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CS4000 Service and Maintenance Manual PDF
CS4000 Service and Maintenance Manual PDF
Salwico CS4000
Service & Maintenance manual
çConsilium
The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
Consilium Marine AB
P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: +46-31-710 77 00, Fax: +46-31-710 78 00
E-mail: cmab.got@consilium.se
Internet: www.consilium.se
Service & Maintenance manual Chapter 1: CS4000 block diagram
Salwico CS4000
Contents
Chapter 1: CS4000 block diagram ......................................................................................... 2
Chapter 2: Testing.................................................................................................................... 3
TEST A FIRE-DETECTING ZONE ................................................................................................. 3
Heat detectors .................................................................................................................... 3
Smoke detectors.................................................................................................................. 4
Flame detectors .................................................................................................................. 4
TEST FAULT CONDITIONS ........................................................................................................ 4
Removed detector fault....................................................................................................... 4
Fuse fault............................................................................................................................ 4
Battery fault........................................................................................................................ 5
Earth fault .......................................................................................................................... 5
Loop cable break................................................................................................................ 5
Power supply ...................................................................................................................... 5
RESET TEST MODE ................................................................................................................... 6
TEST THE CONTROL UNIT DISPLAY........................................................................................... 6
Chapter 3: Cleaning of fire detectors ..................................................................................... 7
SMOKE DETECTORS ................................................................................................................. 7
HEAT DETECTORS .................................................................................................................... 7
FLAME DETECTORS.................................................................................................................. 7
Chapter 4: Replacing/Adding/Deleting fire detectors........................................................... 8
REPLACING FIRE DETECTORS ................................................................................................... 8
Instruction .......................................................................................................................... 8
ID address on DIP switches ............................................................................................... 8
HOT PLUG&PLAY (ADDING/DELETING LOOP UNITS)................................................................ 9
Change configuration file from the fault list...................................................................... 9
Change configuration file from the service menu ............................................................ 11
Chapter 5: Replacing battery................................................................................................ 13
INSTRUCTION......................................................................................................................... 13
Chapter 6: Software ............................................................................................................... 14
CONFIGURATION PROGRAM ................................................................................................... 14
TO UPLOAD A CONFIGURATION FILE FROM CS4000............................................................... 14
Upload configuration file to a PC.................................................................................... 14
TM
Upload configuration file to Salwico Memory Stick .................................................... 14
TO DOWNLOAD A CONFIGURATION FILE TO CS4000.............................................................. 15
Download configuration file from a PC........................................................................... 15
TM
Download configuration file from the Salwico Memory Stick ..................................... 16
UPDATE THE BASE BOARD SOFTWARE ................................................................................... 17
Update the software version in the base board................................................................ 17
Possible errors during update of base board................................................................... 18
Chapter 7: Service menu in CS4000 (access level 4) ........................................................... 19
1 SYSTEM DETAILS................................................................................................................ 20
2 SYSTEM BOARDS ................................................................................................................ 21
Service & Maintenance manual Chapter 1: CS4000 block diagram 1
Salwico CS4000
Alarm Transfer
4 5 6
Alarm Device GHI JKL MNO
Alarm Delay
Zone/Unit SALWICO 7 8 9
PQRS TUV WXYZ
System Fault
Warning 0 OK
Chapter 1: CS4000 block diagram
Pre-Alarm SG-6728
OK
Chapter 2: Testing
Consilium recommends that the fire alarm system is tested at least
once a year to assure correct function.
The CS4000 has a special test mode, which makes the testing easier.
Fire alarms from zones not in test mode will be handled normally by
the system.
It is now safe to test each detector, manual call point etc in this fire
zone during two hours. Use suitable testing equipment, available
from Consilium.
All alarms will be listed under: Menu/ 7 History/ 1 Fire History List
Heat detectors
Heat detectors are preferably tested with heat detector tester VDT-1,
part. no. 9300, available from Consilium.
• Apply heat to the sensing element until alarm is indicated by
a red indication.
Important:
If other test equipments are used, for example cigarette lighter or
heating gun, make sure not to over-heat the detector by holding the
heat-source to close to the detector. This will damage the detectors,
for example causing the plastic to melt.
Service & Maintenance manual Chapter 1: CS4000 block diagram 4
Salwico CS4000
Smoke detectors
Smoke detectors are preferably tested with test gas equipment Solo
330, available from Consilium.
• Spray test gas on to the detector during 0.5 second. Wait 10
seconds until new gas is sprayed during 1 second. Repeat this
procedure until the detector indicates alarm with a red
indication.
If other test methods are used, make sure not to damage the detector.
Flame detectors
Flame detectors may be tested with an ordinary cigarette lighter.
• Turn up the flame to a height of approximately 5 cm. Hold it
in front of the detector at a distance of about 2-5 meters.
