure on the
177 LOW PRESSURE
indicates low pressure. supervised unit.
Missing feedback from Check cables to actuator 1. If the
178 ACTUATOR 1
actuator 1 cables are OK, change the actuator.
Missing feedback from Check cables to actuator 2. If the
179 ACTUATOR 2
actuator 2. cables are OK, change the actuator.
The main power supply
180 MAINS POWER Check the main power supply
is lost
181 INTERNAL FAULT Internal system fault Contact our service department
The type of unit found
WRONG TYPE OF Change the unit or the system
209 is different from the
UNIT DEFINED configuration.
type configured.
Error in cause&effect Fault detected in the
210 Check the configuration.
definitions configuration.
255 ILLEGAL Internal system error. Contact our service department.
Service & Maintenance manual Appendix A: Fault codes & Fuses 41
Salwico CS4000

Fuses
If a fuse is defective in the system a fault will be displayed at
the control units. Locate and replace the fuse with the
information below.

Fuse list
Location Fuse Fuse rating
Base board F1: Alarm bell output 1AT
Base board F2: Alarm bell output 1AT
Base board F3: Alarm bell output 1AT
Base board F4: Alarm bell output 1AT
Rectifier board F3: To transformer 3.15AF
Rectifier board F4: To transformer 3.15AF
Rectifier board F5: To external 230VAC 3.15AF
Rectifier board F6: To external 230VAC 3.15AF
Rectifier board F8: Battery 4 AF
Rectifier board F9: Battery 4 AF
Rectifier board F10: From transformer 6 AF
Rectifier board F11: From transformer 6 AF

Fuse type: 5 x 20 mm

Fuse locations on base board, BB.

Fuse locations on rectifier board, RB.


Service & Maintenance manual Appendix B: Connections for loop units 42
Salwico CS4000

Appendix B: Connections for loop units


ÇConsilium Marine

Connection of loop units 1/2


Detectors Manual call points
NS-AOS NS-ACP
NS-AIS NS-ACP IP55
NS-AH/AIS NS-ACPWP
NS-AOHS
NS-AH/CS
NS-AIHS
NS-AUV

Short circuit isolator Timer


NS-SCI NS-TIMAC

Loop IN +1
-2
+3 Loop OUT
-4

Address units
NS-AIN1/ID2 NS-AIN1/ID3
Conventional detectors
Loop IN 1 (+) Safe area Hazardous area, IS units Loop IN 1 (+)
2 (-) 2 (-)
Loop OUT 3 (+) Loop OUT 3 (+) Detector Last detector
4 (-) IS unit Last IS unit 4 (-)
NS-ISOLATOR
5 (+) 5 (+) 1 1 + + 1 1 + +
ELR-33
6 (-) 1 11 (+) 1 (+) 1 1 + + 1 1 + + 6 (-) 2 2 2 2
ELR-33
7 (+) 1 2 12 (-) 2 (-) 2 2 2 2 7 (+)
8 (-) 2 8 (-)

NS-AIN2/ID7 NS-AIN2/ID8
Loop IN 1 (+) Sprinkler station Loop IN 1 (+)
2 (-) 2 (-)
Loop OUT 3 (+) ELR-4.7 Flow switch (no flow position)
Loop OUT 3 (+) ELR-4.7 Input
4 (-)
5 (+) 4 (-)
6 (-) 5 (+)
7 (+) 6 (-)
ELR-4.7 Sprinkler valve (open position)
8 (-) 7 (+)
8 (-)

Addressable IS units
NS-AOS-IS
NS-AOHS-IS Safe area Hazardous area
ACP-IS
NS-ISOLATOR-A NS-AOS-IS ACP-IS
NS-AOHS-IS
Loop in 21(+)
22(-) 1(+) 1(+)
Loop out 23(+) To next IS unit
2(-) 2(-)
24(-) (max 20)
Black (-) Red (+)
Call point circuits
ÇConsilium Marine

Connection of loop units 2/2


Address units
AE-2
AE-2K
AE-2K/I
AE-2E

ID Switch

Detectors Manual call points


RDJ-2, RDJ-2T LKA01→LKA05
RDO-2
TDT-2
HA100-HA110 +
OA100-140 Loop in Loop out
IA100-140
-
WITH BASES:
UB-1, UB-2 Red Black
SPB-ADAPT
Call point circuits

