Addendum 002 - RevE

KG-DWN-98/2 PRE-FEED
Technical Bid Addendum 002 for Onshore MEG & Gas

Pipeline (OMF) Terminal under KG DWN 98/2 Development
Project
Level 18, Menara AIA Cap Square

No. 10 Jalan Munshi Abdullah
Kuala Lumpur 50100
Malaysia
Document No. : Tender No.K07DC16051

Revision : Revision 0E
Date : 11 April 18
www.intecsea.com
Technical Bid Addendum 002 for Onshore MEG & Gas Pipeline
(OMF) Terminal under KG DWN 98/2 Development Project
No. K07DC16051
Revision 0E
Disclaimer
This document has been prepared on behalf of and for the exclusive use of OIL AND NATURAL
GAS CORPORATION LTD (ONGC), and is subject to and issued in accordance with the agreement
between ONGC and INTECSEA.
INTECSEA accepts no liability or responsibility whatsoever for it in respect of any use of or reliance
upon this report by any third party.
Copying this document without the permission of ONGC and INTECSEA is not permitted.
DOCUMENT NO.: TENDER NO. K07DC16051
DOCUMENT TITLE: TECHNICAL BID ADDENDUM 002 FOR ONSHORE MEG & GAS
PIPELINE (OMF) TERMINAL UNDER KG DWN 98/2
DEVELOPMENT PROJECT
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Table of Contents
1 INTRODUCTION ................................................................................................................... 5
2 LIMITS OF THIS BID ADDENDUM .................................................................................. 6
3 APPENDIXS TO THIS BID ADDENDUM......................................................................... 7

4 UPDATES TO BASIS OF DESIGN / ADDENDUM 01 REV 0E ................................... 9
5 UPDATES TO OMF / TECHNICAL BID ADDENDUM 001 REV 0E DATA........... 13
6 MALLAVARAM .................................................................................................................... 41
7 IOPS......................................................................................................................................... 50
Appendix List
Appendix 1 U Field Process Flow Diagrams (PFDs) .......................................................................................... 51
Appendix 2 Vashishta+U Field Heat & Mass Balance 10.5 & 7 MMSCMD Cases ............................... 52
Appendix 3 Relevant PFD/P&IDs Mark Ups ........................................................................................................ 53
Appendix 4 U Field Separator / Flare KO Drum Sizing - Calculation Notes ........................................... 56
Appendix 5 U Field Blowdown Calculation Note Calculation....................................................................... 57
Appendix 6 U Field Relief Calculation Note ........................................................................................................ 58
Appendix 7 Full Flow Relief (10.05 MMSCMD) Flarenet Calculation Note .............................................. 59
Appendix 8 New HP Flare Calculation Note (FLARESIM) ............................................................................... 60
Appendix 9 Plot Plan for OMF / Vashishta HP Flare ........................................................................................ 61
Appendix 10 Plot Plan for Vashishta (Includes U Field Equipment) ............................................................. 62
Appendix 11 Additional Laboratory Equipment / Items for OMF .............................................................. 63
Appendix 12 Gas Export to Mallavaram - PFD ................................................................................................... 64
Appendix 13 Gas Export to Mallavaram - Heat & Mass Balance ................................................................ 65
Appendix 14 Gas Export Separators Sizing .......................................................................................................... 66
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Appendix 15 P&IDs (New) .......................................................................................................................................... 67
Appendix 16 Relevant Mallavaram P&IDs ........................................................................................................... 68
Appendix 17 Mallavaram Plot Plan ......................................................................................................................... 70
Appendix 18 Gas Export Facilities Blowdown Study – Calculation Note ................................................. 71
Appendix 19 Gas Export Facilities Relief Study – Calculation Note ........................................................... 72
Appendix 20 PSV / BDV Tailpipe Sizing (FLARENET) ....................................................................................... 73
Appendix 21 Basic Engineering Design Basis Part A for Flare System ...................................................... 74
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1 INTRODUCTION
1.1 COMPANY informs Bidders that the earlier proposal to take the entire gas of
KG-DW-98/2 to Odalarevu through export pipeline from CPP stands revised
and it is now planned to export the gas from A-field, R-field and associated
gas from oil fields to Company’s Onshore Gas Terminal (OGT) at Mallavaram.
1.2 Company also intends to monetise the U-field gas through S1-VA existing
facilities and process at Odalarevu.
1.3 The related changes in the scope given in TBP of tender no K07DC16051
stands revised to the extent that facilities provided shall be optimised
between the two terminals as brought out below. With this re-routing of
export gas line, processed export gas from CPP will be received by OGT at
Mallavaram and the OMF will not receive any gas from CPP. Therefore
facilities planned at OMF to receive gas from CPP are now shifted from OMF
at Odalarevu to OGT at Mallavaram and are part of Bidder’s Scope. Note the
export gas flowrates to OGT at Mallavaram now exclude U Field gas.
1.4 S1-VA existing facilities are required to receive and process gas from U Field
and the remaining scope as per the tender remains unchanged. The scope of
work related to early monetisation of the U-field gas through S1-VA existing
facilities at Odalarevu is already given in Technical Bid Addendum 001 Rev 0E.
This document presents the following:
 Updates to the Basis of Design
 Updates to Technical Bid Addendum 001 Rev 0E data.
 The details related to change in export pipeline route from CPP to OGT at
Mallavaram.
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2 LIMITS OF THIS BID ADDENDUM

2.1 Bidder shall as part of Bid Engineering incorporate into Bidder’s Bid
Submission all adjustments to the design to include:
i. Revised MEG handling operating philosophy.
ii. Revised operating philosophy for U Field production via Vashishta plant
(including a new OMF/Vashishta HP flare stack and new fuel gas supply).
iii. Revised operating philosophy for gas export from CPP to Mallavaram OGT
with revised gas export rate from CPP of 11.5 MMSCMD (9.5 MMSCMD from
Cluster 2 and 2 MMSCMD from Cluster 1).
iv. Errata of miscellaneous items.
COMPANY anticipates that all other aspects of the design will remain unaffected and thus
not impacted.
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3 APPENDICES TO THIS BID ADDENDUM
3.1 Bidder shall refer to the Document Index included with this Bid Addendum
under item 3.2. These documents form a part of this Bid Addendum.
3.2 Bidder shall refer to the following documents when reading this Bid
Addendum 002:
No Document Number Title

1. 402020-01391-02-SY- Flow Assurance Report – Cluster 2B Gas Fields
REP-0002
2. 402020-01391-01-SY- Overall Design Basis
BOD-0001- 0G
3. 402020-01391-08-PR- Onshore MEG & Gas Pipeline Terminal Design Basis
BOD-0001-Rev 0E
OMF/ Vashishta
4. Appendix 1 U Field Process Flow Diagrams (PFD)1, 2, 3
5. Appendix 2 Vashishta+U Field Heat & Mass Balance 10.5 & 7
MMSCMD Cases
6. Appendix 3 Relevant PFD/P&IDs Mark Ups
7. Appendix 4 U Field Separator / Flare KO Drum Sizing - Calculation
notes
8. Appendix 5 U Field Blowdown Calculation Note for U Field
9. Appendix 6 U Field Relief Calculation Note
10. Appendix 7 Full Flow Relief (10.05 MMSCMD) Flarenet Calculation
Note
11. Appendix 8 New HP Flare Calculation Note (FLARESIM)
12. Appendix 9 Plot Plan for OMF / Vashishta HP Flare
13. Appendix 10 Plot Plan for Vashishta (includes U Field Equipment)
14. Appendix 11 Additional Laboratory Equipment / Items for OMF.
Mallavaram
15. Appendix 12 Gas Export to Mallavaram - PFD
16. Appendix 13 Gas Export to Mallavaram - Heat & Mass Balance
17. Appendix 14 Gas Export Separators Sizing
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18. Appendix 15 P&IDs (New)
19. Appendix 16 Relevant Mallavaram P&IDs
20. Appendix 17 Mallavaram Plot plan
21. Appendix 18 Gas Export Facilities Blowdown Study – Calculation Note
22. Appendix 19 Gas Export Facilities Relief Study – Calculation Note
23. Appendix 20 PSV / BDV Tailpipe Sizing (FLARENET)
24. Appendix 21 Basic Engineering Design Basis Part-A for Flare System
25.
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4 UPDATES TO BASIS OF DESIGN /

ADDENDUM 01 REV 0E
4.1 H2S content in export gas pipeline from CPP to OGT, Mallavaram is to be
considered as nil (zero) superseding the previous value of 50 ppmv for design.
4.2 H2S content in U Field gas to S1-VA existing facilities at Odalarevu is to be

considered as nil (zero) superseding the previous value of 50 ppmv for design.
4.3 The firewater at OMF shall be supplied with 2 x 50% electric motor driven
centrifugal pumps and 2 x 50% (standby) diesel engine driven centrifugal
pumps.
4.4 Instrumentation can be Field Bus based since S1-VA existing facilities at
Odalarevu and OGT at Mallavaram are already Field Bus based.
4.5 CPP gas export pressure is planned for 90 kscg and the tie-in pressure to
onshore transportation infrastructure is to be in the range of 59-61 kscg.
4.6 COMPANY gas export specifications at Mallavaram.
Parameter
75% Minimum
Methane
0
HC Dew Point * ( oC), max
0
Water Dew Point * ( oC), max
5
H2S PPM by weight , max
10
Total Sulphur PPM by weight , max
6
Carbon Dioxide (mole %), max
0.2
Oxygen (mole %), max
8
Total Inerts (mole %)
55
Temperature ( oC), max
Note * At Buyer’s Pipeline operating pressure (60 kscg).
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4.7 Bidder shall complete all safety studies (HAZOP, HAZID etc.) defined in
Section 4.27 of the Onshore MEG and Gas Pipeline Terminal Scope of Work,
402020-01391-08-PM-SOW-0001, for the Work associated with the Gas
receiving and custody transfer of gas at OGT, Mallavaram and OMF
Odalarevu. This shall include assessment of the impact on the existing facilities
and carrying out any remedial work, if required. The integrated facility should
have QRA certificate. Company will provide successful Bidder with current
QRA documentation for both Mallavaram OGT and OMF Odalarevu.
4.8 Contractor to obtain all clearances, approvals and licenses including

approvals from local, state and central regulatory authorities as per GCC
Clause 5.20 (Compliance with Local Laws & Regulations). This supersedes
earlier Company responses regarding Project Environmental Management
Plan.
4.9 Scope associated with fire and gas detection, fire suppression and fire water
systems will be in the bidder’s scope along with all associated design
documents (e.g. fire water demand calculations, layouts, P&Ds, pump
datasheets, etc.).
4.10 The following scope items may be considered:
Determine firewater demand for KG-DWN-98/2 equipment at Mallavaram and

U Field equipment at S1-VA Odalarevu as per OISD requirements.
Adequacy checks on the existing firewater system to include, but not be

limited to, the following:
 Confirm existing firewater pumps and storage capacities are adequate.

 System hydraulic surge assessment.
 Identify firewater tie-in points and methodology for tie-in.
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4.11 Bidders are advised of new HP Flare in OMF Odalarevu as part of existing
scope to handle total envisaged production of 98/2 project shall now be
designed to handle full flow relief capacity of 10.05 MMSCMD with 5.75
MMSCMD gas from U Field and 4.3 MMSCMD gas from Vashishta S1-VA
production rate . The OMF LP and LLP flare as required in original scope are to
be provided.
4.12 Bidder has to assess the impact of shifting of export pipeline on the functional
requirement of OMF and incorporate the changes as brought out but not
limited to the scope as below:
Bidder to revise the OMF fuel gas tie-in location from separator of 20” gas
export pipeline to U Field GDU gas outlet in S1 & VA terminal (alternate to be
agreed with Company during detailed engineering). The change in fuel gas &
GTG gas supply to OMF facilities is due to rerouting of 20” Export gas pipeline
from OMF Odalarevu to OGT Mallavaram.
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4.13 Bidder to assess and execute the scope related to impact on utilities system
and firewater system on OMF facilities.
4.14 Company is presently discharging the effluent from G1 & GS-15 terminal ETP
into existing onshore injection wells. This is now required to be tied into the
discharge line (downstream of OMF ETP), for discharge into the sea along with
discharge of 98/2 effluent from its ETP. Additional tie-in points of suitable size
with isolation valve are to be provided as part of the scope.
4.15 Bidder’s scope includes additional list of Laboratory equipment / items for
OMF in addition to the list of equipment to be provided as per original scope
already presented in Appendix-H of OMF Scope of Work (Doc No. 402020-
01391-08-PM-SOW-001). The additional list is attached as Appendix 11 in this
Addendum-002.
4.16 Onshore MEG associated Piping, Valves, Pumps and Strainers shall be of
stainless steel metallurgy. Onshore MEG tanks can be carbon steel with
internal epoxy lining.
4.17 If MEG licensor has indicated to ONGC that its standard scheme does not
include filtration of Lean MEG to subsea control quality requirements, then
2x100% filtration units shall be required and included in Bidders’ scope.
4.18 The following para of section 14.1 Training categories (page 130) of
Functional Specification for Integrated Operations Systems 402020-01391-08-
IS-FSP-0001 Revision 0D, to be modified as:
“One training session covering System configuration, system maintenance,

work-flow design and development, and application development shall be
fifteen (15) working days for a batch of ten (10) people minimum. Each data
analytics application may have more than one module if required”
Page 12 of 74
Tender No. K07DC16051
Revision 0E
5 UPDATES TO OMF / TECHNICAL BID

ADDENDUM 001 REV 0E DATA
5.1 Bidders are advised that no modification pertaining to MEG Regeneration
package (ON-Z-1801) at S1VA is required.
5.2 A WGR of 1 bbl/MMscf is considered for U gas production for initial

production year 2019 to 2020 since no formation water is anticipated by
Company.
5.3 Bidders are advised of a change in project schedule in that S1-VA wells are to
be in production by end February 2018. The U-Field wells first gas date is 17
months from NOA. However the OMF MEG plant is expected to be ready by
22 months from NOA, a gap of 5 months approximately from U-field first gas
date.
5.4 Emergency Response Plan (ERP) and Disaster Management Plan (DMP) For
Mallavaram Onshore Terminal and Odalarevu shall be updated with new
facilities and get it certified by statutory authorities. Existing plan will be
provided to Bidders by Company with clarity on what statutory authorities are
applicable.
5.5 Updated Operating Philosophy for U-Field and S1-VA Field wells
S1-VA wells are to be online by end February 2018. The U-Field wells expected
first gas date is December 2019. However, as soon as the first well of U Field is
drilled samples will be collected and analyzed for suitability of processing of
Rich MEG from U Field through S1VA MEG plant. Currently there is no
produced water from U-field wells for analysis.
As U Field is considered a geological extension of S1VA field hence no

changes in Gas / condensate /formation water chemistry are anticipated.
However, as soon as the first well of U Field is drilled samples will be collected
and analyzed for suitability of processing of Rich MEG from U Field through
S1VA MEG plant. As per the design basis of MEG Facility at OMF, it should be
able to handle comingled flow of Rich MEG from S1VA, Cluster 2B Gas from U,
R & A fields.
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Bidders are advised that no modification pertaining to MEG Regeneration package

(ON-Z-1801) at S1VA is required. Rich MEG processing design capacity for MEG
Regeneration package (ON-Z-1801) at Vashishta plant is maintained at 7.5m3/hr.
However, other than MEG Regeneration Package modification, all other
requirement remains same as per Addendum 001 Rev0E.
The OMF MEG plant is expected to be ready by June 2020, a gap of 6 months from
first gas from U-field.
For Rich MEG handling from U Field, the S1VA MEG regeneration package (ON-Z-
1801) will initially be used to process and regenerate the rich MEG. This will be for
up to 6 months before the MEG Plant at OMF becomes available. During this
period Company does not anticipate any formation water from U Field.
Once the OMF plant available, the total Rich MEG from U Field separators and
S1VA production (from the S1VA slug catcher) will be routed to OMF MEG facility
and S1VA MEG regeneration package shall be mothballed (to be performed by
others). This will marginally increase total rich MEG flowrates at OMF which are
now to include Vashishta rich MEG flowrates.
Bidders to evaluate the impact on Vashishta / U Field production availability, due

to its sole dependence on lean MEG injection from OMF and hence OMF
availability. Consideration of existing equipment at Vashishta plant such as Lean
MEG injection pumps and Lean MEG storage tank should be included in
availability assessment.
Lean MEG injection requirement to U-field wells for first 6 months initially at 80
wt % Lean MEG from S1VA plant will be injected to U Field wells using new U Field
Lean MEG injection pump and 2 x 1.25” ID Cores in the S1VA Umbilical. For the
rest of the field life 90 Wt% Lean MEG from OMF will be injected through 6” MEG
injection line for U Field wells.
A new Rich MEG transfer line will be required to transfer rich MEG from upstream
of the Vashishta MEG package ON-Z-1801 to the OMF MEG degasser (V-N79100).
A new Lean MEG transfer line will be required to transfer 90 wt % lean MEG from
the OMF Lean MEG Product Tanks (T-N79002 A/B) to the Vashishta Lean MEG
storage tank (ON-TK-1901). This will allow 90 wt% Lean MEG to be injected to
S1VA wells via their umbilical.
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Chemical injection of scale inhibitor (SI) and corrosion inhibitor (CI) and methanol
to the U Field wells will continue to be injected via the S1VA umbilical throughout
the field life of S1VA and U Field wells. This will be facilitated by using the new U
Field SI and new CI injection pump packages (pumps+storage tank) and new U
Field methanol injection pump. Bidders should note that S1VA wells do not have
subsea methanol injection. However the methanol injection to U Field wells will be
via an existing 1.25” MEG core in the S1VA umbilical.
As part of U Field production commencing approximately 6 months before the

OMF becomes fully operational the 2 x 50% U Field separators and U Field gas
dehydration unit (GDU) should both be operational along with lean MEG injection
pump, the new power generating unit for OMF and OMF fuel gas system.
The U Field GDU will be operational for U Field first gas, operating under
segregated flow of 3.5 MMSCMD and at high pressure (63 barg) for approximately
3 years until 2022 i.e. U Field production via one 14” pipeline and S1VA production
via the other 14” production pipeline at low pressure. Note that total U Field
segregated flow is 5.75 MMSCMD and the excess U Field gas of 2.25 MMSCMD is
to be tied-in to the existing 24” future connection on the compressor discharge
header. When total flow reduces from 10.05 MMSCMD to 7 MMSCMD by 2022 the
U Field GDU and U Field separators will become redundant and S1VA facility will
continue to process at 7 MMSCMD which is its gas compression system capacity
limit.
Supplying the heating duty (0.4 to 0.5 MW) for the new U Field GDU reboiler from
the existing S1VA hot oil system should be possible since the S1VA hot oil system
will not be operating at full load initially. Because of the low initial Rich MEG
flowrates from U Field and S1VA wells (up to 2020) result in significantly reduced
MEG reclaimer duty requirements for the existing MEG Package in S1VA facility.
This heating arrangement for the U Field GDU should be adequate even after 2020
when the S1VA MEG package is mothballed (to be performed by others) and all its
heating duty becomes available to other users.
A new power generating unit for OMF is to be integrated into the existing S1VA
power generating system 6 months before OMF is fully operational. There is no
need for a new WHRU to be initially integrated with the new power generating
unit for OMF and the Vashishta hot oil system. Bidders to make provisions for the
WHRU to be installed with the rest of the OMF equipment and integrated with the
OMF hot oil heating system in order to optimise heating loads for the OMF.
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5.6 Initial Lean and Rich MEG rates for U-Field and S1-VA wells.
Based on the above operating philosophy initial Lean MEG injection rates and
Rich MEG production rates are presented in Table 1 for S1VA facility. Rich
MEG flowrate is conservatively calculated to be 4.37 m3/hr for processing at
Vashishta plant before OMF plant is available.
An initial Lean MEG injection rate of 2.35m3/hr is calculated. A WGR of 1

bbl/MMscf is considered for U Field gas production for initial production year
2019 to 2020 though no formation water is anticipated by Company. A Lean
MEG Injection pump for U Field will be required to inject 1.9m3/hr via 2x1.25”
MEG cores in the S1VA umbilical. Lean MEG injection of 0.45m3/hr to S1VA
wells will continue via their dedicated MEG cores.
5.7 Lean and Rich MEG rates at OMF
The combined Rich MEG rates at OMF are presented in Table 2. Peak rate is
calculated to be 48.6 m3/hr. Peak Rich MEG flowrate from Vashishta is
23.3m3/hr.
Once OMF is available 6 months after U Field first gas and the S1VA MEG unit
(ON-Z-1801) has been mothballed, the OMF will supply all the Lean MEG
requirements for Vashishta, U Field and R & A Fields (sum of Table 1 & 2
rates). However, only a peak rate 1.5m3/hr Lean MEG is required to be
injected to S1VA well.
5.8 Lean and Rich MEG transfer lines between OMF and Vashishta.
Bidder’s scope shall include piping connections with isolation valves for Rich
MEG transfer line from U Field separators and Vashishta Slugcatcher to OMF
MEG Degasser are to be provided for transfer of RICH MEG (23.3 m3/hr) from
Vashishta plant to OMF MEG Plant.
Bidder’s scope shall include inter connection between Lean MEG Storage
tanks of S1VA and OMF along with suitable transfer pumps to allow two way
transfer. The lean MEG transfer flowrate from OMF Lean MEG storage tank to
Vashishta Lean MEG storage tank to be 1.5 m3/hr based on the peak lean MEG
flowrate for S1 & Vashishta wells only. The Lean MEG Transfer Pumps (P-
N79009 A/B/C/D) at OMF will need to accommodate this additional flowrate
requirement.
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Technical Bid Addendum 002 for Onshore MEG & Gas Pipeline (OMF) Terminal
under KG DWN 98/2 Development Project
Revision 0E
Table 1 - S1VA - Lean MEG injection rates and Rich MEG production rates
Page 17 of 74
Technical Bid Addendum 002 for Onshore MEG & Gas Pipeline (OMF) Terminal
under KG DWN 98/2 Development Project
Revision 0E
Table 2 - OMF - Lean MEG injection rates and Rich MEG production rates
OMF Bidder shall make all necessary Tie-ins and piping connections.
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Pipeline (OMF) Terminal under KG DWN 98/2
Development Project
Revision 0E
5.9 Major Equipment for U Field production via Vashishta Plant
 14 “ valves HIPPS Package

 2 x 50% Separators
 Gas Dehydration Unit (GDU)
 Lean MEG Injection Pumps
 Methanol Injection Pumps
 Corrosion Inhibitor (CI) Injection Package (pumps + storage tank)
 Scale Inhibitor (SI) Injection Package (pumps + storage tank)
 HP Flare Package & HP Flare KO Drum & HP Flare KO Drum Pumps (2x100%)
Based on the latest operating philosophy for OMF/Vashishta as outlined in section 5.5
preliminary process data based on heat and mass balance is presented in the
following sections. Bidders shall verify all data presented in next phase of engineering
/ detailed design.
Relief and blowdown studies and flare sizing study are available and only referenced
in this document. The results of these studies are however summarised in this
addendum.
5.10 HIPPS
Common sparing of the HIPPS systems shall be provided once the U Field HP
Separators are mothballed. Bidder shall verify the required line/valve size for U field
production using the design requirements of Clause 3.7 of the Onshore MEG & Gas
Pipeline Terminal Design Basis, 402020-01391-08-PR-BOD-0001 Rev 0E to determine
the feasibility of this approach.
Valve type Ball (full bore)

Valve bore size 14”
Line Size 14”
Piping Specification Vashishta GX3 piping spec (or equivalent).
Fluid HC Gas + MEG / Water aqueous phase
Gas Properties Density 53.5 kg/m3, Viscosity 0.0126 cP.
Liquid Properties Density 1080 kg/m3, Viscosity 3.540 cP.
Operating pressure 64 barg
Design Pressure 254 barg (as per Vashishta pipeline)
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Revision 0E
Max DP when opening 254 barg

Design Temperature -29oC / 65oC
Valve opening time TBC by Vendor
Valve minimum closing time TBC seconds (note 1)
Notes:
a. Valve closure time to be confirmed by Bidders in detailed design with dynamic
simulations.
b. HIPPS valve to have metal seating
c. End connections of the HIPPS valve shall be welded.
5.11 U Field - 2 x 50% Separators
From preliminary engineering the following data applies. Bidders to verify during
detailed engineering.
Capacity of each separator 3 MMSCMD

Type 2 phase
Vertical / Horizontal Horizontal
Dimensions D x L 3m x 9m
Design Pressure 80 barg
Design Temperature -29 to 65 deg oC
Operating Temp / Press 11 deg oC /62 barg
Design Life 25 years
Material: Carbon Steel with 3mm CA.
Internals Stainless steel
Slug Volume 20 m3 (per separator)
Notes:
a. 20 m3 slug volume is considered per separator based on initial flow assurance
studies with 25% margin. This slug volume should be confirmed by Flow
Assurance studies in Detailed Design since it governs the U Field separator sizing.
b. 2 x 50% configuration assumed but 3x33% may need to be considered if severe

transport constraints apply.
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Revision 0E
c. Gas metering on the separators gas outlets is required to monitor U Field gas
production.
d. Estimated weight of each vessel is 87 Tonne
e. Skid design of separators may be considered for future re-use since currently
operational requirements are only for four years 2020 to 2023 when total
production (U Field + S1VA) production is 10.05 MMSCMD and segregated flow
between U Field and SV1A production applies.
f. Two phase separator considered (gas & aqueous phases) since no hydrocarbon
liquids expected from U Field production based on 100% U Field gas composition
components.
g. Feed Inlet Nozzle / Gas Outlet Nozzle are calculated to be 16” and 12”
respectively. Bidders to confirm.
h. Separators to be located adjacent to Vashishta slugcatcher (ON-SC-1101)
i. U-field Separator outlet to have provision for connecting to inlet manifold of gas
Compressor. This is required for individual well testing in future.
5.12 U Field Gas Dehydration Unit (GDU -Vendor Package)
detailed engineering. Existing Fresh Glycol storage tank (ON-TK-1401) and Fresh
Glycol Transfer Pumps (ON-P-1403 A/B) will be used by COMPANY for filling-up and
make-up of the new GDU and no new tank and pump for this purpose is envisaged.
Single Unit (1x100%).

Capacity 3.5 MMSCMD
Outlet Gas Water content specification: 4.7 lb/ MMscf.
Allowable pressure drop 1.5 bar (within package battery limits)
Mode of operation Continuous
Turndown 20% of normal capacity
Availability > 96%
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Development Project
Revision 0E
Operating temperature 11 deg oC (HOLD)

Operating pressure 63 barg

Design Temperature -29oC / 65oC
U Field GDU can be located adjacent to existing GDU package (ON-Z-1401) or located
at the designated area for future GDU.
For conservative approach an inlet operating temperature of 30oC (water saturated)

should be considered for design for turndown temperature conditions. Note Min
Design Metal Temp (MDMT) and Material of Construction shall be confirmed by
Vendor based on depressurising study. MOC for all components provided with the
package shall be determined by the package vendor.
Vendor Package: Absorption section includes:

Inlet Separator, Glycol Absorber, Lean Glycol/ Gas Exchanger, Glycol Scrubber
Vendor to confirm package requirements for inlet separator.
Total loss of glycol shall not exceed standard values of 13 litres / MMSCM (Glycol
absorber, Rich Glycol Flash drum, and Glycol Still Column – (HOLD).
Regeneration section includes:

Glycol Reflux Condenser, Cold Rich / Lean Glycol Exchanger, Rich Glycol Flash Drum,
Glycol Filtration Package, Hot Rich/Lean Glycol Exchanger, Glycol Still Column, Glycol
Reboiler, Glycol Stripping Column, Glycol Surge Drum, Glycol Booster Pumps, Glycol
Circulation Pumps, Glycol Drain Drum, Glycol Drain Pumps.
Glycol flash drum to be sized on 30 minutes minimum glycol retention time.

Glycol Filtration Package shall have 2x100% Glycol Rich Filters to maintain solids
contents below 100 ppmw and remove solids over 5 microns.
Gas Phase data:

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Flowrate 3.5 MMSCMD (123.6 MMSCFD)

Molecular Weight 16.23
Density 51.67 kg/m3
Viscosity 0.0125 cP
Compressibility (Z) 0.825
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Table 3 - GDU Inlet Stream Composition:

Component Mole Fraction
Nitrogen 0.0061
Oxygen 0.0016
CO2 0.0023
Methane 0.9880
Ethane 0.0016
Propane 0.0001
H2O 0.0002
Vendor to Confirm (VTC) the following:
Glycol Circulation Rate, m3/hr

Lean Glycol concentration, wt %
Lean Glycol temperature at absorber inlet, oC
Process Gas outlet temperature, oC
Reboiler heat duty, kW (500 kW initial estimate)
Regeneration of off-gas flowrate kg/hr
Stripping gas requirements (if any) kg/hr.
Available Utilities at S1VA facility at normal operating conditions are listed below.
Vendor shall state all utility requirements and consumptions including additional
utilities if any.
Hot oil: Therminol-55

Hot Oil Supply / Hot Oil Return Temperature 260oC / 210oC Note 1
Hot Oil Supply / Hot Oil Return Pressure 5 barg / 3 barg Note 1
Instrument Air pressure 7.5 barg
Plant Air pressure 6 barg
Nitrogen 6.5 barg
Closed Drain 0.2 barg
Flare 0.2 to 1.5
Electrical Power 240 V / 415 V / 6.6kV
Any release of hydrocarbon, BTEX etc. to atmosphere is to be minimized in order to

avoid any negative impact on environment.
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Vendor shall state expected sound pressure levels generated by the system. Maximum
noise level at working places shall be in accordance with OSHA or local regulatory
guidelines whichever is the more stringent.
Note 1: Bidders to note hot oil for TEG reboiler duty for the new U Field Gas
Dehydration Unit (GDU) is to be supplied by the Vashishta plant hot oil system (500
kW estimated)
a) Scope of work and Supply
Vendor shall supply a complete gas dehydration package suitable for continuous
operation in outdoor environment. In general the vendor shall be responsible but not
limited to the following:
 Design and Engineering

 Material procurement
 Fabrication
 Shot test and inspection as per codes
 Surface preparation and painting as per project specification
 Packing and Shipment on FOB basis
 Necessary service during erection, pre-commissioning and guarantee test run
Skid design of GDU package may be considered for future re-use since currently
operational requirements are only for four years 2020 to 2023 when total
production (U Field + S1VA) production is 10.05 MMSCMD and segregated flow
between U Field and SV1A production applies. Provision to connect GDU outlet to
inlet of existing DPDU with an isolation valve shall be in bidders scope.
b) Vendor Information Required
 P&IDs, Process flow diagram, H&MB, and process description

 Equipment list with equipment sizes / duty specifications
 Equipment / Instrument datasheets
 Logic diagrams
 Safeguarding and control philosophy
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 Line List
 Utility Summary
 Chemicals consumption summary and initial fill
 Flare load summary
 Process simulations, Design calculations for GDU equipment sizing
 Blowdown calculations
 Operating manuals covering normal, start-up/shutdown, emergency procedures
 Equipment layout
 Inclusion / Exclusions as part of package supply.
 Deviations list if any.
5.13 U Field Lean MEG Injection Pumps
No. of Pumps 2x100% Pumps (one operating with one standby A/B)
Fluid 80 wt. % Lean MEG
Capacity 2 m3/hr (Yr. 2019 – 2020)
Discharge Pressure 225 Bara (Flow Assurance to confirm in Detailed Design)
Storage Requirements < 250 m3 (Flow Assurance to confirm in Detailed Design)
Notes:
a) Storage requirements to take into account starvation period during U Field
turndown and restarts. Current MEG storage tank capacity for ON-TK-1901 with
229m3 working capacity and 307m3 design capacity. Flow assurance report
indicates a volume of 250 m3 would be required based on a higher WGR of 2
bbl/MMscf for U Field gas production. Flow Assurance to confirm storage volume
required at S1VA (before OMF becomes available) during detailed design.
b) U Field Lean MEG injection pump to inject into 2x1.25” MEG cores in the S1VA
chemical TUTU.
c) U Field Lean MEG injection pump requirements at Vashishta plant are potentially
for the period of first gas from U Field to when the OMF becomes available. It
could be six months before these requirements are transferred to the OMF and U
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Field Lean MEG injection pump becomes redundant. Re-use of these pumps
should therefore be considered as part of their selection.
d) U Field Lean MEG injection pump capacity of 2 m3/hr is significantly higher than
current capacity of 0.7m3/hr and injection pressure of 233 Bara thus a similar
pump (common sparing, maintenance etc.) cannot be used for this duty.
e) Lean MEG transfer line will be required to transfer Lean MEG (90 wt.%) from OMF
Lean MEG storage tanks (T-N79002 A/B) to S1VA Lean MEG storage tank (ON-TK-
1901) once OMF plant becomes available and S1VA MEG unit is mothballed.
5.14 U Field Methanol Injection Pumps
Fluid Methanol
Capacity 2 m3/hr (well start-up in 1 hour)
Storage Requirements 22m3 (Flow Assurance to confirm in Detailed Design)
Notes:
a) Storage requirement based on two full field start-ups following a long term
shutdown is 50 m3. Current Methanol storage tank capacity for ON-TK-1904 is 50
m3 working capacity and 87m3 design capacity. Full field start-ups refer to starting
up all four U Field wells sequentially.
b) New U Field Methanol injection pump to inject into 1x1.25” MEG (current
designation) core in the S1VA chemical TUTU since methanol is not currently
injected subsea to the S1VA wells via the umbilical.
c) New pump capacity is significantly higher than current pump (ON-P-1904 A/B)
capacity of 0.3m3/ hr with discharge pressure of 67 barg, thus a similar pump
(common sparing, maintenance etc.) cannot be used for this duty.
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5.15 U Field Corrosion Inhibitor (CI) Injection Pumps
Fluid Corrosion Inhibitor
Capacity 55 litres/hr (200 ppmv x 20 of base concentration)
Discharge Pressure 155 bara (Flow Assurance to confirm in Detailed Design)
Storage Requirements 9.2m3 for 7 days or 39.3m3 based on 30 days.
(Flow Assurance to confirm in Detailed Design)
Notes:
a) CI storage tank capacity for ON-TK-1902 is 200 litres based on 7 days storage of
1m3 or for a period of 30days whichever is higher.
b) New U Field CI injection pumps to inject into 2x0.5” CI cores in the S1VA chemical
TUTU.
c) New pump capacity is significantly higher than current capacity of 0.8 litres/hr at
38 Bara.
5.16 U Field Scale Inhibitor (SI) Injection Pumps
Fluid Scale Inhibitor
Capacity 9.6 litres/hr (35 ppmv x 20 of base concentration)
Storage Requirements 1.6 m3 for 7 days or 6.9 m3 based on 30 days.
(Flow Assurance to confirm in Detailed Design)
Notes:
a) SI storage tank capacity for ON-TK-1903 is 100 litres based on 7 days storage of
1m3 or for a period of 30days whichever is higher.
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b) New U Field SI injection pumps to inject into 1x0.5” SI cores in the S1VA chemical
TUTU.
a) New pump capacity is significantly higher than current capacity of 0.32 litres/hr at
137 Bara.
5.17 OMF Power Generation
The new gas turbine generator (GTG) for OMF (GT-N11001) is to be installed at the
S1VA facilities and integrated into the S1VA power generating system. This additional
GTG will make-up an N+1 GTG configuration to meet all total power demand for OMF
and S1VA Terminal.
The initial site rated load of 4 MW for the GTG should be further reviewed due to
additional loads associated with U Field production via Vashishta terminal such as
Lean MEG / chemical injection pumps / transfer pumps and a potential power shortfall
of 0.3 MW at the Vashishta terminal itself. GTG set similar to the two existing at
Vashishta (ON-Z-2601 A/B) is preferable from a maintenance and spare parts
perspective.
Installation and integration of new GTG set at Vashishta terminal shall be in readiness
for first gas from U Field (i.e. 6 months before OMF is fully operational).
5.18 Waste Heat Recovery Unit (WHRU)
Waste Heat Recovery Unit (WHRU) shall be provided for the new GTG at Odalarevu for
heat transfer to the OMF Hot Oil system as a means of potentially reducing the
number of fired heaters required meeting the total heat load in line with Ministry of
Environment, Forest & Climate change circular no. : F. No. J-11011/316/2014-IA II(I)
Dated : 22/01/2016, para 4 (this circular is part of 402020-01391-01-SY-BOD-0001-0G
Overall Design Basis page no. 174)
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5.19 OMF Fuel Gas Package (A-N76001)
Based on preliminary engineering the following data applies. Bidders to verify during
Bidders to note the OMF fuel gas source is changed from gas separators V-N78152
A/B (now relocated to Mallavaram OGT) which handled export gas from CPP which
had been dehydrated offshore on CPP. The new source for OMF fuel gas is from the
dry gas outlet from the new U Field gas dehydration unit (GDU). The fuel gas supply
for OMF is to be metered to measure OMF fuel gas consumption.
Once the U Field GDU is mothballed (after approximately 3 years of HP segregated

flow operation) by 2022 the OMF fuel gas can be tapped off upstream of the
Vashishta Fuel Gas System. Provision of tapping with isolation valve shall be in
bidder's scope.
OMF fuel gas package to be designed for 10 MMSCFD. Bidders to verify. The main
consumers of fuel gas being the new OMF gas turbine generator and the hot oil fired
heaters which require 60 MW (TBC by Vendor) heating.
The fuel gas operating pressure for the new GTG is to be confirmed by GTG Vendor
(estimated to be approximately 20 barg).
GTG Fuel Gas Conditioning System A-N76001 consists of 2x 100%:

 fuel gas scrubbers
 fuel gas filter coalescers
 fuel gas super heater (hot oil heater)
 fuel gas metering package to measure FG consumption.
 Individual fuel gas flow meter to be provided for each GTG.
Fuel gas super heater duty is calculated to be 140 kW
Vendor for the OMF fuel gas package A-N76001 is to confirm knockout pot (SP-XX1)
requirements, and filter coalescer requirements.
Fuel Gas compositions are provided in the Table 4 below:
Table 4 - Fuel Gas Composition
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Component Mole Fraction Mole Fraction