Move the lighter slowly during the test to obtain a flickering
flame until alarm is indicated with a red indication.
Fuse fault
Note: Before a fuse is removed, make sure which functions
that will be affected by the removal.
1. Remove a fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.
Service & Maintenance manual Chapter 1: CS4000 block diagram 5
Salwico CS4000
Battery fault
1. Remove a battery fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.
Earth fault
1. Connect one of the loop cables to earth via a
2,7kOhm resistor.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Remove the earth connection.
4. Reset the fault condition on the control panel.
Power supply
Test the back up power supply (emergency 230VAC
or batteries).
Smoke detectors
Clean the detector with a vacuum cleaner or by blowing
high-pressure instrument air on it.
The detector house is cleaned with a damp cloth.
Note: The high-pressure air must be of instrument type
(clean, not containing oil etc.)
Heat detectors
The sensor part does normally not need to be cleaned.
The detector house is cleaned with a damp cloth.
Flame detectors
Clean the protective glass over the sensor by a grease solvent
such as soap or alcohol.
The detector house is cleaned with a damp cloth.
Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors 8
Salwico CS4000
Instruction
1. Disconnect the faulty detector and remove it from the
base plate.
Note: Some bases have a lock mechanism on the side.
This lock shall either be pulled or pressed (depends on
base model).
2. Check the ID settings on the address switch for the faulty
detector. See section “ID address on DIP switches” for
explanation of the ID address.
3. Set the corresponding ID on the address switch for the
new detector.
4. Seal the address switch on the detectors with the attached
label after the address has been set.
5. Connect and mount the new detector.
6. Check and reset any fault codes generated by the
replaced faulty detector.
7. Perform a function test of the detector according to the
chapter Testing.
1 2 3 4 5 6 7 8
1 2 4 8 16 32 64 128
4. Enter the data required for the new loop unit in dialog
box Add loop unit.
Central, Board, Loop and Zone must exist in the
Systems Configuration to be valid.
Physical Unit Address may NOT exist on the physical
loop already.
Logical Zone number may NOT exist on the chosen
Zone.
T1 and T2 are supplementary Text 1 and 2, and are
entered as on a Mobile Telephone.
LOOP 2(19)
________________________________________
1 LOOP ANALOGUE 601
Loop 1 on LB3 6
24 Loop Units Expected
LOOP 2(19)
________________________________________
1 LOOP ANALOGUE 601
Loop 1 on LB3 6
24 Loop Units Expected
Instruction
Chapter 6: Software
Configuration program
Note:
Make sure to work with the latest “.c4d” file when making
changes. The latest “.c4d” file may be uploaded from the
CS4000 system, see instruction above.
In Base Board software versions before 1.0.18 the definition
file must be named “current.c4d”
DIP switch
Led1 CP
Reset button
Led2
Led3
Error
LED1 do not flash after reboot when the DIP switch on the
base board is set to 0.
Cause
The base board is defect.
Error
LED2 is on before flash1.img has been downloaded.
Cause
Under certain circumstances (i.e. remove and reattach USB
cable during bootloader operation) may cause the bootloader
routine to malfunction.
Re-boot the base board and retry the operation.
Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) 19
Salwico CS4000
SERVICE 12 36
1 System Details >
2 System Boards >
3 Display Units >
4 Zones >
5 Loops >
6 Reload Configuration >
7 Load config from Memory Stick >
8 Upload config from Memory Stick >
9 Save changes to configuration >
10 Upload syslog to Memory Stick >
_______________________________________________
Select a menu with 0-9 (or arrows + OK)
1 System Details
The first four lines display basic data about the installation.
The data originates from the configuration file (Options
module):
• “SG/SOA Number”
• “Name of shipyard + number of build”
• “IMO Number”
• “Ship name”
2 System Boards
BOARD 1(2) 12 36
1 CENTRAL 1 BOARD BB 1 (BOARD OK)XX
XXXXXXXXXXXXXXXXXXXXXXXXXXXX
__________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Inputs, 3=Outputs, 4=Loops
BOARD 1(2) 12 36
1 CENTRAL 1 BOARD BB 1
No of loops: 0
No of inputs/outputs: 6/11
Communication errors: 0/65535
_______________________________________________
OK=List view, 1=Print details
_______________________________________________
0=Disconnect, 1=Print List
2=Set Input, 3=Clear Input
_______________________________________________
0=Disconnect, 1=Print List
2=Set Output, 3=Clear Output
3 Display Units
The Display Units screen lists the panel boards.