Loop units
KS-2, KS-2K
VE-1, VE-2
LK-2, LK-2K
SID-38
SID-38T
TDT-2K
UR-2K
UR-2KN
VL-2, VL-2K
Service & Maintenance manual Appendix C: System modules 45
Salwico CS4000

Appendix C: System modules

The system modules are building blocks in the fire alarm


system. The system can be designed according to customers
needs. All functions in the modules, including the control
unit, are performed by circuit boards. By combining these
modules, a system can be built which performs the function
desired by the customer. The circuit boards available are:

• Panel Board, PB
• Base Board, BB
• Rectifier Board, RB
• Loop Board, LB3
• Zone Board, ZB
• Output Board, OB
• Ethernet Board
• USB expansion Board
• MUX Board, MB

See following pages for detailed information about each


circuit board.
CS4000 System boards
PB, Panel Board
Part no. 462002

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board Panel Board, PB, is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 65-85 mA
The Panel Board together with the alphanumerical (excl. buzzer output)
display, keyboard, terminal board and a cabinet forms the Temperature range 0°C to +55°C
control/repeater panel in the CS4000 system. Weight panel board ~150 g
The Panel Board is equipped with some basic in- and Weight display ~200 g
outputs and a RS232 serial interface. Weight terminal board ~60 g
Dimensions PB 180x120x27
For more information about how to connect the different Dimensions display 145x104x15
CS4000 system boards together, please refer to CS4000
Dimensions terminal board 127x45x30
Service & Maintenance manual. Art. No. terminal board 057860
Art. No. keyboard, control 461001
Art. No. keyboard, repeater 461004

DIP switch Example address switch setting:


The 8-pole DIP switch has two functions:
O
1. Switch 1-7 N
Set the address for the Panel Board (1-127).
2. Switch 8 1 2 3 4 5 6 7 8

Set if the Power LED shall be affected by the 1 2 4 8 16 32 64 Dimm er functio n on


dimmer function or not (from vers. 4→).
Board adress no.
Switch 8 on = Power LED affected by dimmer
Switch 8 off = Power LED fully lit. 1+4+64=69
Block diagram
PB, Panel Board

Keyboard
FAULT DISC.
FIRE Menu Home Disc.

Power
1 2 3
Test ' ' ABC DEF
Alarm Transfer
4 5 6
Alarm Device GHI JKL MNO
Alarm Delay
Zone/Unit
7 8 9
PQRS TUV WXYZ
System Fault
Warning 0 OK
Pre-Alarm

F1
OK
F2

F3 Mute Next Reset

Alphanumerical display

Terminal board

External system channel A in: External system channel B out :


From Base Board To next Panel Board (if any)
External system channel B in: External system channel A out:
From Base Board To next Panel Board (if any)

Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
PB, Panel Board

Component layout

Jumpers Connectors
JP1 J1 To keyboard.
Run. Fitted during normal operation. J2 To terminal board.
Move to JP4 during programming of PB. J3 Buzzer.
JP2-3 J4 To display.
RS485 termination port 1, normally open J5 To terminal board.
(mounted on last board on external system channel) J7 Backlight display.
JP4 J8 To keyboard.
Prog. Fitted during programming of PB. J9 Door switch.
Move back to JP1 after programming. J10 RS232 (printer).
JP5-6 J11 External system channel A.
RS485 termination port 2, normally open J12 External system channel B.
(mounted on last board on the external system J13 Contact for download of software to PB.
channel). (fitted on version R1D and later)

LEDs Potentiometer
D1 Power RS232 R139 Adjust contrast on display
D9 Local power
D20 RS485 Ch.1 RX
D21 RS485 Ch.1 TX
D22 RS485 Ch.2 RX
D25 RS485 Ch.2 TX
D26 RS232 TX
D27 RS232 RX

Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E
Page 2 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
PB, Panel Board
Terminals
Terminal board layout