(2019-2020) (2022-2023)
For 10.05 For 7 MMSCMD
MMSCMD
Nitrogen 0.0061 0.0066
Oxygen 0.0016 0.0011
CO2 0.0023 0.0028
Methane 0.9882 0.9731
Ethane 0.0016 0.0068
Propane 0.0001 0.0051
i-Butane 0.0000 0.0012
n-Butane 0.0000 0.0016
i-Pentane 0.0000 0.0006
n-Pentane 0.0000 0.0004
n-Hexane 0.0000 0.0003
n-Heptane 0.0000 0.0002
n-Octane 0.0000 0.0000
n-Nonane 0.0000 0.0002

0.0000 0.0001
H2O
5.20 OMF / Vashishta Flare
Bidders are advised of new HP Flare in OMF Odalarevu as part of existing scope to
handle total envisaged production of 98/2 project shall now be designed to handle
full flow relief capacity of 10.05 MMSCMD with 5.75 MMSCMD gas from U Field and
4.3 MMSCMD gas from Vashishta S1-VA production rate . The OMF LP and LLP flare
as required in original scope are to be provided.
The current Vashishta HP flare design capacity is 7 MMSCMD based on a blocked

discharge scenario and full flow relief to flare. Bidders should note new HP Flare and
HP Flare KO drum to be designed for full flow relief of 10.05 MMSCMD gas
production.
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OMF HP flare lines (from Lean MEG launcher, Rich MEG receiver and OMF Fuel Gas
system) are to be tied into the new 36” HP flare header to the new HP Flare KO Drum
which is to be designed to cater for both S1-VA, U Field and OMF HP flaring
requirements. Note HP flare lines from Lean MEG launcher & Rich MEG receiver are
for manual blowdown or thermal relief.
Vashishta and U Field facilities are to be fully integrated in terms of PCS, ESD, fire
zoning, etc.
The new flare should be located adjacent to the existing flare in the allocated flare
area in the OMF plant. A 200m length extension to the current 36” HP Flare header is
considered. A 90 m radius for the sterile zone limit can be considered based on
preliminary plot plan for OMF.
New HP Flare system will minimise downtime compared with a replacement flare
which could increase significantly plant downtime / planned shutdown period (in
terms of construction/installation).
Design and safety philosophy considered for U Field production at Vashishta is

consistent with the Vashishta design / safety philosophy in that the new flare is
designed for full flow relief. Detailed Safety Review and Risk Assessment for U Field
production via Vashishta plant shall be performed to confirm design capacity flare
load.
Flare package shall be designed for the complete combustion of flare gases. The
package unit shall consist of as a minimum:
 Flare Stack
 Flare Tip (burner tip)
 Seal system for flashback protection
 Flame Front Generator (FFG)
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 Pilot monitoring panel

 All filtration equipment required on fuel gas and instrument air supplies
 All piping, electrical conduit and thermocouple wiring associated with the flare tip
to the base of flare stack.
 Aircraft warning lights
Vendor shall provide the following process data with the flare package:
 Process description
 Control philosophy
 Radiation maps / dispersion study results
 Pressure drop/flow profile in the flare
 Equipment list
 Utility requirements
 Noise profile
 Length and height of flame without wind and design wind velocity
 Material of construction
 Availability
 Number of pilot burners
Process Guarantees:
 Flare pressure drop at maximum relief rate

 Stability of pilots
 Safe operation at specified purge rate
 Combustion efficiency at design flow
 Utility consumption
 Radiation levels
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New Flare:
Flare tip diameter 36” TBC by Vendor (Note 1)

Molecular seal 36” TBC by Vendor (Note 1)
Flare stack riser 36” TBC by Vendor (Note 1)
Flare height 55.6 m (Note 2)
Design pressure 3.5 barg
Design temperature 220 oC (max) / -46 oC
Flare Stack MOC LTCS (3mm CA)
Notes:
1. Flare Vendor to note system pressure drop to be limited to 0.25 bar (for Flare
Stack Riser + Molecular Seal + Flare Tip).
2. Flare height calculated based on max wind velocity of 27.5 m/s with 90m sterile
zone radius and 36” Flare tip assumed. Maximum allowable radiation shall be limited
as per requirements of API RP 521.
3. The minimum stack height shall be such that the total radiation (flare radiation +
solar radiation) is within the API RP 521 permissible limit of 6.31 kW/m2 (includes
solar radiation of 1.04 kW/m2) at sterile radius from stack base.
4. Existing Vashishta flare height is 49.5m and has 36” Flare Riser with 32” Flare Tip
and 32”Molecular Seal with 90m sterile zone.
5. Flare header shall be purged by all units maintaining a minimum Purge velocity of
0.1 fps in respective unit headers with fuel gas. In addition all dead ends of flare
headers shall be purged with fuel gas.
6. An ultrasonic flow meter shall be provided for flare gas flow measurement
downstream of main KOD in hydrocarbon flare header.
5.21 New Flare KO Drum (not part of New Flare package).
New Flare KO Drum is not part of New Flare package and effectively replaces the OMF
HP Flare KO Drum V-N75152.
Based on preliminary engineering the following data applies. Bidders to verify during
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Process Data:
Diameter 4.2 m
Length 17 m
Design pressure 3.5 barg
Operating pressure 0.7 barg to 1.5 barg.
Design temperature 220 oC (max) / -46 oC
MOC LTCS (3mm CA)
Inlet Nozzle 36” (2 off)
Gas Outlet Nozzle 44”
Liquid outlet 2”
Utility Data:
Instrument Air Operating Temp & Pressure 50oC and 7.5 to 4.5 barg
LP Fuel Gas Operating Temp & Pressure 24oC and 5 to 4 barg
Bidders should note that the new Flare KO Drum dimensions are the same as existing
Vashishta Flare KO Drum (ON-V-2701). However outlet nozzle is increased from 42” to
44”.
5.22 New Flare KO Drum Pumps (not part of Flare package).
New Flare KO Drum Pumps are not part of new Flare package and effectively replace
the OMF HP Flare KO Drum Pumps P-N75552 A/B.
The new Flare KO Drum Pumps shall have a capacity of 5m3/hr with differential
pressure of 6.84 bar. This specification is the same as the existing Flare KO Drum
Pumps ON-P-2701 A/B (2x100%).
Blowdown calculations and fire relief calculations have been performed for the new U
Field separators, U Field GDU, U Field fuel gas package.
Results for U Field separators, located in Vashishta slugcatcher area indicate the
current flare capacity of 7 MMSCMD is adequate for blowdown scenarios. Refer to
Figure 1 Summary of Blowdown Calculations for U Field separators and U Field GDU
and fuel gas system.
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The blowdown rates for the U Field Gas Dehydration Unit (GDU) have been estimated
from previous Vashishta studies performed on a very similar sized unit (3.5 MMSCMD
operating at 62 barg with 80 barg design pressure). The GDU blowdown rate was
considered to be 4000 kg/hr per unit.
The blowdown rates for the U Field / OMF fuel gas system have been estimated from
previous Vashishta studies performed on a very similar sized unit (7 MMSCFD
operating at 20 barg). The fuel gas system blowdown rate was considered to be 3000
kg/hr unit.
Receival area is physically well separated from the main process area. Therefore a fire
can be considered confined to one of the two areas. The U Field separators are to be
located in the receival area where the slugcatcher and the pig launcher / receiver are
located. The U Field GDU is assumed to be located in the main process area. A 15
minute time delay is considered for simultaneous blowdown of the two areas. This
staggered area wise blowdown keeps the total blowdown rate for the two areas to
within flare capacity of 7 MMSCMD (213,000kg/hr).
From Figure 1 it can be concluded that the current flare capacity of 7 MMSCMD is
adequate for staggered plant blowdown with U Field production at Vashishta.
Peak blowdown load of 31600 kg/hr per separator is calculated requiring a 630mm2
orifice. Bidders to verify blowdown orifice sizing. Minimum blowdown temperature of
-8oC is calculated for the U Field separator vessels. Bidders to verify orifice sizing in
detailed design.
Peak full flow relief load (2.875 MMSCMD) for each U Field separator is calculated to
be 87620 kg/hr requiring a 4L6 relief valve with a 10” inlet line. Bidders to verify PSV
sizing in detailed design.
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Figure 1 – Graphical Blowdown Summary
Staggered Blowdown Load with new facilities

Existing Flare Capacity @ 213,000 kg/h (7 MMSCMD)
200,000 Receiving area new peak Staggered Blowdown Load (NEW)

flow @ 198,366 kg/h Staggered Blowdown Load (Existing)
Receiving Area (NEW)
New total peak flow @ Receiving Area (Existing)
204,993 kg/h Process Area (NEW)
Process Area (Existing)
150,000
Process area new peak flow

Blowdown Load (kg/h)
@ 161,119 kg/h
100,000
50,000
0
0 200 400 600 800 1000 1200 1400 1600 1800
Time (seconds)
5.23 Flaresim Conclusions
Flare study has been performed for the new HP flare at ONGC KG-DWN-98/2 MEG
Facility. The following conclusions are made:
The new HP flare stack height will need to be 55.6 m if a tip of 914.4 mm (36’’)
diameter is used. This is to maintain the sterile area boundary radius of 90 m and
satisfy the thermal radiation acceptance criterion at all receptor points.
A minimum of flare stack height 50.1 m is required for the new HP flare if a smaller tip
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812.8 mm (32’’) diameter can be used. This is to ensure the thermal radiation criterion
is met and to maintain the sterile area boundary radius of 90 m.
Based on a minimum height of 49.5 m flare stack with a 32’’ flare tip diameter (as per
existing HP flare at Vashishta) the thermal radiation criterion of 6.31 kW/m2 is
marginally exceeded with a calculated value of 6.38 kW/m2.
The maximum allowable noise limit during emergency condition of 115 dB(A) is not
exceeded for all study cases analysed.
Gas dispersion study cases show that the extent of 50% LFL and 100% LFL flammable
gas clouds do not descend downwards encroaching the receptor points at ground
level regardless of the wind conditions.
Flare Vendor to verify results and confirm flare tip size and hence flare height.
5.24 Flare gas composition
Flare gas composition under full flow relief is provided in Table 5.
Table 5 - Flare Gas Composition
Composition combining U Field HP

Component Separator + Inlet Separator
(Vashishta&S1)
Nitrogen 0.008601
CO2 0.002182
Methane 0.976179
Ethane 0.006178
Propane 0.003221
i-Butane 0.000671
n-Butane 0.001029
i-Pentane 0.000295
n-Pentane 0.000236
n-Hexane 0.000178
n-Heptane 0.000024
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n-Octane 0.000000
n-Nonane 0.000000
n-Decane 0.000000
EGlycol 0.000000
TEGlycol 0.000000
H2O 0.000283
Oxygen 0.000923
5.25 OMF Hot Oil Heating System
The OMF Hot Oil Heating system is required to provide heating for the OMF MEG
reclamation and regeneration plant. Vendor to confirm total estimated hot oil heating
requirement of 60 MW for MEG reclamation and regeneration.
The MEG reclaimer configuration is for 3 x 33% trains with each train having a 22
m3/hr Rich MEG processing capacity. Two trains to be installed initially with the third
train being a future train. However, Bidder may propose a better option during
detailed engineering for Company’s consideration.
Hot Oil Configuration in OMF is 1 x 66% installed and 1 x 33% future or 2 x 33%
installed and 1 x 33% future. However, Bidder may propose a better option during
detailed engineering for Company’s consideration.
Waste Heat Recovery Unit (WHRU) shall be provided for the new GTG at Odalarevu for
heat transfer to the OMF Hot Oil system as a means of potentially reducing the fired
heaters duty needed to meet the total heat load.
Bidders to note the existing Vashishta Hot oil system is to supply the new U Field GDU
reboiler which will be operational 6 months before OMF comes online. The MEG
regeneration package (ON-Z-1801) at Vashishta which is the main user for hot oil
heating (4.7 MW) will not be operating at capacity when U Field production first
comes online. Therefore Vashishta hot oil system will have enough heating capacity to
supply the U Field GDU reboiler (0.4 to 0.5 MW estimated) initially. The MEG
regeneration package (ON-Z-1801) at Vashishta will be mothballed once OMF comes
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into operation some 6 months after U Field first gas. This means all of its heating duty
will become available for other users such as new U Field GDU reboiler.
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6 MALLAVARAM
6.1 Introduction
COMPANY advises bidder of relocation of following facilities from Odalarevu to

Mallavaram:
 One No. of Export Gas receiver (refer sec 4.2.1 of 402020-01391-08-PR-
BOD-0001, Rev 0E)
 Two nos. of Gas separators 2x100% (refer sec 4.2.2 of 402020-01391-08-

PR-BOD-0001, Rev 0E)
 Custody metering skid 2x100% metering runs (refer sec 4.2.3 of 402020-
01391-08-PR-BOD-0001, Rev 0E),
Design of the above onshore equipment is to be based on an export gas design

flowrate from CPP of 11.5 MMSCMD. This includes 9.5 MMSCMD from Cluster 2
plus 2 MMSCMD from Cluster 1. This export gas will be routed through new
separators before being routed to the custody transfer meter for sales.
The 20” gas receiver dimensions remain unchanged based on a 20” pipeline.
However the two separators (2x100%) and the metering package (2x100%
metering runs) are re-sized based on the new design flowrate of 11.5 MMSCMD.
Bidders to note, OMF P&IDs (PID for export gas receiver, export gas separators
and export gas custody meter have been updated to reflect the change in
flowrate and re-location to Mallavaram OGT from OMF. The modified P&IDs that
are included in this Addendum document for OMF to carry suffix ‘(M)’. Equipment
numbering has been retained for identification purposes only.
6.2 General
It is anticipated that all the existing utilities of OGT will be used for new facilities
with the required modifications, if any and integration of the new facilities to OGT
Mallavaram. Main utilities identified as HP Flare, Closed Drains, Fuel Gas and
Instrument Air systems.
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Bidder shall assess and identify the optimum tie-in points to the above utility
headers and any other utilities. Bidder shall submit the proposed tie-in points for
Company’s approval.
Bidders’ Scope of Work for modification at OGT at Mallavaram for receiving 11.5
MMSCMD export gas from CPP shall include Survey, engineering, procurement,
transportation, fabrication, installation, hook-up, testing, pre-commissioning and
commissioning of all systems required, which shall include, but not be limited to
the following:
i. Geotechnical & Site Surveys
ii. Site Preparation & Earthworks
iii. Foundations including Piles (Concrete or Steel Piles), Footings & Slabs
iv. 20” future tie-in to be provided with isolation valve downstream of gas
separators.
v. The provision for fuel gas supply line from outlet gas header of Gas Export
Separators to the existing fuel gas conditioning skid for GTGs of OGT,
Mallavaram. Provision for ultrasonic fuel gas flow meter along with
necessary isolation valves and piping connections.
vi. Hook-up to the existing HP Flare system.

vii. Ultrasonic meter to be provided to measure gas flaring from KG DWN 98/2.
viii. Control/monitoring system (modifications to existing / new) along with
HMIs/Engineering stations at OGT Main Control room and integrating with
the existing DCS system at OGT (DCS make – Yokogawa).
ix. All piping, pipe racks, cabling, cable trays etc.

x. Liquids from gas separator to be hooked up to existing CSU plant (tapping
points will be identified by Company)
xi. Hooking up with existing utilities like Air, Nitrogen, Power,

modification/additional facilities as required.
xii. The tie-in of the 20” export gas pipeline at Mallavaram, beyond OGT
boundary wall is planned with the existing East West Pipeline (EWPL) of
Reliance Gas Transportation Infrastructure Limited (RGTIL). This tie-in from
OGT boundary wall to RGTILs’ EWPL is to be performed by others.
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xiii. Fire & Gas detection system and fire suppression system installation and
integration with the existing systems.
xiv. Fire water/ firefighting systems hook up and integration with existing
system
xv. Process Control System hook up and integration with existing system
xvi. Emergency Shutdown System (modifications to existing / new )
xvii. Instruments, Instrumentation, Interconnect Cabling & Instrument Loops
xviii. Primary, Secondary and Tertiary Structural Steelwork
xix. Other Steelwork incl. Access Platforms, Ladders, Stairways, Handrails and
Grating
xx. Interconnect Piping & Pipe Supports

xxi. Area Lighting within plot area identified for 98/2 facilities
xxii. Communication Systems including PAGA, Telephone and Radio Systems
(modifications to existing, if any)
xxiii. Security Systems including Emergency Lighting, CCTV, Fencing & Gates
(modifications to existing, if any)
xxiv. Roads & Foot Paths in the new areas
xxv. All Protective Coatings Incl. Paint & Specialty Coatings
xxvi. Insulation of Equipment & Piping
xxvii. Pre-Commissioning, Commissioning & Start-up Spares
xxviii. Specialty Tooling
xxix. Operations & Training Manuals and Training Modules
xxx. Inspection, Maintenance & Repair (IMR) Manuals
xxxi. Warranty
xxxii. Final Site Clean-up & Landscaping
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Revision 0E
xxxiii. Any Other Items required to meet the functional requirement
Bidder is advised to re-confirm the design details as part of site visit prior to
submission of bids and / or proceeding with execution of the work after award. As
built drawing of OGT will be provided to successful bidder for identified hook up
points.
Bidder shall complete all safety studies (HAZOP, HAZID etc.) defined in Section
4.27 of the Onshore MEG and Gas Pipeline Terminal Scope of Work, 402020-
01391-08-PM-SOW-0001, for the Work associated with the Gas receiving and
custody transfer of gas at OGT, Mallavaram. This shall include assessment of the
impact on the existing facilities and carrying out any remedial work, if required.
The integrated facility should have QRA certificate. Company will provide Bidders
with current QRA documentation for Mallavaram OGT.
6.3 Mallavaram Export Gas Receiver (V-N78151):
The 20” gas receiver dimensions remains unchanged based on a 20” pipeline.
Vendor is to confirm gas receiver dimensions and consider intelligent pigging
requirements.
6.4 Mallavaram Export Gas Separators - 2x100% (V-N78152 A/B):
Dimensions changed based on new design flowrate of 11.5 MMSCMD.
Capacity of 1x100% separator 11.5 MMSCMD

Type 2 phase
Vertical / Horizontal Vertical
Dimensions D x L 2.9 m x 5.8m
Design Temperature -29 to 65 deg oC
Operating Temp / Press 30 deg oC /62 barg
Material: Carbon Steel with 3mm CA.
Internals Stainless steel
Page 44 of 74
Revision 0E
Notes:
a) Two phase separator considered (gas and liquid phases). No liquids expected from
CPP dry export gas composition under normal operations.
b) Feed Inlet Nozzle / Gas Outlet Nozzle are calculated to be 34” and 24”
respectively. Bidders to confirm.
c) 20” Inlet and 20” Gas Outlet line size and 20” inlet/outlet header size.
d) Separators to be located Adjacent to Mallavaram Custody Metering at a place

identified by the COMPANY and shall be confirmed through Engineering.
e) The two gas separator vessels to have provisions to operate in parallel and in
series.
f) The provision for fuel gas supply to existing GTGs of OGT, Mallavaram, is to be
made by providing T joint and Ultrasonic gas flow meter along with necessary
isolation valve and piping connection to the existing fuel gas conditioning skid.
Fuel gas take off point is to be from outlet gas header of Gas Export Separators
A/B.
6.5 Mallavaram Export Gas Custody Meter (A-N77151 A/B):
Gas export specifications at Mallavaram are given in section 2.5 and pressure
requirements in section 2.6. All the regulatory guidelines of PNGRB and other
statutory authorities are to be followed. H2S Sensor, Moisture Sensor, CO2, HCDP
Sensor and Gas Chromatograph to be provided along with Custody meter.
The KG DWN 98/2 export gas from CPP will be metered (through a custody
metering to be provided as part of present scope) at Mallavaram. However
Contractor has to provide sales gas pipeline (20”) beyond the custody metering
with NRV along with necessary isolations, pressure controls, insulation joint and
cathodic protection up to the OGT boundary (battery limit for the scope). The tie-
Page 45 of 74
Revision 0E
in of the export gas pipeline with the existing EWPL of RGTIL outside OGT
boundary is to be performed by others.
Metering Package Data:
i. Custody Meter (Type – Multipath ultrasonic (2x 100% metering runs),

ii. Design Capacity – 13.8 MMSCMD (includes 20% margin for operating range
of ultrasonic meter)
iii. Design Pressure 120 barg

iv. Design Temperature -29 to 65 deg oC
v. Operating Temp / Press 30 deg oC /62 barg
vi. 20” Inlet and 20” Gas Outlet line size and 20” inlet/outlet header size
vii. Max. Pressure drop across entire metering package to be limited to 1 bar
viii. Each Meter run will have a control valve for throughput / capacity control.
ix. Gas filtering to meet requirement of PNGRB Guidelines for export Gas.
6.6 Depressuring Gas Export Facilities at Mallavaram OGT
The HP flare at Mallavaram OGT has a governing load capacity of 125,000 kg/hr
based on a control valve failure and blocked discharge with relief from PSV 1102
A/B/C of GSU. This is based on a feed gas rate of 100 MMSCFD of slugcatcher gas
per train.
In OGT plant there is no emergency power requirement. In case of power failure

the feed to OGT shall be cut and there is no power failure load expected. It should
also be noted that in the OGT plant, there is no failure load arising from cooling
water failure.
The gas export receiver, separators and custody metering package were
depressurised to determine their blowdown rate. A check was made to see if gas
flowrate to HP flare remains within the design capacity of the existing HP flare
system at Mallavaram OGT if a fire in the plant occurred with a blowdown of the
new gas export equipment.
Page 46 of 74
Revision 0E
In the event of an external fire a maximum fire relief load from the GDU train area
of 32500 kg/hr is stated in Basis Engineering Design Basis Part-A for Flare System.
The blowdown load for each of the separators V-N78152 A/B is calculated to be
32.9 Te/hr. Assuming the export gas from the 20” gas export pipeline is received
by the gas separators V-N78152 A/B in the GDU area and they are automatically
depressured in the event of an external fire, then a total flare load of 65.4 Te/hr
(32.5 Te/hr + 32.9 Te/hr) is calculated. Even if both separators are operating as
2x50% vessels in parallel a total flare load of 98.3 Te/hr (32.5 Te/hr + 2 x 32.9
Te/hr) is calculated. In both cases total flare load is within the HP flare governing
capacity of 125 Te / hr. In both cases total flare load is within the HP flare
governing capacity of 125 Te / hr.
Restriction orifice downstream of the gas separator blowdown valve should be

sized to limit flow to HP flare to approximately 66 Te/hr.
A maximum fire relief load from the slugcatcher area of 23670 kg/hr is stated in
Basis Engineering Design Basis Part-A for Flare System. If the separators V-N78152
A/B are located and depressured in the slugcatcher area, the peak HP flare load
would be reduced from 98.3 Te/hr to 89.5 Te/hr.
The fire relief for each of the separators V-N78152 A/B is calculated to be 15.7
Te/hr. If automatic blowdown is not considered and fire relief is considered only
then total HP flare load of 48.2 Te/hr (32.5 Te/hr + 15.7 Te/hr) is calculated. Even if
both separators are operating as 2x50% vessels in parallel a total flare load of 63.9
Te/hr (32.5 Te/hr + 2 x 15.7 Te/hr) is calculated. In both cases total flare load is
within the HP flare governing capacity of 125 Te / hr.
The new gas export receiver, gas separators and custody metering package are all
fully rated to the design pressure of the 20” gas export pipeline of 120 barg. In the
event of a blocked discharge there is no requirement to relieve any pressure
accumulation to HP flare in terms of pressure protection since all equipment is
fully rated.
Page 47 of 74
Revision 0E
There are no PCVs to flare from the new gas export equipment and therefore no
risk of high flowrates to HP flare in the event of a control valve failure or blocked
discharge.
Note an ultrasonic flowmeter is to be provided on the KG-DWN 98/2 flare

collection header to the 24” Mallavaram HP flare header to measure gas flaring
from KG DWN 98/2.
The results for the fire case and depressurising case for gas separators V-N78152
A/B are summarised in Table 6.
The selected PSV size is 1½G3, with an inlet line size of 6” and outlet line size of
10”.
A blowdown orifice size of 642 mm2 is required with an inlet line size of 6” and
outlet line size of 10”.
Table 6 – Gas Separators V-N78152 A/B Fire Relief & Blowdown Summary
Configuration 2x100%
Blowdown Load (kg/h) 32,875
BDV size (mm2) 642.1
Min Temperature (oC) -14
BDV inlet line size (in) 6”
BDV outlet line size (in) 10”
Fire relief load (kg/h) 15,671
Required PSV size (mm2) 297.9
Rated relief load (kg/h) 17,070
Selected PSV size (mm2) 324.5
1½G3
Page 48 of 74
Revision 0E
PSV inlet line size (in) 4”
PSV outlet line size (in) 8”
Bidder has to perform adequacy checks during detailed engineering regarding

existing flare at OGT, Mallavaram as a part of scope for handling the quantity of
gas transported from CPP:
 Review blowdown philosophy at Mallavaram OGT and hence blowdown

requirements for the new equipment to be installed at OGT.
 Existing flare at OGT-Mallavaram is presently designed for a gas flare load

of 125 TPH. Hook up to the existing flare system will be in bidder’s scope
along with all required modifications.
 Hook up to the existing HP Flare system is to be executed through Hot

tapping without any Plant shutdown
Page 49 of 74
Revision 0E
7 IOPS
7.1 COMPANY advises Bidder to note revised IOPS requirements as a result of the
above changes.
The bidder to note the following changes to the IOPS:
i. The scope shall include supply of OPC enabled server (including complete
hardware, software and requisite licenses etc.) for SCADA connectivity. PCS /
PLCs / Flow computer installed at OGT shall in general be OPC enabled and
server shall be equipped with ‘Firewall’ against communication / access
from outside.
ii. The equipment so provided shall be sufficient for supporting all the data
points as envisaged at this facility through this contract and capacity
sufficient for providing an additional 100 data points to meet future
requirement. The selected OGT data shall be included in the workflows
described in the IOPS functional specification 402020-01391-08-IS-FSP-
0001. Estimated number and type of points, to be gathered at OGT, and
transferred to Kakinada will be provided by Company.
iii. The data acquired shall be transferred to IDC at Kakinada through the
existing communication network (Leased lines / Microwave). No separate
communication needs to be provided for this purpose. However bidder to
note that equipment / hardware as required shall be provided for
connectivity to the existing LAN and for receiving the data at IDC, Kakinada
by employing suitable encryption / decryption in order to protect the
integrity and security of the data.
iv. Section 14.1 Training categories (page 130) of Functional Specification for
Integrated Operations Systems 402020-01391-08-IS-FSP-0001 Revision 0D,
to be modified as:
“One training session covering System configuration, system maintenance,
work-flow design and development, and application development shall be
fifteen (15) working days for a batch of ten (10) people minimum. Each data
analytics application may have more than one module if required”.
Page 50 of 74
Revision 0E
Appendix 1 U Field Process Flow Diagrams

(PFDs)
www.advisian.com
Page 51 of 74
Revision 0E
Appendix 2 Vashishta+U Field Heat & Mass

Balance 10.5 & 7 MMSCMD Cases
www.advisian.com
Page 52 of 74
Project: KG DWN 98/2 Project Development Onshore MEG & Gas Pipeline Terminal (OMF)
Case 1: Early Production Year 2019-2020 during summer - 10.05 MMSCMD
Stream Name U-1 Sat U-3 Sat U_MEG Injection U_Produced Water U_100A U_100 U_101 U_102 U_103 U_132 U_140 U_141 U_203 U_400 U_401
Rich MEG (U Field)