2 CENTRAL 1 BOARD PB 5
3 CENTRAL 1 BOARD PB 7
_______________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Inputs, 3=Outputs
Greeting text:
M/S Holiday
CS4000
Function:
NOT_USED
_______________________________________________
OK=List view, 1=Print details
4 Zones
ZONE 1(40) 12 36
1 ZONE 1 xxxx xxxxxxxxx
X MFZ 1XXXXXXX XXXXHHXXXXXXml
X Deck 1XXXXXXX XXXXHHXXXXXXml
2 ZONE 2
MFZ 2
Deck 1
3 ZONE 3
MFZ 1
Deck 2
_______________________________________________
OK=Details, 1=Print List, 2=Loop Units
Zones screen
ZONE 1(40) 12 36
1 ZONE 1
Units defined: 2
Units located on Loop: 1
_______________________________________________
OK=List view, 1=Print details
Zones, details
5 Loops
LOOP 1(35) 12 36
1 LOOP ANALOGUE 1 f xxxxxxxx
XXDeck 3XXXXXXXXXXXXXXXXXXXXXXl
Starboard side Typisk text XXXXXXXXXXmk
2 LOOP ANALOGUE 2
Deck 3
Starboard side
_______________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Loops Units, 3=Add Unit, 4=Scan loop
Loops screen
LOOP 1(35) 12 36
LOOP ANALOGUE 2
Loops, details
Loop units
________________________________________
Enter value with numeric keyboard.
UP/DOWN=New field, OK=Add Unit,'<'=Exit
SCAN LOOP
________________________________________
OK: Confirm
< : Abort
________________________________________
6 Reload Configuration
RELOAD CONFIGURATION 12 36
_______________________________________
Select a menu with 1-2 (or arrows + OK)
1 SG12345_Rev1.C4DMMMMMMMMMMMM
2005-12-16 12:11:30, 45357 BMMMMMMMM
2 SG12345_Rev2.C4D
2005-12-16 11:12:55, 54015 B
3 SG12345_Rev3.C4D
2005-12-16 10:58:39, 164021 B
4 SG12345_Rev4.C4D
2005-12-16 11:09:25, 154842 B
5 SG12345_Rev5.C4D
2006-05-17 11:50:58, 45300 B
________________________________________
Choose a file and download from Memory
Stick with OK. Abort with '<' or HOME.
1 SG12345_Rev1.c4lMMMMMMMMMMMM
2006-09-12 11:16:30, 93109 BMMMMMMl
_______________________________________
SAVE CONFIGURATION 12 36
OK: Confirm
< : Abort
_______________________________________
OK: Confirm
< : Abort
_______________________________________
Fault list
Listed below are all fault codes, their causes and how an
operator with some knowledge of the system can solve the
problem.
Fuses
If a fuse is defective in the system a fault will be displayed at
the control units. Locate and replace the fuse with the
information below.
Fuse list
Location Fuse Fuse rating
Base board F1: Alarm bell output 1AT
Base board F2: Alarm bell output 1AT
Base board F3: Alarm bell output 1AT
Base board F4: Alarm bell output 1AT
Rectifier board F3: To transformer 3.15AF
Rectifier board F4: To transformer 3.15AF
Rectifier board F5: To external 230VAC 3.15AF
Rectifier board F6: To external 230VAC 3.15AF
Rectifier board F8: Battery 4 AF
Rectifier board F9: Battery 4 AF
Rectifier board F10: From transformer 6 AF
Rectifier board F11: From transformer 6 AF
Fuse type: 5 x 20 mm
Loop IN +1
-2
+3 Loop OUT
-4
Address units
NS-AIN1/ID2 NS-AIN1/ID3
Conventional detectors
Loop IN 1 (+) Safe area Hazardous area, IS units Loop IN 1 (+)
2 (-) 2 (-)
Loop OUT 3 (+) Loop OUT 3 (+) Detector Last detector
4 (-) IS unit Last IS unit 4 (-)
NS-ISOLATOR
5 (+) 5 (+) 1 1 + + 1 1 + +
ELR-33
6 (-) 1 11 (+) 1 (+) 1 1 + + 1 1 + + 6 (-) 2 2 2 2
ELR-33
7 (+) 1 2 12 (-) 2 (-) 2 2 2 2 7 (+)
8 (-) 2 8 (-)
NS-AIN2/ID7 NS-AIN2/ID8
Loop IN 1 (+) Sprinkler station Loop IN 1 (+)
2 (-) 2 (-)
Loop OUT 3 (+) ELR-4.7 Flow switch (no flow position)
Loop OUT 3 (+) ELR-4.7 Input
4 (-)
5 (+) 4 (-)
6 (-) 5 (+)
7 (+) 6 (-)
ELR-4.7 Sprinkler valve (open position)
8 (-) 7 (+)
8 (-)
Addressable IS units
NS-AOS-IS
NS-AOHS-IS Safe area Hazardous area
ACP-IS
NS-ISOLATOR-A NS-AOS-IS ACP-IS
NS-AOHS-IS
Loop in 21(+)
22(-) 1(+) 1(+)
Loop out 23(+) To next IS unit
2(-) 2(-)
24(-) (max 20)
Black (-) Red (+)
Call point circuits
ÇConsilium Marine
ID Switch
Loop units
KS-2, KS-2K
VE-1, VE-2
LK-2, LK-2K
SID-38
SID-38T
TDT-2K
UR-2K
UR-2KN
VL-2, VL-2K
Service & Maintenance manual Appendix C: System modules 45
Salwico CS4000