Terminal data
DESCRIPTION TERMINAL NO. FUNCTION DATA
1 Power + 24VDC, 65-85mA total on A+B
External system channel A, 2 Power - channel, (excl. buzzer output)
IN 3 Communication, a
RS485
4 Communication, b
5 Power + 24VDC, 65-85mA total on A+B
External system channel B, 6 Power - channel, (excl. buzzer output)
IN 7 Communication, a
RS485
8 Communication, b
11 Power + 24VDC, 50mA total on A+B
External system channel A, 12 Power - channel
OUT 13 Communication, a
RS485
14 Communication, b
15 Power + 24VDC, 50mA total on A+B
External system channel B, 16 Power - channel
OUT 17 Communication, a
RS485
18 Communication, b
19 +
External buzzer out 24VDC, max 100mA
20 -
21 TX out
22 RX in
Interface output, RS232 23 RTS out RS232, isolated
24 CTS in
25 GND
Internal FA signal 26 Input Active low
31 +
Output 1
32 -
33 +
Output 2 24VDC, max 80mA
34 -
35 +
Output 3
36 -
37 +
Input 1
38 IN Not isolated. Active when
39 + shorted.
Input 2
40 IN

Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
BB, Base Board
Part no. 462001

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board BB, Base Board is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 110 mA
The Base Board is the motherboard in the system, Cable terminals 2.5 mm2
containing all the basic in- and outputs and controlling the Temperature range 0°C to +55°C
system communication. Weight ~380 g
For more information about how to connect the different Dimensions (bxhxd) 248x127x37
CS4000 system boards together, please refer to CS4000
Service & Maintenance manual.

Address switch Block diagram


The 8-pole DIP switch is used to set the central and base
board address.
Switch 1-4 is dedicated for the board address, and switch
5-8 to the central address. Panel Boards

The address number can be set from 1 to 15.


Loop/Zone Boards
Example:
O
N
Ethernet Base Board, BB USB
1 2 3 4 5 6 7 8

1 2 4 8 1 2 4 8
24 VDC from RB Relay boards
Board no. Central no .

5 4
Basic inputs Basic outputs

Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 E
Page 1 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
BB, Base Board

Component layout

Jumpers LEDs
JP1-4 D4 Relay 4
If fitted, relay 4-7 follows the GA input. D5 Relay 1
JP5 D9 Relay 5
Internal function. D10 Relay 2
Should always be mounted towards reset button D14 Relay 6
JP6-7 D15 Relay 3
RS485 termination port 1, should normally be open D17 Relay 7
(mounted away from terminal P12) D21 Fire indication
JP8-9 D19 Input 4 active
RS485 termination port 2, should normally be open D22 Input 3 active
(mounted away from terminal P12) D23 Input 2 active
JP 10-11 D24 Fault indication
RS485 termination port 3, should normally be open D25 Input 1 active
(mounted away from terminal P12) D27 fault base board
JP12-13 D31 Relay 8, Bell output 1
RS485 termination port 4, should normally be open D36 Relay 9, Bell output 2
(mounted away from terminal P12) D44 TX port 1
JP14 D45 RX port 1
0 or 24VDC on terminal 27-28. D48 TX port 2
For more info, see Terminals. D49 RX port 2
D52 Power OK port 2
Connectors D53 RX port 3
D54 TX port 3
P1 Internal system channel and rectifier board, RB D57 TX port 4
P5 Background debug monitor, BDM D58 RX port 4
P6 Ethernet expansion D72 Power to base board
P7 USB expansion
P9 USB Device
P10 External buzzer
Fuses
P13 To relay board, OB F1 Alarm bell output
P14 To panel board, channel A F2 Alarm bell output
P15 To panel board, channel B F3 Alarm bell output
P16 Back up power F4 Alarm bell output

All fuses are 5x20mm, 1AT.


Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 E
Page 2 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
BB, Base Board
Terminals

Terminal layout

Terminal data
DESCRIPTION TERMINAL FUNCTION DATA
1 Power +
External system channel A 24VDC, max 350mA
2 Power -
Control & repeater panel
3 Communication, a
RS485
4 Communication, b
5 Power +
24VDC, max 350mA
External system channel B 6 Power -
Control & repeater panel 7 Communication, a
RS485
8 Communication, b
9 TX
10 RX
11 RTS RS232, isolated.
12 CTS
Interface output 13 GND
(RS232 or RS485) 14 A
15 B
16 GND RS485, isolated
17 A
18 B
19 +
Input 1
20
21 +
Input 2 Not isolated. Activated when terminals are
22
shorted.
23 + For example “GA auto input”.
Input 3
24
25 +
Input 4
26

Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 E
Page 3 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
BB, Base Board

27 + 27VDC, max 500mA (max 900mA on version R2C or


28 - later).
Programmable DC out JP14 mounted away from terminals= inactive 0V, active
24VDC.
JP14 mounted towards terminals= inactive 24VDC,
active 0V
29 +
24VDC out 27VDC, max 500mA
30 -
Vmin=18.5VDC
31 + Vmax=27.5VDC
24VDC out
32 -
33 +
Alarm transfer Must be terminated with end of line resistor 10kΩ
34 -
35 NC
Programmable output 1 36 C
37 NO
38 NC
Programmable output 2 39 C
40 NO
41 NC
Programmable output 3 42 C
43 NO
27VDC, max 1A
Programmable output 4 44 NC
(follows GA if jumper JP1 is 45 C
mounted) 46 NO
Programmable output 5 47 NC
(follows GA if jumper JP2 is 48 C
mounted) 49 NO
Programmable output 6 50 NC
(follows GA if jumper JP3 is 51 C
mounted) 52 NO
53 + 24VDC, max 800mA
Bell output 1
54 - Vmin=19.5VDC
55 + Vmax=27.5VDC
Bell output 2
56 - End of line resistor 33kΩ
57 + Not isolated.
Input GA morse
58 Active when shorted
59 + Not isolated
PA mute
60 Active when shorted
61 Open
Internal FA signal output Active low
collector
Programmable output 7 62 NC
(follows GA if jumper JP4 is 63 C 27VDC, max 1A
mounted) 64 NO

Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 E
Page 4 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
RB, Rectifier Board
Part no. 462005e1

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board RB, Rectifier Board, is a Input voltage 100, 115 or 230 VAC
system module in the Salwico CS4000 fire alarm Output voltage 28 VDC
system. Working current 70 mA
Max output 28 VDC, 3 A
The Rectifier Board together with the transformer Cable terminals P1-P2 4 mm2
forms the power supply unit for the CS4000 central, Cable terminals P5-P7 2.5 mm2
including battery-charging function for the internal Temperature range +5°C to +55°C
batteries. Weight RB ~475 g
There are three types of transformers available: Dimensions RB 175x100x72 mm
100VAC, 115/230VAC and 115/230VAC with an Weight transformer ~1850 g
auto-reset thermal switch. For older revisions (R1A-D) Dimensions transformer Ø95, height 45 mm
an obsolete 115/230VAC transformer were used. Part no. transformer:
-Rev. R1A, B, C, D: -53052 (115/230VAC)
For more information about how to connect the
-Later revisions: -53053 (115/230VAC)
different CS4000 system boards together, please refer -53054 (115/230VAC with
to the CS4000 Service & Maintenance manual. heat fuse)
-53055 (100VAC)
Charge capacity 0.25A (battery size 2.3-10Ah)

Address switch For more data, see under Terminals.


The 8-pole DIP switch is used to set the address for RB
Example address switch setting:
Rectifier Board. Each board in a system has its own
unique address. O
N
The address no. can be set from 1 to 255.
1 2 3 4 5 6 7 8

1 2 4 8 16 32 64 128

Board adress no.

1+ 4+ 64= 69
Block diagram

Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
RB, Rectifier Board
Component & Terminal layout

Jumpers LEDs
JP1 D7 Relay 1. Green.
Programming mode. Fitted during programming of RB. D10 System fault. Yellow.
Move to JP4 when programming is completed. D11 Relay 2. Green.
JP2-JP3 D23 TX data port 1. Green.
Not used D24 RX data port 1. Green.
JP4 D27 TX data port 2. Green.
Run mode, fitted during normal operation. Move to JP1 D28 RX data port 2. Green.
during programming of RB. D31 Power to board OK. Green.
JP5 D33 Battery fault. Yellow.
Battery charge boost. Fit jumper to increase battery D34 Forced battery charge. Green.
charge current from 0.25A to 1A. Note: Max output D35 Battery circuit OK. Green.
current (P3+P4) will then be decreased to max 2.25A. D36 Indicates battery test. Yellow.

