CALCULATION SHEET FOR

STEAM DRUM
DRAWING NO.: U1605-01,REV.D
JOB NO.: A1605

APPROVED

As per IBR-1950 up to and including Amendment No. 2 of 2015

for the design conditions given on the drawing. Refer Design Appraisal
Document No.

SDAC/1790041-03 dated 23 June 2017 for comments

CEN1768021 Jerry An
Analysis Performed byControl
: XI'AN
No. SPACEName
HUAand WEI CHEMICAL&BIOLOGOC
signature of Competent Person ENGINEERING CO.,LTD.
Shanghai Design Appraisal Centre Office
3 Lloyd's Register Verification Limited

2 LRV004.2016.09

1
0 20170608 Original issue 张永芳 王英丽
Revision Date Description Prepared Approved
 OWNER Page : 1 of 11 REVISION NO.: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD.
BOILER NO.: DESIGN DATA
TUBE SIDE MEDIUM SHELL SIDE MEDIUM TUBE SIDE SHELL SIDE
SI.No. DESCRIPTION DESIGN TEMPERATURE[℃]
DESIGN PRESSURE[Barg] HYDRAULIC TEST PRESSURE[Barg]
STEAM &
1 STEAM DRUM 48 / / 300 72 /
WATER

CODE FOR DESIGN,FABRICATION AND INSPECTION:IBR 1950

 OWNER PAGE: 2 OF 11 REVISION NO.: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.:270,271,187 & 350
BOILER NO.: FA-410 NAME: STEAM DRUM DWG. NO.: U1605
DATA
INSIDE DIAMETER "D": (mm) 2400 MATERIAL SPECIFICATION SA-516M Gr.485 PRODUCT VALUE: Dp=Do×t (mm2) 133136
MAXIMUM PERMISSIBLE STRESS AS PER Reg.271
PROVIDED THICKNESS REDUCING CORROSION ALLOWANCE "t": (mm) 53 Smaller of Et/1.5 or R/2.7
"f" Barg 1360 "K" VALUE: (P×Do)/(1.82×f×t)--Eq.No.--20 0.92

EXTERNAL DIAMETER "Do": (mm) 2512 MAX.DESIGN PRESSURE "P" Barg 48 TENSILE STRENGTH AT ROOM TEMP.:R Barg 4850

MAX. UNCOMPENSATED DRILLED

MEAN DIAMETER "Dm": (mm) 2453 "C" VALUE (In Eq.No.72) (mm) 3 HOLE(As per fig.9C) As Per IBR Reg. mm 175
187 "H"

MAX. DESIGN TEMP.: （℃） 300 "C" VALUE FOR STUBS (In Eq.No.87) (mm) 0.75 YEILD POINT AT DESIGN TEMP.-Et Barg 2111
PROVIDED THICKNESS ~ "t": (mm) 56 CORROSION ALLOWANCE (mm) 3
IBR REG. NO.: 270
PITCH Longitudinal η MINIMUM LIGAMENT
d1 d2 AVG. HOLE θ Circumferential Pitch (pc) (mm) Circumferential η Eq.No.--55 Diagnol η 1
DESCRIPTION p Eq.No.--54 EFFICIENCY "Z"
(mm) (mm) d=(d1+d2)/2 (mm) (mm) deg. :θ×π×Dm/360 :(p-d)/p :2(pc-d)/pc :2/(A+B+(A-B)2+4C2)0.5