• Panel Board, PB
• Base Board, BB
• Rectifier Board, RB
• Loop Board, LB3
• Zone Board, ZB
• Output Board, OB
• Ethernet Board
• USB expansion Board
• MUX Board, MB
Description Data
The printed circuit board Panel Board, PB, is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 65-85 mA
The Panel Board together with the alphanumerical (excl. buzzer output)
display, keyboard, terminal board and a cabinet forms the Temperature range 0°C to +55°C
control/repeater panel in the CS4000 system. Weight panel board ~150 g
The Panel Board is equipped with some basic in- and Weight display ~200 g
outputs and a RS232 serial interface. Weight terminal board ~60 g
Dimensions PB 180x120x27
For more information about how to connect the different Dimensions display 145x104x15
CS4000 system boards together, please refer to CS4000
Dimensions terminal board 127x45x30
Service & Maintenance manual. Art. No. terminal board 057860
Art. No. keyboard, control 461001
Art. No. keyboard, repeater 461004
Keyboard
FAULT DISC.
FIRE Menu Home Disc.
Power
1 2 3
Test ' ' ABC DEF
Alarm Transfer
4 5 6
Alarm Device GHI JKL MNO
Alarm Delay
Zone/Unit
7 8 9
PQRS TUV WXYZ
System Fault
Warning 0 OK
Pre-Alarm
F1
OK
F2
Alphanumerical display
Terminal board
Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
PB, Panel Board
Component layout
Jumpers Connectors
JP1 J1 To keyboard.
Run. Fitted during normal operation. J2 To terminal board.
Move to JP4 during programming of PB. J3 Buzzer.
JP2-3 J4 To display.
RS485 termination port 1, normally open J5 To terminal board.
(mounted on last board on external system channel) J7 Backlight display.
JP4 J8 To keyboard.
Prog. Fitted during programming of PB. J9 Door switch.
Move back to JP1 after programming. J10 RS232 (printer).
JP5-6 J11 External system channel A.
RS485 termination port 2, normally open J12 External system channel B.
(mounted on last board on the external system J13 Contact for download of software to PB.
channel). (fitted on version R1D and later)
LEDs Potentiometer
D1 Power RS232 R139 Adjust contrast on display
D9 Local power
D20 RS485 Ch.1 RX
D21 RS485 Ch.1 TX
D22 RS485 Ch.2 RX
D25 RS485 Ch.2 TX
D26 RS232 TX
D27 RS232 RX
Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E
Page 2 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
PB, Panel Board
Terminals
Terminal board layout
Terminal data
DESCRIPTION TERMINAL NO. FUNCTION DATA
1 Power + 24VDC, 65-85mA total on A+B
External system channel A, 2 Power - channel, (excl. buzzer output)
IN 3 Communication, a
RS485
4 Communication, b
5 Power + 24VDC, 65-85mA total on A+B
External system channel B, 6 Power - channel, (excl. buzzer output)
IN 7 Communication, a
RS485
8 Communication, b
11 Power + 24VDC, 50mA total on A+B
External system channel A, 12 Power - channel
OUT 13 Communication, a
RS485
14 Communication, b
15 Power + 24VDC, 50mA total on A+B
External system channel B, 16 Power - channel
OUT 17 Communication, a
RS485
18 Communication, b
19 +
External buzzer out 24VDC, max 100mA
20 -
21 TX out
22 RX in
Interface output, RS232 23 RTS out RS232, isolated
24 CTS in
25 GND
Internal FA signal 26 Input Active low
31 +
Output 1
32 -
33 +
Output 2 24VDC, max 80mA
34 -
35 +
Output 3
36 -
37 +
Input 1
38 IN Not isolated. Active when
39 + shorted.
Input 2
40 IN
Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
BB, Base Board
Part no. 462001
Description Data
The printed circuit board BB, Base Board is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 110 mA
The Base Board is the motherboard in the system, Cable terminals 2.5 mm2
containing all the basic in- and outputs and controlling the Temperature range 0°C to +55°C
system communication. Weight ~380 g
For more information about how to connect the different Dimensions (bxhxd) 248x127x37
CS4000 system boards together, please refer to CS4000
Service & Maintenance manual.
1 2 4 8 1 2 4 8
24 VDC from RB Relay boards
Board no. Central no .