Connectors
Fuses
P1 Power in- and output.
P2 To transformer F3-F4 3.15AT To transformer
P3 Internal system channel A to LB3/ZB. F5-F6 3.15AT To external mains
P4 Internal system channel A to Base Boards + separate F8-F9 4 AF Battery
power to bell outputs on Base Board. F10-F11 6.3AF From transformer
P5 From transformer. Fuse type: 5x20 mm
P6 Programmable relay output 1.
P7 Programmable relay output 2.
P8 Batteries
P9 Contact for download of software to RB.
P12 Internal system channel B

Change over function


The rectifier board has an in-built change over function
between the two 110/115/230VAC inputs (main and
emergency). If there is only one 115/230VAC power
supply available, it shall always be connected to
“emergency”.
Note: The rectifier board will not start up if
100/115/230VAC is connected to “mains” unless
the batteries are connected first.
Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 E
Page 2 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
RB, Rectifier Board
Terminals Transformer connection
Terminal layout

Terminal data
DESCRIPTION TERMINAL NO. FUNCTION DATA
From transformer 1 ~ 32 VAC
2 ~ Imin=0.1A, Imax=5A
Internal system channel A 3 a RS485
4 b
Programmable output 1 11 C Max 230 VAC, 5A
12 NC
14 NO
Programmable output 2 21 C
22 NC
24 NO
Power in, main 101 ~ 100 / 115 / 230 VAC +10%/-15%,
102 ~ 50-60 Hz
Power in, emergency 103 ~ 100 / 115 / 230 VAC +10%/-15%,
104 ~ 50-60 Hz
Power out 105 ~ Output 100 / 115 /230 VDC
106 ~ Imax=1A
To transformer 107 ~ Output 100 / 115 / 230 VDC
108 Imin=0.1A Imax=1.0A
109 ~
Battery P8 + 24 VDC.
P8 - Max charging current to battery is
0.25 / 1A*
Power to LB3/ZB (c.i.e) P3 + Vmin=18.5VDC
P3 - Vmax=28VDC
Power to base board P4 + Vripple=200mV RMS
(c.i.e) P4 - Imax=3A / 2.25A*. Total P3+P4

Notes
• If only one 100/115/220VAC power supply is provided, it shall be connected to “Power in, emergency”.
• When replacing the batteries, make sure to use batteries with the same specification as the original.
*If battery charger boost (jumper 5) is fitted.
Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
LB3, Loop Board
Part no. 462003

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board LB3, Loop Board is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 340 mA
The Loop Board is a connection board for 3 analogue Cable terminals 2.5 mm2
addressable detector loops. Each analogue addressable Temperature range 0°C to +55°C
loop can have up to 254 loop units. Weight ~300 g
For more information about how to connect the different Dimensions (bxhxd) 247x127x25
CS4000 system boards together, please refer to the
CS4000 Service & Maintenance manual.

Address switch Example address switch setting:


The 8-pole DIP switch is used to set the address for LB3 O
Loop Board. Each board in a system has its own unique N

address. The address no. can be set from 1 to 255. 1 2 3 4 5 6 7 8

1 2 4 8 16 32 64 128

Board adress no.

1+4+64=69

Block diagram

Specifications may be subject to change for improvement without prior notice Data sheet no: 462003 LB3 loop board 06 2 E
Page 1 of 2
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
LB3, Loop Board
Component layout

Jumpers LEDs
JP1 D1 Indication for processor, Green.
Run mode. Fitted during normal operation. D2 System fault. Yellow.
Move to JP2 during programming. D16 Fire indication, loop 1. Red.
JP2 D17 Fault indication, loop 1. Yellow.
Programming mode. Fitted during programming. D18 Communication, loop 1. Green.
Move to JP1 after programming is completed. D27 Fire indication, loop 2. Red.
JP3 D28 Fault indication, loop 2. Yellow.
Not used D29 Communication, loop 2. Green.
D38 Fire indication, loop 3. Red.
Connectors D39 Fault indication, loop 3. Yellow.
D40 Communication, loop 3. Green.
P1 Internal system channel A, incl. power supply from
RB, rectifier board.
P2 Contact for download of software to LB3
P3 Connection of detector loop 1
P4 Connection of detector loop 2
P5 Connection of detector loop 3
P6 Internal system channel B. Only used if redundancy
of the internal system channel is required.