NIL MAX.ALLOWABLE WORKING PRESSURE REMARKS

NIL W.P=2f Z(t-C)/(D+t-C)---Eq.No.72 58.84>48

NIL W.P= 58.84 Barg SAFE

NIL MIN. THICKNESS REQUIRED REMARKS

NIL T=((P×D)/(2×f×Z-P))+C 53>46.11

NIL T= 46.11 (mm) SAFE

IBR REG. NO.: 350

MINIMUM MAXIMUM MAXIMUM
STUB SIZE HOLE TENSILE PERMISSIBLE STRESS ALLOWABLE REQUIREMENT OF
THICKNESS YEILD
STRENGT PRESSURE
MINIMUM CORROSION EFFICIENC POINT AT
MATERIAL H AT REMARKS
SI.NO THICKNESS ALLOWANCE Y FACTOR DESIGN "pa''=2fe(t-C)/(D-t+C)-
OD *Thk DRILLED "h " Eq.NO.91 SPECIFICATION ROOM Smaller of Et/1.5 or R/2.7 COMPENSATION
0.015*OD+3.2(IB TEMP.-Et -Eq.NO.91
TEMP.:R
R REG. NO.: 156)
(mm) (mm) (mm) e (mm) Barg Barg Barg Barg P <Pa As Per IBR REG.187
1--N1 212 33 6.38 218 3 1 30.00 SA-105M 1996 4850 1290 376.54 SAFE h＞H；Compensation to be checked
2--N2a~b 240 47 6.80 246 3 1 44.00 SA-105M 1996 4850 1290 531.56 SAFE h＞H；Compensation to be checked
3--N3a~b 271 38 7.27 277 3 1 35.00 SA-105M 1996 4850 1290 345.44 SAFE h＞H；Compensation to be checked
4--N4 390 46 9.05 396 3 1 43.00 SA-105M 1996 4850 1290 294.86 SAFE h＞H；Compensation to be checked
5--N5 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
6--N6 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
7--N7 94 30 4.61 100 3 1 27.00 SA-105M 1996 4850 1290 884.57 SAFE h＜H；Compensation not required
8--N8 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
9--N9 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
10--N10a~b 240 47 6.80 246 3 1 44.00 SA-105M 1996 4850 1290 531.56 SAFE h＞H；Compensation to be checked
11--N11 490 80 10.55 496 3 1 77.00 SA-105M 1996 4850 1290 458.94 SAFE h＞H；Compensation to be checked
12--N12 535 53 11.23 541 3 1 50.00 SA-105M 1996 4850 1290 248.48 SAFE h＞H；Compensation to be checked
13--N13 162 33 5.63 168 3 1 30.00 SA-105M 1996 4850 1290 516.00 SAFE h＜H；Compensation not required
14--L1a~b 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
15--L2a~b 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