5 4
Basic inputs Basic outputs
Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 E
Page 1 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
BB, Base Board
Component layout
Jumpers LEDs
JP1-4 D4 Relay 4
If fitted, relay 4-7 follows the GA input. D5 Relay 1
JP5 D9 Relay 5
Internal function. D10 Relay 2
Should always be mounted towards reset button D14 Relay 6
JP6-7 D15 Relay 3
RS485 termination port 1, should normally be open D17 Relay 7
(mounted away from terminal P12) D21 Fire indication
JP8-9 D19 Input 4 active
RS485 termination port 2, should normally be open D22 Input 3 active
(mounted away from terminal P12) D23 Input 2 active
JP 10-11 D24 Fault indication
RS485 termination port 3, should normally be open D25 Input 1 active
(mounted away from terminal P12) D27 fault base board
JP12-13 D31 Relay 8, Bell output 1
RS485 termination port 4, should normally be open D36 Relay 9, Bell output 2
(mounted away from terminal P12) D44 TX port 1
JP14 D45 RX port 1
0 or 24VDC on terminal 27-28. D48 TX port 2
For more info, see Terminals. D49 RX port 2
D52 Power OK port 2
Connectors D53 RX port 3
D54 TX port 3
P1 Internal system channel and rectifier board, RB D57 TX port 4
P5 Background debug monitor, BDM D58 RX port 4
P6 Ethernet expansion D72 Power to base board
P7 USB expansion
P9 USB Device
P10 External buzzer
Fuses
P13 To relay board, OB F1 Alarm bell output
P14 To panel board, channel A F2 Alarm bell output
P15 To panel board, channel B F3 Alarm bell output
P16 Back up power F4 Alarm bell output
Terminal layout
Terminal data
DESCRIPTION TERMINAL FUNCTION DATA
1 Power +
External system channel A 24VDC, max 350mA
2 Power -
Control & repeater panel
3 Communication, a
RS485
4 Communication, b
5 Power +
24VDC, max 350mA
External system channel B 6 Power -
Control & repeater panel 7 Communication, a
RS485
8 Communication, b
9 TX
10 RX
11 RTS RS232, isolated.
12 CTS
Interface output 13 GND
(RS232 or RS485) 14 A
15 B
16 GND RS485, isolated
17 A
18 B
19 +
Input 1
20
21 +
Input 2 Not isolated. Activated when terminals are
22
shorted.
23 + For example “GA auto input”.
Input 3
24
25 +
Input 4
26
Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 E
Page 3 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
BB, Base Board
Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 E
Page 4 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
RB, Rectifier Board
Part no. 462005e1
Description Data
The printed circuit board RB, Rectifier Board, is a Input voltage 100, 115 or 230 VAC
system module in the Salwico CS4000 fire alarm Output voltage 28 VDC
system. Working current 70 mA
Max output 28 VDC, 3 A
The Rectifier Board together with the transformer Cable terminals P1-P2 4 mm2
forms the power supply unit for the CS4000 central, Cable terminals P5-P7 2.5 mm2
including battery-charging function for the internal Temperature range +5°C to +55°C
batteries. Weight RB ~475 g
There are three types of transformers available: Dimensions RB 175x100x72 mm
100VAC, 115/230VAC and 115/230VAC with an Weight transformer ~1850 g
auto-reset thermal switch. For older revisions (R1A-D) Dimensions transformer Ø95, height 45 mm
an obsolete 115/230VAC transformer were used. Part no. transformer:
-Rev. R1A, B, C, D: -53052 (115/230VAC)
For more information about how to connect the
-Later revisions: -53053 (115/230VAC)
different CS4000 system boards together, please refer -53054 (115/230VAC with
to the CS4000 Service & Maintenance manual. heat fuse)
-53055 (100VAC)
Charge capacity 0.25A (battery size 2.3-10Ah)
1 2 4 8 16 32 64 128
1+ 4+ 64= 69
Block diagram
Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
RB, Rectifier Board
Component & Terminal layout
Jumpers LEDs
JP1 D7 Relay 1. Green.
Programming mode. Fitted during programming of RB. D10 System fault. Yellow.
Move to JP4 when programming is completed. D11 Relay 2. Green.
JP2-JP3 D23 TX data port 1. Green.
Not used D24 RX data port 1. Green.
JP4 D27 TX data port 2. Green.
Run mode, fitted during normal operation. Move to JP1 D28 RX data port 2. Green.
during programming of RB. D31 Power to board OK. Green.
JP5 D33 Battery fault. Yellow.
Battery charge boost. Fit jumper to increase battery D34 Forced battery charge. Green.
charge current from 0.25A to 1A. Note: Max output D35 Battery circuit OK. Green.
current (P3+P4) will then be decreased to max 2.25A. D36 Indicates battery test. Yellow.
Connectors
Fuses
P1 Power in- and output.