Terminals
DESCRIPTION CONNECTOR TERMINAL NO. FUNCTION DATA
Fire loop 1 A side P3 11 + 28VDC,
P3 12 - max 300mA/loop
Fire loop 1 B side P3 13 +
P3 14 -
Fire loop 2 A side P4 21 +
P4 22 -
Fire loop 2 B side P4 23 +
P4 24 -
Fire loop 3 A side P5 31 +
P5 32 -
Fire loop 3 B side P5 33 +
P5 34 -

Specifications may be subject to change for improvement without prior notice Data sheet no: 462003 LB3 loop board 06 2 E
Page 2 of 2
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
ZB, Zone Board
Part no. 462006

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board ZB, Zone Board, is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 140 mA
The Zone Board is a connection board for Max current/zone 100 mA
16 conventional detector zones or 16 digital inputs*. Max total current 1A
Each conventional zone can accommodate up to Cable terminals 2.5 mm2
approximately 50 detectors, depending on the total Temperature range 0°C to +55°C
power consumption on the zone. Weight ~220 g
Dimensions (bxhxd) 247x139x18
For more information about how to connect the ELR fire zones 10kΩ
different CS4000 system boards together, please refer Series resistor, input ~300Ω
to the CS4000 Service & Maintenance manual.
*If the Zone Board is used as an input board, a resistor
(~300Ω) must be connected in series with the closing
input contact.

Address switch
The 8-pole DIP switch is used to set the address for
ZB Zone Board. Each board in a system has its own Example address switch setting:
unique address. O
The address no. can be set from 1 to 255. N

1 2 3 4 5 6 7 8

1 2 4 8 16 32 64 128

Board adress no.

1+4+64=69
Block diagram

Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
ZB, Zone Board
Component & terminal layout

Jumpers LEDs
JP1 D3 Processor operation. Green.
Programming mode. Fitted during programming of ZB. D4 Fire indication. Red.
Move to JP4 when programming is completed. D5 Fault indication. Yellow.
JP2-JP3 D6 System fault. Yellow.
Not used D7 TX data port 1. Green.
JP4 D8 RX data port 1. Green.
Run mode, fitted during normal operation. Move to JP1 D11 TX data port 2. Green.
during programming of ZB. D12 RX data port 2. Green.
D17 Power to zone board. Green.

Connectors
P1 Internal system channel A.
P2+P6+P10-P15 Connection of detector zones.
P3 Internal system channel B. Only used if redundancy
of the internal system channel is required.
P4 Inputs. See Terminals for more info.
P5 DID expansion.
P7 Not used.
P8 Not used
P9 Contact for download of software to ZB.

Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E
Page 2 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
ZB, Zone Board

Terminals
DESCRIPTION TERMINAL NO. CONNECTOR DATA
1+
Fire zone 1
1-
P2
2+
Fire zone 2
2-
3+
Fire zone 3
3-
P6
4+
Fire zone 4
4-
5+
Fire zone 5
5-
P10
6+
Fire zone 6
6-
7+
Fire zone 7 27VDC,
7-
P11 max 100mA/zone.
8+
Fire zone 8 End of line resistor (ELR) 10kΩ
8-
9+ If used as an input, a ~300Ω
Fire zone 9
9- resistor must be connected in
P12
10+ series with the closing contact.
Fire zone 10
10-
11+
Fire zone 11
11-
P13
12+
Fire zone 12
12-
13+
Fire zone 13
13-
P14
14+
Fire zone 14
14-
15+
Fire zone 15
15-
P15
16+
Fire zone 16
16-
21
Input 1
22 Not isolated. Activated when
P4
23 terminals are shorted.
Input 2
24

Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board
Part no. 462004

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board OB, Output Board, is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 70 mA
The Output Board is an optional board providing Max current 180mA (all relays activated)
8 potential free, programmable relay contacts and Cable terminals 2.5 mm2
2 inputs. Temperature range 0°C to +55°C
For more information about how to connect the different Weight ~200 g
CS4000 system boards together, please refer to the Dimensions 161x100x27 mm
CS4000 Service & Maintenance manual.