16--P1 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
17--T1 80 30 4.40 86 3 1 27.00 SA-105M 1996 4850 1290 1105.71 SAFE h＜H；Compensation not required
NOTES: ~ Thickness values are Measured.
2 2
cosα=1/(1+(pc /p2))^0.5 ,
2
sinα=1/(1+(p /pc ))^0.5 , A=(cos2α+1)/(2(1-d× cosα/p)), B=0.5×(1-d× cosα/p)×(sin2α+1), C=(cosα× sinα)/2(1-d× cosα/p)
 OWNER Page: 3 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 279
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605 SI.NO 1--N1
DATA OF DRUM DATA OF STUB
EXTERNAL DIAMETER "D" (mm) 2512 EXTERNAL DIAMETER "d" (mm) 218
INSIDE DIAMETER "Din" (mm) 2400
PROVIDED THICKNESS REDUCING CORROSION
PROVIDED THICKNESS REDUCING CORROSION (mm) 30
(mm) 53 ALLOWANCE
ALLOWANCE "T"
CORROSION ALLOWANCE (mm) 3 CORROSION ALLOWANCE (mm) 3
MINIMUM THICKNESS "Ts" (mm) 53 MINIMUM THICKNESS "Tn" (mm) 30
MATERIAL SPECIFICATION SA-516M Gr.485 MATERIAL SPECIFICATION SA-105M
MAX. DESIGN TEMPERATION ℃ 300 MAX.PERMISSIBLE STRESS "fn" Barg 1290
MAX.PERMISSIBLE STRESS "fs" Barg 1360 MAX.DESIGN PRESSURE "W.P" Barg 48
"C" VALUE (mm) 3 MAX. DIAMETER OF DRILLED HOLE"d-2Tn" (mm) 158
PROVIDED NOMINAL THK. ~ "T" (mm) 56 PROVIDED NOMINAL THK. ~ (mm) 33
MINIMUM LIGAMENT EFFICIENCY "Z" 1 EFFICIENCY FACTOR "e" 1
IBR REG.NO.279 MINIMUM THICKNESS 0.015*d+3.2(IBR REG.NO.:156) 6.47
MINIMUM REQUIRED THK. FOR STUBE(Eqn.91) B1 B2 B C1(WHICH EVER IS GREATER)
fn/fs
En=[W.P×(d+C)+2×fn×e×C]/[(2×fn×e)+W.P] :2.5×Ts :2.5×Tn (MINIMUM OF B 1&B2) :Ts+76 :（d-2Tn）/2 C1
En= 6.98 (mm) 0.95 132.5 75 75 129 79 129
C3 mm 2 1020 B'=B 75
MINIMUM REQUIRED THK.FOR SHELL(Eqn.72) COMPENSATION REQUIRED COMPENSATION PROVIDED REMARKS
Y=2(Tn-En)B×Fn/Fs+2×Tn×B'×
Es=[W.P×(Din-C)+2*fs*Z*C]/(2×fs×Z-W.P) X=Dn×Es Y > X
Fn/Fs+2(Ts-Es)C1+C3
Es= 46.11 (mm) X= 7285.98 (mm 2) Y= 9320.05 (mm 2) SAFE
PAD AREA A=2
COMPENSATION PAD PAD THK. Revised Y
WIDTH Bp(mm)
0 0 ×Tp×Bp× 0 (mm 2) 9320.05 (mm 2)
Tp(mm) Fn/Fp
Value=Y+A