U Field Production U Field Gas from 1 U Field Gas to Rich MEG (U Field) U Field Gas to Dehydrated U
to MEG Fuel Gas (U Field) Fuel Gas (U Field)
Production Fluid Production Fluid MEG Injection for Produced Water Total U Field Fluid to 1 x 50% x 50% HP Existing Gas from 1 x 50% HP New Gas Field Gas from U Field Sales Gas
Description Regeneration to New Fuel Gas to New Fuel Gas
from U-1 Field from U-3 Field U Field from U Field Production Fluid HP Separator Separator Dehydration Separator Dehydration New Dehydration for Export
Package Heater KO Drum
(Note 1) (Note 1) Package (Note 1) Package Package
(Note 2)
TOTAL
Vapour Fraction 1.0000 1.0000 0.0000 0.0000 0.9876 0.9876 1.0000 1.0000 0.0000 1.0000 1.0000 1.0000 0.0000 1.0000 1.0000
o
Temperature C 30.00 30.00 30.00 30.00 30.00 30.00 30.00 29.61 30.00 29.61 37.00 37.00 31.75 37.00 44.65
Pressure bar g 64.00 64.00 64.00 64.00 64.00 64.00 64.00 63.00 64.00 63.00 61.50 61.50 2.60 61.50 61.00
Molar Flow kgmol/h 5286.66 4846.10 49.95 75.77 10258.47 5353.08 5286.66 3964.99 66.43 6167.77 6163.87 5664.87 127.31 499.01 499.01
Mass Flow kg/h 85563.84 78927.29 2081.77 1365.00 167937.90 87633.49 85820.07 64365.06 1813.42 100123.42 100053.27 91953.30 3475.32 8099.97 8099.97
Molecular Weight kg/kmol 16.18 16.29 41.68 18.02 16.37 16.37 16.23 16.23 27.30 16.23 16.23 16.23 27.30 16.23 16.23
3
Mass Density kg/m 47.29 47.55 1097.97 1005.51 48.37 48.37 47.41 46.70 1065.10 46.70 43.91 43.91 1060.90 43.91 42.05
Heat Flow MW -111.73 -102.63 -5.20 -6.01 -225.58 -117.71 -111.80 -83.85 -5.91 -130.43 -129.58 -119.09 -11.33 -10.49 -10.44
Mass Enthalpy kJ/kg -4700.9 -4681.0 -8985.2 -15860.2 -4835.6 -4835.6 -4689.8 -4689.8 -11732.9 -4689.8 -4662.5 -4662.5 -11732.9 -4662.5 -4641.8
GAS PHASE
Molar flow kgmol/h 5286.66 4846.10 --- --- 10131.17 5286.66 5286.66 3964.99 --- 6167.77 6163.87 5664.87 --- 499.01 499.01
Mass Flow kg/h 85563.84 78927.29 --- --- 164462.72 85820.07 85820.07 64365.06 --- 100123.42 100053.27 91953.30 --- 8099.97 8099.97
3
Act Volume Flow Am /h 1809.53 1659.72 --- --- 3468.75 1810.07 1810.07 1378.35 --- 2144.10 2278.60 2094.13 --- 184.47 192.63
Std Gas Flow MMSCMD 3.00 2.75 --- --- 5.75 3.00 3.00 2.25 --- 3.50 3.50 3.21 --- 0.28 0.28
Std Gas Flow MMSCFD 105.94 97.12 --- --- 203.03 105.94 105.94 79.46 --- 123.60 123.52 113.52 --- 10.00 10.00
Molecular Weight kg/kmol 16.18 16.29 --- --- 16.23 16.23 16.23 16.23 --- 16.23 16.23 16.23 --- 16.23 16.23
o
Mass Heat Capacity kJ/kg C 2.69 2.67 --- --- 2.68 2.68 2.68 2.67 --- 2.67 2.64 2.64 --- 2.64 2.63
3
Mass Density kg/m 47.29 47.55 --- --- 47.41 47.41 47.41 46.70 --- 46.70 43.91 43.91 --- 43.91 42.05
o
Thermal Conductivity W/m K 0.0405 0.0404 --- --- 0.0404 0.0404 0.0404 0.0402 --- 0.0402 0.0410 0.0410 --- 0.0410 0.0418
Viscosity cP 0.0130 0.0130 --- --- 0.0130 0.0130 0.0130 0.0130 --- 0.0130 0.0131 0.0131 --- 0.0131 0.0133
Z Factor 0.8829 0.8834 --- --- 0.8831 0.8831 0.8831 0.8840 --- 0.8840 0.8962 0.8962 --- 0.8962 0.9060
Cp / Cv 1.520 1.520 --- --- 1.520 1.520 1.520 1.518 --- 1.518 1.490 1.490 --- 1.490 1.468
OIL PHASE
Molar Flow kgmol/h --- --- 49.95 --- --- --- --- --- --- --- --- --- --- --- ---
Mass Flow kg/h --- --- 2081.77 --- --- --- --- --- --- --- --- --- --- --- ---
3
Act Volume Flow Am /h --- --- 1.90 --- --- --- --- --- --- --- --- --- --- --- ---
Std Liquid Flow barrel/day --- --- 284.27 --- --- --- --- --- --- --- --- --- --- --- ---
o
Mass Heat Capacity kJ/kg. C --- --- 2.81 --- --- --- --- --- --- --- --- --- --- --- ---
3
Mass Density kg/m --- --- 1097.97 --- --- --- --- --- --- --- --- --- --- --- ---
o
Thermal Conductivity W/m. K --- --- 0.302 --- --- --- --- --- --- --- --- --- --- --- ---
Viscosity cP --- --- 5.74 --- --- --- --- --- --- --- --- --- --- --- ---
Surface Tension dynes/cm --- --- 51.71 --- --- --- --- --- --- --- --- --- --- --- ---
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- 75.77 127.30 66.43 --- --- 66.43 --- --- --- 127.31 --- ---
Mass Flow kg/h --- --- --- 1365.00 3475.18 1813.42 --- --- 1813.42 --- --- --- 3475.32 --- ---
3
Act Volume Flow Am /h --- --- --- 1.36 3.26 1.70 --- --- 1.70 --- --- --- 3.28 --- ---
Std Liquid Flow barrel/day --- --- --- 203.0 488.4 254.9 --- --- 254.9 --- --- --- 488.4 --- ---
o
Mass Heat Capacity kJ/kg C --- --- --- 4.306 3.431 3.431 --- --- 3.431 --- --- --- 3.443 --- ---
3
Mass Density kg/m --- --- --- 1005.51 1065.10 1065.10 --- --- 1065.10 --- --- --- 1060.90 --- ---
o
Thermal Conductivity W/m K --- --- --- 0.6182 0.4161 0.4161 --- --- 0.4161 --- --- --- 0.4174 --- ---
Viscosity cP --- --- --- 0.797 2.155 2.155 --- --- 2.155 --- --- --- 2.064 --- ---
Surface Tension dynes/cm --- --- --- 71.23 58.97 58.97 --- --- 58.97 --- --- --- 58.75 --- ---
COMPOSITION (Mole Fraction)
Nitrogen 0.0043 0.0081 0.0000 0.0000 0.0061 0.0061 0.0061 0.0061 0.0000 0.0061 0.0061 0.0061 0.0000 0.0061 0.0061
Oxygen 0.0012 0.0021 0.0000 0.0000 0.0016 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016
CO2 0.0015 0.0031 0.0000 0.0000 0.0022 0.0022 0.0023 0.0023 0.0002 0.0023 0.0023 0.0023 0.0002 0.0023 0.0023
Methane 0.9902 0.9844 0.0000 0.0000 0.9753 0.9753 0.9876 0.9876 0.0000 0.9876 0.9882 0.9882 0.0000 0.9882 0.9882
Ethane 0.0020 0.0012 0.0000 0.0000 0.0016 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016
Propane 0.0000 0.0003 0.0000 0.0000 0.0001 0.0001 0.0001 0.0001 0.0000 0.0001 0.0001 0.0001 0.0000 0.0001 0.0001
i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Octane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.5372 0.0000 0.0026 0.0026 0.0000 0.0000 0.2106 0.0000 0.0000 0.0000 0.2106 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0008 0.0008 0.4628 1.0000 0.0105 0.0105 0.0007 0.0007 0.7891 0.0007 0.0000 0.0000 0.7891 0.0000 0.0000
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Note:
1. Gas rate of 3 MMSCMD is considered for vessel sizing purpose based on the design capacity of each separator. Total capacity for both operating vessels shall be 5.75 MMSCMD.
2. Total flowrate is based on aqueous phase of stream U_100A at U field full production capacity of 5.75 MMSCMD.
VA_Produced
Stream Name U_402 U_403 U_404 S-2 Sat VA-1A Sat VA-2 Sat VA_MEG injection 100A 100 101 103 108 109 110
Water
Fuel Gas (U Field) Fuel Gas (U Field) Fuel Gas (U Field) Produced Water Total Vashishta Vashishta Field Gas from Gas/Gas
Production Fluid Production Fluid Production Fluid MEG Injection for Gas from Slug Rich MEG from Gas from Inlet Gas to Existing
Description from New FG Hot to New Generator to distribution for from Vashishta Field Production Production Fluid Exchanger Pass
from S-2 Field from VA-1A Field from VA-2 Field Vashishta Field Catcher Slug Catcher Scrubber Compressors
Oil Heater Gas Turbine new facilities Field Fluid to Slug Catcher 'A'
TOTAL
Vapour Fraction 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 0.0000 0.0000 0.9934 0.9934 1.0000 0.0000 1.0000 1.0000 1.0000
o
Temperature C 54.83 53.07 46.87 30.00 70.90 30.00 30.00 30.00 30.00 30.00 29.86 29.86 29.21 35.00 35.00
Pressure bar g 24.50 20.00 5.00 9.00 254.00 9.00 9.00 9.00 9.00 9.00 8.80 8.80 7.50 7.00 7.00
Mass Flow kg/h 8099.97 1619.99 6479.98 22294.97 24080.06 81691.16 494.97 678.16 129239.31 129239.31 128055.55 1183.76 128055.55 128055.55 35859.90
3
Mass Density kg/m 15.79 13.00 3.71 6.85 168.77 6.85 1094.37 1003.84 6.93 6.93 6.73 1045.44 5.83 5.38 5.38
Heat Flow MW -10.31 -2.06 -8.25 -27.92 -30.28 -102.27 -1.24 -2.99 -164.27 -164.27 -159.99 -4.27 -159.99 -159.51 -44.67
GAS PHASE
Molar flow kgmol/h 499.01 99.80 399.20 1321.66 1409.77 4846.10 --- --- 7576.57 7576.57 7576.87 --- 7576.87 7576.87 2121.78
Mass Flow kg/h 8099.97 1619.99 6479.98 22294.97 24080.06 81691.16 --- --- 128049.99 128049.99 128055.55 --- 128055.55 128055.55 35859.90
3
Act Volume Flow Am /h 513.02 124.64 1748.24 3253.53 142.68 11930.11 --- --- 18649.60 18649.60 19029.23 --- 21948.91 23818.34 6669.94
Std Gas Flow MMSCMD 0.28 0.06 0.23 0.75 0.80 2.75 --- --- 4.30 4.30 4.30 --- 4.30 4.30 1.20
Std Gas Flow MMSCFD 10.00 2.00 8.00 26.49 28.25 97.12 --- --- 151.83 151.83 151.84 --- 151.84 151.84 42.52
Molecular Weight kg/kmol 16.23 16.23 16.23 16.87 17.08 16.86 --- --- 16.90 16.90 16.90 --- 16.90 16.90 16.90
o
Mass Heat Capacity kJ/kg C 2.42 2.39 2.30 2.25 3.19 2.25 --- --- 2.25 2.25 2.25 --- 2.24 2.25 2.25
3
Mass Density kg/m 15.79 13.00 3.71 6.85 168.77 6.85 --- --- 6.87 6.87 6.73 --- 5.83 5.38 5.38
o
Thermal Conductivity W/m K 0.0399 0.0393 0.0372 0.0345 0.0697 0.0345 --- --- 0.0345 0.0345 0.0344 --- 0.0342 0.0350 0.0350
Viscosity cP 0.0127 0.0126 0.0121 0.0116 0.0221 0.0116 --- --- 0.0116 0.0116 0.0116 --- 0.0116 0.0118 0.0118
Z Factor 0.9619 0.9676 0.9897 0.9780 0.9023 0.9780 --- --- 0.9779 0.9779 0.9783 --- 0.9810 0.9832 0.9832
Cp / Cv 1.349 1.340 1.306 1.321 1.645 1.321 --- --- 1.320 1.320 1.319 --- 1.316 1.311 1.311
OIL PHASE
Molar Flow kgmol/h --- --- --- --- --- --- 11.88 --- --- --- --- --- --- --- ---
Mass Flow kg/h --- --- --- --- --- --- 494.97 --- --- --- --- --- --- --- ---
3
Act Volume Flow Am /h --- --- --- --- --- --- 0.45 --- --- --- --- --- --- --- ---
Std Liquid Flow barrel/day --- --- --- --- --- --- 67.59 --- --- --- --- --- --- --- ---
o
Mass Heat Capacity kJ/kg. C --- --- --- --- --- --- 2.82 --- --- --- --- --- --- --- ---
3
Mass Density kg/m --- --- --- --- --- --- 1094.37 --- --- --- --- --- --- --- ---
o
Thermal Conductivity W/m. K --- --- --- --- --- --- 0.302 --- --- --- --- --- --- --- ---
Viscosity cP --- --- --- --- --- --- 5.72 --- --- --- --- --- --- --- ---
Surface Tension dynes/cm --- --- --- --- --- --- 51.71 --- --- --- --- --- --- --- ---
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- --- --- --- --- 37.64 50.49 50.49 --- 50.19 --- --- ---
Mass Flow kg/h --- --- --- --- --- --- --- 678.16 1189.32 1189.32 --- 1183.76 --- --- ---
3
Act Volume Flow Am /h --- --- --- --- --- --- --- 0.68 1.14 1.14 --- 1.13 --- --- ---
Std Liquid Flow barrel/day --- --- --- --- --- --- --- 100.9 169.9 169.9 --- 169.1 --- --- ---
o
Mass Heat Capacity kJ/kg C --- --- --- --- --- --- --- 4.312 3.715 3.715 --- 3.712 --- --- ---
3
Mass Density kg/m --- --- --- --- --- --- --- 1003.84 1045.15 1045.15 --- 1045.44 --- --- ---
o
Thermal Conductivity W/m K --- --- --- --- --- --- --- 0.6182 0.4777 0.4777 --- 0.4769 --- --- ---
Viscosity cP --- --- --- --- --- --- --- 0.797 1.538 1.538 --- 1.548 --- --- ---
Surface Tension dynes/cm --- --- --- --- --- --- --- 71.23 62.58 62.58 --- 62.56 --- --- ---
Nitrogen 0.0061 0.0061 0.0061 0.0119 0.0106 0.0122 0.0000 0.0000 0.0118 0.0118 0.0119 0.0000 0.0119 0.0119 0.0119
Oxygen 0.0016 0.0016 0.0016 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
CO2 0.0023 0.0023 0.0023 0.0021 0.0023 0.0020 0.0000 0.0000 0.0021 0.0021 0.0021 0.0000 0.0021 0.0021 0.0021
Methane 0.9882 0.9882 0.9882 0.9568 0.9555 0.9570 0.0000 0.0000 0.9505 0.9505 0.9568 0.0000 0.9568 0.9568 0.9568
Ethane 0.0016 0.0016 0.0016 0.0124 0.0120 0.0123 0.0000 0.0000 0.0122 0.0122 0.0123 0.0000 0.0123 0.0123 0.0123
Propane 0.0001 0.0001 0.0001 0.0075 0.0072 0.0074 0.0000 0.0000 0.0073 0.0073 0.0074 0.0000 0.0074 0.0074 0.0074
i-Butane 0.0000 0.0000 0.0000 0.0014 0.0027 0.0013 0.0000 0.0000 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016 0.0016
n-Butane 0.0000 0.0000 0.0000 0.0020 0.0046 0.0019 0.0000 0.0000 0.0024 0.0024 0.0024 0.0000 0.0024 0.0024 0.0024
i-Pentane 0.0000 0.0000 0.0000 0.0006 0.0011 0.0006 0.0000 0.0000 0.0007 0.0007 0.0007 0.0000 0.0007 0.0007 0.0007
n-Pentane 0.0000 0.0000 0.0000 0.0005 0.0008 0.0005 0.0000 0.0000 0.0006 0.0006 0.0006 0.0000 0.0006 0.0006 0.0006
n-Hexane 0.0000 0.0000 0.0000 0.0004 0.0005 0.0004 0.0000 0.0000 0.0004 0.0004 0.0004 0.0000 0.0004 0.0004 0.0004
n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0003 0.0000 0.0000 0.0000 0.0001 0.0001 0.0001 0.0000 0.0001 0.0001 0.0001
n-Octane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.5372 0.0000 0.0008 0.0008 0.0000 0.1265 0.0000 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0000 0.0000 0.0000 0.0043 0.0025 0.0043 0.4628 1.0000 0.0096 0.0096 0.0039 0.8735 0.0039 0.0039 0.0039
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Stream Name 111 112 127 128 130 132 136 137 138 139 139A 140 141 157 158
Dehydrated Gas to HC Condensate HC Condensate

Gas to Gas to Existing Gas from Gas from Existing Compressed Gas Gas to Gas Chilled Gas to Low Gas from Low Gas from Gas/Gas Gas from HP
Gas/Gas Sales Gas for from Gas from Low
Description Compressor Compressor Compressor Compressor to HP Gas/Gas Dehydration Gas to Gas Chiller Temperature Temperature Exchanger Pass Gas/Gas
Exchanger Pass Export Dehydration Temperature
Suction Suction Header Discharge Discharge Exchanger Package Separator Separator 'D' Exchanger
'C' Package Separator
TOTAL
Vapour Fraction 1.0000 1.0000 1.0000 1.0000 0.9998 0.9991 1.0000 1.0000 0.9999 1.0000 1.0000 1.0000 1.0000 0.0000 0.0000
o
Temperature C 35.00 34.42 57.20 50.00 45.94 38.00 41.60 5.00 -1.50 -1.65 31.36 41.07 39.33 38.00 -1.65
Pressure bar g 7.00 5.80 67.50 67.50 62.70 66.10 64.00 63.30 62.60 62.30 61.98 61.38 60.08 66.10 62.30
Mass Flow kg/h 92195.66 35859.90 92120.65 68871.46 225357.17 225357.17 224859.71 224859.71 224859.71 224729.43 224729.43 224729.43 310603.95 217.30 130.29
3
Mass Density kg/m 5.38 4.57 46.59 51.30 45.45 49.98 47.38 57.10 58.83 58.52 48.05 45.37 43.98 999.94 661.38
Heat Flow MW -114.84 -44.67 -114.72 -84.11 -282.68 -284.31 -281.58 -287.69 -288.77 -288.68 -283.06 -281.42 -392.90 -0.95 -0.09
GAS PHASE
Molar flow kgmol/h 5455.09 2121.78 5450.98 3877.45 13290.70 13281.39 13265.84 13265.84 13264.23 13264.11 13264.11 13264.11 18570.19 --- ---
Mass Flow kg/h 92195.66 35859.90 92120.65 68871.46 225307.78 225139.86 224859.71 224859.71 224738.61 224729.43 224729.43 224729.43 310603.95 --- ---
3
Act Volume Flow Am /h 17148.40 7849.10 1977.37 1342.49 4958.49 4508.70 4745.81 3937.78 3822.19 3839.99 4676.85 4952.90 7062.84 --- ---
Std Gas Flow MMSCMD 3.10 1.20 3.09 2.20 7.54 7.54 7.53 7.53 7.53 7.53 7.53 7.53 10.54 --- ---
Std Gas Flow MMSCFD 109.32 42.52 109.24 77.70 266.34 266.16 265.85 265.85 265.81 265.81 265.81 265.81 372.14 --- ---
Molecular Weight kg/kmol 16.90 16.90 16.90 17.76 16.95 16.95 16.95 16.95 16.94 16.94 16.94 16.94 16.73 --- ---
o
Mass Heat Capacity kJ/kg C 2.25 2.24 2.64 2.64 2.62 2.66 2.64 2.78 2.83 2.82 2.64 2.62 2.62 --- ---
3
Mass Density kg/m 5.38 4.57 46.59 51.30 45.44 49.93 47.38 57.10 58.80 58.52 48.05 45.37 43.98 --- ---
o
Thermal Conductivity W/m K 0.0350 0.0348 0.0435 0.0422 0.0417 0.0411 0.0413 0.0373 0.0367 0.0366 0.0399 0.0410 0.0408 --- ---
Viscosity cP 0.0118 0.0117 0.0139 0.0138 0.0135 0.0134 0.0134 0.0125 0.0124 0.0124 0.0131 0.0133 0.0132 --- ---
Z Factor 0.9832 0.9856 0.9049 0.8829 0.8960 0.8807 0.8888 0.8255 0.8116 0.8120 0.8773 0.8918 0.8943 --- ---
Cp / Cv 1.311 1.307 1.456 1.477 1.470 1.506 1.487 1.638 1.675 1.674 1.512 1.479 1.479 --- ---
OIL PHASE
Molar Flow kgmol/h --- --- --- --- --- --- --- --- 1.60 --- --- --- --- --- 1.72
Mass Flow kg/h --- --- --- --- --- --- --- --- 121.11 --- --- --- --- --- 130.29
3
Act Volume Flow Am /h --- --- --- --- --- --- --- --- 0.18 --- --- --- --- --- 0.20
Std Liquid Flow barrel/day --- --- --- --- --- --- --- --- 28.42 --- --- --- --- --- 30.57
o
Mass Heat Capacity kJ/kg. C --- --- --- --- --- --- --- --- 2.11 --- --- --- --- --- 2.11
3
Mass Density kg/m --- --- --- --- --- --- --- --- 661.26 --- --- --- --- --- 661.38
o
Thermal Conductivity W/m. K --- --- --- --- --- --- --- --- 0.106 --- --- --- --- --- 0.106
Viscosity cP --- --- --- --- --- --- --- --- 0.40 --- --- --- --- --- 0.40
Surface Tension dynes/cm --- --- --- --- --- --- --- --- 14.57 --- --- --- --- --- 14.59
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- --- 2.72 12.04 --- --- --- --- --- --- --- 12.04 ---
Mass Flow kg/h --- --- --- --- 49.39 217.30 --- --- --- --- --- --- --- 217.30 ---
3
Act Volume Flow Am /h --- --- --- --- 0.05 0.22 --- --- --- --- --- --- --- 0.22 ---
Std Liquid Flow barrel/day --- --- --- --- 7.3 32.3 --- --- --- --- --- --- --- 32.3 ---
o
Mass Heat Capacity kJ/kg C --- --- --- --- 4.293 4.302 --- --- --- --- --- --- --- 4.302 ---
3
Mass Density kg/m --- --- --- --- 994.75 999.94 --- --- --- --- --- --- --- 999.94 ---
o
Thermal Conductivity W/m K --- --- --- --- 0.6341 0.6290 --- --- --- --- --- --- --- 0.6290 ---
Viscosity cP --- --- --- --- 0.636 0.677 --- --- --- --- --- --- --- 0.677 ---
Surface Tension dynes/cm --- --- --- --- 68.18 69.77 --- --- --- --- --- --- --- 69.77 ---
Nitrogen 0.0119 0.0119 0.0119 0.0067 0.0087 0.0087 0.0087 0.0087 0.0087 0.0087 0.0087 0.0087 0.0079 0.0000 0.0010
Oxygen 0.0000 0.0000 0.0000 0.0000 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0008 0.0000 0.0001
CO2 0.0021 0.0021 0.0021 0.0041 0.0027 0.0027 0.0027 0.0027 0.0027 0.0027 0.0027 0.0027 0.0026 0.0000 0.0024
Methane 0.9568 0.9568 0.9575 0.9363 0.9603 0.9603 0.9623 0.9623 0.9623 0.9624 0.9624 0.9624 0.9702 0.0000 0.3125
Ethane 0.0123 0.0123 0.0123 0.0187 0.0110 0.0110 0.0110 0.0110 0.0110 0.0110 0.0110 0.0110 0.0081 0.0000 0.0172
Propane 0.0074 0.0074 0.0074 0.0171 0.0080 0.0080 0.0081 0.0081 0.0081 0.0081 0.0081 0.0081 0.0056 0.0000 0.0395
i-Butane 0.0016 0.0016 0.0016 0.0038 0.0018 0.0018 0.0018 0.0018 0.0018 0.0018 0.0018 0.0018 0.0012 0.0000 0.0194
n-Butane 0.0024 0.0024 0.0024 0.0051 0.0025 0.0025 0.0025 0.0025 0.0025 0.0025 0.0025 0.0025 0.0017 0.0000 0.0378
i-Pentane 0.0007 0.0007 0.0007 0.0018 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0006 0.0000 0.0277
n-Pentane 0.0006 0.0006 0.0006 0.0015 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0005 0.0000 0.0298
n-Hexane 0.0004 0.0004 0.0004 0.0012 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0004 0.0000 0.0652
n-Heptane 0.0001 0.0001 0.0001 0.0005 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0001 0.0000 0.0593
n-Octane 0.0000 0.0000 0.0000 0.0002 0.0001 0.0001 0.0001 0.0001 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000 0.0447
n-Nonane 0.0000 0.0000 0.0000 0.0006 0.0002 0.0002 0.0002 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0000 0.3434
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0008 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0039 0.0039 0.0032 0.0023 0.0022 0.0022 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.9991 0.0001
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Stream Name 159 160 161 162 203 208 210 211 212 400 401 402 403 404
HC Condensate Produced Water Produced Water

HC Condensate to HC Condensate Rich MEG to MEG Lean MEG from Fuel Gas to
from Gas/Gas HC Condensate to from MEG from Produced Produced Water to Fuel Gas to Fuel Fuel Gas to Fuel Fuel Gas from FG Fuel Gas to
Description HC Condensate from Compressor Regeneration MEG Regeneration Generator Gas
Exchanger Pass Existing Terminal Regeneration Water Storage Disposal Gas Heater Gas KO Drum Hot Oil Heater distribution
Header Package Package Package Turbine
'E' Package Tank
TOTAL
Vapour Fraction 0.0982 0.3523 0.0000 0.0355 0.0000 0.0000 0.0000 0.0000 0.0000 1.0000 1.0000 1.0000 1.0000 1.0000
o
Temperature C 40.00 32.21 58.25 41.53 30.02 40.00 40.00 41.18 40.00 41.07 48.59 58.87 57.07 50.76
Pressure bar g 61.30 5.50 18.00 5.50 2.60 0.00 0.00 125.00 1.50 61.38 60.88 24.50 20.00 5.00
Molar Flow kgmol/h 1.72 1.72 4.11 17.87 50.19 127.77 127.77 127.77 49.73 358.79 358.79 358.79 87.16 271.62
Mass Flow kg/h 130.29 130.29 75.00 422.59 1183.76 2301.73 2301.73 2301.73 2357.35 6078.78 6078.78 6078.78 1476.76 4602.01
Molecular Weight kg/kmol 75.59 75.59 18.24 23.64 23.59 18.02 18.02 18.02 47.41 16.94 16.94 16.94 16.94 16.94
3
Mass Density kg/m 496.19 52.45 984.46 142.84 1045.06 995.96 995.96 998.99 1091.45 45.37 43.47 16.31 13.42 3.82
Heat Flow MW -0.09 -0.09 -0.32 -1.36 -4.27 -10.12 -10.12 -10.11 -5.46 -7.61 -7.58 -7.48 -1.82 -5.66
Mass Enthalpy kJ/kg -2368.4 -2368.4 -15594.6 -11623.0 -12996.0 -15823.1 -15823.1 -15806.4 -8336.0 -4508.2 -4488.1 -4427.7 -4427.7 -4427.7
GAS PHASE
Molar flow kgmol/h 0.17 0.61 --- 0.64 --- --- --- --- --- 358.79 358.79 358.79 87.16 271.62
Mass Flow kg/h 3.04 12.99 --- 14.24 --- --- --- --- --- 6078.78 6078.78 6078.78 1476.76 4602.01
3
Act Volume Flow Am /h 0.06 2.31 --- 2.49 --- --- --- --- --- 133.97 139.83 372.72 110.03 1203.41
Std Gas Flow MMSCMD 0.00 0.00 --- 0.00 --- --- --- --- --- 0.20 0.20 0.20 0.05 0.15
Std Gas Flow MMSCFD 0.00 0.01 --- 0.01 --- --- --- --- --- 7.19 7.19 7.19 1.75 5.44
Molecular Weight kg/kmol 17.97 21.39 --- 22.42 --- --- --- --- --- 16.94 16.94 16.94 16.94 16.94
o
Mass Heat Capacity kJ/kg C 2.62 2.09 --- 2.09 --- --- --- --- --- 2.62 2.61 2.40 2.37 2.27
3
Mass Density kg/m 49.18 5.61 --- 5.71 --- --- --- --- --- 45.37 43.47 16.31 13.42 3.82
o
Thermal Conductivity W/m K 0.0403 0.0316 --- 0.0321 --- --- --- --- --- 0.0410 0.0418 0.0399 0.0393 0.0372
Viscosity cP 0.0134 0.0115 --- 0.0117 --- --- --- --- --- 0.0133 0.0135 0.0129 0.0127 0.0122
Z Factor 0.8744 0.9771 --- 0.9771 --- --- --- --- --- 0.8918 0.9017 0.9601 0.9661 0.9893
Cp / Cv 1.486 1.257 --- 1.243 --- --- --- --- --- 1.479 1.457 1.337 1.328 1.295
OIL PHASE
Molar Flow kgmol/h 1.55 1.12 --- 1.10 --- --- --- --- 49.73 --- --- --- --- ---
Mass Flow kg/h 127.24 117.30 --- 116.23 --- --- --- --- 2357.35 --- --- --- --- ---
3
Act Volume Flow Am /h 0.20 0.17 --- 0.17 --- --- --- --- 2.16 --- --- --- --- ---
Std Liquid Flow barrel/day 29.11 25.33 --- 25.06 --- --- --- --- 320.40 --- --- --- --- ---
o
Mass Heat Capacity kJ/kg. C 2.29 2.17 --- 2.21 --- --- --- --- 2.71 --- --- --- --- ---
3
Mass Density kg/m 633.93 684.01 --- 677.07 --- --- --- --- 1091.45 --- --- --- --- ---
o
Thermal Conductivity W/m. K 0.102 0.117 --- 0.115 --- --- --- --- 0.284 --- --- --- --- ---
Viscosity cP 0.29 0.43 --- 0.40 --- --- --- --- 5.55 --- --- --- --- ---
Surface Tension dynes/cm 12.99 18.32 --- 17.66 --- --- --- --- 49.14 --- --- --- --- ---
AQUEOUS PHASE
Molar Flow kgmol/h --- --- 4.11 16.14 50.19 127.77 127.77 127.77 --- --- --- --- --- ---
Mass Flow kg/h --- --- 75.00 292.12 1183.76 2301.73 2301.73 2301.73 --- --- --- --- --- ---
3
Act Volume Flow Am /h --- --- 0.08 0.29 1.13 2.31 2.31 2.30 --- --- --- --- --- ---
Std Liquid Flow barrel/day --- --- 11.1 43.4 169.1 342.4 342.4 342.4 --- --- --- --- --- ---
o
Mass Heat Capacity kJ/kg C --- --- 4.297 4.305 3.713 4.316 4.316 4.301 --- --- --- --- --- ---
3
Mass Density kg/m --- --- 984.56 995.77 1045.06 995.96 995.96 998.99 --- --- --- --- --- ---
o
Thermal Conductivity W/m K --- --- 0.6444 0.6306 0.4771 0.6315 0.6315 0.6330 --- --- --- --- --- ---
Viscosity cP --- --- 0.525 0.681 1.542 0.651 0.651 0.637 --- --- --- --- --- ---
Surface Tension dynes/cm --- --- 65.85 69.06 62.54 69.49 69.49 69.29 --- --- --- --- --- ---
Nitrogen 0.0010 0.0010 0.0000 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000 0.0087 0.0087 0.0087 0.0087 0.0087
Oxygen 0.0001 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0005 0.0005 0.0005 0.0005 0.0005
CO2 0.0024 0.0024 0.0000 0.0003 0.0000 0.0000 0.0000 0.0000 0.0005 0.0027 0.0027 0.0027 0.0027 0.0027
Methane 0.3125 0.3125 0.0000 0.0301 0.0000 0.0000 0.0000 0.0000 0.0001 0.9624 0.9624 0.9624 0.9624 0.9624
Ethane 0.0172 0.0172 0.0000 0.0017 0.0000 0.0000 0.0000 0.0000 0.0000 0.0110 0.0110 0.0110 0.0110 0.0110
Propane 0.0395 0.0395 0.0000 0.0038 0.0000 0.0000 0.0000 0.0000 0.0000 0.0081 0.0081 0.0081 0.0081 0.0081
i-Butane 0.0194 0.0194 0.0000 0.0019 0.0000 0.0000 0.0000 0.0000 0.0000 0.0018 0.0018 0.0018 0.0018 0.0018
n-Butane 0.0378 0.0378 0.0000 0.0036 0.0000 0.0000 0.0000 0.0000 0.0000 0.0025 0.0025 0.0025 0.0025 0.0025
i-Pentane 0.0277 0.0277 0.0000 0.0027 0.0000 0.0000 0.0000 0.0000 0.0000 0.0008 0.0008 0.0008 0.0008 0.0008
n-Pentane 0.0298 0.0298 0.0000 0.0029 0.0000 0.0000 0.0000 0.0000 0.0000 0.0007 0.0007 0.0007 0.0007 0.0007
n-Hexane 0.0652 0.0652 0.0000 0.0063 0.0000 0.0000 0.0000 0.0000 0.0000 0.0005 0.0005 0.0005 0.0005 0.0005
n-Heptane 0.0593 0.0593 0.0000 0.0057 0.0000 0.0000 0.0000 0.0000 0.0000 0.0002 0.0002 0.0002 0.0002 0.0002
n-Octane 0.0447 0.0447 0.0000 0.0043 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.3434 0.3434 0.0000 0.0331 0.0000 0.0000 0.0000 0.0000 0.0000 0.0001 0.0001 0.0001 0.0001 0.0001
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0050 0.0017 0.1265 0.0000 0.0000 0.0000 0.6668 0.0000 0.0000 0.0000 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0001 0.0001 0.9949 0.9018 0.8735 1.0000 1.0000 1.0000 0.3325 0.0001 0.0001 0.0001 0.0001 0.0001
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Case 1: Early Production Year 2019-2020 during winter - 10.05 MMSCMD
Rich MEG (U Field)

U Field Production U Field Gas from 1 U Field Gas to Rich MEG (U Field) U Field Gas to Dehydrated U
to MEG Fuel Gas (U Field) Fuel Gas (U Field)
Production Fluid Production Fluid MEG Injection for Produced Water Total U Field Fluid to 1 x 50% x 50% HP Existing Gas from 1 x 50% HP New Gas Field Gas from U Field Sales Gas
Description Regeneration to New Fuel Gas to New Fuel Gas
from U-1 Field from U-3 Field U Field from U Field Production Fluid HP Separator Separator Dehydration Separator Dehydration New Dehydration for Export
Package Heater KO Drum
(Note 1) (Note 1) Package (Note 1) Package Package
(Note 2)
TOTAL
Vapour Fraction 1.0000 1.0000 0.0000 0.0000 0.9877 0.9877 1.0000 1.0000 0.0000 1.0000 1.0000 1.0000 0.0000 1.0000 1.0000
o
Temperature C 11.00 11.00 11.00 11.00 11.00 11.00 11.00 10.55 11.00 10.55 18.00 18.00 12.81 18.00 25.50
Pressure bar g 64.00 64.00 64.00 64.00 64.00 64.00 64.00 63.00 64.00 63.00 61.50 61.50 2.60 61.50 61.00
Mass Flow kg/h 85558.37 78922.54 2081.77 1365.00 167927.68 87619.10 85815.21 64361.41 1803.88 100117.75 100095.12 91995.23 3457.33 8099.89 8099.89
3
Mass Density kg/m 52.32 52.61 1112.59 1019.60 53.51 53.51 52.46 51.67 1080.36 51.67 48.26 48.26 1076.28 48.26 46.01
Heat Flow MW -112.82 -103.63 -5.23 -6.04 -227.71 -118.81 -112.91 -84.69 -5.90 -131.73 -131.03 -120.43 -11.31 -10.60 -10.56
GAS PHASE
Molar flow kgmol/h 5286.66 4846.10 --- --- 10132.22 5286.66 5286.66 3964.99 --- 6167.77 6166.51 5667.50 --- 499.01 499.01
Mass Flow kg/h 85558.37 78922.54 --- --- 164470.42 85815.21 85815.21 64361.41 --- 100117.75 100095.12 91995.23 --- 8099.89 8099.89
3
Act Volume Flow Am /h 1635.20 1500.06 --- --- 3135.12 1635.80 1635.80 1245.59 --- 1937.58 2073.97 1906.14 --- 167.83 176.06
Std Gas Flow MMSCMD 3.00 2.75 --- --- 5.75 3.00 3.00 2.25 --- 3.50 3.50 3.22 --- 0.28 0.28
Std Gas Flow MMSCFD 105.94 97.12 --- --- 203.05 105.94 105.94 79.46 --- 123.60 123.58 113.58 --- 10.00 10.00
Molecular Weight kg/kmol 16.18 16.29 --- --- 16.23 16.23 16.23 16.23 --- 16.23 16.23 16.23 --- 16.23 16.23
o
Mass Heat Capacity kJ/kg C 2.76 2.74 --- --- 2.75 2.75 2.75 2.74 --- 2.74 2.70 2.70 --- 2.70 2.67
3
Mass Density kg/m 52.32 52.61 --- --- 52.46 52.46 52.46 51.67 --- 51.67 48.26 48.26 --- 48.26 46.01
o
Thermal Conductivity W/m K 0.0384 0.0383 --- --- 0.0383 0.0383 0.0383 0.0382 --- 0.0382 0.0388 0.0388 --- 0.0388 0.0396
Viscosity cP 0.0126 0.0126 --- --- 0.0126 0.0126 0.0126 0.0125 --- 0.0125 0.0126 0.0126 --- 0.0126 0.0128
Z Factor 0.8512 0.8518 --- --- 0.8515 0.8515 0.8515 0.8525 --- 0.8525 0.8685 0.8685 --- 0.8685 0.8811
Cp / Cv 1.595 1.595 --- --- 1.595 1.595 1.595 1.592 --- 1.592 1.553 1.553 --- 1.553 1.523
OIL PHASE
Mass Flow kg/h --- --- 2081.77 --- --- --- --- --- --- --- --- --- --- --- ---
3
o
3
Mass Density kg/m --- --- 1112.59 --- --- --- --- --- --- --- --- --- --- --- ---
o
Viscosity cP --- --- 10.52 --- --- --- --- --- --- --- --- --- --- --- ---
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- 75.77 126.25 65.88 --- --- 65.88 --- --- --- 126.26 --- ---
Mass Flow kg/h --- --- --- 1365.00 3457.26 1803.88 --- --- 1803.88 --- --- --- 3457.33 --- ---
3
Act Volume Flow Am /h --- --- --- 1.34 3.20 1.67 --- --- 1.67 --- --- --- 3.21 --- ---
Std Liquid Flow barrel/day --- --- --- 203.0 485.7 253.4 --- --- 253.4 --- --- --- 485.7 --- ---
o
Mass Heat Capacity kJ/kg C --- --- --- 4.312 3.384 3.384 --- --- 3.384 --- --- --- 3.393 --- ---
3
Mass Density kg/m --- --- --- 1019.60 1080.36 1080.36 --- --- 1080.36 --- --- --- 1076.28 --- ---
o
Thermal Conductivity W/m K --- --- --- 0.5886 0.3995 0.3995 --- --- 0.3995 --- --- --- 0.4011 --- ---
Viscosity cP --- --- --- 1.264 3.540 3.540 --- --- 3.540 --- --- --- 3.355 --- ---
Surface Tension dynes/cm --- --- --- 74.51 61.33 61.33 --- --- 61.33 --- --- --- 61.10 --- ---
Nitrogen 0.0043 0.0081 0.0000 0.0000 0.0061 0.0061 0.0061 0.0061 0.0000 0.0061 0.0061 0.0061 0.0000 0.0061 0.0061
Oxygen 0.0012 0.0021 0.0000 0.0000 0.0016 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016
CO2 0.0015 0.0031 0.0000 0.0000 0.0022 0.0022 0.0023 0.0023 0.0003 0.0023 0.0023 0.0023 0.0003 0.0023 0.0023
Methane 0.9907 0.9849 0.0000 0.0000 0.9759 0.9759 0.9880 0.9880 0.0000 0.9880 0.9882 0.9882 0.0000 0.9882 0.9882
Ethane 0.0020 0.0012 0.0000 0.0000 0.0016 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016
Propane 0.0000 0.0003 0.0000 0.0000 0.0001 0.0001 0.0001 0.0001 0.0000 0.0001 0.0001 0.0001 0.0000 0.0001 0.0001
i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Octane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.5372 0.0000 0.0026 0.0026 0.0000 0.0000 0.2125 0.0000 0.0000 0.0000 0.2125 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0003 0.0003 0.4628 1.0000 0.0099 0.0099 0.0002 0.0002 0.7872 0.0002 0.0000 0.0000 0.7872 0.0000 0.0000
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Note:
1. Gas rate of 3 MMSCMD is considered for vessel sizing purpose based on the design capacity of each separator. Total capacity for both operating vessels shall be 5.75 MMSCMD.
2. Total flowrate is based on aqueous phase of stream U_100A at U field full production capacity of 5.75 MMSCMD.
VA_Produced
Water
TOTAL
Vapour Fraction 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 0.0000 0.0000 0.9932 0.9932 1.0000 0.0000 1.0000 1.0000 1.0000
o
Temperature C 33.75 31.73 24.59 11.00 70.90 11.00 11.00 11.00 11.00 11.00 10.87 10.87 10.14 35.00 35.00
Pressure bar g 24.50 20.00 5.00 9.00 254.00 9.00 9.00 9.00 9.00 9.00 8.80 8.80 7.50 7.00 7.00
Mass Flow kg/h 8099.89 1619.98 6479.91 22290.40 24080.06 81674.21 494.86 678.01 129217.53 129217.53 127998.13 1219.40 127998.13 127998.13 35852.95
3
Mass Density kg/m 17.06 14.04 4.00 7.35 168.77 7.34 1109.15 1018.03 7.43 7.43 7.22 1059.25 6.25 5.38 5.38
Heat Flow MW -10.42 -2.08 -8.34 -28.00 -30.28 -102.56 -1.24 -3.00 -164.96 -164.96 -160.51 -4.45 -160.51 -158.52 -44.40
GAS PHASE
Mass Flow kg/h 8099.89 1619.98 6479.91 22290.40 24080.06 81674.21 --- --- 127996.37 127996.37 127998.13 --- 127998.13 127998.13 35852.95
3
o
3
Mass Density kg/m 17.06 14.04 4.00 7.35 168.77 7.34 --- --- 7.36 7.36 7.22 --- 6.25 5.38 5.38
o
Viscosity cP 0.0121 0.0119 0.0114 0.0110 0.0221 0.0110 --- --- 0.0110 0.0110 0.0110 --- 0.0110 0.0118 0.0118
Z Factor 0.9515 0.9587 0.9868 0.9727 0.9023 0.9728 --- --- 0.9726 0.9726 0.9731 --- 0.9765 0.9832 0.9832
Cp / Cv 1.372 1.360 1.319 1.334 1.645 1.335 --- --- 1.334 1.334 1.333 --- 1.329 1.310 1.310
OIL PHASE
Mass Flow kg/h --- --- --- --- --- --- 494.86 --- --- --- --- --- --- --- ---
3
o
3
Mass Density kg/m --- --- --- --- --- --- 1109.15 --- --- --- --- --- --- --- ---
o
Viscosity cP --- --- --- --- --- --- 10.49 --- --- --- --- --- --- --- ---
AQUEOUS PHASE
Mass Flow kg/h --- --- --- --- --- --- --- 678.01 1221.16 1221.16 --- 1219.40 --- --- ---
3
o
3
Mass Density kg/m --- --- --- --- --- --- --- 1018.03 1059.11 1059.11 --- 1059.25 --- --- ---
o
Viscosity cP --- --- --- --- --- --- --- 1.264 2.349 2.349 --- 2.359 --- --- ---
Nitrogen 0.0061 0.0061 0.0061 0.0120 0.0106 0.0123 0.0000 0.0000 0.0118 0.0118 0.0119 0.0000 0.0119 0.0119 0.0119
Oxygen 0.0016 0.0016 0.0016 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
CO2 0.0023 0.0023 0.0023 0.0021 0.0023 0.0020 0.0000 0.0000 0.0021 0.0021 0.0021 0.0000 0.0021 0.0021 0.0021
Methane 0.9882 0.9882 0.9882 0.9597 0.9555 0.9599 0.0000 0.0000 0.9528 0.9528 0.9594 0.0000 0.9594 0.9594 0.9594
Ethane 0.0016 0.0016 0.0016 0.0125 0.0120 0.0124 0.0000 0.0000 0.0122 0.0122 0.0123 0.0000 0.0123 0.0123 0.0123
Propane 0.0001 0.0001 0.0001 0.0075 0.0072 0.0074 0.0000 0.0000 0.0073 0.0073 0.0074 0.0000 0.0074 0.0074 0.0074
i-Butane 0.0000 0.0000 0.0000 0.0014 0.0027 0.0013 0.0000 0.0000 0.0016 0.0016 0.0016 0.0000 0.0016 0.0016 0.0016
n-Butane 0.0000 0.0000 0.0000 0.0020 0.0046 0.0019 0.0000 0.0000 0.0024 0.0024 0.0024 0.0000 0.0024 0.0024 0.0024
i-Pentane 0.0000 0.0000 0.0000 0.0006 0.0011 0.0006 0.0000 0.0000 0.0007 0.0007 0.0007 0.0000 0.0007 0.0007 0.0007
n-Pentane 0.0000 0.0000 0.0000 0.0005 0.0008 0.0005 0.0000 0.0000 0.0006 0.0006 0.0006 0.0000 0.0006 0.0006 0.0006
n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0003 0.0000 0.0000 0.0000 0.0001 0.0001 0.0001 0.0000 0.0001 0.0001 0.0001
n-Octane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.5372 0.0000 0.0008 0.0008 0.0000 0.1265 0.0000 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0000 0.0000 0.0000 0.0043 0.0025 0.0043 0.4628 1.0000 0.0096 0.0096 0.0039 0.8735 0.0039 0.0039 0.0039
Total 1.0000 1.0000 1.0000 1.0026 0.9995 1.0026 1.0000 1.0000 1.0020 1.0020 1.0023 1.0000 1.0023 1.0023 1.0023
Stream Name 111 112 127 128 130 132 136 137 138 139 139A 140 141 157 158