Address switch Example:


O
The 8-pole DIP switch is used to set the address for the N

OB, Output Board. Each board in a system has its own


1 2 3 4 5 6 7 8
unique address.
The address no. can be set from 1 to 255. 1 2 4 8 16 32 64 128

Board adress no.

1+4+64=69

Block diagram

Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 1 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board

Component layout

Jumpers LEDs
JP1
D2 System fault. Yellow.
Prog mode. Fitted during programming of OB.
D4 Input 1 active. Green.
Move to JP2 when programming is completed.
D6 Input 2 active. Green.
JP2
D8 Relay 1 active. Yellow.
Run mode. Fitted during normal operation.
D10 Relay 2 active. Yellow.
Move to JP1 during programming of OB.
D12 Relay 3 active. Yellow.
D14 Relay 4 active. Yellow.
D16 Relay 5 active. Yellow.
Connectors D18 Relay 6 active. Yellow.
P1 Internal system channel A. D20 Relay 7 active. Yellow.
To Base Board (10 pole flat cable). D22 Relay 8 active. Yellow.
P2 Internal system channel B D24 TX data port 1. Green.
P3-P6+P8-P11 Relay outputs 1-8. D25 RX data port 1. Green.
P7 Inputs + activation of relay outputs. D28 TX data port 2. Green.
P12 Contact for download of software to OB. D29 RX data port 2. Green.
D34 Power. Green.

Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 2 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board
Terminals

Terminal layout

Terminal data
DESCRIPTION TERMINAL NO. FUNCTION DATA
1 +
2 -
Internal system channel B RS485
3 a
4 b
11 C
Programmable output 1
12 NC
14 NO
21 C
Programmable output 2 22 NC
24 NO
31 C
Programmable output 3 32 NC
34 NO
41 C
Programmable output 4 42 NC
44 NO
Max 230VAC, 5A
51 C
Programmable output 5 52 NC
54 NO
61 C
Programmable output 6 62 NC
64 NO
71 C
Programmable output 7 72 NC
74 NO
81 C
Programmable output 8 82 NC
84 NO

Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 3 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board
Activation of output 1 101
Activation of output 2 102
Activation of output 3 103
Will activate output 1-8 respectively if
Activation of output 4 104
connected to terminal 109.
Activation of output 5 105 Active low.
Activation of output 6 106
Activation of output 7 107
Activation of output 8 108
Common minus
109 -
for term. 101-108
110 +
Input 1 Not isolated.
111
112 + Active when shorted
Input 2
113

Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 4 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
Ethernet Board SETH1
Part no. 462009

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board SETH1 is a system module in Nominal voltage 3.3 VDC
the Salwico CS4000 fire alarm system. Working current ~10 mA
Temperature range 0°C to +55°C
SETH1 adds an Ethernet port to the CS4000 system. This Weight ~30 g
gives possibilities such as network connection and remote Dimensions 75x71x20 mm
maintenance. Communication Ethernet 10Mbit/s
SETH1 is fitted directly on the CS4000 baseboard as a
piggyback, see picture below.
For more information about how to connect the different
CS4000 system boards together, please refer to the
CS4000 Service & Maintenance manual.

Mounting Component layout


SETH1 is mounted on spacers directly on the CS4000
baseboard.

Connectors LED indicators


P2 Ethernet port D1 10Mbit/s
D2 Full duplex
D3 100Mbit/s
D4 TX data
D5 RX data

All LEDs are green.