NOTE: ~ THICKNESS VALUES ARE MEASURED.

Z=1 FOR END PLATE WITHOUT HOLES
 OWNER Page: 4 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 279
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605 SI.NO 2--N2a~b/10--N10a~b

DATA OF DRUM DATA OF STUB

EXTERNAL DIAMETER "D" (mm) 2512 EXTERNAL DIAMETER "d" (mm) 246
INSIDE DIAMETER "Din" (mm) 2400
PROVIDED THICKNESS REDUCING CORROSION
PROVIDED THICKNESS REDUCING CORROSION (mm) 44
(mm) 53 ALLOWANCE
ALLOWANCE "T"
CORROSION ALLOWANCE (mm) 3 CORROSION ALLOWANCE (mm) 3
MINIMUM THICKNESS "Ts" (mm) 53 MINIMUM THICKNESS "Tn" (mm) 44
MATERIAL SPECIFICATION SA-516M Gr.485 MATERIAL SPECIFICATION SA-105M
MAX. DESIGN TEMPERATION ℃ 300 MAX.PERMISSIBLE STRESS "fn" Barg 1290
MAX.PERMISSIBLE STRESS "fs" Barg 1360 MAX.DESIGN PRESSURE "W.P" Barg 48
"C" VALUE (mm) 3 MAX. DIAMETER OF DRILLED HOLE"d-2Tn" (mm) 158
PROVIDED NOMINAL THK. ~ "T" (mm) 56 PROVIDED NOMINAL THK. ~ (mm) 47
MINIMUM LIGAMENT EFFICIENCY "Z" 1 EFFICIENCY FACTOR "e" 1
IBR REG.NO.279 MINIMUM THICKNESS 0.015*d+3.2(IBR REG.NO.:156) 6.89
MINIMUM REQUIRED THK. FOR STUBE(Eqn.91) B1 B2 B C1(WHICH EVER IS GREATER)
fn/fs
En=[W.P×(d+C)+2×fn×e×C]/[(2×fn×e)+W.P] :2.5×Ts :2.5×Tn (MINIMUM OF B 1&B2) :Ts+76 :（d-2Tn）/2 C1
En= 7.49 (mm) 0.95 132.5 110 110 129 79 129
2
C3 mm 910 B' 0
MINIMUM REQUIRED THK.FOR SHELL(Eqn.72) COMPENSATION REQUIRED COMPENSATION PROVIDED REMARKS
Y=2(Tn-En)B×Fn/Fs+2×Tn×B'×
Es=[W.P×(Din-C)+2*fs*Z*C]/(2×fs×Z-W.P) X=Dn×Es Y > X
Fn/Fs+2(Ts-Es)C1+C3
Es= 46.11 (mm) X= 7285.98 (mm2) Y= 9394.77 (mm2) SAFE
COMPENSATION PAD PAD THK. PAD AREA A=2× Revised Y
WIDTH Bp(mm)
0 0 0 (mm2) 9394.77 (mm2)
Tp(mm) Tp×Bp×Fn/Fp Value=Y+A
NOTE: ~ THICKNESS VALUES ARE MEASURED.
Z=1 FOR END PLATE WITHOUT HOLES
 OWNER Page: 5 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 279
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605 SI.NO 3--N3a~b
DATA OF DRUM DATA OF STUB
EXTERNAL DIAMETER "D" (mm) 2512 EXTERNAL DIAMETER "d" (mm) 275
INSIDE DIAMETER "Din" (mm) 2400
PROVIDED THICKNESS REDUCING CORROSION
PROVIDED THICKNESS REDUCING CORROSION (mm) 35
(mm) 53 ALLOWANCE
ALLOWANCE "T"
CORROSION ALLOWANCE (mm) 3 CORROSION ALLOWANCE (mm) 3
MINIMUM THICKNESS "Ts" (mm) 53 MINIMUM THICKNESS "Tn" (mm) 35
MATERIAL SPECIFICATION SA-516M Gr.485 MATERIAL SPECIFICATION SA-105M
MAX. DESIGN TEMPERATION ℃ 300 MAX.PERMISSIBLE STRESS "fn" Barg 1290
MAX.PERMISSIBLE STRESS "fs" Barg 1360 MAX.DESIGN PRESSURE "W.P" Barg 48
"C" VALUE (mm) 3 MAX. DIAMETER OF DRILLED HOLE"d-2Tn" (mm) 205