Gas to Gas to Existing Gas from Gas from Existing Compressed Gas Gas to Gas Chilled Gas to Low Gas from Low Gas from Gas/Gas Gas from HP
Description Compressor Compressor Compressor Compressor to HP Gas/Gas Dehydration Gas to Gas Chiller Temperature Temperature Exchanger Pass Gas/Gas
TOTAL
Vapour Fraction 1.0000 1.0000 1.0000 1.0000 1.0000 0.9998 1.0000 1.0000 0.9999 1.0000 1.0000 1.0000 1.0000 0.0000 0.0000
o
Temperature C 35.00 34.42 57.20 50.00 40.15 34.50 41.60 5.00 -1.50 -1.65 22.31 29.19 25.28 34.50 -1.65
Pressure bar g 7.00 5.80 67.50 67.50 62.70 66.10 64.00 63.30 62.60 62.30 61.98 61.38 60.08 66.10 62.30
Mass Flow kg/h 92145.19 35852.95 92145.19 68968.27 225474.87 225474.87 225198.27 225198.27 225198.27 225068.85 225068.85 225068.85 310985.37 43.97 129.42
3
Mass Density kg/m 5.38 4.57 46.57 51.30 46.66 50.81 47.38 57.10 58.83 58.52 50.36 48.06 47.09 1003.24 661.41
Heat Flow MW -114.12 -44.40 -114.27 -84.23 -283.19 -284.37 -281.99 -288.11 -289.19 -289.11 -284.98 -283.79 -396.56 -0.19 -0.09
GAS PHASE
Mass Flow kg/h 92145.19 35852.95 92145.19 68968.27 225474.87 225430.90 225198.27 225198.27 225078.04 225068.85 225068.85 225068.85 310985.37 --- ---
3
o
3
Mass Density kg/m 5.38 4.57 46.57 51.30 46.66 50.80 47.38 57.10 58.80 58.52 50.36 48.06 47.09 --- ---
o
Viscosity cP 0.0118 0.0117 0.0139 0.0138 0.0133 0.0133 0.0134 0.0125 0.0124 0.0124 0.0129 0.0130 0.0128 --- ---
Z Factor 0.9832 0.9856 0.9050 0.8829 0.8885 0.8755 0.8888 0.8255 0.8116 0.8120 0.8627 0.8750 0.8745 --- ---
Cp / Cv 1.310 1.307 1.455 1.477 1.487 1.517 1.487 1.638 1.675 1.674 1.545 1.517 1.523 --- ---
OIL PHASE
Mass Flow kg/h --- --- --- --- --- --- --- --- 120.23 --- --- --- --- --- 129.42
3
o
3
Mass Density kg/m --- --- --- --- --- --- --- --- 661.28 --- --- --- --- --- 661.41
o
Viscosity cP --- --- --- --- --- --- --- --- 0.40 --- --- --- --- --- 0.40
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- --- --- 2.43 --- --- --- --- --- --- --- 2.43 ---
Mass Flow kg/h --- --- --- --- --- 43.97 --- --- --- --- --- --- --- 43.97 ---
3
Act Volume Flow Am /h --- --- --- --- --- 0.04 --- --- --- --- --- --- --- 0.04 ---
Std Liquid Flow barrel/day --- --- --- --- --- 6.5 --- --- --- --- --- --- --- 6.5 ---
o
Mass Heat Capacity kJ/kg C --- --- --- --- --- 4.292 --- --- --- --- --- --- --- 4.292 ---
3
Mass Density kg/m --- --- --- --- --- 1003.24 --- --- --- --- --- --- --- 1003.24 ---
o
Thermal Conductivity W/m K --- --- --- --- --- 0.6211 --- --- --- --- --- --- --- 0.6211 ---
Viscosity cP --- --- --- --- --- 0.774 --- --- --- --- --- --- --- 0.774 ---
Surface Tension dynes/cm --- --- --- --- --- 70.23 --- --- --- --- --- --- --- 70.23 ---
Nitrogen 0.0119 0.0119 0.0119 0.0067 0.0087 0.0087 0.0087 0.0087 0.0087 0.0087 0.0087 0.0087 0.0079 0.0000 0.0010
Oxygen 0.0000 0.0000 0.0000 0.0000 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0008 0.0000 0.0001
CO2 0.0021 0.0021 0.0021 0.0041 0.0027 0.0027 0.0027 0.0027 0.0027 0.0027 0.0027 0.0027 0.0026 0.0001 0.0024
Methane 0.9594 0.9594 0.9594 0.9364 0.9612 0.9612 0.9623 0.9623 0.9623 0.9624 0.9624 0.9624 0.9703 0.0000 0.3125
Ethane 0.0123 0.0123 0.0123 0.0187 0.0110 0.0110 0.0110 0.0110 0.0110 0.0110 0.0110 0.0110 0.0082 0.0000 0.0172
Propane 0.0074 0.0074 0.0074 0.0171 0.0080 0.0080 0.0081 0.0081 0.0081 0.0081 0.0081 0.0081 0.0056 0.0000 0.0395
i-Butane 0.0016 0.0016 0.0016 0.0038 0.0018 0.0018 0.0018 0.0018 0.0018 0.0018 0.0018 0.0018 0.0012 0.0000 0.0194
n-Butane 0.0024 0.0024 0.0024 0.0050 0.0025 0.0025 0.0025 0.0025 0.0025 0.0025 0.0025 0.0025 0.0017 0.0000 0.0378
i-Pentane 0.0007 0.0007 0.0007 0.0018 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0006 0.0000 0.0277
n-Pentane 0.0006 0.0006 0.0006 0.0015 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0007 0.0005 0.0000 0.0298
n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Heptane 0.0001 0.0001 0.0001 0.0005 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0001 0.0000 0.0593
n-Octane 0.0000 0.0000 0.0000 0.0002 0.0001 0.0001 0.0001 0.0001 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000 0.0447
n-Nonane 0.0000 0.0000 0.0000 0.0006 0.0002 0.0002 0.0002 0.0002 0.0002 0.0001 0.0001 0.0001 0.0001 0.0000 0.3434
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0003 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0039 0.0039 0.0032 0.0023 0.0020 0.0020 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.9996 0.0001
Total 1.0023 1.0023 1.0015 0.9988 1.0003 1.0003 0.9995 0.9995 0.9995 0.9995 0.9995 0.9995 0.9996 1.0000 0.9347
Stream Name 159 160 161 162 203 208 210 211 212 400 401 402 403 404

'E' Package Tank
TOTAL
Vapour Fraction 0.0982 0.3523 0.0000 0.1474 0.0000 0.0000 0.0000 0.0000 0.0000 1.0000 1.0000 1.0000 1.0000 1.0000
o
Temperature C 40.00 32.21 58.25 33.09 11.04 40.00 40.00 41.18 40.00 29.19 36.63 45.76 43.81 36.92
Pressure bar g 61.30 5.50 18.00 5.50 2.60 0.00 0.00 125.00 1.50 61.38 60.88 24.50 20.00 5.00
Mass Flow kg/h 129.42 129.42 0.00 173.39 1219.40 2314.77 2314.77 2314.77 2361.95 6078.71 6078.71 6078.71 1476.75 4601.96
3
Mass Density kg/m 496.23 52.46 984.46 68.13 1058.89 995.96 995.96 998.99 1091.42 48.06 45.92 17.09 14.06 4.00
Heat Flow MW -0.09 -0.09 0.00 -0.28 -4.45 -10.17 -10.17 -10.16 -5.47 -7.66 -7.63 -7.53 -1.83 -5.70
GAS PHASE
Mass Flow kg/h 3.02 12.90 --- 13.11 --- --- --- --- --- 6078.71 6078.71 6078.71 1476.75 4601.96
3
o
3
Mass Density kg/m 49.18 5.61 --- 5.62 --- --- --- --- --- 48.06 45.92 17.09 14.06 4.00
o
Viscosity cP 0.0134 0.0115 --- 0.0115 --- --- --- --- --- 0.0130 0.0132 0.0125 0.0123 0.0118
Z Factor 0.8744 0.9771 --- 0.9771 --- --- --- --- --- 0.8750 0.8866 0.9538 0.9607 0.9875
Cp / Cv 1.486 1.257 --- 1.256 --- --- --- --- --- 1.517 1.490 1.351 1.340 1.302
OIL PHASE
Mass Flow kg/h 126.40 116.52 --- 116.41 --- --- --- --- 2361.95 --- --- --- --- ---
3
o
3
Mass Density kg/m 633.95 684.02 --- 683.45 --- --- --- --- 1091.42 --- --- --- --- ---
o
Viscosity cP 0.29 0.43 --- 0.43 --- --- --- --- 5.53 --- --- --- --- ---
AQUEOUS PHASE
Mass Flow kg/h --- --- 0.00 43.87 1219.40 2314.77 2314.77 2314.77 --- --- --- --- --- ---
3
o
3
Mass Density kg/m --- --- 984.56 1002.40 1058.89 995.96 995.96 998.99 --- --- --- --- --- ---
o
Viscosity cP --- --- 0.525 0.793 2.349 0.651 0.651 0.637 --- --- --- --- --- ---
Nitrogen 0.0010 0.0010 0.0000 0.0004 0.0000 0.0000 0.0000 0.0000 0.0000 0.0087 0.0087 0.0087 0.0087 0.0087
Oxygen 0.0001 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0005 0.0005 0.0005 0.0005 0.0005
CO2 0.0024 0.0024 0.0000 0.0010 0.0000 0.0000 0.0000 0.0000 0.0008 0.0027 0.0027 0.0027 0.0027 0.0027
Methane 0.3125 0.3125 0.0000 0.1292 0.0000 0.0000 0.0000 0.0000 0.0000 0.9624 0.9624 0.9624 0.9624 0.9624
Ethane 0.0172 0.0172 0.0000 0.0071 0.0000 0.0000 0.0000 0.0000 0.0000 0.0110 0.0110 0.0110 0.0110 0.0110
Propane 0.0395 0.0395 0.0000 0.0163 0.0000 0.0000 0.0000 0.0000 0.0000 0.0081 0.0081 0.0081 0.0081 0.0081
i-Butane 0.0194 0.0194 0.0000 0.0080 0.0000 0.0000 0.0000 0.0000 0.0000 0.0018 0.0018 0.0018 0.0018 0.0018
n-Butane 0.0378 0.0378 0.0000 0.0156 0.0000 0.0000 0.0000 0.0000 0.0000 0.0025 0.0025 0.0025 0.0025 0.0025
i-Pentane 0.0277 0.0277 0.0000 0.0115 0.0000 0.0000 0.0000 0.0000 0.0000 0.0008 0.0008 0.0008 0.0008 0.0008
n-Pentane 0.0298 0.0298 0.0000 0.0123 0.0000 0.0000 0.0000 0.0000 0.0000 0.0007 0.0007 0.0007 0.0007 0.0007
n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Heptane 0.0593 0.0593 0.0000 0.0054 0.0000 0.0000 0.0000 0.0000 0.0000 0.0002 0.0002 0.0002 0.0002 0.0002
n-Octane 0.0447 0.0447 0.0000 0.0041 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.3434 0.3434 0.0000 0.0313 0.0000 0.0000 0.0000 0.0000 0.0000 0.0001 0.0001 0.0001 0.0001 0.0001
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0050 0.0013 0.1265 0.0000 0.0000 0.0000 0.6685 0.0000 0.0000 0.0000 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0001 0.0001 0.9949 0.9074 0.8735 1.0000 1.0000 1.0000 0.3307 0.0001 0.0001 0.0001 0.0001 0.0001
Total 0.9347 0.9347 1.0000 1.1511 1.0000 1.0000 1.0000 1.0000 1.0000 0.9995 0.9995 0.9995 0.9995 0.9995
Case 2: Production Year 2022-2023 - 7 MMSCMD
U Field Gas to U Field Gas to Dehydrated U Rich MEG (U

U Field Production U Field Gas from 2 Rich MEG (U Fuel Gas (U Field) Fuel Gas (U Field)
Production Fluid Production Fluid MEG Injection for Produced Water Total U Field Existing Gas New Gas Field Gas from U Field Sales Gas Field) to MEG
Description Fluid to 2 x 50% x 50% HP Field) from 2 x to New Fuel Gas to New Fuel Gas
from U-1 Field from U-3 Field U Field from U Field Production Fluid Dehydration Dehydration New Dehydration for Export Regeneration
HP Separator Separator 50% HP Separator Heater KO Drum
Package Package Package Package
TOTAL
Vapour Fraction 1.0000 1.0000 0.0000 0.0000 0.9502 --- --- --- --- --- --- --- --- 1.0000 1.0000
o
Temperature C 19.00 19.00 19.00 19.00 19.00 --- --- --- --- --- --- --- --- 40.34 45.75
Pressure bar g 25.00 25.00 25.00 25.00 25.00 --- --- --- --- --- --- --- --- 61.38 60.88
Molar Flow kgmol/h 4775.6 4846.1 142.4 359.7 10123.8 --- --- --- --- --- --- --- --- 499.0 499.0
Mass Flow kg/h 77293.5 78928.1 7102.3 6480.0 169803.9 --- --- --- --- --- --- --- --- 8327.8 8327.8
Molecular Weight kg/kmol 16.19 16.29 49.87 18.02 16.77 --- --- --- --- --- --- --- --- 16.69 16.69
3
Mass Density kg/m 18.42 18.53 1111.09 1012.56 20.05 --- --- --- --- --- --- --- --- 44.68 43.21
Heat Flow MW -100.61 -102.31 -16.11 -28.64 -247.64 --- --- --- --- --- --- --- --- -10.57 -10.54
Mass Enthalpy kJ/kg -4686.1 -4666.5 -8163.3 -15911.3 -5250.2 --- --- --- --- --- --- --- --- -4570.1 -4555.4
GAS PHASE
Molar flow kgmol/h 4775.61 4846.10 --- --- 9620.07 --- --- --- --- --- --- --- --- 499.02 499.02
Mass Flow kg/h 77293.49 78928.06 --- --- 156190.88 --- --- --- --- --- --- --- --- 8327.83 8327.83
3
Act Volume Flow Am /h 4196.84 4259.83 --- --- 8455.28 --- --- --- --- --- --- --- --- 186.40 192.71
Std Gas Flow MMSCMD 2.71 2.75 --- --- 5.46 --- --- --- --- --- --- --- --- 0.28 0.28
Std Gas Flow MMSCFD 95.70 97.12 --- --- 192.79 --- --- --- --- --- --- --- --- 10.00 10.00
Molecular Weight kg/kmol 16.19 16.29 --- --- 16.24 --- --- --- --- --- --- --- --- 16.69 16.69
o
Mass Heat Capacity kJ/kg C 2.39 2.37 --- --- 2.38 --- --- --- --- --- --- --- --- 2.63 2.62
3
Mass Density kg/m 18.42 18.53 --- --- 18.47 --- --- --- --- --- --- --- --- 44.68 43.21
o
Thermal Conductivity W/m K 0.0350 0.0349 --- --- 0.0349 --- --- --- --- --- --- --- --- 0.0411 0.0417
Viscosity cP 0.0116 0.0116 --- --- 0.0116 --- --- --- --- --- --- --- --- 0.0133 0.0134
Z Factor 0.9411 0.9414 --- --- 0.9413 --- --- --- --- --- --- --- --- 0.8942 0.9015
Cp / Cv 1.393 1.393 --- --- 1.393 --- --- --- --- --- --- --- --- 1.481 1.465
OIL PHASE
Mass Flow kg/h --- --- 7102.34 --- --- --- --- --- --- --- --- --- --- --- ---
3
o
3
Mass Density kg/m --- --- 1111.09 --- --- --- --- --- --- --- --- --- --- --- ---
o
Viscosity cP --- --- 11.65 --- --- --- --- --- --- --- --- --- --- --- ---
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- 359.70 503.75 --- --- --- --- --- --- --- --- --- ---
Mass Flow kg/h --- --- --- 6480.05 13613.05 --- --- --- --- --- --- --- --- --- ---
3
Act Volume Flow Am /h --- --- --- 6.40 12.71 --- --- --- --- --- --- --- --- --- ---
Std Liquid Flow barrel/day --- --- --- 963.92 1915.08 --- --- --- --- --- --- --- --- --- ---
o
Mass Heat Capacity kJ/kg C --- --- --- 4.31 3.43 --- --- --- --- --- --- --- --- --- ---
3
Mass Density kg/m --- --- --- 1012.56 1070.99 --- --- --- --- --- --- --- --- --- ---
o
Thermal Conductivity W/m K --- --- --- 0.6018 0.4112 --- --- --- --- --- --- --- --- --- ---
Viscosity cP --- --- --- 1.027 2.752 --- --- --- --- --- --- --- --- --- ---
Surface Tension dynes/cm --- --- --- 73.13 60.62 --- --- --- --- --- --- --- --- --- ---
Nitrogen 0.0043 0.0081 0.0000 0.0000 0.0059 --- --- --- --- --- --- --- --- 0.0066 0.0066
Oxygen 0.0012 0.0021 0.0000 0.0000 0.0015 --- --- --- --- --- --- --- --- 0.0011 0.0011
CO2 0.0015 0.0031 0.0000 0.0000 0.0022 --- --- --- --- --- --- --- --- 0.0028 0.0028
Methane 0.9901 0.9843 0.0000 0.0000 0.9382 --- --- --- --- --- --- --- --- 0.9731 0.9731
Ethane 0.0020 0.0012 0.0000 0.0000 0.0015 --- --- --- --- --- --- --- --- 0.0068 0.0068
Propane 0.0000 0.0003 0.0000 0.0000 0.0001 --- --- --- --- --- --- --- --- 0.0051 0.0051
i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0012 0.0012
n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0016 0.0016
i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0006 0.0006
n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0004 0.0004
n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0003 0.0003
n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0002 0.0002
n-Octane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0000 0.0000
n-Nonane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0002 0.0002
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0000 0.0000
EGlycol 0.0000 0.0000 0.7232 0.0000 0.0102 --- --- --- --- --- --- --- --- 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 --- --- --- --- --- --- --- --- 0.0000 0.0000
H2O 0.0009 0.0009 0.2768 1.0000 0.0403 --- --- --- --- --- --- --- --- 0.0001 0.0001
Total 1.0000 1.0000 1.0000 1.0000 1.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 1.0000 1.0000
VA_Produced
Water
TOTAL
Vapour Fraction 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 0.0000 0.0000 0.9461 0.9494 1.0000 0.0000 1.0000 1.0000 1.0000
o
Temperature C 49.10 47.22 40.58 30.00 30.00 30.00 30.00 30.00 30.00 15.82 15.71 15.71 15.02 35.00 35.00
Pressure bar g 24.50 20.00 5.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 8.80 8.80 7.50 7.00 7.00
Mass Flow kg/h 8327.8 1665.6 6662.3 14863.3 16556.7 14852.9 1416.9 2267.9 49957.8 219761.7 202466.5 17295.2 202466.5 202466.5 34780.1
3
Mass Density kg/m 16.61 13.67 3.89 6.85 6.94 6.85 1101.54 1003.84 7.43 7.60 6.86 1069.78 5.95 5.21 5.21
Heat Flow MW -10.44 -2.09 -8.35 -18.61 -20.60 -18.60 -3.20 -9.99 -71.01 -318.65 -260.54 -58.11 -260.54 -257.97 -44.31
GAS PHASE
Mass Flow kg/h 8327.83 1665.57 6662.27 14863.32 16556.71 14852.94 --- --- 46248.90 202462.31 202466.50 --- 202466.50 202466.50 34780.11
3
o
3
Mass Density kg/m 16.61 13.67 3.89 6.85 6.94 6.85 --- --- 6.88 7.00 6.86 --- 5.95 5.21 5.21
o
Viscosity cP 0.0126 0.0124 0.0119 0.0116 0.0116 0.0116 --- --- 0.0116 0.0112 0.0112 --- 0.0111 0.0118 0.0118
Z Factor 0.9568 0.9633 0.9883 0.9780 0.9774 0.9780 --- --- 0.9778 0.9755 0.9759 --- 0.9789 0.9841 0.9841
Cp / Cv 1.350 1.340 1.303 1.321 1.317 1.321 --- --- 1.319 1.336 1.335 --- 1.331 1.317 1.317
OIL PHASE
Mass Flow kg/h --- --- --- --- --- --- 1416.86 --- --- --- --- --- --- --- ---
3
o
3
Mass Density kg/m --- --- --- --- --- --- 1101.54 --- --- --- --- --- --- --- ---
o
Viscosity cP --- --- --- --- --- --- 8.84 --- --- --- --- --- --- --- ---
AQUEOUS PHASE
Mass Flow kg/h --- --- --- --- --- --- --- 2267.93 3708.85 17299.38 --- 17295.19 --- --- ---
3
o
3
Mass Density kg/m --- --- --- --- --- --- --- 1003.84 1046.64 1069.69 --- 1069.78 --- --- ---
o
Viscosity cP --- --- --- --- --- --- --- 0.797 1.579 2.789 --- 2.798 --- --- ---
Nitrogen 0.0066 0.0066 0.0066 0.0119 0.0106 0.0122 0.0000 0.0000 0.0109 0.0070 0.0074 0.0000 0.0074 0.0074 0.0074
Oxygen 0.0011 0.0011 0.0011 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0012 0.0013 0.0000 0.0013 0.0013 0.0013
CO2 0.0028 0.0028 0.0028 0.0021 0.0023 0.0020 0.0000 0.0000 0.0020 0.0022 0.0023 0.0000 0.0023 0.0023 0.0023
Methane 0.9731 0.9731 0.9731 0.9568 0.9537 0.9570 0.0000 0.0000 0.9047 0.9308 0.9804 0.0000 0.9804 0.9804 0.9804
Ethane 0.0068 0.0068 0.0068 0.0124 0.0119 0.0123 0.0000 0.0000 0.0116 0.0037 0.0039 0.0000 0.0039 0.0039 0.0039
Propane 0.0051 0.0051 0.0051 0.0075 0.0072 0.0074 0.0000 0.0000 0.0069 0.0017 0.0017 0.0000 0.0017 0.0017 0.0017
i-Butane 0.0012 0.0012 0.0012 0.0014 0.0027 0.0013 0.0000 0.0000 0.0017 0.0004 0.0004 0.0000 0.0004 0.0004 0.0004
n-Butane 0.0016 0.0016 0.0016 0.0020 0.0046 0.0019 0.0000 0.0000 0.0027 0.0006 0.0006 0.0000 0.0006 0.0006 0.0006
i-Pentane 0.0006 0.0006 0.0006 0.0006 0.0011 0.0006 0.0000 0.0000 0.0007 0.0002 0.0002 0.0000 0.0002 0.0002 0.0002
n-Pentane 0.0004 0.0004 0.0004 0.0005 0.0008 0.0005 0.0000 0.0000 0.0006 0.0001 0.0001 0.0000 0.0001 0.0001 0.0001
n-Hexane 0.0003 0.0003 0.0003 0.0004 0.0005 0.0004 0.0000 0.0000 0.0004 0.0001 0.0001 0.0000 0.0001 0.0001 0.0001
n-Heptane 0.0002 0.0002 0.0002 0.0000 0.0003 0.0000 0.0000 0.0000 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Octane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.0002 0.0002 0.0002 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.7232 0.0000 0.0071 0.0095 0.0000 0.1877 0.0000 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0001 0.0001 0.0001 0.0043 0.0043 0.0043 0.2768 1.0000 0.0505 0.0426 0.0016 0.8122 0.0016 0.0016 0.0016
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Stream Name 111 112 127 128 130 132 136 137 138 139 139A 140 141 157 158

Gas to Gas to Existing Gas from Gas from Existing Compressed Gas Gas to Gas Chilled Gas to Gas from Low Gas from Gas/Gas Gas from HP
Description Compressor Compressor Compressor Compressor to HP Gas/Gas Dehydration Gas to Gas Chiller Low Temperature Temperature Exchanger Pass Gas/Gas
TOTAL
Vapour Fraction 1.0000 1.0000 1.0000 1.0000 1.0000 0.9993 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 0.0000 0.0000
o
Temperature C 35.00 34.44 57.20 50.00 55.00 34.30 41.60 5.00 -1.50 -1.65 19.51 40.34 39.84 34.30 -1.65
Pressure bar g 7.00 5.80 67.50 67.50 67.20 66.10 64.10 63.30 62.60 62.30 61.98 61.38 60.08 66.10 62.30
Mass Flow kg/h 167686.4 34780.1 167686.4 67881.7 235568.1 235568.1 235139.7 235139.7 235139.7 235109.5 235109.5 235109.5 220794.1 184.8 30.2
3
Mass Density kg/m 5.21 4.43 44.89 50.29 46.13 49.89 46.55 55.86 57.51 57.24 50.11 44.68 43.76 1003.14 675.59
Heat Flow MW -213.66 -44.31 -213.85 -84.06 -297.91 -301.56 -298.44 -304.83 -305.96 -305.94 -302.11 -298.46 -280.29 -0.81 -0.02
GAS PHASE
Mass Flow kg/h 167686.39 34780.11 167686.39 67881.72 235568.11 235383.34 235139.72 235139.72 235118.05 235109.52 235109.52 235109.52 220794.12 --- ---
3
o
3
Mass Density kg/m 5.21 4.43 44.89 50.29 46.13 49.85 46.55 55.86 57.51 57.24 50.11 44.68 43.76 --- ---
o
Viscosity cP 0.0118 0.0117 0.0138 0.0138 0.0138 0.0133 0.0134 0.0125 0.0123 0.0123 0.0128 0.0133 0.0132 --- ---
Z Factor 0.9841 0.9864 0.9108 0.8866 0.9047 0.8791 0.8921 0.8309 0.8173 0.8177 0.8621 0.8942 0.8953 --- ---
Cp / Cv 1.317 1.314 1.456 1.476 1.460 1.516 1.486 1.632 1.667 1.666 1.554 1.481 1.478 --- ---
OIL PHASE
Mass Flow kg/h --- --- --- --- --- --- --- --- 21.68 --- --- --- --- --- 30.20
3
o
3
Mass Density kg/m --- --- --- --- --- --- --- --- 675.40 --- --- --- --- --- 675.59
o
Viscosity cP --- --- --- --- --- --- --- --- 0.46 --- --- --- --- --- 0.46
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- --- --- 10.21 --- --- --- --- --- --- --- 10.21 ---
Mass Flow kg/h --- --- --- --- --- 184.78 --- --- --- --- --- --- --- 184.78 ---
3
Act Volume Flow Am /h --- --- --- --- --- 0.18 --- --- --- --- --- --- --- 0.18 ---
Std Liquid Flow barrel/day --- --- --- --- --- 27.46 --- --- --- --- --- --- --- 27.46 ---
o
Mass Heat Capacity kJ/kg C --- --- --- --- --- 4.30 --- --- --- --- --- --- --- 4.30 ---
3
Mass Density kg/m --- --- --- --- --- 1003.14 --- --- --- --- --- --- --- 1003.14 ---
o
Thermal Conductivity W/m K --- --- --- --- --- 0.6216 --- --- --- --- --- --- --- 0.6216 ---
Viscosity cP --- --- --- --- --- 0.774 --- --- --- --- --- --- --- 0.774 ---
Surface Tension dynes/cm --- --- --- --- --- 70.32 --- --- --- --- --- --- --- 70.32 ---
Nitrogen 0.0074 0.0074 0.0074 0.0043 0.0065 0.0065 0.0066 0.0066 0.0066 0.0066 0.0066 0.0066 0.0066 0.0000 0.0007
Oxygen 0.0013 0.0013 0.0013 0.0007 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0000 0.0003
CO2 0.0023 0.0023 0.0023 0.0042 0.0028 0.0028 0.0028 0.0028 0.0028 0.0028 0.0028 0.0028 0.0028 0.0001 0.0025
Methane 0.9804 0.9804 0.9804 0.9480 0.9714 0.9714 0.9731 0.9731 0.9731 0.9731 0.9731 0.9731 0.9731 0.0000 0.3097
Ethane 0.0039 0.0039 0.0039 0.0142 0.0068 0.0068 0.0068 0.0068 0.0068 0.0068 0.0068 0.0068 0.0068 0.0000 0.0104
Propane 0.0017 0.0017 0.0017 0.0140 0.0051 0.0051 0.0051 0.0051 0.0051 0.0051 0.0051 0.0051 0.0051 0.0000 0.0251
i-Butane 0.0004 0.0004 0.0004 0.0032 0.0012 0.0012 0.0012 0.0012 0.0012 0.0012 0.0012 0.0012 0.0012 0.0000 0.0129
n-Butane 0.0006 0.0006 0.0006 0.0041 0.0016 0.0016 0.0016 0.0016 0.0016 0.0016 0.0016 0.0016 0.0016 0.0000 0.0245
i-Pentane 0.0002 0.0002 0.0002 0.0015 0.0005 0.0005 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006 0.0000 0.0190
n-Pentane 0.0001 0.0001 0.0001 0.0013 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0000 0.0204
n-Hexane 0.0001 0.0001 0.0001 0.0010 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0000 0.0456
n-Heptane 0.0000 0.0000 0.0000 0.0005 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0000 0.0568
n-Octane 0.0000 0.0000 0.0000 0.0002 0.0001 0.0001 0.0001 0.0001 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000 0.0484
n-Nonane 0.0000 0.0000 0.0000 0.0006 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0000 0.4236
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0018 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0016 0.0016 0.0016 0.0023 0.0018 0.0018 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.9982 0.0001
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Stream Name 159 160 161 162 203 208 210 211 212 400 401 402 403 404