P2 To transformer F3-F4 3.15AT To transformer
P3 Internal system channel A to LB3/ZB. F5-F6 3.15AT To external mains
P4 Internal system channel A to Base Boards + separate F8-F9 4 AF Battery
power to bell outputs on Base Board. F10-F11 6.3AF From transformer
P5 From transformer. Fuse type: 5x20 mm
P6 Programmable relay output 1.
P7 Programmable relay output 2.
P8 Batteries
P9 Contact for download of software to RB.
P12 Internal system channel B
Terminal data
DESCRIPTION TERMINAL NO. FUNCTION DATA
From transformer 1 ~ 32 VAC
2 ~ Imin=0.1A, Imax=5A
Internal system channel A 3 a RS485
4 b
Programmable output 1 11 C Max 230 VAC, 5A
12 NC
14 NO
Programmable output 2 21 C
22 NC
24 NO
Power in, main 101 ~ 100 / 115 / 230 VAC +10%/-15%,
102 ~ 50-60 Hz
Power in, emergency 103 ~ 100 / 115 / 230 VAC +10%/-15%,
104 ~ 50-60 Hz
Power out 105 ~ Output 100 / 115 /230 VDC
106 ~ Imax=1A
To transformer 107 ~ Output 100 / 115 / 230 VDC
108 Imin=0.1A Imax=1.0A
109 ~
Battery P8 + 24 VDC.
P8 - Max charging current to battery is
0.25 / 1A*
Power to LB3/ZB (c.i.e) P3 + Vmin=18.5VDC
P3 - Vmax=28VDC
Power to base board P4 + Vripple=200mV RMS
(c.i.e) P4 - Imax=3A / 2.25A*. Total P3+P4
Notes
• If only one 100/115/220VAC power supply is provided, it shall be connected to “Power in, emergency”.
• When replacing the batteries, make sure to use batteries with the same specification as the original.
*If battery charger boost (jumper 5) is fitted.
Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
LB3, Loop Board
Part no. 462003
Description Data
The printed circuit board LB3, Loop Board is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 340 mA
The Loop Board is a connection board for 3 analogue Cable terminals 2.5 mm2
addressable detector loops. Each analogue addressable Temperature range 0°C to +55°C
loop can have up to 254 loop units. Weight ~300 g
For more information about how to connect the different Dimensions (bxhxd) 247x127x25
CS4000 system boards together, please refer to the
CS4000 Service & Maintenance manual.
1 2 4 8 16 32 64 128
1+4+64=69
Block diagram
Specifications may be subject to change for improvement without prior notice Data sheet no: 462003 LB3 loop board 06 2 E
Page 1 of 2
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
LB3, Loop Board
Component layout
Jumpers LEDs
JP1 D1 Indication for processor, Green.
Run mode. Fitted during normal operation. D2 System fault. Yellow.
Move to JP2 during programming. D16 Fire indication, loop 1. Red.
JP2 D17 Fault indication, loop 1. Yellow.
Programming mode. Fitted during programming. D18 Communication, loop 1. Green.
Move to JP1 after programming is completed. D27 Fire indication, loop 2. Red.
JP3 D28 Fault indication, loop 2. Yellow.
Not used D29 Communication, loop 2. Green.
D38 Fire indication, loop 3. Red.
Connectors D39 Fault indication, loop 3. Yellow.
D40 Communication, loop 3. Green.
P1 Internal system channel A, incl. power supply from
RB, rectifier board.
P2 Contact for download of software to LB3
P3 Connection of detector loop 1
P4 Connection of detector loop 2
P5 Connection of detector loop 3
P6 Internal system channel B. Only used if redundancy
of the internal system channel is required.
Terminals
DESCRIPTION CONNECTOR TERMINAL NO. FUNCTION DATA
Fire loop 1 A side P3 11 + 28VDC,
P3 12 - max 300mA/loop
Fire loop 1 B side P3 13 +
P3 14 -
Fire loop 2 A side P4 21 +
P4 22 -
Fire loop 2 B side P4 23 +
P4 24 -
Fire loop 3 A side P5 31 +
P5 32 -
Fire loop 3 B side P5 33 +
P5 34 -
Specifications may be subject to change for improvement without prior notice Data sheet no: 462003 LB3 loop board 06 2 E
Page 2 of 2
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
ZB, Zone Board
Part no. 462006
Description Data
The printed circuit board ZB, Zone Board, is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 140 mA
The Zone Board is a connection board for Max current/zone 100 mA
16 conventional detector zones or 16 digital inputs*. Max total current 1A
Each conventional zone can accommodate up to Cable terminals 2.5 mm2
approximately 50 detectors, depending on the total Temperature range 0°C to +55°C
power consumption on the zone. Weight ~220 g
Dimensions (bxhxd) 247x139x18
For more information about how to connect the ELR fire zones 10kΩ
different CS4000 system boards together, please refer Series resistor, input ~300Ω
to the CS4000 Service & Maintenance manual.