PROVIDED NOMINAL THK. ~ "T" (mm) 56 PROVIDED NOMINAL THK. ~ (mm) 38
MINIMUM LIGAMENT EFFICIENCY "Z" 1 EFFICIENCY FACTOR "e" 1
IBR REG.NO.279 MINIMUM THICKNESS 0.015*d+3.2(IBR REG.NO.:156) 7.33
MINIMUM REQUIRED THK. FOR STUBE(Eqn.91) B1 B2 B C1(WHICH EVER IS GREATER)
fn/fs
En=[W.P×(d+C)+2×fn×e×C]/[(2×fn×e)+W.P] :2.5×Ts :2.5×Tn (MINIMUM OF B 1&B2) :Ts+76 :（d-2Tn）/2 C1
En= 8.02 (mm) 0.95 132.5 87.5 87.5 129 102.5 129
2
C3 mm 1020 B'=B 87.5
MINIMUM REQUIRED THK.FOR SHELL(Eqn.72) COMPENSATION REQUIRED COMPENSATION PROVIDED REMARKS
Y=2(Tn-En)B×Fn/Fs+2×Tn×B'×
Es=[W.P×(Din-C)+2*fs*Z*C]/(2×fs×Z-W.P) X=Dn×Es Y > X
Fn/Fs+2(Ts-Es)C1+C3
Es= 46.11 (mm) X= 9453.32 (mm2) Y= 12064.40 (mm2) SAFE
COMPENSATION PAD PAD THK. PAD AREA A=2× Revised Y
WIDTH Bp(mm)
0 0 0 (mm2) 12064.40 (mm2)
Tp(mm) Tp×Bp×Fn/Fp Value=Y+A
NOTE: ~ THICKNESS VALUES ARE MEASURED.
Z=1 FOR END PLATE WITHOUT HOLES
 OWNER Page: 6 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 279
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605 SI.NO 4--N4
DATA OF DRUM DATA OF STUB
EXTERNAL DIAMETER "D" (mm) 2512 EXTERNAL DIAMETER "d" (mm) 392
INSIDE DIAMETER "Din" (mm) 2400
PROVIDED THICKNESS REDUCING CORROSION
PROVIDED THICKNESS REDUCING CORROSION (mm) 43
(mm) 53 ALLOWANCE
ALLOWANCE "T"
CORROSION ALLOWANCE (mm) 3 CORROSION ALLOWANCE (mm) 3
MINIMUM THICKNESS "Ts" (mm) 53 MINIMUM THICKNESS "Tn" (mm) 43
MATERIAL SPECIFICATION SA-516M Gr.485 MATERIAL SPECIFICATION SA-105M
MAX. DESIGN TEMPERATION ℃ 300 MAX.PERMISSIBLE STRESS "fn" Barg 1290
MAX.PERMISSIBLE STRESS "fs" Barg 1360 MAX.DESIGN PRESSURE "W.P" Barg 48
"C" VALUE (mm) 3 MAX. DIAMETER OF DRILLED HOLE"d-2Tn" (mm) 306
PROVIDED NOMINAL THK. ~ "T" (mm) 56 PROVIDED NOMINAL THK. ~ (mm) 46
MINIMUM LIGAMENT EFFICIENCY "Z" 1 EFFICIENCY FACTOR "e" 1
IBR REG.NO.279 MINIMUM THICKNESS 0.015*d+3.2(IBR REG.NO.:156) 9.08
MINIMUM REQUIRED THK. FOR STUBE(Eqn.91) B1 B2 B C1(WHICH EVER IS GREATER)
fn/fs
En=[W.P×(d+C)+2×fn×e×C]/[(2×fn×e)+W.P] :2.5×Ts :2.5×Tn (MINIMUM OF B 1&B2) :Ts+76 :（d-2Tn）/2 C1
En= 10.16 (mm) 0.95 132.5 107.5 107.5 129 153 153
2
C3 mm 1020 B'=B 107.5
MINIMUM REQUIRED THK.FOR SHELL(Eqn.72) COMPENSATION REQUIRED COMPENSATION PROVIDED REMARKS
Y=2(Tn-En)B×Fn/Fs+2×Tn×B'×
Es=[W.P×(Din-C)+2*fs*Z*C]/(2×fs×Z-W.P) X=Dn×Es Y > X
Fn/Fs+2(Ts-Es)C1+C3
Es= 46.11 (mm) X= 14110.81 (mm2) Y= 17573.56 (mm2) SAFE
COMPENSATION PAD PAD THK. PAD AREA A=2× Revised Y
WIDTH Bp(mm)
0 0 0 (mm2) 17573.56 (mm2)
Tp(mm) Tp×Bp×Fn/Fp Value=Y+A
NOTE: ~ THICKNESS VALUES ARE MEASURED.