'E' Package Tank
TOTAL
Vapour Fraction 0.0918 0.3284 0.0000 0.0117 0.0000 0.0000 0.0000 0.0000 0.0000 1.0000 1.0000 1.0000 1.0000 1.0000
o
Temperature C 40.00 34.60 58.25 35.47 15.88 40.00 40.00 41.18 40.00 40.34 47.95 58.68 56.91 50.68
Pressure bar g 61.30 5.50 18.00 5.50 2.60 0.00 0.00 125.00 1.50 61.38 60.88 24.50 20.00 5.00
Mass Flow kg/h 30.2 30.2 0.0 215.0 17295.2 8524.6 8524.6 8524.6 8770.6 5987.6 5987.6 5987.6 1454.6 4533.0
3
Mass Density kg/m 517.91 59.00 985.64 304.93 1069.07 995.96 995.96 998.99 1091.53 44.68 42.80 16.05 13.21 3.77
Heat Flow MW -0.02 -0.02 0.00 -0.83 -58.11 -37.47 -37.47 -37.43 -20.30 -7.60 -7.57 -7.46 -1.81 -5.65
GAS PHASE
Mass Flow kg/h 0.60 2.44 --- 2.49 --- --- --- --- --- 5987.58 5987.58 5987.58 1454.61 4532.97
3
o
3
Mass Density kg/m 47.20 5.17 --- 5.19 --- --- --- --- --- 44.68 42.80 16.05 13.21 3.77
o
Viscosity cP 0.0133 0.0117 --- 0.0117 --- --- --- --- --- 0.0133 0.0134 0.0128 0.0127 0.0122
Z Factor 0.8829 0.9807 --- 0.9807 --- --- --- --- --- 0.8942 0.9040 0.9612 0.9671 0.9896
Cp / Cv 1.483 1.270 --- 1.269 --- --- --- --- --- 1.481 1.459 1.340 1.330 1.298
OIL PHASE
Mass Flow kg/h 29.60 27.76 --- 27.75 --- --- --- --- 8770.58 --- --- --- --- ---
3
o
3
Mass Density kg/m 647.94 690.08 --- 689.53 --- --- --- --- 1091.53 --- --- --- --- ---
o
Viscosity cP 0.32 0.46 --- 0.46 --- --- --- --- 5.57 --- --- --- --- ---
AQUEOUS PHASE
Mass Flow kg/h --- --- 0.00 184.74 17295.18 8524.61 8524.61 8524.61 --- --- --- --- --- ---
3
o
3
Mass Density kg/m --- --- 985.75 1000.35 1069.38 995.96 995.96 998.99 --- --- --- --- --- ---
o
Viscosity cP --- --- 0.533 0.757 2.785 0.651 0.651 0.637 --- --- --- --- --- ---
Nitrogen 0.0007 0.0007 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0066 0.0066 0.0066 0.0066 0.0066
Oxygen 0.0003 0.0003 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0011 0.0011 0.0011 0.0011 0.0011
CO2 0.0025 0.0025 0.0000 0.0001 0.0000 0.0000 0.0000 0.0000 0.0002 0.0028 0.0028 0.0028 0.0028 0.0028
Methane 0.3097 0.3097 0.0000 0.0109 0.0000 0.0000 0.0000 0.0000 0.0000 0.9731 0.9731 0.9731 0.9731 0.9731
Ethane 0.0104 0.0104 0.0000 0.0004 0.0000 0.0000 0.0000 0.0000 0.0000 0.0068 0.0068 0.0068 0.0068 0.0068
Propane 0.0251 0.0251 0.0000 0.0009 0.0000 0.0000 0.0000 0.0000 0.0000 0.0051 0.0051 0.0051 0.0051 0.0051
i-Butane 0.0129 0.0129 0.0000 0.0005 0.0000 0.0000 0.0000 0.0000 0.0000 0.0012 0.0012 0.0012 0.0012 0.0012
n-Butane 0.0245 0.0245 0.0000 0.0009 0.0000 0.0000 0.0000 0.0000 0.0000 0.0016 0.0016 0.0016 0.0016 0.0016
i-Pentane 0.0190 0.0190 0.0000 0.0007 0.0000 0.0000 0.0000 0.0000 0.0000 0.0006 0.0006 0.0006 0.0006 0.0006
n-Pentane 0.0204 0.0204 0.0000 0.0007 0.0000 0.0000 0.0000 0.0000 0.0000 0.0004 0.0004 0.0004 0.0004 0.0004
n-Hexane 0.0456 0.0456 0.0000 0.0016 0.0000 0.0000 0.0000 0.0000 0.0000 0.0003 0.0003 0.0003 0.0003 0.0003
n-Heptane 0.0568 0.0568 0.0000 0.0020 0.0000 0.0000 0.0000 0.0000 0.0000 0.0002 0.0002 0.0002 0.0002 0.0002
n-Octane 0.0484 0.0484 0.0000 0.0017 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.4236 0.4236 0.0000 0.0149 0.0000 0.0000 0.0000 0.0000 0.0000 0.0002 0.0002 0.0002 0.0002 0.0002
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0079 0.0017 0.1877 0.0000 0.0000 0.0000 0.6684 0.0000 0.0000 0.0000 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0001 0.0001 0.9920 0.9630 0.8122 1.0000 1.0000 1.0000 0.3314 0.0001 0.0001 0.0001 0.0001 0.0001
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Revision 0E
Appendix 3 Relevant PFD/P&IDs Mark Ups
www.advisian.com
Page 53 of 74
Revision 0A
Drawings List

1. 0846-ON-PFD-0010-00 Onshore Terminal for VA & S1
Development Project Process Flow Diagram
Overall Block Flow Diagram
2. U Field PFD 1 U Field PFD 1 ( U Field Hipps and
Separators)
3. U Field PFD 2 U Field PFD 2 ( U Field GDU)
4. U Field PFD 3 U Field PFD 3 ( OMF/Vashishta HP Flare)
Receiving Facilities / Produce Water
Treating
6. 0846-ON-PFD-0010-15 Process Flow Diagram MEG Regeneration
Package
7. 402020-01391-08-PR-PID- Piping and Instrumentation Diagram
0002(M) (Indicative) Onshore MEG Facility (OMF)
Rich MEG Degasser
8. 0846-ON-PFD-0010-07 Onshore Terminal For VA & S1
Chemical Storage & Pumping Facilities
0026(M) (Indicative) Onshore MEG Facility (OMF)
Lean MEG Product Tank
10. 402020-01391-08-PR-PFD- Process Flow Diagram (Indicative) Onshore
0010(M) MEG Facility (OMF) Lean MEG Product
Storage Tanks
11. APL-20100-00-080 ONGC Vashishta and S-1 development
Controls Hydraulic & Chemical Schematic
12. 0846-ON-PID-0021-10 Onshore Terminal for VA &S1 Development
Project Piping and Instrumentation Diagram
Onshore Offshore Signal Interface
13. 402020-01391-03-SU-DSD- S1 & Vashishta and U-Field Overall Control
0005 System Schematic
Page 54 of 74
Revision 0A

Fuel Gas System
15. 402020-01391-08-PR-PID- Piping and Instrumentation Diagram OMF
0061(M) Fuel Gas Knockout Pot
0068(M) Onshore Power Generation System
Flare and Closed Drain System
18. 0846-ON-PFDP0010-09 Onshore Terminal for VA & S1
Development Project Process Floe Diagram
Hot Oil System
19. 402020-01391-08-PR-PID- Piping and Instrumentation Diagram Flare
005(M) Knockout Drum (LP & LLP)
20. 402020-01391-08-PR-PID- Piping and Instrumentation Diagram OMF
0055(M) LP & LLP Flare
Page 55 of 74
Revision 0E
Appendix 4 U Field Separator / Flare KO Drum

Sizing - Calculation Notes
www.advisian.com
Page 56 of 74
Calculation Cover Sheet
Customer ONGC Proj No 01410 IAPSB

Project Title KG DWN98/2 Part III Calc No PR-CAL-0001
Calculation Title 2 x 50% 2-phase horizontal HP Separator Phase/CTR Pre-FEED
Elec File Location \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\HP Separator
sizing\[01410 IAPSB-PR-CAL-0001 - HP Separator Sizing Calculation Note.xlsx]Calculation Cover Sheet
Project File Location proj file Page 1 of 10
Calculation Objective
1. To size 2 x 50% 2-phase horizontal HP Separator with maximum capacity of 3 MMSCMD.
2. To perform line and nozzle sizing of vessel inlet and outlets
Calculation Method
Vessel, nozzle and line sizing calculations were performed using inhouse sizing spreadsheets.
Assumptions
1. 10% design margin on production fluid of 10 MMSCMD
2. 20m3 slug volume on each vessel based on MEG draw out rate of 168 m3/day
3. The properties of stream U_100 for HMB Case 1 (Production Year 2019 - 2020) is used in the sizing of HP Separators.
4. HP Separator is not equipped with internals.
Software Used
Title Version Validation (Y / N / N/A)
SeleXpress 3.2.1.92 Y
References
1. 402020-01391-02-SY-REP-0002- Flow Assurance Report- Cluster 2B Gas Fields
2. OMF Bid Addendum 001 Technical - 0E
3. 402020-01391-01-SY-BOD-0001-0G Overall Design Basis
Conclusions
Vessel Size Nozzle and Line Size
Vessel ID = 3000 mm Inlet header size = 14"
Vessel T/T = 6000 mm Mixed phase inlet nozzle size = 16"
Vessel Weight = 99 te Mixed phase inlet line size = 10"
Operating Weight = 116 te Gas outlet nozzle size = 12"
Gas outlet line size = 10"
Liquid outlet nozzle size = 2"
Liquid outlet line size = 2"
A 07-Mar-18 Issued for Review CST MM

Rev Date Description By Checked Approved
This Calculation represents the work of WorleyParsons performed to recognized engineering principles and practices appropriate for the terms of reference provided by WorleyParsons contractual Customer. This Calculation
is confidential and prepared solely for the use of the Customer. The contents of this Calculation may not be disclosed to or relied upon by any party other than the Customer, and neither WorleyParsons , its subconsultants
nor their respective employees assume any liability for any reason, including, but not limited to, negligence, to any other party for any information or representation herein.
002-000-PDF-566 (015311) EPF-0027
Rev 7 (1-Mar-10) Corporate Base Page 1 of 12

Calculation Checklist

Elec File Location \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\HP
Separator sizing\[01410 IAPSB-PR-CAL-0001 - HP Separator Sizing Calculation Note.xlsx]A
Project File Location Page 2 of 10
Please check boxes for all applicable items checked or mark as "N/A" if not appropriate:
Calculations:
Calculation number assigned and registered (refer to project numbering system or Document Numbering System
EPP-0040 for format).
Project title shown.
Calculation title shown.
Revision history box complete and signed.
Table of Contents.
Appropriate stamp for preliminary issues.
Calculation objectives (aims) stated.
Calculation method defined or described (including formulae if relevant).
Reference made to text, standard or code. Check version/edition with that required for project.
Source of input data stated (with revision number and date if relevant).
Customer's requirements included/addressed.
Assumptions stated.
Summary of results or conclusions if appropriate.
For software based calculations, reference to software verification if available.
Approach used is appropriate for problem being solved.
Method clear and easy to follow.
Input data correct.
Calculation arithmetically correct OR software previously verified and reference to verification checked.
Calculation result within expected limits.
Calculation tolerances stated if significant.
Units used as required by customer. Unit conversions correctly performed.
Abbreviations correct.
Appropriate cross-references.
Sketches included and clearly labelled, where required.
Appendices included and referenced, as required.
Considered design reviews, Hazop actions, client input, safety and environmental issues, etc.
Document Sign-offs (typed full names of Originator, Checker, Approver; to be initialed beside at sign-off)
Dates in standard format (DD-MMM-YY)
Checking Records:
Checked and annotated copy of calculation filed (use "Check Print" stamp).
Corrections made as required and calculation dated and signed on cover sheet by checker.
Alternative method calculation and/or representative check performed and filed, as required.
Revisions:
Changes clouded.
Revision history block updated.
Calculation re-checked if required.
A 07-Mar-18 Issued for Review CST CST

This Calculation represents the work of WorleyParsons performed to recognized engineering principles and practices appropriate for the terms of reference provided by WorleyParsons contractual
Customer. This Calculation is confidential and prepared solely for the use of the Customer. The contents of this Calculation may not be disclosed to or relied upon by any party other than the Customer,
and neither WorleyParsons , its subconsultants nor their respective employees assume any liability for any reason, including, but not limited to, negligence, to any other party for any information or
representation herein.
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet

\\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\HP
Elec File Location Separator sizing\[01410 IAPSB-PR-CAL-0001 - HP Separator Sizing Calculation Note.xlsx]A

Rev Date By Checked Rev Date By Checked Rev Date By Checked
A 07-Mar-18 CST CST
Table of Contents
Objective 4
Method 4
Assumptions 4
Fluid Properties and Details 5
Nozzle Sizing 6
Vessel Height Determination 7
Vessel Weight Calculation 7
Vessel Sketch 10
SeleXpress user input
SeleXpress calculated value
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 07-Mar-18 CST CST
Objective:
1. To size 2 x 50% 2-phase horizontal HP Separator with maximum capacity of 3 MMSCMD.
2. To perform line and nozzle sizing of vessel inlet and outlets
Method:
Vessel, nozzle and line sizing calculations were performed using inhouse sizing spreadsheets.
Assumptions:
1. 10% design margin on production fluid of 10 MMSCMD
2. 20m3 slug volume on each vessel based on MEG draw out rate of 168 m3/day
3. The properties of stream U_100 for HMB Case 1 (Production Year 2019 - 2020) is used in the sizing of HP Separators.
4. HP Separator is not equipped with internals.
Conclusion:
Vessel Size Nozzle Size
Vessel ID = 3000 mm Mixed phase inlet nozzle size = 16"
Vessel T/T = 6000 mm Gas outlet nozzle size = 10"
L/D = 2 Liquid outlet nozzle size = 2"
Level Setting Line Size

LAHH - TOV = 1200 mm Inlet header size = 14"
LAH - LAHH = 150 mm Mixed phase inlet line size = 10"
LAL - LAH = 1200 mm Gas outlet line size = 10"
LALL - LAL = 150 mm Liquid outlet line size = 2"
BOV - LALL = 300 mm
Weight
Total vessel weight = 99 te
Total installed weight = 407 te
Operating Weight = 116 te
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 07-Mar-18 CST CST
Calculation:
General:
Description: 2 x 50% 2-phase horizontal HP Separator
Tag Number: UV_100
Area:
Location:
HYSYS Case: Case 1: 10 MMSCMD
Number of units: 1
Duty per unit: 100.0 %
Construction type: Offshore Floating (for system bulks
System type: Floating Gas Processing - Separation and weight calc)
Operating Margin: 0.0 %
Design Margin Gas: 10.0 %
Design Margin Liquid: 10.0 %
Fluid Details and Properties:

Feed
Feed Stream = U_100 HYSYS
Feed flow = 96381.0 kg/h
Feed Density = 53.5 kg/m³
Operating Pressure = 6400.0 kPag
Design Pressure = 8000.0 kPag Manual entry
Operating Temperature = 11.0 °C
Design Temperature = 65.0 °C
Gas Outlet:
Gas Outlet Stream = U_101
Design Pressure = 8000.0 kPag Manual entry
Standard Gas Flow = 137500.0 Sm³/h
Gas Volumetric Rate = 1799.4 Am³/h
Gas Density (ρg) = 52.46 kg/m³
Gas Mass Rate = 26.2 kg/s
Gas viscosity = 0.013 cP
Gas Rate (Qg) = 0.50 m³/s
Liquid Outlet:
Liquid Outlet Stream = U_103
Hydrocarbon phase mass rate = 0.0 kg/s
Hydrocarbon phase density = 650.0 kg/m³
Hydrocarbon phase viscosity = 0.00 cP
Hydrocarbon phase surface tension = 0.00 N/m
Light phase volumetric rate = 0 m3/h
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 07-Mar-18 CST CST
Calculation:
Aqueous phase mass rate = 0.6 kg/s
Aqueous phase density = 1080.4 kg/m³
Aqueous phase viscosity = 3.54 cP
Aqueous phase surface tension = 0.1 N/m
Heavy phase volumetric rate = 2 m3/h
Total liquid rate at P and T = 2 m3/h = 44 m3/d Calculated
= 1080.4 kg/m³
Total liquid mass rate = 0.55 kg/s
Calculated Values:
Volume fraction light liquid = 0.01
Feed density = 53.5 kg/m³
Inlet device type = No Device
Nozzle Sizing:
Inlet nozzle:
Maximum ρv2 = 1400 kg/m.s²
Minimum size inlet nozzle (ID) = 352.91 mm
Selected inlet nozzle (NB) = 400.00 mm Manual entry
Nozzle schedule = 80
Nozzle ID = 363.52 mm
Nozzle velocity = 4.82 m/s
Calculated ρv2 = 1244 kg/m.s²
Nozzle size check: OK
Gas Outlet Nozzle:

Minimum size gas outlet nozzle (ID) = 274.36 mm
Selected gas outlet nozzle (NB) = 300.00 mm Calculated
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 07-Mar-18 CST CST
Calculation (cont'd):
Liquid Outlet Nozzle:
Minimum liquid outlet nozzle (ID) = 25.59 m (based on 1m/s maximum velocity)
Selected liquid outlet nozzle (NB) = 50.00 mm Manual entry
Vessel Sizing:
Vessel type selected = Knockout Drum (H)
K factor for design = 0.07 Calculated
Vessel head type = Semi-ellipsoidal
= 3.37
= 0.25 m/s
Slug capacity required = 20.0 m3 TBC by FA during DDE

Required Vapour area (Amin) = 2.01 m²
Selected vessel diameter = 3.00 m
Selected vessel length = 6.00 m
Calculated L/D = 2.00
Gas Height Check:
Actual Gas CSA = 2.64 m²
CSA check: OK
Allowance for pitch and roll? No
List or trim angle = 0.0 °
Dynamic roll or pitch angle = 0.0 °
Level adjustment for trim and roll = 0.00 m
Vessel Heights:
Residence Times and Heights:
Time Calculated Heights Cumulative Heights
LZA(LL) -BOV = - 0.30 m (default) 0.30 m
LZA(LL) -LA(L) = 1.0 min 0.15 m 0.45 m
LA(L) - NLL = 1.5 min 0.60 m 1.05 m
NLL - LA(H) = 1.5 min 0.60 m 1.65 m
LAH - LAHH = 1.0 min 0.15 m 1.80 m
LAHH to TOV = - 1.20 m (default) 3.00 m
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 07-Mar-18 CST CST
Overall sizing check:
Residence Times Check: Residence Times OK
Vessel diameter: 3.00 m
Level height check: OK
Slug volume:
Slug volume check: 84.94 % of control volume, NLL to LAH
Slug Volume OK
Vessel Weight Calculation:

The vessel weight is calculated using WorleyParsons standard weight calculation method.
The selected design code for this vessel is ASME VIII Div 2
The selected material of construction for the vessel is 316L
Based on the design temperature of 65.0 °C and the design pressure of 8000.0 kPag the design
strength to be used for the calculation of wall thickness is OK MPa
The input corrosion allowance/cladding allowance = 0.00 mm
The minimum required wall thickness is calculated from:
tmin = minimum wall thickness

P = Design Pressure = 8000.0 kPag
D = inside diameter = 3.0 mm
f = Material Allowable Stress = OK MPa Calculated
η= Weld Efficiency = 1.00
Therefore tmin = 110.33 mm
The corrosion/cladding allowance is added to give a minimum wall thickness of 110.330 mm
The closest standard plate thickness available is 111.000 mm
The minimum required head thickness is calculated from:
where the definitions are the same as previously, except for K which is a factor for elliposidal heads based on the
end proportion D/2h - for this calculation K is taken as 1.
Therefore, using the values as before the minimum head thickness = 106.42 mm
The corrosion/cladding allowance is added and then a 10% margin added to give a required minimum thickness of
117.06 mm
The closest standard plate thickness to be used is 118.00 mm
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 07-Mar-18 CST CST
Weight Calculation:
The steel volume of the shell is calculated from:
Volume = ( 3.00 + 0.111 ) x 0.111 x 6.00 = 6.51 m³
The steel volume of the heads is calculated from:
Head perimeter =
where SF = straight flange = 76.00 mm and head perimeter = 3812.0 mm
therefore head steel volume = 2.69 m³
The total steel volume therefore = 9.2 m³
The density of the selected material = 7990 kg/m³
Therefore the bare vessel weight = 74 te
The suggested weight margin = 35 %

Manual margin = %
Default margin used
Therefore the total vessel weight = 99 te
Weight for all vessels = 99 te
Total Installed Weight = 407 te
Approximate Operating Weight = 116 te
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 07-Mar-18 CST CST
Vessel Sketch
Inlet Gas Outlet
Flow = 26.77 kg/s Flow = 26.22 kg/s
Density = 53.5 kg/m³ Density = 52.5 kg/m³
Min. Size = 352.91 mm Min. Size = 274.36 mm
NB Size = 400.00 mm NB Size = 300.00 mm
ρv2 = 1244 kg/m.s² ρv2 = 3,050 kg/m.s²
1.20 m
0.15 m = 1.0 min
m
0.60 m = 1.5 min
0.60 m = 1.5 min 3.00
0.15 m = 1.0 min
0.30 m
6.00 m
Liquid Outlet
Flow = 0.55 kg/s
Density = 1,080 kg/m³
Velocity = 0.27 m/s
Min. Size = 25.59 mm
NB Size = 50.00 mm
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet

Project File Location Page of

A 07-Mar-18 CST CST
Appendix A
Vessel Sizing
002-000-PDF-566 (015311) EPF-0027

2 Phase Separator Sizing Spreadsheet
Standard Calculation: WS-CA-PR-010, Rev 0,"Issued for Review",23-Jun-03.
Validation: Verification of WS-CA-PR-010, Rev 0,"Issued for Review",23-Jun-03.
CLIENT ONGC PROJ No

PROJECT KG DWN 98/2 Pre-FEED Part III CALC No
SUBJECT HP Separator sizing (Year 2019-2020) SHEET
REV DATE BY CKD REV DATE BY CKD REV DATE BY CKD
A 5.3.18 CST
Operating Conditions
Vessel Tag Number
Operating Pressure [kPag] 6400

Operating Temperature [°C] 11
Fluid Properties
Input Properties Oil Water Vapour Slug
Mass Flows [kg/hr] 10 1,804 85,815
Slug Volume [m3] 20 (Enter known volume or 0 if no slug expected)
Density [kg/m3] 650.0 1,080.4 52.5
Molecular Weight [ - ] - - 16.2
Calculated Properties Oil Water Vapour Slug Total Fluid Total Liquid
Volume Flowrate [bbl/d, MMscfd] 2 252 106.1 125.9 87,629 1,814
Mixed Phase Density [kg/m3] - - - 1076.4 53.5 1,076.4
Volume Flow [m3/hr] 0.0 1.7 1635.8 1637.5 1.7
Separator and Baffle Dimensioning

Separator Dimensioning
Internal Diameter [m] 3
Length [m] 6
L/D Ratio 2
Head Depth [m] 0.75
Vapour Flow Cross Sectional Area Check

K [m/s] 0.07 Warnings:
Vmax [m/s] 0.24
Min Required CSA [m2] 1.92
Actual CSA [m2] 2.64
Nozzle Sizing
Mixed Phase Inlet Vapour Outlet
Max Inlet Momentum [kg/s2] 1400 Max Outlet Momentum [kg/s2] 3750
Velocity [m/s] 5.1 Velocity [m/s] 8.5
Min Inlet ID [mm] 336 Min Outlet ID [mm] 262
Specified ND 400 Specified ND 300
Liq Outlet
Max Outlet Velocity [m/s] 1
Min Outlet ID [mm] 24
Specified ND 50
Instrument Spacing and Residence Time Calculations
Req. Control Min. Control Calc. Control

Instrument Cum. Height Control Vol. Calc. Res. Time
Phase Time Height Height
Spacing [m] [m3] [min]
[min] [m] [m]
11 LSHH to TOV Vapour - 0.300 1.200 3.000 - -
10 LAH to LSHH Liquid 1 0.150 0.150 1.800 3.19 113.44
9 NLL to LAH Liquid 2.5 1.100 1.100 1.650 22.01 783.63
8 LAL to NLL Liquid 2.5 0.100 0.100 0.550 1.54 54.73
7 LALL to LAL Liquid 1 0.150 0.150 0.450 2.01 71.69
1 BOV to LALL Liquid - 0.300 0.300 0.300 2.41 -
Note
Slug Volume is 90.9 % of Control Volume between NLL and LAH.
Calculation Sheet


A 07-Mar-18 CST CST
Appendix B
Line Sizing
002-000-PDF-566 (015311) EPF-0027

Two Phase Pressure Drop and Erosional Velocity
According to API14E (SI Units)
Standard Calculation WS-CA-PR-003, Rev. 4, "Re-Issued for Use", Date (19-Apr-12)
Validated: Verification of WS-CA-PR-003, Rev. 4, "Re-Issued for Use", Date (19-Apr-12)
CLIENT: ONGC PROJ No:
PROJECT: KG DWN 98/2 Pre-FEED Part III CALC No:
SUBJECT: Combined Inlet Line Sizing @ 5.75 MMSCMD SHEET: OF
REVISION DATE BY CHECKED REVISION DATE BY CHECKED REVISION DATE BY CHECKED
A 9/3/18 CST
For use in two phase fluild, solids-free service
Line Number =
Mixture Mass Flow Rate = 175238.2 kg/h
3
Actual Mixture Density = 53.51 kg/m
Pipe Internal Diameter = 330.20 mm
Equivalent Length = 20.0 m
C-Factor (in SI units; see below) = 122
2
Pipe Cross-sectional Area = 0.0856 m
3
Actual Volumetric Flow Rate = 3274.94 m /h
Mixture Velocity = 10.62 m/s
Erosional Velocity = 16.68 m/s
Pressure Drop = 13.71 kPa/100m
= 2.74 kPa
ASSUMPTIONS
1) The Moody friction factor is assumed to be an average of 0.015. At low velocities this requires verification. [Ref.1]
2) The empirical constant for erosional velocity (SI units) has the following recommended values: [Ref.1]
- Solids-free, continuous service 122
- Solids-free, intermittent service 152.5
- Solids-free, inhibition or corrosion resistant alloys or no corrosion; continous service 183 - 244
- Solids-free, inhibition or corrosion resistant alloys or no corrosion; intermittent service up to 305
3) The table in 2) is in accordance with API RP 14E. Subsequent review by independent oil and gas operators and scientists
has demonstrated that this table is highly conservative and even shows a reverse trend with mixture density.
For solids-free liquid impingement erosion a C-factor of 366 may be assumed. [Ref.2]
4) According to Ref.3, errors of up to ± 20% may normally be anticipated on calculated pressure drop.
Verification using approved modelling software should be considered during detailed design.
5) Though based on an offshore code, the above methodology is applicable to onshore piping subject to the stated constraints.
REFERENCES
1) API RP 14E, "Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems", 5th Ed., 1-Oct-91
2) M.M Salama and E.S Venkatesh, "Evaluation of API RP 14E Erosional Velocity Limitations of Offshore gas Wells",
OTC 4485, 15th Annual OTC in Houston, May 1983
3) Gas Processors Supplier Association (GPSA), 11 th Edition, 1998

SUBJECT: HP Separator Inlet Line Sizing @ 3 MMSCMD SHEET: OF
A 9/3/18 CST
Line Number =
3
2
3
= 3.18 kPa
ASSUMPTIONS
REFERENCES

SINGLE PHASE LINE SIZING SPREADSHEET
Project : KG DWN 98/2 Pre-FEED Client : ONGC Project No : Date : 9 Mar 18
Line From : HP Separator Line To : outlet SDV By : CST Checked :
Line Service : Calc No. :
Line/Unit No: Gas outlet Liquid outlet

Units SI SI SI SI SI
Phase Gas Liquid Gas Gas Gas
Diameter, Nominal 250.00 mm 50.00 mm mm mm mm
Type of Pipe Commercial Steel Commercial Steel Commercial Steel Commercial Steel Commercial Steel
Pipe Schedule Sch 80 Std Sch 40 Sch 40 Sch 80
Pipe Class Optional Override Optional Override Optional Override Optional Override Optional Override
User can override WT/ID User can override WT/ID Incorrect Schedule No. Incorrect Schedule No. Incorrect Schedule No.
O.D.,mm User Input User Input User Input User Input User Input
WT., mm User Input User Input User Input User Input User Input
I.D. / W.T.,mm 242.87 15.09 52.50 3.91 0.00 0.00 0.00 0.00 0.00 0.00
Flow Type Mass Mass Mass Mass Mass
Actual Flowrate 85815.2 kg/h 1803.9 kg/h kg/h kg/h kg/h
Inlet Temperature 11 °C 11 °C °C °C °C
Inlet Pressure 6501.325 kPaa 6501.325 kPaa kPaa kPaa kPaa
Pressure Linked to previous line Link from Line 1 Outlet Pressure Link from Line 2 Outlet Pressure Link from Line 3 Outlet Pressure Link from Line 4 Outlet Pressure
Inlet Pressure 6501.325 kPaa 6501.325 kPaa 0 kPaa 0 kPaa 0 kPaa
Molecular Weight 16.23 Not required
Compressibility Not required Not required
Gas k Value at Outlet (CP / CV) 1.229 Not required
User Defined Density 52.46 kg/m3 1080 kg/m3 kg/m3 kg/m3 kg/m3
(User can override density) (User can override density) (User can override density)
Density 52.460 kg/m3 1,080.000 kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3
Viscosity 0.01258 cP 3.54 cP cP cP cP
Design Margin % % % % %
Eq Lengths Eq Lengths Eq Lengths Eq Lengths Eq Lengths
Elbows / Bends / Tees No. metres No. metres No. metres No. metres No. metres
Elbow 90° (LR) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Elbow 45° (LR) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Bend 90°, R = 5D 0.00 0.00 #VALUE! #VALUE! #VALUE!
Bend 180°, R = 5D 0.00 0.00 #VALUE! #VALUE! #VALUE!
Tee Through 0.00 0.00 #VALUE! #VALUE! #VALUE!
Tee 90° Branch 0.00 0.00 #VALUE! #VALUE! #VALUE!
Valves
Ball (red. bore  40 mm) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Ball (red. bore  50 mm) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Gate (std. bore) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Gate (red. bore  40 mm) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Globe (straight pattern) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Globe (Y pattern) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Globe (angle pattern) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Check (swing type) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Check (ball or piston  40 mm) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Plug (regular) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Butterfly ( 150 mm) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Strainer (Y and Bucket Type) 0.00 0.00 #VALUE! #VALUE! #VALUE!
Enlargers & Reducers
Nominal Size (upstream) mm mm mm mm mm
Nominal Size (downstream) mm mm mm mm mm
Reducer 0.00 0.00 0.00 0.00 0.00
Enlarger 0.00 0.00 0.00 0.00 0.00
Entrance & Exits
Entrance - Inward Projecting 1 13.85 1 0.96 #DIV/0! #DIV/0! #DIV/0!
Entrance - Flush 0.00 0.00 #DIV/0! #DIV/0! #DIV/0!
Exits - All cases 1 17.76 1 1.23 #DIV/0! #DIV/0! #DIV/0!
User Defined K Value & DP
K Value for Fitting 0.00 0.00 #DIV/0! #DIV/0! #DIV/0!
Pressure Drop: Item 1 kPa kPa kPa kPa kPa
Fittings Eq. Length, m 31.61 2.19 #VALUE! #VALUE! #VALUE!
Pipe Straight Length 10 m 10 m m m m
Total Eq. Length, m 41.61 12.19 #VALUE! #VALUE! #VALUE!
Elevation Change m m m m m
CALCULATED VALUES: SI Results SI Results SI Results SI Results SI Results
Mass Flow 85815.20 kg/h 1803.90 kg/h 0.00 kg/h 0.00 kg/h 0.00 kg/h
Actual Vol. Flow Rate 1635.82 m3/h 1.67 m3/h #DIV/0! m3/h #DIV/0! m3/h #DIV/0! m3/h
Static Head Loss 0.00 kPa 0.00 kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa
Reynolds No. 9933647 3433 #DIV/0! #DIV/0! #DIV/0!
Moody Friction Factor 0.0137 0.0426 #DIV/0! #DIV/0! #DIV/0!
Pressure Drop 14.21 kPa/100 m 2.01 kPa/100 m 0.00 kPa/100 m 0.00 kPa/100 m 0.00 kPa/100 m
Design Pressure Drop 14.21 kPa/100 m 2.01 kPa/100 m 0.00 kPa/100 m 0.00 kPa/100 m 0.00 kPa/100 m
Inlet Velocity 9.81 m/s 0.21 m/s 0.00 m/s 0.00 m/s 0.00 m/s
Design Total Drop 5.91 kPa 0.25 kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa
Cumulative Design Total Drop 5.91 kPa 0.25 kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa
Inlet Press 6501 kPaa 6501 kPaa 0 kPaa 0 kPaa 0 kPaa
Outlet Press 6495 kPaa 6501 kPaa #DIV/0! kPaa #DIV/0! kPaa #DIV/0! kPaa
Outlet Density 52.41 kg/m3 1080.00 kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3
Outlet Vol Flow 1637.31 m3/h 1.67 m3/h #DIV/0! m3/h #DIV/0! m3/h #DIV/0! m3/h
Outlet Velocity 9.82 m/s 0.21 m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
Pressure Drop/Inlet P 0.09 % 0.00 % #DIV/0! % #DIV/0! % #DIV/0! %
VELOCITY CHECK
Noise Limit 26.76 m/s N/A #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
Sonic Velocity at Outlet (Vs) 422.97 m/s N/A #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
Erosional Velocity Limit : C 122 122
Ve 16.84 m/s N/A m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
WARNINGS: #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
Std Calc: WS-CA-PR-001 Rev 3 \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\HP Separator sizing\Outlet Line SizingProd Date Printed: 3/16/2018

Calculation Title Flare KO Drum Sizing Phase/CTR Pre-FEED
Elec File Location \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\U Field tie-in\Flare
KOD sizing\[01410 IAPSB-PR-CAL-0004 - Flare KOD Sizing Calculation Note.xlsx]Calculation Cover Sheet
Project File Location proj file Page 1 of 9
1. To size a Flare KO Drum which caters for full flow relief of 10.05 MMSCMD at 0.7 barg.
2. To determine design conditions of HP Flare KO Drum
Calculation Method
In-house WP Flare KO Drum spreadsheet
Assumptions
See content
Software Used
References
1. API Std 521
2. DEP 80.45.10.10
3. Process Datasheet for Flare Knock-out Drum Rev.1 (Doc. no.: 0846-ON-PDS-0811-10)
Conclusions
Dimensions: Design Conditions:
ID = 4200 mm Design Temperature = -45 / 220 o C
T/T = 17000 mm Design Pressure = 3.5 barg
Dimensions:
Mixed phase inlet = 36"
Gas outlet = 44"
Liquid outlet = 2"
A 22-Mar-18 IFR CST

002-000-PDF-566 (015311) EPF-0027


Elec File Location \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\U
Field tie-in\Flare KOD sizing\[01410 IAPSB-PR-CAL-0004 - Flare KOD Sizing Calculation Note.xlsx]5
Calculations:
Table of Contents.
Assumptions stated.
Input data correct.
Checking Records:
Revisions:
Changes clouded.
A 22-Mar-18 IFR CST

002-000-PDF-566 (015311) EPF-0027

Calculation Sheet

\\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\U
Elec File Location Field tie-in\Flare KOD sizing\[01410 IAPSB-PR-CAL-0004 - Flare KOD Sizing Calculation Note.xlsx]5

A 22-Mar-18 CST CST
Table of Contents
Objective 4
Method 4
Assumptions 4
Separation Data 6
Calculated Values 6
Vessel Sizing 6
Weight Calculation 7
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 22-Mar-18 CST
Objective:
1. To size a Flare KO Drum which caters for full flow relief of 10.05 MMSCMD at 0.7 barg.
2. To determine design conditions of HP Flare KO Drum
Method:
In-house WP Flare KO Drum spreadsheet
Assumptions:
1. Flare KO Drum will be sized based on full flow relief rate of 10.05 MMSCMD and capable of disengaging entrained
droplets of 500 µm or larger.
2. The liquid space on top of LA(HH) will be designed to accommodate the maximum emergency liquid relief rate of
72.5 m3/h from maximum condensate flow for LV-1101 within a period of 40 minutes.
3. Flare header size is 900 mm. The properties of full flow relief is based on the calculated backpressure at the Flare
KO Drum is used in vessel sizing, i.e. 0.7 barg
4. No margin is applied for Flare KO Drum Sizing.
5. Since the relief flow is essentially dry (mass fraction>95%), a max allowable gas load factor, k value of 0.25 m/s to
be used as recommended in DEP 80.45.10.10
6. Level setting criteria for Flare KO Drum sizing is as recommended in DEP 80.45.10.10.
Parameter Criteria
LAHH to bottom of inlet nozzle Minimum 150 mm
LAH to LAHH 60 s pump out capacity or 150 mm whichever is greater
NLL to LAH 150 s pump out capacity or 100 mm whichever is greater
LAL to NLL 150 s pump out capacity or 100 mm whichever is greater
LALL to LAL 60 s pump out capacity or 200 mm whichever is greater
Bottom tan line to LALL 150 mm
L/D 2 ≤ L/D ≤ 6
7. Flare KO Drum will be sized to cater for 2 inlets.
8. Nozzle sizing criteria for HP Flare KO Drum sizing is as recommended in DEP 80.45.10.10
Nozzle Criteria
Inlet ρV2 < 5000 Pa (half open pipe)
Vapour Outlet ρV2 < 6000 Pa
Liquid Outlet Velocity < 1 m/s
9. Minimum required time to empty the drum during emergency is within 2 hours (from LAHH to LAL).
Conclusion:
Vessel Size Level Setting
Vessel ID = 4200 mm LAHH(max) - TOV = 3060 mm
Vessel T/T = 17000 mm LAHH - LAHH(max) = 440 mm
L/D = 4 LAH - LAHH = 150 mm
LAL - LAH = 200 mm
Nozzle Size LALL - LAL = 200 mm
Mixed phase inlet nozzle size = 36" (based on 2 inlets) BOV - LALL = 150 mm
Gas outlet nozzle size = 44"
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 22-Mar-18 CST
Calculation:
General:
Description: Flare KO Drum Sizing
Tag Number:
Area:
Location:
HYSYS Case: U-field Flare composition
Number of units: 1
Duty per unit: 100 %
Construction type: Offshore (for system bulks
System type: Offshore Gas Processing - Separation and weight calc)
Design Margin Gas: 0 %
Design Margin Liquid: 0 %
Feed:
Feed Stream = Inlet to Flare KOD@0.7barg
HYSYS
Feed Flow = 297535 kg/h
Feed Density = 1.5 kg/m³
Design Pressure = 350.0 kPag Calculated
Operating Temperature = -38.0 °C
Gas Outlet:
Gas Outlet Stream = Flare gas outlet@0.7barg
Operating Temperature = -38.0 °C
Standard Gas Flow = 418524 Sm³/h
Gas Volumetric Rate = 200366 Am³/h
Gas Mass Rate = 292350 kg/s
Gas viscosity (µg) = 0.009 cP
Gas Rate (Qg) = 56 m³/s
Liquid Outlet:
Liquid Outlet Stream = Condy outlet@0.7barg
Hydrocarbon phase mass rate = 0.0 kg/s
Hydrocarbon phase density = 0.0 kg/m³
Hydrocarbon phase viscosity = 0.0 cP
Hydrocarbon phase surface tension = 0.0000 N/m
Light phase volumetric rate = 0.0 m3/s
Aqueous phase mass rate = 5184.9 kg/s
Aqueous phase density = 1105.0 kg/m³
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Calculation Sheet