*If the Zone Board is used as an input board, a resistor
(~300Ω) must be connected in series with the closing
input contact.
Address switch
The 8-pole DIP switch is used to set the address for
ZB Zone Board. Each board in a system has its own Example address switch setting:
unique address. O
The address no. can be set from 1 to 255. N
1 2 3 4 5 6 7 8
1 2 4 8 16 32 64 128
1+4+64=69
Block diagram
Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
ZB, Zone Board
Component & terminal layout
Jumpers LEDs
JP1 D3 Processor operation. Green.
Programming mode. Fitted during programming of ZB. D4 Fire indication. Red.
Move to JP4 when programming is completed. D5 Fault indication. Yellow.
JP2-JP3 D6 System fault. Yellow.
Not used D7 TX data port 1. Green.
JP4 D8 RX data port 1. Green.
Run mode, fitted during normal operation. Move to JP1 D11 TX data port 2. Green.
during programming of ZB. D12 RX data port 2. Green.
D17 Power to zone board. Green.
Connectors
P1 Internal system channel A.
P2+P6+P10-P15 Connection of detector zones.
P3 Internal system channel B. Only used if redundancy
of the internal system channel is required.
P4 Inputs. See Terminals for more info.
P5 DID expansion.
P7 Not used.
P8 Not used
P9 Contact for download of software to ZB.
Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E
Page 2 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
ZB, Zone Board
Terminals
DESCRIPTION TERMINAL NO. CONNECTOR DATA
1+
Fire zone 1
1-
P2
2+
Fire zone 2
2-
3+
Fire zone 3
3-
P6
4+
Fire zone 4
4-
5+
Fire zone 5
5-
P10
6+
Fire zone 6
6-
7+
Fire zone 7 27VDC,
7-
P11 max 100mA/zone.
8+
Fire zone 8 End of line resistor (ELR) 10kΩ
8-
9+ If used as an input, a ~300Ω
Fire zone 9
9- resistor must be connected in
P12
10+ series with the closing contact.
Fire zone 10
10-
11+
Fire zone 11
11-
P13
12+
Fire zone 12
12-
13+
Fire zone 13
13-
P14
14+
Fire zone 14
14-
15+
Fire zone 15
15-
P15
16+
Fire zone 16
16-
21
Input 1
22 Not isolated. Activated when
P4
23 terminals are shorted.
Input 2
24
Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board
Part no. 462004
Description Data
The printed circuit board OB, Output Board, is a system Nominal voltage 27 VDC
module in the Salwico CS4000 fire alarm system. Working voltage 19-30 VDC
Working current 70 mA
The Output Board is an optional board providing Max current 180mA (all relays activated)
8 potential free, programmable relay contacts and Cable terminals 2.5 mm2
2 inputs. Temperature range 0°C to +55°C
For more information about how to connect the different Weight ~200 g
CS4000 system boards together, please refer to the Dimensions 161x100x27 mm
CS4000 Service & Maintenance manual.
1+4+64=69
Block diagram
Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 1 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board
Component layout
Jumpers LEDs
JP1
D2 System fault. Yellow.
Prog mode. Fitted during programming of OB.
D4 Input 1 active. Green.
Move to JP2 when programming is completed.
D6 Input 2 active. Green.
JP2
D8 Relay 1 active. Yellow.
Run mode. Fitted during normal operation.
D10 Relay 2 active. Yellow.
Move to JP1 during programming of OB.
D12 Relay 3 active. Yellow.
D14 Relay 4 active. Yellow.
D16 Relay 5 active. Yellow.
Connectors D18 Relay 6 active. Yellow.
P1 Internal system channel A. D20 Relay 7 active. Yellow.
To Base Board (10 pole flat cable). D22 Relay 8 active. Yellow.
P2 Internal system channel B D24 TX data port 1. Green.
P3-P6+P8-P11 Relay outputs 1-8. D25 RX data port 1. Green.
P7 Inputs + activation of relay outputs. D28 TX data port 2. Green.
P12 Contact for download of software to OB. D29 RX data port 2. Green.
D34 Power. Green.
Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 2 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board
Terminals
Terminal layout
Terminal data
DESCRIPTION TERMINAL NO. FUNCTION DATA
1 +
2 -
Internal system channel B RS485
3 a
4 b
11 C
Programmable output 1
12 NC
14 NO
21 C
Programmable output 2 22 NC
24 NO
31 C
Programmable output 3 32 NC
34 NO
41 C
Programmable output 4 42 NC
44 NO
Max 230VAC, 5A
51 C
Programmable output 5 52 NC
54 NO
61 C
Programmable output 6 62 NC
64 NO
71 C
Programmable output 7 72 NC
74 NO
81 C
Programmable output 8 82 NC
84 NO
Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 3 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
OB, Output Board
Activation of output 1 101
Activation of output 2 102
Activation of output 3 103
Will activate output 1-8 respectively if
Activation of output 4 104
connected to terminal 109.