Z=1 FOR END PLATE WITHOUT HOLES
 OWNER Page: 7 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 279
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605 SI.NO 11--N11
DATA OF DRUM DATA OF STUB
EXTERNAL DIAMETER "D" (mm) 2512 EXTERNAL DIAMETER "d" (mm) 492
INSIDE DIAMETER "Din" (mm) 2400
PROVIDED THICKNESS REDUCING CORROSION
PROVIDED THICKNESS REDUCING CORROSION (mm) 77
(mm) 53 ALLOWANCE
ALLOWANCE "T"
CORROSION ALLOWANCE (mm) 3 CORROSION ALLOWANCE (mm) 3
MINIMUM THICKNESS "Ts" (mm) 53 MINIMUM THICKNESS "Tn" (mm) 77
MATERIAL SPECIFICATION SA-516M Gr.485 MATERIAL SPECIFICATION SA-105M
MAX. DESIGN TEMPERATION ℃ 300 MAX.PERMISSIBLE STRESS "fn" Barg 1290
MAX.PERMISSIBLE STRESS "fs" Barg 1360 MAX.DESIGN PRESSURE "W.P" Barg 48
"C" VALUE (mm) 3 MAX. DIAMETER OF DRILLED HOLE"d-2Tn" (mm) 338
PROVIDED NOMINAL THK. ~ "T" (mm) 56 PROVIDED NOMINAL THK. ~ (mm) 80
MINIMUM LIGAMENT EFFICIENCY "Z" 1 EFFICIENCY FACTOR "e" 1
IBR REG.NO.279 MINIMUM THICKNESS 0.015*d+3.2(IBR REG.NO.:156) 10.58
MINIMUM REQUIRED THK. FOR STUBE(Eqn.91) B1 B2 B C1(WHICH EVER IS GREATER)
fn/fs
En=[W.P×(d+C)+2×fn×e×C]/[(2×fn×e)+W.P] :2.5×Ts :2.5×Tn (MINIMUM OF B 1&B2) :Ts+76 :（d-2Tn）/2 C1
En= 11.99 (mm) 0.95 132.5 192.5 132.5 129 169 169
2
C3 mm 910 B' 0.00
MINIMUM REQUIRED THK.FOR SHELL(Eqn.72) COMPENSATION REQUIRED COMPENSATION PROVIDED REMARKS
Y=2(Tn-En)B×Fn/Fs+2×Tn×B'×
Es=[W.P×(Din-C)+2*fs*Z*C]/(2×fs×Z-W.P) X=Dn×Es Y > X
Fn/Fs+2(Ts-Es)C1+C3
Es= 46.11 (mm) X= 15586.46 (mm2) Y= 18669.41 (mm2) SAFE
COMPENSATION PAD PAD THK. PAD AREA A=2× Revised Y
WIDTH Bp(mm)
0 0 0 (mm2) 18669.41 (mm2)
Tp(mm) Tp×Bp×Fn/Fp Value=Y+A
NOTE: ~ THICKNESS VALUES ARE MEASURED.
Z=1 FOR END PLATE WITHOUT HOLES
 OWNER Page: 8 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 279
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605 SI.NO 12--N12
DATA OF DRUM DATA OF STUB
EXTERNAL DIAMETER "D" (mm) 2512 EXTERNAL DIAMETER "d" (mm) 535
INSIDE DIAMETER "Din" (mm) 2400
PROVIDED THICKNESS REDUCING CORROSION
PROVIDED THICKNESS REDUCING CORROSION (mm) 50
(mm) 53 ALLOWANCE
ALLOWANCE "T"
CORROSION ALLOWANCE (mm) 3 CORROSION ALLOWANCE (mm) 3
MINIMUM THICKNESS "Ts" (mm) 53 MINIMUM THICKNESS "Tn" (mm) 50
MATERIAL SPECIFICATION SA-516M Gr.485 MATERIAL SPECIFICATION SA-105M
MAX. DESIGN TEMPERATION ℃ 300 MAX.PERMISSIBLE STRESS "fn" Barg 1290
MAX.PERMISSIBLE STRESS "fs" Barg 1360 MAX.DESIGN PRESSURE "W.P" Barg 48
"C" VALUE (mm) 3 MAX. DIAMETER OF DRILLED HOLE"d-2Tn" (mm) 435
PROVIDED NOMINAL THK. ~ "T" (mm) 56 PROVIDED NOMINAL THK. ~ (mm) 53