A 22-Mar-18 CST
Calculation:
Aqueous phase viscosity = 13.5 cP
Aqueous phase surface tension = 0.0701 N/m
Heavy phase volumetric rate = 4.7 m3/s
Total liquid rate at P and T = 5 m3/h = 113 m3/d Calculated
= 1105.0 kg/m³ Calculated
Total liquid mass rate = 5184.9 kg/h
Separation Data:
Storage for miscellaneous liquids = 48.3 m3
Release time (liquid holdup) = 40.0 min
Vessel vapour passes = 2
Droplet diameter to be separated = 500 µm
Calculated Values:
Liquid flowrate = 5 m3/h
Vapour flowrate = 56 Am³/s
Particle Diameter = 0.00050 m =D
= 31326 and from appendix A1, C= 0.74
= 2.57 m/s
Vessel Sizing:
Vessel diameter = 4.20 m
Vessel t/t length = 17.0 m
Vessel L/D = 4.05
Areas Occupied by Gas, Liquids and Slops:

Total Vessel CSA (At) = 13.85 m²
Misc. Slops Fluids (AL1)= 2.84 m²
Inlet Liquids (AL2) = 0.18 m²
Gas Flow CSA (AV) = 10.83 m²
Heights For Gas Flow Area, Liquid and Slops:

Total Vessel Height (ht) = 4.2 m
Liquid + Slops Height = 1.1 m
Gas Flow Height (hv) = 3.1 m
Heights determined by rearranging:
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 22-Mar-18 CST
Vapour Space Adequacy Check:
Liquid Dropout Time (q) = 1.19 s
Vapour Velocity (Uv) = 2.57 m/s
Minimum Drum Length (Lmin) = 6.1 m
Diameter check: Vessel diameter OK
Length Check: OK
Nozzle Sizing:
Inlet nozzle:
Maximum ρv² = 5000 kg/m.s² Manual entry
Minimum size inlet nozzle (NB) = 781.43 mm
Selected inlet nozzle (NB) = 900.0 mm
Selected schedule = Std
Selected inlet nozzle ID = 895.4 mm
Inlet nozzle velocity = 58.03 m/s
Calculated ρv” = 2901 kg/m.s²
Nozzle size check: Nozzle size acceptable
Gas Outlet Nozzle:

Maximum ρv² = 6000 kg/m.s² Manual entry
Minimum size gas outlet nozzle (NB) = 1051.23 mm
Selected gas outlet nozzle (NB) = 1100.0 mm Calculated
Gas nozzle velocity = 57.17 m/s
Calculated ρv” = 5031 kg/m.s²

Allowable nozzle velocity = 1.00 m/s Default
Minimum liquid outlet nozzle (NB) = 40.74 mm
Selected liquid outlet nozzle (NB) = 50.00 mm Default
Calculated velocity = 0.00 m/s
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Calculation Sheet


A 22-Mar-18 CST
The selected design code for this vessel is ASME VIII Div 2
The selected material of construction for the column316/316L
is Dual Certified

D = inside diameter = 4.20 mm
13.083 mm
Weight Calculation:
Volume = ( 4.20 + 0.012 ) x 0.012 x 17.0 = 2.7 m³

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Calculation Sheet


A 22-Mar-18 CST
Head perimeter =
where SF = straight flange = 76.00 mm and head perimeter = 5276 mm
The total steel volume therefore = 3 m³
The density of the selected material = 8000 kg/m³
Therefore the bare vessel weight = 26.5 te
The suggested weight margin = 50 %

Manual weight margin = %
Default margin used
Therefore the total vessel weight = 39.7 te

Weight for all vessels = 39.7 te
Total Installed Weight = 151.7 te

Approximate Operating Weight = 93.1 te
002-000-PDF-566 (015311) EPF-0027

Calculation Sheet


A 22-Mar-18 CST
Appendix A
Vessel Sizing
002-000-PDF-566 (015311) EPF-0027

2 Phase Separator Sizing Spreadsheet
Standard Calculation: WS-CA-PR-010, Rev 0,"Issued for Review",23-Jun-03.
Validation: Verification of WS-CA-PR-010, Rev 0,"Issued for Review",23-Jun-03.
CLIENT ONGC PROJ No

PROJECT KG DWN 98/2 CALC No PR-CAL-0004
SUBJECT Flare KO Drum sizing @ 0.7barg (level setting & nozzle) SHEET of
Basis: Minimum Control Height criteria
REV DATE BY CKD REV DATE BY CKD REV DATE BY CKD
A 22/3/2018 CST
Vessel Tag Number
Operating Pressure [kPag] 70

Operating Temperature [°C] 11
Fluid Properties
Input Properties Oil Water Vapour Slug
Mass Flows [kg/hr] 0 5,185 292,350
3
Slug Volume [m ] 0 (Enter known volume or 0 if no slug expected)
Density [kg/m3] 800.0 1,105.0 1.5
Molecular Weight [ - ] - - 16.52
Calculated Properties Oil Water Vapour Slug Total Fluid Total Liquid
Volume Flowrate [bbl/d, MMscfd] 0 708 355.3 0.0 297,535 5,185
Mixed Phase Density [kg/m3] - - - 1105.0 1.5 1,105.0
Volume Flow [m3/hr] 0.0 4.7 200366.4 200371.1 4.7
Separator and Baffle Dimensioning

Separator Dimensioning
Internal Diameter [m] 4.2
Length [m] 17
L/D Ratio 4.05
Head Depth [m] 1.05
Vapour Flow Cross Sectional Area Check

K [m/s] 0.25 Warnings:
Vmax [m/s] 5.85
Min Required CSA [m2] 4.76
Actual CSA [m2] 10.81
Nozzle Sizing
Mixed Phase Inlet Vapour Outlet
Max Inlet Momentum [kg/s2] 5000 Max Outlet Momentum [kg/s2] 6000
Velocity [m/s] 58.0 Velocity [m/s] 64.1
Number of inlets 2 Min Outlet ID [mm] 1051
Min Inlet ID [mm] 781 Specified ND 1100
Specified ND 900
Liq Outlet
Max Outlet Velocity [m/s] 1
Min Outlet ID [mm] 41
Specified ND 50
Instrument Spacing and Residence Time Calculations
Req. Control Min. Control Calc. Control

Instrument Cum. Height Control Vol. Calc. Res. Time
Phase Time Height Height
Spacing [m] [m3] [min]
[min] [m] [m]
11 LAHH(max) to TOV Vapour - 0.150 3.060 4.200 - -
10 LAHH to LAHH(max) Liquid 40 0.440 0.440 1.140 27.96 357.52
9 LAH to LAHH Liquid 1 0.150 0.150 0.700 8.14 104.13
8 NLL to LAH Liquid 2.5 0.100 0.100 0.550 4.91 62.82
7 LAL to NLL Liquid 2.5 0.100 0.100 0.450 4.43 56.61
1 LALL to LAL Liquid 1 0.200 0.200 0.350 7.01 89.69
BOV to LALL Liquid - 0.150 0.150 0.150 2.74 -
Note
LAHH = 0.7 m
3
Cylindrical liquid volume @ LAHH = 25.80 m
Head liquid volume @ LAHH = 0.72
Horizontal Flare Knock Out Drum Sizing (SI Units)
Standard Calculation WS-PR-CA-012, Rev. 1, "Re-Issued for Use", 2-Sep-02
Validated: Verification of WS-PR-CA-012, Rev. 1, "Re-Issued for Use", 2-Sep-02
CLIENT ONGC PROJ No

PROJECT KG DWN 98/2 CALC No PR-CAL-0004
SUBJECT Flare KO Drum sizing @ 0.7barg (min drum length) SHEET OF
Basis: Minimum Control Height criteria
A 22/3/2018 CST
Input Data
3
Liquid Mass Rate = 5,185 kg/hr Storage for Misc. Liquids = 48.33 m
3
Liquid Density = 1105.0 kg/m Release Time (Liquid Holdup) = 40 min
Vapour Mass Rate = 292,350 kg/hr

3
Vapour Density = 1.5 kg/m
Vapour Viscosity = 0.009 cP
Particle Diameter = 500 micron
Vessel Diameter = 4.2 m

Vessel Length = 17 m
L/D Ratio = 4.0
Vapour Passes = 2
Calculated Parameters
Horizontal Vessel Rating Vertical Vessel Rating

3 2
Liquid Flow Rate = 0.00 m /s Required Cross Sectional Area = 21.8 m
3 3
Vapour Flow Rate (Rv) = 55.66 m /s Liquid Volume = 51 m
Gas Disengagment Length = 5.3 m
Particle Diameter = 0.00050 m
C(Re)^2 = 31326 Minimum Diameter Required = 5.3 m
Drag Coefficient ( C ) = 0.75 Minimum Length = 6.8 m
Dropout Velocity (Uc) = 2.56 m/s
Drag Coefficient to be entered using

Areas Occupied by Gas, Liquids and Slops Figure 12 API 521, 6th. Ed., January 2014
2
TOTAL Vessel CSA (At) = 13.85 m
2
- Misc. Slops Fluids (AL1) = 2.84 m
2
- Inlet Liquids (AL2) = 0.18 m
2
- Gas Flow CSA (AV) = 10.83 m
Heights For Gas Flow Area, Liquid and Slops

TOTAL Vessel Height (ht) = 4.2 m
- Liquid + Slops Height (hL1+L2) = 1.14 m
- Gas Flow Height (hv) = 3.06 m
Vapour Space Adequacy Check

Liquid Dropout Time (q) = 1.20 s
Vapour Velocity (Uv) = 2.6 m/s
Minimum Drum Length (Lmin) = 6.16 m

Calculation Sheet


A 22-Mar-18 CST
Appendix B
Drag Coefficient Estimation
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A 22-Mar-18 CST
Appendix C
Hysys Properties
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A 22-Mar-18 CST
Appendix D
Vessel Sketch
Inlet Nozzle (N1A) Gas outlet nozzle (N2) Inlet nozzle (N1B)
900 mm 1100 mm 900 mm
ID = 4200 mm
N12
Liquid outlet nozzle (N3)

50 mm
Between T.L. - 17000 mm
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Revision 0E
Appendix 5 U Field Blowdown Calculation Note

Calculation
Page 57 of 74
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Rev 6.5

KeywordPerundingRanhillWorleyCover cover
Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\U Field tie-in\Blowdown\[01410 IAPSB-PR-CAL-0002 - Blow
Calculation Title: HP Separator BDV Sizing Calculation Calc Number: PR-CAL-0002
Project Title: KG DWN 98/2 Part III Proj No:
Client: ONGC Phase/CTR:
Cover Sheet 28-Mar-18 Total Pages: 10 Plus Cover, TOC & Checklist
(a) Calculation Objective
Refer calculation content.
(b) Assumptions
(c) References
1. Blowdown Calculation (Doc. No.: 0846-ON-CN-0008-05)

2. API STANDARD 521 - Pressure-relieving and Depressuring Systems (6th edition, January 2014)
3. Heat and Material Balance
4. OFFSHORE DESIGN GUIDE WS-DG-PR-007 (Relief & Blowdown Calculations)
5. OFFSHORE DESIGN GUIDE WS-DG-PR-016 (Depressuring and Low Temperature Studies)
6. OFFSHORE DESIGN GUIDE WS-DG-PR-020 (Flare, Relief, Blowdown & Vent System Design)
(d) Conclusions
HP Separator Blowdown Study

Fire Case Blowdown Load (per train) = 31609 kg/h
BDV Size = 630 mm2
BDV inlet line size = 6"
BDV outlet line size = 10" (refer to 01410 IAPSB-PR-CAL-0005)
Min Temperature = -35 oC
Comparison of Blowdown Load

Existing (kg/h) New (kg/h)
Receiving Area 144,873 198,366
Process Area 154,199 161,119
Staggered Load 193,819 204,993
A 16/3/2018 Issued for Review CST MM 16/3/2018

REVISION REV DATE DESCRIPTION BY CHECKED CHECK DATE
Note:
Change
Row height
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table of contents
Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\U Field tie-in\Blowdown\[01410 IAPSB-PR-CAL-0002 - Blowdown Calculation Note.xls]5
Table of Contents Page: 2 Plus Cover, TOC & Checklist
(e) Table of Contents Page Row
Rev
Heading: No: Worksheet Name: No:

Cover, TOC & Checklist 1
1.0 OBJECTIVES 4
2.0 METHODOLOGY 4
3.0 BASIS AND ASSUMPTIONS 4
4.0 RESULTS AND DISCUSSIONS 6
Attachment A: HP Separator BDV Blowdown Inventory 8

Attachment B: HP Separator Hysys Blowdown Calculation 9
Attachment C: BDV Inlet ine Sizing 10
(f) Revision History
(g) Hold List
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
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table of contents
Checklist Page: 3 Plus Cover, TOC & Checklist
(f) Check List
Rev
Please check boxes for all applicable items checked or delete if not appropriate:
Calculations:
Calculation number assigned and registered

Index entries correctly made
Assumptions stated.
For software based calculations, reference to software verification if available in addition to software version.
Input data correct.

Units used as required by client.
Attachments included and referenced, as required.
Any precedent calculations updated
Checking records:
Checked and annotated copy of calculation filed (use "Document Check Print" stamp).
Revisions:
Changes clouded.
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
5:08 PM 3/27/2018
Calculation Sheet 1
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Project Title: KeywordPerundingRanhillWorleyPortrait
KG DWN 98/2 Part III TRUE Proj No:
Include sheet in TOC: X 27-Mar-18 Page: 4 of 10
Rev
1.0 OBJECTIVES
1. To calculate the blowdown load from new HP Separators during emergency shutdown
2. To check minimum temperature achievable during blowdown scenario
3. To size the blowdown RO for the new HP Separator BDVs
4. To determine new staggered blowdown load during emergency shutdown
2.0 BASIS AND ASSUMPTIONS
1. The following summarizes input parameter for Hysys Depressuring Scenarios for new HP Separator blowdown segment.
Minimum Temperature
PARAMETER Fire Case Adiabatic Case
Case
Design Pressure of Design Pressure of Design Pressure of
Initial Pressure
vessel vessel vessel
Minimum ambient
Initial Normal operating Normal operating temperature or operating
Temperature temperature temperature temperature whichever
lowever
2. 20 m of piping length between SDV and inlet nozzle of HP Separator and 10 m of piping length between outlet nozzle to SDVs are assumed.
3. Design pressure of HP Separator is 80 barg.
4. Production fluid arrival temperature of HP Separator is at 11 ⁰C. However, operating temperature for Fire and Adiabatic blowdown scenarios
is assumed at 20 ⁰C due to heat gain from the environment.
5. Initial Temperature of HP Separator for Low Temperature case is taken at 11 ⁰C.
6. 20% margin on piping volume to cater for uncertainties.
7. New fuel gas package is identical to existing package.
8. New Gas Dehydration Unit is identical to existing package.
3.0 METHODOLOGY
HYSYS Dynamic Depressuring Utiility from ASPEN HYSYS V8.8 is used to determine the peak blowdown load and the minimum temperature
achievable during blowdown scenario.
In-house line sizing spreadsheet is used to size the inlet line while Aspen Flare System Analyzer v8.8 is used to model the flare network.
Blowdown Load Study (Fire / Adiabatic)

1. The governing case used for blowdown calculation is taken from HMB Case 1 Production Year 2019-2020.
2. To determine governing scenario for sizing of RO, the following scenarios are considered:
a) Fire - Fire scenario depicts a high pressure trapped inventory during fire with high pressure trip setting as initial condition.
- Only pool fire scenario will be considered. Jet fire scenario will not be considered unless required as per
Quantitative Risk Assessment Study by safety.
- Heat flux for pool fireis calculated and input to Hysys as per API 521 equation 6;
Q = C1. F . Aws^0.82
= C1. C3 . [wetted area (at time = t)]^C2
-
The parameter used in calculating the heat flux is as follow:
C1 kW/m2 43.19
C2 - 0.82
C3 - 1
Wetted area m2 As per manual calculation
b) Adiabatic - Non-fire blowdown scenario of high pressure trapped inventory with no external heat applied to the inventory
- Serves as base case to determine the minimum depressuring load during normal operation in the absence of fire.
3. Total peak blowdown is determined based on the governing scenario. The criteria for determining the blowdown capacity are listed as below:
(a) Final blowdown pressure is set at 690 kPag to be achieved within 15 minutes as per API 521.
(b) The liquid volume for vessel is taken at the maximum operating level (LAH) or minimum operating level (LAL) depending on level control
scheme. The liquid fraction of inlet line is obtained from HYSYS/HMB.
(c) All piping is assumed to be horizontal. The wetted area is calculated based on the liquid volume in a horizontal pipe for each individual
piping sections.
(d) The valve discharge coefficient is taken as 0.85.
(e) PV work term for Adiabatic Case is assumed to be 100% (isentropic).
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Calculation Sheet 1
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Rev
Low Temperature Study

1. Low temperature study is based on adiabatic depressuring
2. The following methods are used in low temperature study:
(a) HP Separator is blocked in at maximum operating pressure and left to cool down to 11 oC (fluid arrival temperature) prior to blowdown.
No credit is taken for reduction in system pressure due to temperature drop.
(b) The contents of the system are assumed to be well mixed and to be depressurised adiabatically to 0 barg (atmospheric).
3. The following input is taken into consideration for detailed heat loss model:-
(a) Metal properties (mild steel) as follow:
- Sepecific heat capacity: 0.42 kJ/kg-K
- Density: 7801 kg/m3
(b) Metal thickness is based on the vessel wall thickness.
4. The orifice area used for low temperature adiabatic blowdown is as per the HYSYS calculated area based on Fire Case/Adiabatic blowdown
load.
5. The valve discharge coefficient is taken as 0.85.
6. PV work term for Low Temperature Study is assumed to be 100% (isentropic).
Perunding Ranhill Worley Calculation Pad 5 of 11 01410 IAPSB-PR-CAL-0002 - Blowdown Calculation Note - 5
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Calculation Sheet 1
Project Title: KeywordPerundingRanhillWorleyLandscape
Include sheet in TOC: X Page: 6 of 10
4.0 RESULTS AND DISCUSSION
4.1 Blowdown Load Results
Blowdown Condition Results

Minimum
Initial Initial Final Minimum
Blowdown Peak Flow per Train No. of Total Peak Flow Temperature @ RO Size
BDV Section Temperature, Pressure, Pi Pressure, Pf Temperature @
Scenario Train Valve Outlet (mm2)
T (oC) (barg) (barg) Valve Inlet (oC)
(kg/h) (MMSCFD) (MMSCMD) (kg/h) (MMSCFD) (MMSCMD) (oC)
0846-BDV-XXXX Pool Fire (LAL) 20 80 6.9 31609 39.0 1.11 63,217 78 2.21 630
2
(2 x 50% HP Separators - NEW) Low Temperature 11 80 0.0 -9 -35 630
0846-BDV-1107 Adiabatic (LAL) 15 27 0.2 144873 156.9 4.45 144,873 157 4.45 7320
1
(Slug Catcher) Low Temperature 15 27 0.2 1 -7 7320
0846-BDV-1303 Adiabatic (LAL) 5.8 10 0.2 4384 5.2 4,384 5 0.00 573
1
(Inlet Scrubber) Low Temperature 5.8 10 0.2 3 -1 573
0846-BDV-1301 Adiabatic 57 69 0.2 56238 66.4 1.88 56,238 66 1.88 1215
1
(Compressor Discharge Header) Low Temperature 15 60 0.2 3 -25 1215
0846-BDV-1340 to 1346 Pool Fire 57 70 7.0 6202 7.2 0.20 37,212 43 1.23 143
6
(6 x 16.7% Gas Compressor System) Low Temperature 15 70 0.2 12 -26 143
0846-BDV-1404/1444 Pool Fire 38 67 40 3982 4.6 0.13 7,964 9 0.26 84
2
(2 x 50% Gas Dehydration Unit) Low Temperature 15 62 0.2 10 -22 84
0846-BDV-XXXX Pool Fire 38 67 40 3982 4.6 0.13 3,982 5 0.13 84
1
(Gas Dehydration Unit - NEW) Low Temperature 15 62 0.2 10 -22 84
0846-BDV-1501 Adiabatic -1.5 64 0.2 25220 29.3 0.83 25,220 29 0.83 503
1
(LT Separator) Low Temperature -1.5 64 0.2 -11 -25 503
0846-BDV-1702 Adiabatic 64 23 0.1 10768 4.9 0.14 10,768 5 0.14 368
1
(Refrigeration Make-up Vessel) Low Temperature 64 23 0.1 38 25 368
0846-BDV-1703 Adiabatic 58 19 0.1 9471 4.3 0.12 9,471 4 390
1
(Refrigeration Package) Low Temperature 58 19 0.1 -37 -37 390
0846-BDV-2303 Adiabatic 15 30 0.0 2938 3.4 0.10 2,938 3 0.10 133
1
(Fuel Gas System) Low Temperature 15 30 0.0 4 -7 133
0846-BDV-XXXX Adiabatic 15 30 0.0 2938 3.4 0.10 2,938 3 0.10 133
1
(Fuel Gas System - NEW) Low Temperature 15 30 0.0 4 -7 133
Peak Blowdown Load 369,205 409 11.32
Min Low Temperature -37 -37
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Calculation Sheet 1
Project Title: KeywordPerundingRanhillWorleyLandscape
Include sheet in TOC: X Page: 7 of 10
4.2 Comparison of Existing and New Blowdown Loads

Staggered Blowdown Load with new facilities Receiving Area
Existing
144,873
New
198,366
Process Area 154,199 161,119
Existing Flare Capacity @ 213,000 kg/h (7 MMSCMD) Staggered Load 193,819 204,993
200,000
Receiving area new peak Staggered Blowdown Load (NEW)
flow @ 198,366 kg/h Staggered Blowdown Load (Existing)
Receiving Area (NEW)
New total peak flow @ Receiving Area (Existing)

204,993 kg/h Process Area (NEW)
Process Area (Existing)
150,000
Process area new peak

flow @ 161,119 kg/h
100,000
50,000
0
0 200 400 600 800 1000 1200 1400 1600 1800
Time (seconds)
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Attachment A 1
Cover Sheet
portrait

KG DWN 98/2 Part III Proj No:
Include sheet in TOC: X Include Attachment in Print List: X 27-Mar-18 Page: 8 of 10
Attchmt: A HP SEPARATOR BLOWDOWN INVENTORY +File: Attachment Identifier: A
Rev
Attachment Title: 1 HP SEPARATOR BLOWDOWN INVENTORY

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Attachment Worksheet:
Attachment Filename:
Attachment Author:
Ranhill Worley Calculation Pad Portrait

Rev 1 01410 IAPSB-PR-CAL-0002 - Blowdown Calculation Note - Attachments
Blowdown Inventory for BDV-XXXX (2 x 50% HP Separator) @ 20degC
Fire Case - HP Separator (LAH)

Total
Volume Liq Vap Wetted
Surface
Wall Total with 20% Volume Volume Area with
Line Size Pipe ID Length No. of Volume Liq Vol Area with
Sch No OD (mm) Thickness Surface margin for with 20% with 20% 20%
From To (inch) (mm) (mm) lines (m3) Fraction 20%
(mm) Area (m2) piping margin margin
margin
margin
(m3) (m3) (m3) (m2)
(m2)
L V =Axl 1.2 1.2 1.2
SDV @ feed inlet HP Separator 16 80 406.4 12.70 381.0 20000 1 23.94 2.28 0.0121 2.74 0.03 2.70 28.73 4.27
HP Separator SDV @ gas outlet 12 80 304.8 12.70 279.4 10000 1 8.78 0.61 0.0000 0.74 0.00 0.74 10.53 0.00
HP Separator SDV @ liquid outlet 2 80 50.8 5.54 39.7 10000 1 1.25 0.01 1.0000 0.01 0.01 0.00 1.50 1.50
HP Separator (LAH) 111.0 3000 6000 1 76.06 49.48 - 49.48 27.96 21.52 76.06 40.46
0.5289 52.97 28.01 24.95 116.82 46.22
Fire Case - HP Separator (LAL)

Total
Surface
margin
margin
(m3) (m3) (m3) (m2)
(m2)
L V =Axl 1.2 1.2 1.2
HP Separator (LAL) 111.0 3000 6000 1 76.06 49.48 - 49.48 4.42 45.06 76.06 19.26
0.0843 52.97 4.47 48.50 116.82 25.03
Blowdown Inventory for BDV-XXXX (2 x 50% HP Separator @ 11 degC)
Low Temperature Case - HP Separator (LAH)

Total
Surface
margin
margin
(m3) (m3) (m3) (m2)
(m2)
L V =Axl 1.2 1.2 1.2
HP Separator (LAH) 111.0 3000 6000 1 76.06 49.48 - 49.48 27.96 21.52 76.06 40.46
0.5289 52.97 28.01 24.95 116.82 46.24
Low Temperature Case - HP Separator (LAL)

Total
Surface
margin
margin
(m3) (m3) (m3) (m2)
(m2)
L V =Axl 1.2 1.2 1.2
HP Separator (LAL) 111.0 3000 6000 1 76.06 49.48 - 49.48 4.42 45.06 76.06 19.26
0.0843 52.97 4.47 48.50 116.82 25.05

5:08 PM 3/27/2018 9 of 11
Attachment B 2
Cover Sheet
portrait

Attchmt: B HP SEPARATOR BDV HYSYS BLOWDOWN CALCULATION Attachment Identifier:
+File: B
Rev
Attachment Title: 1 HP SEPARATOR BDV HYSYS BLOWDOWN CALCULATION

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Attachment Author:

1
Case Name: Blowdown.hsc
2 WORLEYPARSONS SERVICES P
3 Bedford, MA Unit Set: ONGC
4 USA
Date/Time: Tue Mar 27 16:42:33 2018
5
6
7 Depressuring - Dynamics: HP Separator BDV (LAL@20degC)
8
9
10
DESIGN
11
12
Connections
13 Inlet Fire@LAL_20degC
14 Vessel Volume (m3) 52.97 *
15 Liquid Volume (m3) 4.470 *
16
17 Vessel Orientation Horizontal Initial Liquid Volume (m3) 4.470 *
18 Flat End Vessel Volume (m3) 52.97 * Cylindrical Area (m2) 70.63
19 Height (m) 7.494 Top Head Area (m2) 7.069
20 Diameter (m) 3.000 * Bottom Head Area (m2) 7.069
21 Metal Mass in Contact with Vapour (kg) --- Metal Mass in Contact with Liquid (kg) ---
22
23
Heat Flux
24 Operating Mode : Fire API521
25 C1 (W/m1.64) 4.319e+004 * Wetted Area (m2) 25.03 *
26 C2 0.8200 Equation Units MW
27 C3 1.000 *
28
29 Heat Loss Model : Detailed
30 Total Heat Transfer Area (m2) 84.76 Insulation Density (kg/m3) 520.0
31 Recycle Efficiency of Vapour (%) 100.00 Insulation Conductivity (W/m-K) 0.1500
32 Recycle Efficiency of Liquid Phase 1 (%) 100.00 Air - Outside C ---
33 Recycle Efficiency of Liquid Phase 2 (%) 100.00 Vapour - Wall C 0.7750
34 Ambient Temperature (C) 25.00 Liquid - Wall C 0.7750
35 Metal Thickness (mm) 111.0 * Vapour - Liquid C 0.1600
36 Metal Cp (kJ/kg-C) 0.4730 Air - Outside m 0.2500
37 Metal Density (kg/m3) 7801 Vapour - Wall m 0.2100
38 Metal Conductivity (W/m-K) 45.00 Liquid - Wall m 0.2100
39 Insulation Thickness (mm) 0.0000 * Vapour - Liquid m 0.3333
40 Insulation Cp (kJ/kg-C) 0.8200 Convection Updated U
41 Inside Liq Phase (kJ/h-m2-C) --- Outside U (kJ/h-m2-C) 36.00
42 Inside Vap Phase (kJ/h-m2-C) 720.0 Vapour to Liquid (kJ/h-m2-C) 18.00
43
44
Valve Parameters
45 Vapour Flow Equation General Liquid Flow Equation (No Flow)
46
Cd 0.8500 *
47
Av (m2) 6.295e-004 *
48
Vapour Back Pressure (bar_g) 0.0000
49 Liquid Back Pressure (bar_g) 0.0000
50 Valve Equation Units kg/h
51
52
Options
53 PV Work Term Contribution (%) 93.00
54
55
56 Operating Pressure (bar_g) 80.00 Depressuring Time (seconds) 900.0
57 Time Step Size ---
58 Vapour Outlet Solving Option Calculate Cv Final Pressure (bar_g) 6.900 *
59 Initial Cv Estimate (m2) 6.295e-004 * Solved Pressure (bar_g) 6.900
60
61
Results
62 Initial Pressure (bar_g) 80.00 Vessel Fluid Final Temperature - Liquid Phase (C) 50.81
63 Aspen Technology Inc. Aspen HYSYS Version 8.8 (34.0.1.8909) Page 1 of 2
Licensed to: WORLEYPARSONS SERVICES P * Specified by user.
1
4 USA
5
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7 Depressuring - Dynamics: HP Separator BDV (LAL@20degC) (continued)
8
9 Final Pressure (bar_g) 6.900 Vessel Fluid Minimum Temperature - Liquid Phase (C) 19.45
10 Depressuring Time (seconds) 900.0 Valve Outlet Initial Temperature - Liquid Phase (C) 22.33
11 Vapour Cv (m2) 6.295e-004 * Valve Outlet Final Temperature - Liquid Phase (C) 22.33
12 Liquid Cv --- Valve Outlet Minimum Temperature - Liquid Phase (C) 22.33
13 Vessel Fluid Initial Temperature - Vapour Phase (C) 20.00 Inner Wall Initial Temperature - Liquid Phase (C) 20.33
14 Vesssel Fluid Final Temperature - Vapour Phase (C) 50.81 Inner Wall Final Temperature - Liquid Phase (C) 32.47
15 Vessel Fluid Minimum Temperature - Vapour Phase (C) 19.45 Inner Wall Minimum Temperature - Liquid Phase (C) 20.04
16 Valve Outlet Initial Temperature - Vapour Phase (C) -22.22 Initial Mass of Vapour (kg) 3104
17 Valve Outlet Final Temperature - Vapour Phase (C) 47.83 Final Mass of Vapour (kg) 234.4
18 Valve Outlet Minimum Temperature - Vapour Phase (C) -22.23 Peak Vapour Flow Through Valve (kg/h) 3.161e+004
19 Inner Wall Initial Temperature - Vapour Phase (C) 20.33 Initial Mass of Liquid (kg) 4803
20 Inner Wall Final Temperature - Vapour Phase (C) 21.05 Final Mass of Liquid (kg) 4794
21 Inner Wall Minimum Temperature - Vapour Phase (C) 20.32 Peak Liquid Flow Through Valve (kg/h) 0.0000
22 Vessel Fluid Initial Temperature - Liquid Phase (C) 20.00
23
24
Peak Flow Info
25 Vapour Peak Flow liquid Peak Flow
26 Vap. Peak Time (seconds) 1.500 Liq. Peak Time (seconds) ---
27 Vap.Temperature (C) 19.99 Liq. Temperature (C) ---
28 Vap. Pressure (bar_g) 79.90 Liq. Pressure (bar_g) ---
29 Vap. Out Temperature (C) -22.23 Liq. Out Temperature (C) ---
30 Mass Flow (kg/h) 3.161e+004 Mass Flow (kg/h) ---
31 Nitrogen 0.0061 Nitrogen ---
32 CO2 0.0022 CO2 ---
33 Methane 0.9879 Methane ---
34 Ethane 0.0016 Ethane ---
35 Propane 0.0001 Propane ---
36 i-Butane 0.0000 i-Butane ---
37 n-Butane 0.0000 n-Butane ---
38 i-Pentane 0.0000 i-Pentane ---
39 n-Pentane 0.0000 n-Pentane ---
40 n-Hexane 0.0000 n-Hexane ---
41 n-Heptane 0.0000 n-Heptane ---
42 n-Octane 0.0000 n-Octane ---
43 n-Nonane 0.0000 n-Nonane ---
44 n-Decane 0.0000 n-Decane ---
45 EGlycol 0.0000 EGlycol ---
46 TEGlycol 0.0000 TEGlycol ---
47 H2O 0.0003 H2O ---
48 Oxygen 0.0016 Oxygen ---
49
50
51
52
53
54
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56
57
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4 USA
5
6
7 Depressuring - Dynamics: HP Separator BDV (LAL@20degC_adiabatic)
8
9
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DESIGN
11
12
Connections
13 Inlet Fire@LAL_20degC
16
22
23
Heat Flux
24 Operating Mode : Adiabatic
25
40
41
Valve Parameters
43
Cd 0.8500 *
44
Av (m2) 6.098e-004 *
45
48
49
Options
50 PV Work Term Contribution (%) 100.00 *
51
52
53 Operating Pressure (bar_g) 80.00 Depressuring Time (seconds) 900.0 *
57
58
Results
61 Depressuring Time (seconds) 900.0 * Valve Outlet Initial Temperature - Liquid Phase (C) 22.33
1
4 USA
5
6
7 Depressuring - Dynamics: HP Separator BDV (LAL@20degC_adiabatic) (cont
8
14 Valve Outlet Final Temperature - Vapour Phase (C) -3.516 Final Mass of Vapour (kg) 280.7
20
21
Peak Flow Info
29 CO2 0.0022 CO2 ---
44 H2O 0.0003 H2O ---
46
47
48
49
50
51
52
53
54
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57
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5
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7 Depressuring - Dynamics: HP Separator BDV (LAL)
8
9
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DESIGN
11
12
Connections
13 Inlet LT@LAL
16
22
23
Heat Flux
25
40
41
Valve Parameters
43
Cd 0.8500 *
44
Av (m2) 6.295e-004 *
45
48
49
Options
51
52
53 Operating Pressure (bar_g) 80.00 Depressuring Time (seconds) 7200 *
55 Vapour Outlet Solving Option Calculate P Final Pressure (bar_g) -8.895e-004
56 Cv or Av (mm2) 629.5 *
57
58
Results
59 Initial Pressure (bar_g) 80.00 Vessel Fluid Final Temperature - Liquid Phase (C) -5.671
60 Final Pressure (bar_g) -8.895e-004 Vessel Fluid Minimum Temperature - Liquid Phase (C) -9.021
61 Depressuring Time (seconds) 7200 * Valve Outlet Initial Temperature - Liquid Phase (C) 13.36
1
4 USA
5
6
7 Depressuring - Dynamics: HP Separator BDV (LAL) (continued)
8
11 Vesssel Fluid Final Temperature - Vapour Phase (C) -5.671 Inner Wall Final Temperature - Liquid Phase (C) -5.719
12 Vessel Fluid Minimum Temperature - Vapour Phase (C) -9.021 Inner Wall Minimum Temperature - Liquid Phase (C) -6.232
20
21
Peak Flow Info
29 CO2 0.0022 CO2 ---
44 H2O 0.0002 H2O ---
46
47
48
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5:08 PM 3/27/2018 10 of 11
Attachment C 3
Cover Sheet
portrait

Attchmt: C BDV Inlet Line Sizing +File: Attachment Identifier: C
Rev
Attachment Title: 1 BDV Inlet Line Sizing

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Attachment Author:

Line From : HP Separator Line To : BDV By : CST Checked :
Line/Unit No:
Phase Gas Gas Gas Gas Gas
Diameter, Nominal 150.00 mm mm mm mm mm
User can override WT/ID Incorrect Schedule No. Incorrect Schedule No. Incorrect Schedule No. Incorrect Schedule No.
I.D. / W.T.,mm 146.33 10.97 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Actual Flowrate 31607 kg/h kg/h kg/h kg/h kg/h
Inlet Temperature 20 °C °C °C °C °C
Inlet Pressure 8101.325 kPaa kPaa kPaa kPaa kPaa
Inlet Pressure 8101.325 kPaa 0 kPaa 0 kPaa 0 kPaa 0 kPaa
Compressibility Not required
Gas k Value at Outlet (CP / CV) 1.629
User Defined Density 63.99 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3
(User can override density) (User can override density) (User can override density) (User can override density)
Density 63.990 kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3
Viscosity 0.0134 cP cP cP cP cP
Elbow 90° (LR) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Bend 90°, R = 5D 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Tee Through 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Tee 90° Branch 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Valves
Ball (red. bore  40 mm) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Ball (red. bore  50 mm) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Gate (std. bore) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Gate (red. bore  40 mm) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Globe (straight pattern) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Globe (Y pattern) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Globe (angle pattern) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Check (swing type) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Check (ball or piston  40 mm) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Plug (regular) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Butterfly ( 150 mm) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Strainer (Y and Bucket Type) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Reducer 0.00 0.00 0.00 0.00 0.00
Enlarger 0.00 0.00 0.00 0.00 0.00
Entrance & Exits
Entrance - Inward Projecting 1 7.51 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Entrance - Flush 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Exits - All cases 1 9.63 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
K Value for Fitting 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Fittings Eq. Length, m 17.14 #VALUE! #VALUE! #VALUE! #VALUE!
Pipe Straight Length 20 m m m m m
Total Eq. Length, m 37.14 #VALUE! #VALUE! #VALUE! #VALUE!
Actual Vol. Flow Rate 493.94 m3/h #DIV/0! m3/h #DIV/0! m3/h #DIV/0! m3/h #DIV/0! m3/h
Static Head Loss 0.00 kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa
Reynolds No. 5701045 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Moody Friction Factor 0.0152 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Design Total Drop 8.21 kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa
Cumulative Design Total Drop 8.21 kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa #DIV/0! kPa
Outlet Press 8093 kPaa #DIV/0! kPaa #DIV/0! kPaa #DIV/0! kPaa #DIV/0! kPaa
Outlet Density 63.93 kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3
Outlet Vol Flow 494.44 m3/h #DIV/0! m3/h #DIV/0! m3/h #DIV/0! m3/h #DIV/0! m3/h
Outlet Velocity 8.17 m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
Pressure Drop/Inlet P 0.10 % #DIV/0! % #DIV/0! % #DIV/0! % #DIV/0! %
VELOCITY CHECK
Noise Limit 24.20 m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
Sonic Velocity at Outlet (Vs) 494.61 m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
Erosional Velocity Limit : C 122 100 122 122 122
Ve 15.25 m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s #DIV/0! m/s
WARNINGS: #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
Std Calc: WS-CA-PR-001 Rev 3 \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Blowdown\BDV Inlet Line SizingProd Date Printed: 3/16/2018
Revision 0E
Appendix 6 U Field Relief Calculation Note
www.advisian.com
Page 58 of 74
2:00 PM 3/28/2018
Rev 6.5

Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\U Field tie-in\PSV sizing\[01410 IAPSB-PR-CAL-0003 -P
Calculation Title: PSV Sizing Calculation Calc Number: PR-CAL-0003
Project Title: KG-DWN 98/2 Part III Proj No: 01410 IAPSB
Client: ONGC Phase/CTR: Pre-FEED
To document the PSV and inlet line sizing calculation for 2 x 50% HP Separators full flow blocked discharge scenario
(b) Assumptions
Refer Section 3.0 Methodology for details.
(c) References
2. API STANDARD 526
(d) Conclusions
Required Load = 87619 kg/h

Required Relief Valve Area = 1294 mm2
Selected Relief Valve Area = 1841 mm2
Rated Load = 124618 kg/h
PSV Size = 4L6
PSV Inlet Line Size = 10"
PSV Inlet Line Size = 12" (Refer to 01410 IAPSB-PR-CAL-0003)

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Perunding Ranhill Worley Calculation Pad 01410 IAPSB-PR-CAL-0003 -PSV Calculation Note - Calc Cover
6:03 PM 3/16/2018
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table of contents
Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\PSV sizing\[01410 IAPSB-PR-CAL-0003 -PSV Calculation Note.xls]Attachments

Rev

Cover, TOC & Checklist 1 1
1.0 OBJECTIVE 2 4
2.0 INTRODUCTION 2 4
3.0 METHODOLOGY 2 4
4.0 RESULTS 5 5
Attachment A: HP Separator Hysys Properties 6
Attachment B: HP Separator PSV Sizing Calculation 7
Attachment C: PSV Inlet Line Sizing 8
(g) Hold List
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
6:03 PM 3/16/2018

table of contents

(f) Check List
Rev
Calculations:

Assumptions stated.
Input data correct.