Activation of output 5 105 Active low.
Activation of output 6 106
Activation of output 7 107
Activation of output 8 108
Common minus
109 -
for term. 101-108
110 +
Input 1 Not isolated.
111
112 + Active when shorted
Input 2
113
Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E
Page 4 of 4
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
Ethernet Board SETH1
Part no. 462009
Description Data
The printed circuit board SETH1 is a system module in Nominal voltage 3.3 VDC
the Salwico CS4000 fire alarm system. Working current ~10 mA
Temperature range 0°C to +55°C
SETH1 adds an Ethernet port to the CS4000 system. This Weight ~30 g
gives possibilities such as network connection and remote Dimensions 75x71x20 mm
maintenance. Communication Ethernet 10Mbit/s
SETH1 is fitted directly on the CS4000 baseboard as a
piggyback, see picture below.
For more information about how to connect the different
CS4000 system boards together, please refer to the
CS4000 Service & Maintenance manual.
Specifications may be subject to change for improvement without prior notice Data sheet no: 462009 SETH1 06 2 E
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 system boards
USB expansion board SPX
Part no. 462008
Description Data
The SPX board is developed to add extra communication Nominal voltage 3.3 VDC
channels to a CS4000 system: Working current ~10 mA
Temperature range -10°C to +70°C
• 2 x USB master ports Weight ~130 g
• 2 x RS232/485 serial ports Dimension PCB 95x65x15 mm
Dimension FLK20 60x50x60 mm
The SPX board is fitted as a piggyback on top of the Part no. FLK20 46600
CS4000 baseboard.
If the RS232/485 serial ports shall be used, then a FLK20
terminal board is connected via a 20 pole flat cable.
The FLK20 terminal board is rail mounted.
Connectors
P2
Used to connect FLK20 terminal board via flat cable.
P3
USB host/master.
Jumpers Note: Only 1 USB port can be used at a time.
JP1-JP2 P4
Termination RS485 port 1. Normally fitted. USB host/master.
JP3-JP4 Note: Only 1 USB port can be used at a time.
Termination RS485 port 2. Normally fitted.
LEDs
LED1
Power indication, port 1
LED2
Power indication, port 2
Specifications may be subject to change for improvement without prior notice Data sheet no: 462008.SPX.06.1.E
Page 1 of 1
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
MB, MUX Board
Part no. 462012
Description Data
The printed circuit board MB, MUX Board, is a Nominal voltage 27 VDC
system module in the Salwico CS4000 fire alarm Working voltage 19-30 VDC
system. Working current 140 mA
Max current/output 100 mA
The MUX Board is a multiplexer with 254 outputs. Max total current 1A
The multiplex function can for example be used for Cable terminals 2.5 mm2
mimics etc. Temperature range +5°C to +55°C
For more information about how to connect the Weight ~220 g
different CS4000 system boards together, please refer Dimensions (bxhxd) 247x139x18
to the CS4000 Service & Maintenance manual.
Address switch
The 8-pole DIP switch is used to set the address for Example address switch setting:
MUX Board. Each board in a system has its own O
unique address. N
1 2 4 8 16 32 64 128
1+4+64=69
Block diagram
Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E
Page 1 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
MB, MUX Board
Component & terminal layout
Jumpers LEDs
JP1 D3 Processor operation. Green.
Programming mode. Fitted during programming of MB. D4 Fire indication. Red.
Move to JP4 when programming is completed. D5 Fault indication. Yellow.
JP2-JP3 D6 System fault. Yellow.
Not used D7 TX data port 1. Green.
JP4 D8 RX data port 1. Green.
Run mode, fitted during normal operation. Move to JP1 D11 TX data port 2. Green.
during programming of MB. D12 RX data port 2. Green.
D17 Power to zone board. Green.
Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E
Page 2 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se
CS4000 System boards
MB, MUX Board
Terminals
DESCRIPTION TERMINAL NO. CONNECTOR DATA
1+
1-
P2
2+
2-
3+
3-
P6
4+
4-
5+
5-
P10
6+
6-
7+
7-
P11
8+
8- 27VDC,
Outputs
9+ max 100mA/output
9-
P12
10+
10-
11+
11-
P13
12+
12-
13+
13-
P14
14+
14-
15+
15-
P15
16+
16-
21 Not isolated.
Lamp test
22 Activated when
P4
23 terminals are
Local mute shorted.
24
Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E
Page 3 of 3
Consilium Marine AB
ÇConsilium P.O. Box 8763, SE-402 76 Göteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se