Specifications may be subject to change for improvement without prior notice Data sheet no: 462009 SETH1 06 2 E

Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 system boards
USB expansion board SPX
Part no. 462008

System: Salwico CS4000 fire alarm

Description Data
The SPX board is developed to add extra communication Nominal voltage 3.3 VDC
channels to a CS4000 system: Working current ~10 mA
Temperature range -10°C to +70°C
• 2 x USB master ports Weight ~130 g
• 2 x RS232/485 serial ports Dimension PCB 95x65x15 mm
Dimension FLK20 60x50x60 mm
The SPX board is fitted as a piggyback on top of the Part no. FLK20 46600
CS4000 baseboard.
If the RS232/485 serial ports shall be used, then a FLK20
terminal board is connected via a 20 pole flat cable.
The FLK20 terminal board is rail mounted.

Connection & layout FLK20 terminals


Description Terminal Function Data
Port 1 1 TX RS232,
2 RX
3
GND
4
5 A RS485,
6 B isolated
11 TX
12 RX RS232,
13 isolated
Port 2 GND
14
15 A RS485,
16 B isolated

Connectors
P2
Used to connect FLK20 terminal board via flat cable.
P3
USB host/master.
Jumpers Note: Only 1 USB port can be used at a time.
JP1-JP2 P4
Termination RS485 port 1. Normally fitted. USB host/master.
JP3-JP4 Note: Only 1 USB port can be used at a time.
Termination RS485 port 2. Normally fitted.
LEDs
LED1
Power indication, port 1
LED2
Power indication, port 2

Specifications may be subject to change for improvement without prior notice Data sheet no: 462008.SPX.06.1.E
Page 1 of 1
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
MB, MUX Board
Part no. 462012

System: Salwico CS4000 fire alarm

Description Data
The printed circuit board MB, MUX Board, is a Nominal voltage 27 VDC
system module in the Salwico CS4000 fire alarm Working voltage 19-30 VDC
system. Working current 140 mA
Max current/output 100 mA
The MUX Board is a multiplexer with 254 outputs. Max total current 1A
The multiplex function can for example be used for Cable terminals 2.5 mm2
mimics etc. Temperature range +5°C to +55°C
For more information about how to connect the Weight ~220 g
different CS4000 system boards together, please refer Dimensions (bxhxd) 247x139x18
to the CS4000 Service & Maintenance manual.

Address switch
The 8-pole DIP switch is used to set the address for Example address switch setting:
MUX Board. Each board in a system has its own O
unique address. N

The address no. can be set from 1 to 255. 1 2 3 4 5 6 7 8

1 2 4 8 16 32 64 128

Board adress no.

1+4+64=69

Block diagram

Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
MB, MUX Board
Component & terminal layout

Jumpers LEDs
JP1 D3 Processor operation. Green.
Programming mode. Fitted during programming of MB. D4 Fire indication. Red.
Move to JP4 when programming is completed. D5 Fault indication. Yellow.
JP2-JP3 D6 System fault. Yellow.
Not used D7 TX data port 1. Green.
JP4 D8 RX data port 1. Green.
Run mode, fitted during normal operation. Move to JP1 D11 TX data port 2. Green.
during programming of MB. D12 RX data port 2. Green.
D17 Power to zone board. Green.

Connectors MUX outputs


P1 Internal system channel A. There are 254 MUX outputs available.
P2+P6+P10-P15 Outputs 1-254.
P3 Internal system channel B. Only used if redundancy MUX output 1= output 1+, 1-
of the internal system channel is required. MUX output 2= output 1+, 2-
P4 Lamp test and local mute, see block diagram. MUX output 16= output 1+, 16-
P5 DID expansion. MUX output 17= output 2+, 1-
P7 Adjustment of LED intensity, 0-10kΩ. etc
P8 Local buzzer. MUX output 254= output 16+, 14-
P9 Contact for download of software to MB.

Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E
Page 2 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
MB, MUX Board
Terminals
DESCRIPTION TERMINAL NO. CONNECTOR DATA
1+
1-
P2
2+
2-
3+
3-
P6
4+
4-
5+
5-
P10
6+
6-
7+
7-
P11
8+
8- 27VDC,
Outputs
9+ max 100mA/output
9-
P12
10+
10-
11+
11-
P13
12+
12-
13+
13-
P14
14+
14-
15+
15-
P15
16+
16-
21 Not isolated.
Lamp test
22 Activated when
P4
23 terminals are
Local mute shorted.
24

Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

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