Checking records:
Revisions:
Changes clouded.
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
6:03 PM 3/16/2018
Calculation Sheet 1
portrait

Project Title: KG-DWN 98/2 Part III
KeywordPerundingRanhillWorleyPortrait TRUE Proj No: 01410 IAPSB
Include sheet in TOC: x 16-Mar-18 Page: 4 of 8
Rev
1.0 OBJECTIVE
To document the PSV and inlet line sizing calculation for 2 x 50% HP Separators full flow blocked discharge scenario
1. The following summarizes input parameter for full flow blocked discharge Scenario of new HP Separator during overpressure.
Initial Pressure = Design Pressure of vessel
Initial Temperature = Normal operating temperature
2. 20 m of piping length between outlet nozzle of HP Separator to PSV is assumed.
3. Design pressure of HP Separator is 80 barg.
4. Production fluid arrival temperature of HP Separator is at 11 ⁰C.
3.0 METHODOLOGY
1. For estimation of relief rate, the methodology given in API RP-520; API RP-521 shall generally apply, however the specific procedures, practices and
requirements as detailed in the following is considered.
2. In-house RWP line sizing spreadsheet is used to size the inlet line. While Aspen Flare System Analyzer v8.8 is used to model the flare network.
General
a. The possibility of two or more related emergency conditions ('multiple contigencies') shall not be evaluated.
b. No credit shall be taken for the presence of emergency instrumentation and the response of plant operators in determining relief requirement, except
in those instances allows for in the codes.
c. Flow rate through equipment and other conditions during the particular contigency shall be assumed to be at the maximum operating flow, except
where the contingency directly alters the flow. A standard exception is fire exposure where it is normally assumed that the equipment is blocked in,
ie. incoming and outgoing process flows are stopped.
d. No credit shall be taken for increased out-flow via a pressure controlled side stream due to action by the controller.
Blocked Discharge / Blocked Outlet

a. Blocked discharge/outlet are considered for systems that can be potentially blocked during normal operation due to the process upset on the
downstream system.
b. Area for gas is determined based on API equation as below:
𝑊 𝑇𝑍 Where:
𝐴=
𝐶𝐾 𝑃 𝐾 𝐾 𝑀 W= Relief flow T = Relief temperature
k= Ideal gas specific heats Z = Compressibility factor

Kd, Kb, Kc = Correction factors M = Molecular weight
2 P1 = Relief pressure
𝐶 = 520 𝑘
𝑘+1
Rev: A Page: 4 of 8
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Calculation Sheet 9

Rev
4.0 RESULTS
PSV Sizing
Required Load 87619 kg/h (Load for 2 x 50% configuration)
Required Relief Valve Area 1294 mm2
Selected Relief Valve Area 1841 mm2
Rated Load 124618 kg/h
PSV Size 4L6
Inlet Line Criteria

Line Size DN250
Pressure Drop 4.49 kPa
3% 0.06% --> OK
Mass Density 76.85 kg/m³ --> OK
Velocity < Ve 9.72 m/s --> OK
rhoV² 50000 7265 kg/m/s²--> OK
Rev: A Page: 5 of 8
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Attachment A 1
Cover Sheet
portrait

KG-DWN 98/2 Part III Proj No: 01410 IAPSB
Attchmt: A Hysys Properties +File: Attachment Identifier: A
Rev
Attachment Title: 1 Hysys Properties

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Attachment Author:
Rev: A Page: 6 of 8

Rev 1 01410 IAPSB-PR-CAL-0003 -PSV Calculation Note - Attachments
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Attachment B 2
Cover Sheet
portrait

KG-DWN 98/2 Part III TRUE Proj No: 01410 IAPSB
Attchmt: B HP Separator PSV sizing calculation +File: Attachment Identifier: B
Rev
Attachment Title: 1 HP Separator PSV sizing calculation

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3
Attachment Author:
Rev: A Page: 7 of 8

Pressure Relief Load & Relief Valve Sizing Spreadsheet
Standard Calculation WS-CA-PR-025, Rev. 0, "Issued for Use", 30-Aug-02 (Previously PRCA-007)
Verified: Verification of WS-CA-PR-025, Rev. 0, "Issued for Use", 30-Aug-02 (Previously PRCA-007)
CLIENT : ONGC PROJECT NO :

PROJECT TITLE : KG DWN 98/2 Pre-FEED Part III CALCULATION NO :
CALCULATION TITLE : HP Separator Blocked Discharge - Combined V + L SHEET NO :
A 9.3.18 CST
GENERAL LIQUID RELIEF VALVE SIZING CALCULATION
PSV TAG NUMBER EQUIPMENT NUMBER
PSV SET PRESSURE 8,000 kPag LIQUID CAPACITY CERTIFICATION REQD ? (Y/N) N
ALLOWABLE OVERPRESSURE 10 %
RELIEF TEMPERATURE 11 C CHECK OVERPRESSURE CORRECTION FACTOR
LIQUID RELIEF RATE 1,804 kg/hr
3
LIQUID DENSITY (at Temperature) 1081 kg/m
BACKPRESSURE FACTOR KW 1.00
manual input To refine the calculated relief area, calculate Kv from
OVERPRESSURE FACTOR Kp 0.60 API520. This is particularly important if the calculated
VISCOSITY FACTOR KV 1.00 relief area is close to the selcted standard orifice size
DISCHARGE COEFFICIENT Kd 0.62
PSV BACKPRESSURE 800 kPag
RELIEF VALVE AREA 9.5 mm2
GENERAL VAPOUR RELIEF VALVE SIZING CALCULATION
PSV TAG NUMBER EQUIPMENT NUMBER

PSV Type (C, P, or B) C
(Conventional, Pilot or Balanced Bellows)
VAPOUR DATA :
MOLECULAR WEIGHT 16.2 RELIEVING PRESSURE 8901.3 kPaa
k (=Cp/Cv) 1.72 CRITICAL FLOW PRESSURE 4266.5 kPaa
COMPRESSIBILITY 0.811 PSV CALCULATION TYPE CRITICAL FLOW
SET PRESSURE 8,000 kPag API RP 520 COEFFICIENT, C 381.745
OVERPRESSURE 10 %
TEMPERATURE 11 C
VAPOUR FLOW 85,815 kg/hr
BACKPRESSURE FACTOR Kb 1
0.7
COEFFICIENT OF DISCHARGE Kd 0.975
PSV BACKPRESSURE 800 kPag
CONVENTIONAL/PILOT
RELIEF VALVE AREA 1285 mm2
Required Load 87,619 kg/hr

Required Relief Valve Area 1,294 mm²
Selected Relief Valve Area 1,841 mm²
Rated Load 124,618 kg/hr
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3
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SUBJECT: PSV Inlet Line Sizing SHEET: OF
Line Number =
Actual Mixture Density = 76.85 kg/m3
Pipe Cross-sectional Area = 0.0463 m2
Actual Volumetric Flow Rate = 1621.57 m3/h
= 4.49 kPa
ASSUMPTIONS
REFERENCES

Revision 0E
Appendix 7 Full Flow Relief (10.05 MMSCMD)

Flarenet Calculation Note
www.advisian.com
Page 59 of 74
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Rev 6.5

Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\U Field tie-in\Flarenet\[01410 IAPSB-PR-CAL-0005 -Flar
Calculation Title: Flare Header Sizing Calculation Calc Number: PR-CAL-0005
1. To document the PSV tailpipe, BDV tailpipe and Flare header sizing calculation results for the following scenarios:
Full flow relief load of 10.05 MMSCMD resulted from combined relief from the receival area (2 x 50% HP Separators and Slug Catcher).
Staggered emergency depressurisation from receival area and process area
2. To perform the flare header size adequacy check for new 36" extension on existing flare header to cater for new flare KO drum.
(b) Assumptions
(c) References
2. API STANDARD 526
3. Equipment Layout
(d) Conclusions
1. Flare Header size of 36" is adequate to cater for full flow relief of 10.05 MMSMD.
2. 1x50% HP Separator PSV tailpipe size is 12"
1x50% HP Separator BDV tailpipe size is 10"
2x50% HP Separator relief subheader size is 20"

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(e) Table of Contents
Rev
Page Row
1.0 OBJECTIVE 2 4
3.0 METHODOLOGY 2 4
4.0 RESULTS 5 5
Attachment A: Flarenet Model - Pipe length and diameter setup 6

Attachment B: Flarenet Results - Full Flow Relief 7
Attachment C: Flarenet Results - Receival Area Blowdown 8
Attachment D: Flarenet Results - Process Area Blowdown 9
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(f) Check List
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Calculations:

Assumptions stated.
Input data correct.

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Rev
1.0 OBJECTIVE
1. To document the PSV tailpipe, BDV tailpipe and Flare header sizing calculation results for the following scenarios:
a. Full flow relief load of 10.05 MMSCMD resulted from combined relief from the receival area (2 x 50% HP Separators and Slug Catcher).
b. Staggered emergency depressurisation from receival area and process area
2. To perform the flare header size adequacy check for new 36" extension on existing flare header to cater for new flare KO drum.
1. Flare header size of the Flare KO Drum gas outlet is 900 mm. Flare stack elevation of 53.5m is assumed.
2. Total gas outlet flowrate is 10.04 MMSCMD (292,350 kg/h).
3. Pressure drop of 0.1 bar across flare tip is assumed.
4. 200 meter of 36" extension is added onto existing flare header to cater for new Flare KO Drum.
5. Flare gas outlet composition is based on combined full flow relief of 5.75 MMSCMD from U-field 2x50% HP Separator and 4.3 MMSCMD from
Vashista Slug Catcher.
Component Mole fraction
Nitrogen 0.00862
CO2 0.00218
Methane 0.97629
Ethane 0.00620
Propane 0.00324
i-Butane 0.00067
n-Butane 0.00103
i-Pentane 0.00030
n-Pentane 0.00024
n-Hexane 0.00018
n-Heptane 0.00002
n-Octane 0.00000
n-Nonane 0.00000
n-Decane 0.00000
EGlycol 0.00000
TEGlycol 0.00000
H2O 0.00011
Oxygen 0.00092
Operating pressure of Flare KO Drum is at 0.7 barg.
6. The following criteria were followed to determine the required tailpipe size.
- Maximum Mach no. in the tailpipe and subheader shall be kept below 0.8
- Maximum Mach no. in the main flare header shall be kept below 0.5
7. Maximum back pressure shall not exceed 150# piping design pressure which is the lowest pipe rating in the flare network.
3.0 METHODOLOGY
1. Flare network hydraulic calculations are performed using Aspen Flare System Analyser (Flarenet) Version 8.8.
2. The size of flare header is established by the governing flaring load and velocity calculations based on header Mach no. and the developed
backpressure.
3. Vent model was built based on equipment layout.
4. The following pressure drop approach has been considered in the Flarenet model:
- Single phase - Isothermal Gas
- Two phase - Beggs & Brill
5. Peng Robinson EOS was used for VLE calculations and Enthalpy calculations.
6. Flare headers shall be sized based on process load capacity. Mach number for vapour lines is calculated based on the API STD 521 equation 61:
𝑘𝑇 where Vs = sonic velocity (m/s)

𝑉𝑠 = 91.2
𝑀 k = ratio of specific heat for the gas (Cp/Cv)
M = gas molecular weight
T = gas temperature (K)
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4.0 RESULTS
Below is the summary result from Flare Analyzer based on 36" flare header size.
Tailpipe size is selected to ensure that Mach number is kept below 0.8.
1. Flare Header Sizing

Parameters
Backpressure @
Highest Mach No
Flare KO Drum
Relief along header
(barg)
Scenario
Full flow relief 0.73 0.38
Receival Area Blowdown 0.49 0.21
Process Area Blowdown 0.42 0.15
2. Taipipe sizing
HP Separator PSV HP Separator BDV HP Separator relief
Segment
tailpipe tailpipe subheader
Selected size (inch) 12 10 20
Backpressure (barg) 1.92 0.68 1.20
Mach no. 0.62 0.35 0.54
2
rhoV 118,554 25,573 80,474
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Rev 1 01410 IAPSB-PR-CAL-0005 -Flare Header Calculation Note - Attachments
Aspen Flare System Analyzer
Version34.0.0.109
User Name : Intecsea
Job Code :
Project : ONSHORE TERMINAL FOR VA & S1 DEVELOPMENT PROJECT
Description : Flare System Design - 10 MMSCMD with new 36" flare header
Scenario : Case 03: 10 MMSCMD Relief
Label : Length/Nom. Diameter /(m : - )
PFD
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Job Code :
Label : Pres./Mach Number /(bar_g : - )
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Job Code :
Label : Rho V2 /(kg/m/s2 )
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Job Code :
Label : Mass Flow/Rated Flow /(kg/hr : kg/hr )
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Scenario : Case 01: Receival BD
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Revision 0E
Appendix 8 New HP Flare Calculation Note

(FLARESIM)
www.advisian.com
Page 60 of 74
Flare Study For ONGC KG-DWN-
98/2 MEG Facility
29 March 2018
Level 18, Menara AIA, Cap Square Tower

No. 10 Jalan Munshi Abdullah
Kuala Lumpur 50100
Malaysia
402020-01410A-SR-REP-MA01-001
www.advisian.com
Oil and Natural Gas Corporation Limited
Flare Study For ONGC KG-DWN-98/2
MEG Facility
Table of Contents
1 Introduction ........................................................................................................................... 5
1.1 Objectives ................................................................................................................. 5
1.2 Scope .......................................................................................................................... 5
1.3 Abbreviations........................................................................................................... 5
2 Methodology ......................................................................................................................... 6
2.1 Study Methodology .............................................................................................. 6
2.2 Simulation Software .............................................................................................. 6
3 Basis of Study ........................................................................................................................ 7

3.1 Basis and Assumptions......................................................................................... 7
3.2 Receptor Points....................................................................................................... 7
3.3 Acceptance Criteria................................................................................................ 8
3.3.1 Thermal Radiation Criterion and Noise Limit ............................................. 8
3.3.2 Gas Dispersion........................................................................................................ 9
3.4 Study Cases .............................................................................................................. 9
3.5 Summary of Flare Design Parameters ............................................................ 9
4 Simulation Results and Findings................................................................................... 11
4.1 Case 1 ....................................................................................................................... 11
4.1.1 Thermal Radiation .............................................................................................. 11
4.1.2 Gas Dispersion..................................................................................................... 15
4.1.3 Noise ....................................................................................................................... 16
4.2 Sensitivity Case 1 .................................................................................................. 17
4.2.2 Gas Dispersion..................................................................................................... 22
4.2.3 Noise ....................................................................................................................... 23
Advisian iii
MEG Facility
4.3 Case 2 ....................................................................................................................... 24
4.3.2 Gas Dispersion..................................................................................................... 27
4.3.3 Noise ....................................................................................................................... 28
4.4 Sensitivity Case 2 .................................................................................................. 29
4.4.2 Gas Dispersion..................................................................................................... 31
4.4.3 Noise ....................................................................................................................... 32
4.5 Summary ................................................................................................................. 33
5 Conclusion ............................................................................................................................ 35
6 References ............................................................................................................................ 36
6.1 International Codes and Standards ............................................................... 36
6.2 Project References ............................................................................................... 36
Appendix List
Appendix A: Hazardous Area Classification Layout ........................................................................................... i
Appendix B: Process Data – Composition ............................................................................................................ ii
Advisian iv
MEG Facility
1 Introduction
This document presents the findings of the Flare study for the new OMF / Vashishta HP Flare
installation at Onshore MEG plant for ONGC’s KG-DWN-98/2 development.
1.1 Objectives
The objective of this study is to determine the minimum height required for the new HP flare stack
at ONGC KG-DWN-98/2 MEG Facility such that thermal radiation levels, noise limits and flammable
gas cloud concentrations at selected sensitive receptors when the flare is in operation do not
exceed the specified acceptance criteria to ensure safety of personnel.
1.2 Scope
The report covers the Flare study for the new HP flare system installation at ONGC KG-DWN-98/2
MEG Facility. The assessment includes:
 Thermal radiation and noise levels during emergency blowdown; and
 Flammable gas dispersion impact during flame-out of the flare.
1.3 Abbreviations
API American Petroleum Institute
LFL Lower Flammability Limit
MMscmd Million Metric Standard Cubic Meter Per Day
OGP The International Association of Oil and Gas Producers
ONGC Oil and Natural Gas Corporation Limited
Advisian Page 5 of 38
MEG Facility
2 Methodology
2.1 Study Methodology
The overall methodology of this study is summarized as follows:
1. Data collection - relevant data for flare study (i.e process inputs, environmental condition
etc) are taken from project specific documents /inter-discipline inputs;
2. Receptor points identification – areas/locations at ONGC KG-DWN-98/2 MEG Facility

which could potentially be exposed to the ignited flare radiation and flammable gas
dispersion and their respective coordinates are defined;
3. Acceptance criteria establishment – acceptance criteria for thermal radiation level and
flammable gas dispersion concentration are established for the study;
4. Simulation of thermal radiation- FLARESIM software is utilised to determine the flare

stack height with regards to the thermal radiation criteria;
5. Simulation of flammable gas dispersion - PHAST software is utilised to determine the

extent of flammable gas dispersion concentration;
6. Impact assessment - the impact of thermal radiation and flammable gas dispersion from
the new HP flare stack on the identified receptor points is assessed with regards to
acceptance criteria; and
7. Conclusion and recommendation - conclusions and recommendations (if required) are

made based on the study findings.
2.2 Simulation Software

Simulation of thermal radiation levels is conducted using FLARESIM 5.1. FLARESIM is a flare
radiation software tool for design and analysis of flare systems. The wind direction simulated in
FLARESIM 5.1 is from the plant South. However, the results of thermal radiation and noise levels
are independent of the wind direction.
Simulation of flammable gas dispersion is conducted using PHAST 7.21. PHAST is a process hazard
analysis software tool which is used for chemical release consequence analysis. The wind direction
simulated in PHAST 7.21 is from the plant South.
MEG Facility
3 Basis of Study
This section outlines the basis and assumptions made, adopted acceptance criteria and identified
receptor points for this study.
3.1 Basis and Assumptions

The basis and assumptions to facilitate this study are given below.
1. Weather condition of 8.3/D and 27.5/D (8.3 m/s and 27.5 m/s wind speed with Pasquill
Stability Class D) are used in sizing of the new HP flare stack height [3, 6];
2. The sterile area radius for the new HP flare is 90 m [5];
3. The thermal radiation simulation includes solar radiation [6];
4. The surface roughness specified in FLARESIM is 0.3;
5. F-factor (fraction of heat radiated) for the new HP flare tip is based on pipe type;
6. The simulated flammable gas dispersion in PHAST has considered the maximum downwind
effects distance to the concentration of interest;
7. The relative humidity and ambient temperature is taken to be 72% and 28˚C respectively
[1].
3.2 Receptor Points

Receptor points are assigned at selected manned locations that could potentially be exposed to
thermal radiation during flaring or flammable gas dispersion in the event of flame-out of the flare.
The selected receptor points at ONGC KG-DWN-98/2 MEG Facility and their coordinates are given
in Table 3-1. The overall ONGC KG-DWN-98/2 MEG Facility plot plan is attached in Appendix A.
MEG Facility
Table 3-1: Receptor Points
Coordinate
Receptor Point
Receptor Point Description
ID Northing Easting Elevation
(m) (m) (m)
RP_1 New HP Flare Stack Base 0 0 2

Sterile Area Boundary Plant
RP_2 90 0 2
North
RP_3 0 90 2
East
RP_4 0 -90 2
West
RP_5 -77.04 -49.00 2
Southwest
Notes:
Elevation inclusive of additional 2m to take into account average human height.
Figure 3-1: Receptor Points at Onshore MEG Facility
3.3 Acceptance Criteria
3.3.1 Thermal Radiation Criterion and Noise Limit

2
The acceptance criteria for sterile area boundary is defined as 6.31 kW/m [1,3, 6]. Meanwhile, for
emergency condition, the noise level at the bottom of the flare stack shall not exceed 115 dB(A).
MEG Facility
3.3.2 Gas Dispersion
For the purpose of this study, the flammable gas dispersion simulation is performed for 50% LFL
and 100% LFL gas clouds. The 50% LFL gas cloud shall not be permitted to encroach on the
identified receptor points
3.4 Study Cases

The following cases are assessed in this study:
 Case 1: To study the thermal radiation and noise levels at each receptor points identified
based on the stack height of the existing HP flare and tip diameter of 914.4 mm (36’’);
 Sensitivity Case 1: To study the thermal radiation and noise levels at each receptor points
identified based on the stack height of the existing HP flare and tip diameter of 812.8 mm
(32’’);
 Case 2: To establish the stack height for the new HP flare stack at tip diameter of 914.4
mm (36’’) whilst ensuring the thermal radiation and noise levels at the receptor points not
exceeding the acceptance criteria; and
 Sensitivity Case 2: To establish stack height for the new HP flare stack at tip diameter of
812.8 mm (32’’) whilst ensuring the thermal radiation and noise levels at the receptor
points not exceeding the acceptance criteria.
3.5 Summary of Flare Design Parameters

Table 3-2 summarises the input data for thermal radiation and flammable gas dispersion
simulation.
Table 3-2: Summary of Flare Design Parameters
Sensitivity Case 1 and

Study Cases Case 1 and Case 2
Sensitivity Case 2
Process Data
Peak Flowrate 292350.2 kg/hr

(10.05 MMscmd) [6]
Composition and Mole Refer to Appendix B

Fraction
Pressure at HP Flare tip 0.1 barg
Molecular Weight 16.52 kg/kmol
MEG Facility
Sensitivity Case 1 and

Study Cases Case 1 and Case 2
Sensitivity Case 2
HP Flare Design
Flare tip angle to horizontal 90˚(Vertical)
Type of flare tip Pipe

Pipe
Based on Mach number
Based on Mach number (0.3897)
(0.4932)
Flare tip F-factor (Generic
Pipe F-Factor Method) 0.1716 0.1554
Flare tip length

3000 mm 3000 mm
Flare tip diameter
914.4 mm (36’’) [7] 812.8 mm (32’’) [8]
Flare header diameter
914.4 mm (36’’) [7]
Flare stack height
49.5 m (Case 1) 49.5 m (For Sensitivity Case 1)
Meteorological Conditions
Ambient air temperature
28˚C [1]
Relative humidity
72% [1]
Included
Solar radiation
2
1.04 kW/m [6]
Simulated wind speed for
thermal radiation and 8.3/D
flammable gas dispersion
(m/s) / Pasquill Stability
27.5/D
Class
MEG Facility
4 Simulation Results and Findings

Thermal radiation, flammable gas dispersion and noise levels analysis have been performed for the
new HP flare at ONGC KG-DWN-98/2 MEG Facility. The results and findings are discussed in this
section.
4.1 Case 1
4.1.1 Thermal Radiation
For Case 1, the new flare will be operating at flaring load of 292350.2 kg/hr (10.05 MMscmd).
Assessment of the thermal radiation levels at identified receptor points was carried out by using
49.5 m as the height of the new HP flare stack (with additional tip length of 3.0 m).
Table 4-1 summarises the thermal radiation levels at each receptor point. The graphical outputs of
thermal radiation contour at 8.3 m/s and 27.5 m/s wind speeds for Case 1 are shown in Figure 4-1,
4-2, 4-3 and 4-4.
Based on Table 4-1, at wind speed of 27.5 m/s, the thermal radiation levels at receptor points RP_1
(New HP Flare Stack Base) and RP_2 (Sterile Area Boundary Plant North) exceed the acceptance
2 2
criteria potentially reaching 7.05 kW/m and 6.80 kW/m respectively. Therefore, configuration of
the new HP flare stack has been further analysed to satisfy the acceptance criteria at RP_1 and RP_2
(refer Section 4.3).
Table 4-1: Thermal Radiation Results for Case 1
Base Case
2
Receptor Receptor Point Acceptance Thermal Radiation (kW/m )
2 Acceptance
Point ID Description Criteria (kW/m )
8.3/D 27.5/D
New HP Flare Not

RP_1 6.31 5.80 7.05
Stack Base acceptable
Marginally
Sterile Area
above
RP_2 Boundary Plant 6.31 4.91 6.80
acceptance
North
criteria
MEG Facility
Base Case
2
Receptor Receptor Point Acceptance Thermal Radiation (kW/m ) Acceptance
2
Sterile Area
RP_3 Boundary Plant 6.31 3.93 4.30 Acceptable
East
Sterile Area
West
Sterile Area
Southwest
Figure 4-1: Plan View of Thermal Radiation Contour at 8.3 m/s Wind Speed (Case 1)
MEG Facility
Figure 4-2: Elevation View of Thermal Radiation Contour at 8.3 m/s Wind Speed (Case 1)
MEG Facility
MEG Facility
Wind speeds of 8.3 m/s and 27.5 m/s were considered for the assessment of flammable gas
dispersion. A downwind direction from plant South blowing towards the receptors points was
modelled in event of flame-out of the new HP flare stack. The extent of the 50% LFL and 100% LFL
gas clouds at different wind speeds are illustrated in Figure 4-5 and 4-6.
Figure 4-5 and 4-6 show that the 50% LFL and 100% LFL flammable gas clouds at stack height of
49.5 m do not descend downwards encroaching the receptor points at ground level.
MEG Facility
Figure 4-5: Flammable Gas Dispersion of Case 1 at 8.3/D Weather Condition
4.1.3 Noise
The noise limit for emergency condition is 115dB(A) at all receptor points. The noise levels at
receptor points for Case 1 are tabulated in Table 4-2 and do not exceed the noise limit for
emergency condition.
MEG Facility
Table 4-2: Noise Levels at Receptor Points for Case 1
Case 1
Noise Level (dB(A))

Receptor Point ID Receptor Point Description
8.3/D 27.5/D
RP_1 New HP Flare Stack Base 109 109
RP_2 103 103
North
RP_3 103 103
East
RP_4 103 103
West

RP_5 103 103
Southwest
4.2 Sensitivity Case 1
Sensitivity Case 1 is conducted to study the thermal radiation, flammable gas dispersion and noise
levels for the new HP flare stack if a tip diameter of 812.8 mm (32’’) is used. The flaring load and
height of the stack is maintained at 292350.2 kg/hr (10.05 MMscmd) and 49.5 m height
respectively.
Table 4-3 shows the thermal radiation levels at each receptor point. The graphical outputs of
thermal radiation contour at 8.3 m/s and 27.5 m/s wind speeds for Sensitivity Case 1 are shown in
Figure 4-7, 4-8, 4-9 and 4-10.
The thermal radiation results show that at wind speed of 27.5 m/s, only thermal radiation level at
receptor point RP_1 (New HP Flare Stack Base) slightly exceeds the acceptance criteria, reaching
2
6.38 kW/m .
MEG Facility
Table 4-3: Thermal Radiation Results for Sensitivity Case 1
Sensitivity Case 1
2
Receptor Receptor Point Acceptance Thermal Radiation (kW/m )
2 Acceptance
8.3/D 27.5/D
Marginally
New HP Flare above
RP_1 6.31 5.29 6.38
Stack Base acceptance
criteria
Sterile Area
North
Sterile Area
East
Sterile Area
West
Sterile Area
Southwest
MEG Facility
Figure 4-7: Plan View of Thermal Radiation Contour at 8.3 m/s Wind Speed (Sensitivity Case
1)
MEG Facility
Figure 4-8: Elevation View of Thermal Radiation Contour at 8.3 m/s Wind Speed (Sensitivity
Case 1)
MEG Facility
Figure 4-9: Plan View of Thermal Radiation Contour at 27.5 m/s Wind Speed (Sensitivity
Case 1)
MEG Facility
Figure 4-10: Elevation View of Thermal Radiation Contour at 27.5 m/s Wind Speed
(Sensitivity Case 1)
The flammable gas dispersion is conducted for the new HP flare stack flaring at 49.5 m height to
demonstrate the downwind distance and gas cloud pattern. Based on Figure 4-11 and 4-12, the
50% LFL and 100% LFL flammable gas clouds at stack height of 49.5 m do not descend downwards
encroaching the receptor points at ground level.
MEG Facility
Figure 4-11: Flammable Gas Dispersion of Sensitivity Case 1 at 8.3/D Weather Condition
4.2.3 Noise
receptor points for Sensitivity Case 1 are tabulated in Table 4-4 and do not exceed the noise limit
for emergency condition.
MEG Facility
Table 4-4: Noise Levels at Receptor Points for Sensitivity Case 1
Sensitivity Case 1
Noise Level (dB(A))

Receptor Point ID Receptor Point Description
8.3/D 27.5/D
RP_1 New HP Flare Stack Base 109 109
RP_2 103 103
North
RP_3 103 103
East
RP_4 103 103
West

RP_5 103 103
Southwest
4.3 Case 2
As discussed in Section 4.1, the thermal radiation levels at RP_1 (New HP Flare Stack Base) and
RP_2 (Sterile Area Boundary Plant North) during worst wind condition, 27.5 m/s do not meet the
2
acceptance criteria of 6.31 kW/m . This is mainly due to high flaring load.
The minimum height of the new HP flare stack to meet the thermal radiation acceptance criterion
at all receptor points is 55.6 m. The radiation levels at various receptor points are shown in Table 4-
5. The graphical outputs of thermal radiation contour at 27.5 m/s wind speed for Case 2 is shown
in Figure 4-13 and 4-14.
Table 4-5: Thermal Radiation Results for Case 2
Case 2
Thermal Radiation
Receptor Receptor Point Acceptance 2
(kW/m )
2 Acceptance
27.5/D
New HP Flare
RP_1 6.31 6.31 Acceptable
Stack Base
MEG Facility
Case 2
Receptor Receptor Point Acceptance Thermal Radiation

2 2 Acceptance
Point ID Description Criteria (kW/m ) (kW/m )
Sterile Area
RP_2 Boundary Plant 6.31 6.25 Acceptable
North
Sterile Area Acceptable

RP_3 Boundary Plant 6.31 4.06
East
Sterile Area
West
Sterile Area
Southwest
MEG Facility
MEG Facility
The extent of the 50% LFL and 100% LFL flammable gas clouds at 55.6 m stack height are
presented in Figure 4-15. Figure 4-15 shows that the flammable gas clouds do not descend
downwards encroaching the receptor points at ground level.
MEG Facility
4.3.3 Noise
receptor points for Case 2 are shown in Table 4-6 and do not exceed the noise limit for emergency
condition.
Table 4-6: Noise Levels at Receptor Points for Case 2
Receptor Point ID Receptor Point Description Noise Level (dB(A))
RP_1 New HP Flare Stack Base 108
RP_2 Sterile Area Boundary Plant North 103
RP_3 Sterile Area Boundary Plant East 103
RP_4 Sterile Area Boundary Plant West 103
RP_5 Sterile Area Boundary Plant Southwest 103
MEG Facility
4.4 Sensitivity Case 2
Sensitivity Case 2 is carried out to identify the required minimum stack height for the new HP flare
stack if a tip diameter of 812.8 mm (32’’) is used. The flaring load is maintained at 292350.2 kg/hr
(10.05 MMscmd).
The minimum height of the new HP flare stack to meet the thermal radiation acceptance criterion
at all receptor points is 50.1 m. Table 4-7 summarises the thermal radiation levels at each receptor
point. The graphical outputs of thermal radiation contour are shown in Figure 4-16 and 4-17.
Table 4-7: Thermal Radiation Results for Sensitivity Case 2
Sensitivity Case 2
Thermal Radiation
Receptor Receptor Point Acceptance 2
(kW/m )
2 Acceptance
27.5/D
New HP Flare
RP_1 6.31 6.31 Acceptable
Stack Base
Sterile Area
North
Sterile Area
East
Sterile Area
West
Sterile Area
Southwest
MEG Facility
Figure 4-16: Plan View of Thermal Radiation Contour at 27.5 m/s Wind Speed (Sensitivity
Case 2)
MEG Facility
Figure 4-17: Elevation View of Thermal Radiation Contour at 27.5 m/s Wind Speed
(Sensitivity Case 2)
Figure 4-18 shows that the 50% LFL and 100% LFL flammable gas clouds at stack height of 50.1 m
do not descend downwards encroaching the receptor points at ground level.
MEG Facility
4.4.3 Noise
receptor points for Sensitivity Case 2 are shown in Table 4-8 and do not exceed the noise limit for
emergency condition.
Table 4-8: Noise Levels at Receptor Points for Sensitivity Case 2
Sensitivity Case 2
Receptor Point ID Receptor Point Description Noise Level (dB(A))
RP_1 New HP Flare Stack Base 109