MINIMUM LIGAMENT EFFICIENCY "Z" 1 EFFICIENCY FACTOR "e" 1
IBR REG.NO.279 MINIMUM THICKNESS 0.015*d+3.2(IBR REG.NO.:156) 11.23
MINIMUM REQUIRED THK. FOR STUBE(Eqn.91) B1 B2 B C1(WHICH EVER IS GREATER)
fn/fs
En=[W.P×(d+C)+2×fn×e×C]/[(2×fn×e)+W.P] :2.5×Ts :2.5×Tn (MINIMUM OF B 1&B2) :Ts+76 :（d-2Tn）/2 C1
En= 12.77 (mm) 0.95 132.5 125 125 129 217.5 217.5
2
C3 mm 1020 B'=B 125
MINIMUM REQUIRED THK.FOR SHELL(Eqn.72) COMPENSATION REQUIRED COMPENSATION PROVIDED REMARKS
Y=2(Tn-En)B×Fn/Fs+2×Tn×B'×
Es=[W.P×(Din-C)+2*fs*Z*C]/(2×fs×Z-W.P) X=Dn×Es Y > X
Fn/Fs+2(Ts-Es)C1+C3
Es= 46.11 (mm) X= 20059.49 (mm2) Y= 23680.16 (mm2) SAFE
COMPENSATION PAD PAD THK. PAD AREA A=2× Revised Y
WIDTH Bp(mm)
0 0 0 (mm2) 23680.16 (mm2)
Tp(mm) Tp×Bp×Fn/Fp Value=Y+A
NOTE: ~ THICKNESS VALUES ARE MEASURED.
Z=1 FOR END PLATE WITHOUT HOLES
 OWNER PAGE: 9 OF 11 REVISION NO.: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR REG.NO.: 277,278,187 & 350(a)
BOILER NO.: FA-410 NAME: DISHED END(STEAM DRUM) DWG.NO.: U1605
DATA
TYPE OF DISHED END 2:1 ELLIPSOIDAL EXTERNAL DIAMETER OF BIGGEST NOZZLE "dn": (mm) 666
EXTERNAL DIAMETER "D": (mm) 2512 PROVIDED NOMINAL THK. OF BIGGEST NOZZLE (mm) 95
PROVIDED NOMINAL THICKNESS (mm) 56 MINI. THK. OF BIGGEST NOZZLE "Tn": (mm) 92
CORROSION ALLOWANCE (mm) 3 INNER DIAMETER OF BIGGEST NOZZLE "d": (mm) 476
MIN.THICKNESS OF THE DISHED END "Ts": (mm) 51 DEPTH RADIAL OF DISH Ho/D 0.26
HEIGHT OF THE DISHED END " Ho ":: (mm) 656 SHAPE FACTOR FOR PLAIN HEADS OF DISH "K"
K 0.95
MAXIMUM DESIGN TEMPERATURE ℃ 300 ADDITIVE THICKNESS FOR DISH "C" (mm) 3
MATERIAL SPECIFICATION OF DISHED END &NOZZLE SA-516M Gr.485 PRODUCT VALUE:"Dp"=Do×t (mm2) 128112
MAX.ALLOWABLE STRESS * "Fs": Barg 1360 "K" VALUE:(P×Do)/(1.8×f×t)---Eq.No.--20 0.96
MAX.DESIGN PRESSURE "P": Barg 48 "c" VALUE FOR STUBS(In Eq.No.--91) "c" (mm) 0.75
CROWN RADIUS FOR DISHED END "R": (mm) 2160 MAX.UNCOMPENSATED DRILLED HOLE
125.73
KNUCKLE FOR DISHED END "r": (mm) 408 (From fig.9C)AS PER IBR REG.187 "H" (mm)
MINIMUM THICKNESS 0.015*dn+3.2(IBR REG. NO.: 156) (mm) 13.19
IBR REG.278 IBR REG.350(a)
*MAX. MAX. ALLOWABLE
STUB SIZE HOLE CORROSION MIN. MATERIAL
MAX. ALLOWABLE DESIGN ALLOWABLE PRESSURE (Barg) REQUIREMENT OF
REMARKS SI.NO. DRILLED ALLOWANC THK. SPECIFICATIO REMARKS
PRESSURE "h"(mm) E (mm) STRESS P=2Fn(t-c)/(D-t-c)--Eq.No- COMPENSATION AS PER REG.187
OD×THK.~ (mm) N
"Fn"(Barg) -91
1 666 95 672 3 91.2 SA-105M 1290 406.52 SAFE h>H;Compensation to be checked
W.P=2Fs(Ts-C)/(D×K)
W.P 2Fs(Ts-C)/(D×K) 54.71 > 48

W.P= 54.71 Barg SAFE

IBR REG.277
MIN. REQUIRED THICKNESS OF DISHED END "Es"( IBR REG.278) LENGTH OF REINFORCING IN THE NOZZLE LIMITS OF APPLICATION FOR ELLIPSOIDAL ENDS
Es=((P×D)/(2×Fs))×K+C L2=√(dn×Tn) DESCRIPTION VALUE REMARKS
Es= 45.11 (mm) L2= 247.5318161 (mm) Ho>=0.2D 502.4 650>502.4
MIN. REQUIRED THICKNESS OF NOZZLE "En" EFFECTIVE CROSS SECTION OF REINFORCEMENT
En=((P×dn)/(2×Fn+P))+C A=2[(t-Es)×L1+(Tn-En)×L2+(t-Es)×(Tn-En)+(Tn×L2)+(Es×Tn)]×Fn/Fs
En= 15.16438356 (mm) A= 91732.85562 (mm2)
WIDTH OF REINFORCING IN THE DISHED END IMAGINARY DIAMETER OF OPENING
L1=√(2×R×Ts) or dn/2 (WHICH EVER IS SMALLER)= 333 di=dn-A/Ts
SHAPE FACTOR FOR DISHED END
L1= 469.3825732 OR 333 di= -1132.683443 K 0.95
WITH OPENNING(FROM FIG.23D)
NOTE: * SA-516M YIELD POINT AT DESIGN TEMPERATURE -Et 2111 BARG TENSILE STRENGTH AT ROOM TEMP.-R 4850 BARG Fs : As per Reg.271 Smaller of Et/1.5 or R/2.7
SA-105M YIELD POINT AT DESIGN TEMPERATURE -Et 1996 BARG TENSILE STRENGTH AT ROOM TEMP.-R 4850 BARG Fn : As per Reg.271 Smaller of Et/1.5 or R/2.7
 OWNER Page: 10 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 293
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605
DATA OF SAFETY VALVE 1 (FULL LIFT) DATA OF STUB
MATERIEL SPECIFICATION SATURATED STEAM NOMINAL DIAMETER " DN" mm 150

RATED DISCHARGED CAPACITY "En" (Kg/h) 70000 INTERNAL DIAMETER "d" mm 146

HIGHEST PRESSURE "P" (BARS ABSOLUTE) 49 BODY SEAT PARAMETERS

CONSTANT "C" 0.24 *ORIFICE DIMENSION OF THE BODY SEAT "φs" mm 96
*ORIFICE AREA "As" mm2 7129
*MIN DISCHARGE AREA "An" mm2 6059.65

IBR REG.NO.293
DISCHARGED CAPACITY OF SAFETY VALVES Eqn.(78) REMARKS
E=C×An×P E>En
E= 71261.48 (Kg/h) SAFE

MINIMUM DISCHARGE AREA REMARKS

A=En/(C×P) A<An

A= 5952.38 (mm2) SAFE

 OWNER Page: 11 of 11 REVISION NO: D
XI'AN SPACE HUA WEI CHEMICAL&BIOLOGOC ENGINEERING CO.,LTD. IBR.REG.NO.: 293
BOILER NO.: FA-410 NAME: STEAM DRUM DWG.NO. U1605
DATA OF SAFETY VALVE 2 (FULL LIFT) DATA OF STUB
MATERIEL SPECIFICATION SATURATED STEAM NOMINAL DIAMETER " DN" mm 150

RATED DISCHARGED CAPACITY "En" (Kg/h) 70000 INTERNAL DIAMETER "d" mm 146

HIGHEST PRESSURE "P" (BARS ABSOLUTE) 51 BODY SEAT PARAMETERS

CONSTANT "C" 0.24 *ORIFICE DIMENSION OF THE BODY SEAT "φs" mm 96
*ORIFICE AREA "As" mm2 7129
*MIN DISCHARGE AREA "An" mm2 6059.65

IBR REG.NO.293
DISCHARGED CAPACITY OF SAFETY VALVES Eqn.(78) REMARKS
E=C×An×P E>En
E= 74170.12 (Kg/h) SAFE

MINIMUM DISCHARGE AREA REMARKS

A=En/(C×P) A<An

A= 5718.95 (mm2) SAFE