RP_2 103
North
RP_3 103
East
RP_4 103
West

RP_5 103
Southwest
MEG Facility
4.5 Summary
Table 4-9 summarises the findings of the Flare study for all cases.
Table 4-9: Findings Summary for Each Study Case
Wind New HP New HP New HP Flare Exit Velocity Thermal Radiation

Speed Flare Stack Flare Tip Tip Diameter Criteria
Height Length
Case 1
8.3 m/s 49.5 m 3.0 m 914.4 mm (36’’) 162.9 m/s Met for all receptor
points
27.5 m/s 49.5 m 3.0 m 914.4 mm (36’’) 162.9 m/s Exceeded at 7.05
2
kW/m and 6.80
2
kW/m at the stack
base and sterile area
boundary at Plant
North respectively.
Further analysis has

been performed to
identify the optimum
stack height (Case 2).
Sensitivity Case 1
8.3 m/s 49.5 m 3.0 m 812.8 mm (32‘’) 206.1 m/s Met for all receptor
points
27.5 m/s 49.5 m 3.0 m 812.8 mm (32‘’) 206.1 m/s Exceeded at 6.38
2
kW/m at the stack
base.
Further analysis has

been performed to
identify the optimum
stack height
(Sensitivity Case 2).
Case 2
points
points
MEG Facility
Wind New HP New HP New HP Flare Exit Velocity Thermal Radiation

Speed Flare Stack Flare Tip Tip Diameter Criteria
Height Length
Sensitivity Case 2
points
points
The maximum allowable noise limit during emergency condition of 115 dB(A) is not exceeded for
all study cases analysed.
The extent of the 50% LFL and 100% LFL flammable gas clouds for all study cases do not descend
downwards encroaching the receptor points at ground level.
MEG Facility
5 Conclusion
Flare study has been performed for the new HP flare at ONGC KG-DWN-98/2 MEG Facility. The
following conclusions are made:
 The new HP flare stack height will need to be 55.6 m if a tip of 914.4 mm (36’’) diameter is
used. This is to maintain the sterile area boundary radius of 90 m and satisfy the thermal
radiation acceptance criterion at all receptor points.
 A minimum of flare stack height 50.1 m is required for the new HP flare if a smaller tip
812.8 mm (32’’) diameter can be used. This is to ensure the thermal radiation criterion is
met and to maintain the sterile area boundary radius of 90 m.
 Based on a minimum height of 49.5 m flare stack with a 32’’ flare tip diameter (as per
2
existing HP flare at Vashishta) the thermal radiation criterion of 6.31 kW/m is marginally
2
exceeded with a calculated value of 6.38 kW/m .
 The maximum allowable noise limit during emergency condition of 115 dB(A) is not
exceeded for all study cases analysed.
 Gas dispersion study cases show that the extent of 50% LFL and 100% LFL flammable gas
clouds do not descend downwards encroaching the receptor points at ground level
regardless of the wind conditions.
 Flare vendor to verify results and confirm flare tip size and hence flare height.
MEG Facility
6 References
6.1 International Codes and Standards
1. API STD 521, Guide for Pressure-Relieving and Depressuring Systems, January
2014.
6.2 Project References
1. 0846-ON-CN-0007-01, Design Basis For Process, Rev. 1, October 2014.
2. 0846-ON-MR-0182-001, Flare Data Sheet, Rev. 1, December 2015.
3. 0846-ON-MR-0182-001, G. A. Drawing of Flare Tip (FN 32 CB), Rev. 5, April 2016.
4. 0846-ON-PDS-4110-08, Process Datasheet for Flare Package, Rev. 1, April 2016.
5. 402020-01391-08-EL-DHZ-0001, Onshore MEG Facility Hazardous Area

Classification Layout, Rev.0, October 2016.
th
6. Email received from Mustafa Mahmood on 19 March 2018 (Composition for
Flaresim- addition of HP Separator + Inlet Separator)
th
7. Email received from Mustafa Mahmood on 22 March 2018 (Flarenet and Flare
KOD Summary Results (revised))
th
8. Email received from Mustafa Mahmood on 26 March 2018 (ONGC Flare Study)
MEG Facility
Appendix A: Hazardous Area Classification Layout
Advisian i
MEG Facility
Appendix B: Process Data – Composition
Advisian ii
MEG Facility
Case 1, Case 2, Sensitivity Case 1 &

Case
Sensitivity Case 2
2.9E04 kg/hr
Mass flow
(10.05 MMscmd)
Composition Mole Fraction
Nitrogen 0.008620
CO2 0.002182
Methane 0.976290
Ethane 0.006200
Propane 0.003240
i-Butane 0.000670
n-Butane 0.001029
i-Pentane 0.000295
n-Pentane 0.000236
n-Hexane 0.000180
n-Heptane 0.000020
n-Octane 0.000000
n-Nonane 0.000000
n-Decane 0.000000
H2O 0.000283
Oxygen 0.000920
TEGlycol 0.000000
EGlycol 0.000000
Advisian iii
Revision 0E
Appendix 9 Plot Plan for OMF / Vashishta HP

Flare
www.advisian.com
Page 61 of 74
Revision 0E
Appendix 10 Plot Plan for Vashishta (Includes U

Field Equipment)
www.advisian.com
Page 62 of 74
Revision 0E
Appendix 11 Additional Laboratory Equipment /

Items for OMF
www.advisian.com
Page 63 of 74
1
Chemistry Laboratory Equipments for 98/2 Project Rev .1. 06.11.2017

A. Oil / GAS Section
Sl. Description Quantity
No.
Gas Chromatograph - Clarus – 680, for analysis up to C12 with calibration gas mixture.
1. 1
Vendors: Perkin Elmer / Shimadzu
Portable - Gas gravitometer
2. 1
Chandler /dynatrol
High speed centrifuge with swing and temperature control with 100 ml. tubes as per
3. 1
Standards API MPMS Chapter 10.4
100 ml. capacity centrifuge tubes as per Standards API MPMS Chapter 10.4for
4. 50
measurement with Sl. No.3
Digital pH/Conductivity meter with calibration standards

5. 1
Vendors: HACH/HORIBA/HANNA
6. Spare electrodes for pH/Conductivity meter in Sl. No. 5. 2

Automatic Pour Point analyzer
7. 1
Vendor: PAC, ISL , France
Digital Moisture dew point analyser
8. 1
Vendor: Shaw automatic Moisture dew point meter
Digital Hydrocarbon cum Moisture dew point meter with inbuilt clinching
9. 1
Vendor: Vimpel / Chandler/Glotex/Michell Instruments Ltd
H2S analyzer- portable
10. 1
Applied analytica. Inc ,/ Analytical systems KECO
11. Emulsion tester, Fann 1
Auto titration assembly including potentiometer
12. 1
Vendor: Metrohm / Metler Toledo / HACH
13. Oil content analyzer, HORIBA 1
Moisture analyzer, KARL FISCHER TITRATOR
14. 1
Vendor: Metrohm / Metler Toledo / HACH
Auto distillation unit –
15. 1
Opti dist , PAC/ISL- France
16. PUMP for H2S Detection - Gastec 1
H2S detection tubes with SL. No.16
0.05-0.1 ppm
0.1-2.0 ppm
2-4 ppm 20 no’s
17.
2.5-60.0 ppm each
60-120 ppm
Page 1 of 5
2
18. 1
Reid vapor pressure thermostatic controlled water bath and stirrer
19. Refrigerator 250 lts 1
Oil Viscosity test kit
20. 1
Gerin Kit
21. Fann - V.G. meter 6 speeds working on 220V/50Hz 2
22. Mettler analytical balance 1
Density Hydrometer (Type L50S) with calibration certificates
a) Range 0.70-0.75 6
b) Range 0.75-0.80 6
c) Range 0.80-0.85 6
d) Range 0.80-0.95 6
23.
e) Range 0.90-1.05 6
f) Range 1.00-1.05 6
g) Range 1.1-1.3 6
h) Range 1.3-1.5
6
Thermometers: with calibration certicates

a) IP 1 C 12
24.
b) IP 2 C 12
c) IP 64 C 12
Dean & Stark apparatus for water content with heating mantle having temperature
25. 6
control
26. TEL-Extractor 6
27. Micro burette - Automatic complete with reservoir of 250 ml. 12
Measuring cylinders:
Capacity 250 ml. 12
28. Capacity 100 ml. 12
Capacity 50 ml 12
Capacity 10 ml 12
29. Micro Pipettes 5 ml. 12
Beaker- 500ml 12
30.
Beaker – 250 ml 12
Conical Flask – 250ml 6
31.
Conical Flask – 100 ml 6
32. Round Bottom flash – 500ml 6
33. Hot plate with magnetic stirrer - 1500 watt 2
Hot air oven - Accuracy + 10C Temp. (Control + Safety) 120 litres, with removable
34. 1
S.S. Trays.
Page 2 of 5
3
High pressure Oil & Gas sampler Capacity – 500CC pressure rating = 3000 psi sour 10 no’s
35.
service application (CO2 = 6.9% H2S = 1100 ppm, chloride = 28000 ppm each
36. FT IR Spectrophotometer / Perkin Elmer/MERK 01 no’s
Automated Particle size Analyser (For NAS Specification testing) Pamas/Spectrex 02 no’s
37.
38. Rheometer /Thermo Fischer scientific/ LAMY 02 no’s

Rocking cell RC – 5 Hydrate inhibition testing equipment / PSL Systemtechnik -
39. 01 no’s
Germany
Water section
SL.No. Description Quantity

/ No’s
1. COD Analyzer 1
Vendor: HACH/ Spectra Lab
2. BOD Analyzer 1
Vendor: Lovibond / WTW
3. BOD Incubator of 220 Lit capacity 1
4. UV – Visible double beam Spectrophotometer, along with all the required 1
necessary accessories.
MERK/ perkin elmer.
5. Calibration standards and Standard Reagent solutions of commonly determined 5 no’s each
ions by using spectro photometer with SL.No. 4
6. All Glass distillation unit with quick-fit joints, round bottom flash capacity, 2000 06 no’s
ml. with sunwick control heating mantle
7. Turbidity meter : 2
Each Model 2100 A with calibration Standards and following spares: 2
i) Spare parts kit, Model 2100 A 2
ii) Fuse, 3/4 amp., slo-blo (5) 2
iii) Lamp Assembly (1) 2
iv) Sample Cell 4
v) Tube, Photomultipliers (1) 2
Vendor : LOVIBOND/ HACH Company
8 MF-Millipore Filter, 0-45 mm pore Size, 47 mm diameter, colour white, 100 filters 50
per package. Packages
Curtain Matheson scientific Inc.
Cat No. HAWP - 04700
0-22 mm pore size 47 mm diameter, 100 filters per package. 10 Packages
9 In-line Millipore filter Holder 47 mm 6
10 Lovibond Comparator -2000+ 2
11 Square Cuvettes (13.5 mm) for Sl. No, 10 12
12 Colour Disc. for chlorine 3/2A 6
Page 3 of 5
4
13 pH/ISE/Conductivity/Dissolved Oxygen Multiparameter Benchtop Meter, 1
Eleven operating modes, simplified control, push button. Simplified controls,

push button. Standardisation/blank correction, pre-programmed equations, BCD
recorder, and Karl Fischer outputs, with electrode arm swivel.
Vendor: Thermo fisher Scientific

14 Electrodes : (For Sl. No. 13)
i) Ca ++ - Calciumion electrode concentration range 0.02 to 40, 100 ppm with spare 2
replaceable sensing module.
ii) Strontiumion (Sr ++) electrode with spare replaceable sensing module. 2
iii) Semi-micro research grade combination pH electrode Cat. No. 2
910300.
iv) Double juction reference electrode Cat No. 900200 2
v) Chloride electrode Model 94178 2
vi) Glass sodium electrode Model 97-12 2
vii) Oxygen electrode Model 97-08 2
viii) Single junction reference electrode Cat No. 900100 2
ix) Platinum redox electrode Cat No. 967800 2
x) Potassium electrode 2 Nos. Cat No. 931900 2
xi) Cadmium electrode Cat No.944800 2
xii) Carbon dioxide electrode Model 95-02-00 2
xiii) Iodide Electrode Cat No. 945300 2
xiv) Silver/Sulphide electrode Cat No. 941600 2
xv) Lead electrode Model No, 94-82 2
15 Water bath single chamber, temperature range slightly above ambient to 100 0C, 2
temperature uniformity + 0250C, control and sensitivity + 0.50C complete with dual
temperature safety thermostat, stainless steel diffuser plate, thermometer, and
holder, circuit breaker and 3-wire cord and plug 220V/50Hz.
16 Fume Hood complete with exhaust fan, exhaust fan switch, two electric outlets, 1
stainless steel sink, and four remote controls for hot water, cold water, gas and
vacuum (in accordance with specification sheet WIN-6050 "Laboratory Fume
Hood”) outside dimensions:
1829 mm Height X 346 mm Width X 915 mm depth
Inside dimensions:
1575 mm Height X 1194 mm Width X 711 mm depth
17 Vacuum pump, model D-25, two stage 1.3 H.P., One litre/minute capacity. 1
18 Pressure Gauges 10
SS-316 Borudon tube, 21/2" dial glycerine filled entry from bottom, 1/4" NPT
Range 0-70 psi.
19 Field testing kits by CHEMetrics
i) dissolved oxygen kit 10 Kits
Page 4 of 5
5
ii) Refill for above 30 Kits

iii) Iron Kit 10 Kits
iv) Refill for above 30 Kits
vii) Sulphide kit, total soluble 6 Kits
viii) BOD/COD Test kit 10 Kits
ix)Chloride Test kit 10 Kits
X) Refill for above
Xi) Refill for sulphide kit 20 Kits
Vendor: CHEMetrics Inc..
20 All Glass Millipore Filtration unit, Flask-2000 ml. capacity for 47 mm filter 2
dia.
21 Reagent Bottles with Interchangeable stoppers:
i) 500 ml. capacity 12
ii) 250 ml. capacity 12
iii) 1000 ml. capacity 6
22 Vacuum Dessiccator - 2000 ml. capacity 2
23 Burette Stands 6
24 Pipette Rack, PVC 4
25 MF stainless steel Forceps for Millipore Filteration 6
26 Spatula -Stainless steel 6
27 Spanner set all sizes upto 32 2
28 Screw driver set all sizes 2
29 Nose plier 2
30 Cutting Plier 2
31 Measuring Flasks
i) 50 ml. capacity 24
ii) 25 ml. capacity 24
32. Industrial Water distillation plant for demineralized water (Min. 100 Liters per day) 02 no’s
33. Desktop Computer 02 no’s
Refer _____ for Specification
Page 5 of 5
Revision 0E
Appendix 12 Gas Export to Mallavaram - PFD
www.advisian.com
Page 64 of 74
Revision 0E
Appendix 13 Gas Export to Mallavaram - Heat &

Mass Balance
www.advisian.com
Page 65 of 74
Project: KG DWN 98/2 Project Development
Case: Production Year 2020 - 11.46 MMSCMD
Stream Name Cluster 1 Onshore 100 101 102 103
Inlet to Gas Gas outlet from Liquid outlet from

Description Cluster 1 gas Onshore gas Export header
Separator Gas Separator Gas Separator
TOTAL
Vapour Fraction 1.0000 1.0000 1.0000 1.0000 0.0000 1.0000
o
Temperature C 55.00 30.00 30.00 29.91 29.96 29.13
Pressure bar g 85.80 62.00 62.00 61.80 61.90 60.00
Molar Flow kgmol/h 3524.44 16670.59 20195.03 20195.03 0.00 20195.03
Mass Flow kg/h 62697.51 291073.52 353771.03 353771.03 0.00 353771.03
Molecular Weight kg/kmol 17.79 17.46 17.52 17.52 18.02 17.52
3
Mass Density kg/m 64.65 50.45 50.59 50.43 847.08 49.00
Heat Flow MW -76.17 -358.15 -435.07 -435.07 0.00 -435.07
Mass Enthalpy kJ/kg -4373.5 -4429.6 -4427.3 -4427.3 -15859.3 -4427.3
GAS PHASE
Molar flow kgmol/h 3524.44 16670.59 20195.03 20195.03 --- 20195.03
Mass Flow kg/h 62697.51 291073.52 353771.03 353771.03 --- 353771.03
3
Act Volume Flow Am /h 969.79 5769.93 6992.87 7014.86 --- 7219.35
Std Gas Flow MMSCMD 2.00 9.46 11.46 11.46 --- 11.46
Std Gas Flow MMSCFD 70.63 334.08 404.71 404.71 --- 404.71
Molecular Weight kg/kmol 17.79 17.46 17.52 17.52 --- 17.52
o
Mass Heat Capacity kJ/kg C 2.72 2.65 2.64 2.64 --- 2.63
3
Mass Density kg/m 64.65 50.45 50.59 50.43 --- 49.00
o
Thermal Conductivity W/m K 0.0449 0.0394 0.0394 0.0394 --- 0.0391
Viscosity cP 0.0146 0.0131 0.0131 0.0131 --- 0.0130
Z Factor 0.8755 0.8653 0.8657 0.8659 --- 0.8678
Cp / Cv 1.507 1.522 1.520 1.519 --- 1.514
OIL PHASE
Molar Flow kgmol/h --- --- --- --- --- ---
Mass Flow kg/h --- --- --- --- --- ---
3
Act Volume Flow Am /h --- --- --- --- --- ---
Std Liquid Flow barrel/day --- --- --- --- --- ---
o
Mass Heat Capacity kJ/kg. C --- --- --- --- --- ---
3
Mass Density kg/m --- --- --- --- --- ---
o
Thermal Conductivity W/m. K --- --- --- --- --- ---
Viscosity cP --- --- --- --- --- ---
Surface Tension dynes/cm --- --- --- --- --- ---
AQUEOUS PHASE
Molar Flow kgmol/h --- --- --- --- 0.00 ---
Mass Flow kg/h --- --- --- --- 0.00 ---
3
Act Volume Flow Am /h --- --- --- --- 0.00 ---
Std Liquid Flow barrel/day --- --- --- --- 0.0 ---
o
Mass Heat Capacity kJ/kg C --- --- --- --- 4.306 ---
3
Mass Density kg/m --- --- --- --- 847.08 ---
o
Thermal Conductivity W/m K --- --- --- --- 0.6182 ---
Viscosity cP --- --- --- --- 0.798 ---
Surface Tension dynes/cm --- --- --- --- 71.24 ---
Project: KG DWN 98/2 Project Development
Case: Production Year 2020 - 11.46 MMSCMD
Stream Name Cluster 1 Onshore 100 101 102 103
Inlet to Gas Gas outlet from Liquid outlet from

Description Cluster 1 gas Onshore gas Export header
Separator Gas Separator Gas Separator

Hydrogen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Methane 0.9570 0.9428 0.9453 0.9453 0.0000 0.9453
Ethane 0.0074 0.0160 0.0145 0.0145 0.0000 0.0145
Propane 0.0083 0.0211 0.0188 0.0188 0.0000 0.0188
i-Butane 0.0017 0.0036 0.0033 0.0033 0.0000 0.0033
n-Butane 0.0024 0.0053 0.0048 0.0048 0.0000 0.0048
i-Pentane 0.0006 0.0009 0.0008 0.0008 0.0000 0.0008
n-Pentane 0.0005 0.0005 0.0005 0.0005 0.0000 0.0005
n-Hexane 0.0026 0.0001 0.0005 0.0005 0.0000 0.0005
22-Mpropane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Octane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Nonane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-Decane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C11 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C12 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C13 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C14 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C15 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C16 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C17 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C18 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
n-C19 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1tr2tr4-MCC6 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
H2O 0.0024 0.0001 0.0005 0.0005 0.9999 0.0005
H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
CO2 0.0023 0.0018 0.0019 0.0019 0.0001 0.0019
Nitrogen 0.0079 0.0079 0.0079 0.0079 0.0000 0.0079
Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Mcyclohexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Cyclohexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
m-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
o-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Mcyclopentan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_-5* 0.0004 0.0000 0.0001 0.0001 0.0000 0.0001
NBP_9* 0.0004 0.0000 0.0001 0.0001 0.0000 0.0001
NBP_24* 0.0005 0.0000 0.0001 0.0001 0.0000 0.0001
NBP_38* 0.0006 0.0000 0.0001 0.0001 0.0000 0.0001
NBP_52* 0.0010 0.0000 0.0002 0.0002 0.0000 0.0002
NBP_66* 0.0013 0.0000 0.0002 0.0002 0.0000 0.0002
NBP_81* 0.0011 0.0000 0.0002 0.0002 0.0000 0.0002
NBP_92* 0.0008 0.0000 0.0001 0.0001 0.0000 0.0001
NBP_108* 0.0003 0.0000 0.0001 0.0001 0.0000 0.0001
NBP_122* 0.0002 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_136* 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_150* 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_165* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_179* 0.0001 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_191* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_206* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_220* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_234* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_249* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_264* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_276* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_290* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_303* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
NBP_318* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
M1_C20+_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
M1_C36+_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
P1_C20+_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
P1_C36+_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
EGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
TEGlycol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Revision 0E
Appendix 14 Gas Export Separators Sizing
www.advisian.com
Page 66 of 74

Calculation Title 2 x 100% Gas Separator sizing calculation Phase/CTR Pre-FEED
Elec File Location \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Gas
Separator sizing\[01410 IAPSB-PR-CAL-0010 - 2x100% Gas Separator Sizing Calculation Note.xlsx]Calculation Cover Sheet
1. To size 2 x 100% gas separator with total design capacity of 11.46 MMSCMD from Cluster 1 gas tie-in and onshore.
2. To perform line and nozzle sizing of vessel inlet and outlets.
Calculation Method
In-house WP 2-phase vertical separator spreadsheet.
Assumptions
See content
Software Used
References
1. Process Design Basis - CPP/LQUP Rev. 0B (Doc. no.: 402020-01391-06-PR-BOD-0001)
2. Flow Assurance Report - Cluster 2B Gas Fields Rev. 0D (Doc. no.: 402020-01391-02-SY-REP-0002)
3. Heat & Material Balance: Case 1 (FF Mode - Year 2020) (Dwg. no.: 402020-01391-06-PR-PFD-0101)
4. DEP 31.22.05.11 - Gas/Liquid Separators - Type Selection and Design Rules
Conclusions
Selected Vessel Size Selected Nozzle and Line Size
Vessel ID = 2900 mm Inlet nozzle size = 30"
Vessel T/T = 5800 mm Inlet line size to vessel = 20"
Vessel Weight (per unit) = 72.3 te Gas outlet nozzle size = 24"
Gas outlet line size from vessel = 20"
Liquid outlet line size = 2"
A 23-Mar-18 IFR CST

002-000-PDF-566 (015311) EPF-0027


\\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working
Elec File Location Folders\CST\Cluster 2B\Gas Separator sizing\[01410 IAPSB-PR-CAL-0010 - 2x100% Gas Separator Sizing Calculation
Note.xlsx]Calculation Cover Sheet
Calculations:
Table of Contents.
Assumptions stated.
Input data correct.
Checking Records:
Revisions:
Changes clouded.
A 23-Mar-18 IFR CST

002-000-PDF-566 (015311) EPF-0027

Calculation Sheet

A 23-Mar-18 CST
Table of Contents
Objective 4
Method 4
Assumptions 4
Nozzle Sizing 6
Vessel Height Determination 7
Vessel Weight Calculation 7
Vessel Sketch 10
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Calculation Sheet

A 23-Mar-18 CST
Objective:
1. To size 2 x 100% gas separator with total design capacity of 11.46 MMSCMD from Cluster 1 gas tie-in and onshore.
2. To determine minimum allowable pressure drop across Gas Metering Skid at downstream of vessel.
Method:
In-house WP 2-phase vertical separator spreadsheet.
Assumptions:
1. Composition for incoming Cluster 1 gas with flowrate of 2 MMSCMD is based on from HMB stream 170.
2. Onshore gas design flowrate is 9.46 MMSCMD.
3. Gas Separator inlet condition is 62 barg and 30 degC.
4. No margin is applied on 2 x 100% vessel sizing.
5. Gas load factor, k value of 0.08 m/s is assumed for vessel with demister.
6. Level setting criteria for vertical separator sizing is as recommended in DEP 31.22.05.11
7. Demister thickness of 150mm is assumed.
Parameter Criteria
LAHH to bottom of inlet nozzle 0.35 x vessel diameter
LAH to LAHH Minimum 100 mm or 1 - 2 minutes for action in control room; 5 minutes for outside
of control room
LAL to LAH Minimum 350 mm or 3 minutes holdup time
LALL to LAL Minimum 100 mm or 1 - 2 minutes for action in control room; 5 minutes for outside
of control room
Bottom tan line to LALL Minimum 250 mm
L/D 2 ≤ L/D ≤ 6
8. Nozzle sizing criteria for Gas Separator is as follows:
Nozzle Criteria
Inlet ρV2 < 1400 Pa (no inlet device)
Vapour Outlet ρV2 < 3750 Pa
Liquid Outlet Velocity < 1 m/s
9. Pressure drop across Gas Separator is 0.2 bar.
10. Inlet pressure of 61 barg to Gas Metering Skid at downstream of Gas Separator is assumed.
Conclusion:
Selected Vessel Size Selected Nozzle and Line Size
Vessel ID = 2900 mm Inlet nozzle size = 30"
Vessel T/T = 5800 mm Inlet line size to vessel = 20"
L/D = 2.0 Gas outlet nozzle size = 24"
Gas outlet line size from vessel = 20"
Selected Level Setting Liquid outlet nozzle size = 2"
LAH - LAHH = 150 mm Liquid outlet line size = 2"
LAL - LAH = 350 mm Pressure drop between Gas Separator outlet and Gas
LALL - LAL = 100 mm Metering skid is 0.5 bar based on selected line size.
BOV - LALL = 300 mm
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Calculation Sheet

A 23-Mar-18 CST
Calculation:
General:
Description: 2 x 100% Gas Separator sizing calculation
Tag Number: V-01A/B
Area:
Location:
HYSYS Case: Cluster 2B gas separator
Number of units: 2
Duty per unit: 100.0 %
Construction type: Onshore (for system bulks
System type: Onshore Gas Processing - Separation > 100te and weight calc)
Operating Margin: 0.0 %
Design Margin Gas: 0.0 %
Design Margin Liquid: 0.0 %

Feed Stream:
Feed stream = Inlet to Gas Separator HYSYS
Feed flow = 353771.0 kg/h
Feed density = 50.6 kg/m³
Gas Outlet:
Gas Outlet Stream = Gas outlet
Standard Gas Flow = 477500.0 Sm³/h
Gas Volumetric Rate = 7014.9 Am³/h
Gas Mass Rate = 98.27 kg/s
Gas viscosity = 0.013 cP
Gas Rate (Qg) = 1.95 m³/s
Liquid Outlet:
Liquid Outlet Stream = Liq outlet
Liquid volumetric rate = 0.0 m³/s Manual entry
Liquid density = 847.1 kg/m³ HYSYS
Liquid density used = 847.1 kg/m³ HYSYS
Volume fraction light liquid = 0.00 Manual entry
(note: if light liquid fracton is above 0.05 then the light liquid density is used for the average liquid density)
Total liquid rate at P and T = 0.00 m3/s = 0.2 m3/d Manual entry
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Calculation Sheet

A 23-Mar-18 CST
Calculated Values:
Vessel type = Mist Mat (V)

K factor used for design = 0.08
= 3.97
= 0.31 m/s
Slug capacity required = 0.0 m3

Min. required gas area, Amin,= Qg/vmax = 6.21 m²
= 2.81 m
Selected vessel diameter = 2.90 m

Vessel cross sectional area = 6.61 m²
Actual vessel K = 0.07 m/s
Inlet device type = No Device
Nozzle Sizing:
Inlet nozzle:
Minimum size inlet nozzle (NB) = 685.67 mm
Selected inlet nozzle (NB) = 750.00 mm
Selected schedule = 30
Inlet nozzle velocity = 4.65 m/s
Gas Outlet Nozzle:

Minimum size gas outlet nozzle (NB) = 536.39 mm
Selected gas outlet nozzle (NB) = 600.00 mm
Selected outlet nozzle ID = 547.67 mm
Gas nozzle velocity = 8.27 m/s
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A 23-Mar-18 CST
Allowable nozzle velocity = 1.00 m/s
Minimum liquid outlet nozzle (NB) = 1.88 mm (based on 1m/s maximum velocity)
Selected liquid outlet nozzle (NB) = 50.00 mm
Selected outlet nozzle ID = 49.25 mm
Calculated velocity = 0.00 m/s
Vessel Height Determination:

Required control times: Time Height
LZA(LL) -BTL (default) = N/A s 0.30 m
LZA(LL) -LA(L) (s) = 60 s 0.10 m
LA(H)-LA(L) (s) = 180 s 0.35 m
LZA(HH)-LA(H) (s) = 60 s 0.15 m
Height details:
Demister included? Yes
Height to top tan line = 0.44 m (max. 0.15m and 0.15 x vessel diameter)
Allowance for demister = 0.15 m Default
Min height above inlet to demister = 0.60 m (0.6m)
Min height nozzle to top tan line = 2.62 m (as per WP design guide)
Inlet nozzle height = 730.25 mm
Height to inlet from LAHH = 0.87 m (max 0.3, 0.3 x vessel diameter)
Height LAH to LAHH = 0.15 m (max. default, specified hold up time)
Height NLL to LAH = 0.18 m (max. default, half specified holdup and slug volume)
Height LAL to NLL = 0.18 m (max. default, half specified holdup)
Height LALL to LAL = 0.10 m (max. default, half specified holdup)
Height BTL to LALL = 0.30 m (default)
Total liquid height (from BTL) = 0.90 m (sum of liquid heights)

Total tan-tan height = 5.12 m (liquid height plus heights above)
Selected height = 5.80 m
Vessel height check: Height acceptable
Slug volume % (between NLL and LAH) = %
Slug volume check:
L/D Calculated = 2.00

The design code selected for this vessel is ASME VIII Div 2
The selected material of construction for the vessel is 316/316L Dual Certified
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Calculation Sheet

A 23-Mar-18 CST

D = inside diameter = 2.90 m
83.44 mm
Weight Calculation:
Volume = π x ( 2.90 + 0.078 ) x 0.078 x 5.80 = 4.23 m³
Head perimeter =
where SF = straight flange = 76.00 mm and head perimeter = 3690.00 mm
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Calculation Sheet

A 23-Mar-18 CST
The total steel volume therefore = 6.03 m³
The density of the selected material = 8000.00 kg/m³
Therefore the bare vessel weight = 48.23 te
The suggested weight margin = 50.0 %

Manual margin = %
Default margin used
Therefore the total vessel weight = 72.3 te
Weight for all vessels = 144.7 te
Total Installed Weight = 231 te
Approximate Operating Weight = 157 te
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Calculation Sheet

A 23-Mar-18 CST
Vessel Sketch
Gas Outlet
Flow = 98.3 kg/s
Density = 50.43 kg/m³
Min. Size = 536.39 mm
NB Size = 600.00 mm
ρv2 = 3,450 kg/m³
Velocity = 8.27 m/s
0.44 m
0.15 m
2.9 m
2.62 m
730.25 mm
Selected height: 5.80 m
Calculated height: 5.12 m
0.3m or 0.3 x ID = 0.87 m
60 s = 0.15 m
90 s = 0.18 m
90 s = 0.18 m
60 s = 0.10 m
h5 = 0.30 m
Inlet
Flow = 98.27 kg/s
Density = 50.6 kg/m³
Min. Size = 685.67 mm Liquid Outlet
NB Size = 750.00 mm Flow = 0.00 kg/s
ρv2 = 1095 kg/m.s² Density = 847 kg/m³
Velocity = 4.65 m/s Velocity = 0.00 m/s
Min. Size = 1.88 mm
NB Size = 50.00 mm
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Calculation Sheet

A 23-Mar-18 CST
Appendix A
Vessel Sizing
002-000-PDF-566 (015311) EPF-0027

Vertical Two-Phase Separator Sizing (SI Units)
Standard Calculation WS-CA-PR-008, Rev. 3, "Re-Issued for Use", 12-Feb-03
Verified: Verification of WS-CA-PR-008, Rev. 3, "Re-Issued for Use", 12-Feb-03
CLIENT ONGC PROJ No

PROJECT KG DWN 98/2 Pre-FEED Part III CALC No PR-CAL-0010
SUBJECT 2 x 100% Gas Separator sizing SHEET OF
A 21/03/18 CST
Oil rate = 10 kg/h Oil density = 847.1 kg/m3

Vapour rate = 353771.0 kg/h Vapour density = 50.5 kg/m3
Water rate = 1.00 kg/h Water density = 1000 kg/m3
Vapour molecular weight = 17.5 Vapour vol. rate = 7005.37 m3/h
3
Vapour Std. Volume Rate = 478165.1 std. m /hr Water vol. rate = 0.00 m3/h
Oil vol. rate = 0.01 m3/hr Mixed liquid density = 859.04 kg/m3
Vapour vol. rate (Q) = 1.946 m3/s Mixed liquid vol. rate (Qlm ) = 0.0000 m3/s
K Factor = 0.080 m/s Mixture (inlet) density (Qm ) = 50.50 kg/m3
SQRT(rL-rg/rg) = 4.00 Required Vapour area (Amin) = 6.079 m2
Max. allowable velocity (Vmax) = 0.32 m/s Diameter for vapour handling = 2782 mm
Slug capacity required = 0 m3
Manual override of diameter = 2900 mm Actual K (based on diameter used) = 0.074 m/s
Diameter used = 2900 mm Vessel cross section = 6.605 m2
Holdup time for control
LAH to LAHH = 1.0 mins
LAL to LAH = 3.0 mins
LALL to LAL = 1.0 mins
Height to top tan line = 435 mm 150 mm 0.15 x diameter or specified min
Allowance for Demister = 150 mm 150 mm

Height above inlet to Demister = 2030 mm 1305 mm 1305 mm min or height from inlet to T.T.L. = 0.85D+150mm
Demister (Y/N) = Y
Inlet nozzle height = 750 mm inlet nozzle ID
Height to inlet from LAHH = 870 mm 300 mm 0.3 x diameter or specified min
Specified Min.
Height LAH to LAHH = 150 mm 150 mm specified hold up time or specified min
Height NLL to LAH = 200 mm 200 mm half specified holdup or specified min, and slug volume
Height LAL to NLL = 200 mm 200 mm half specified holdup or specified min
Height LALL to LAL = 150 mm 150 mm specified hold up time or specified min
Height BTL to LALL = 300 mm 300 mm

Total liquid height (from BTL) = 1000 mm 1000 mm
Note
Total tan-tan height = 5235 mm TOTAL L/D Ratio = 1.8

Nozzles:
Inlet Device 1 No Inlet Device Half-open Pipe Proprietry Device
rm Vm 2 = 1400 Min. ID mm = 686 mm
Required Velocity = 5.27 m/s Min. inlet diameter = 750 mm
Vapour Outlet Nozzle
rvVv2 = 3750 Min. ID = 536 mm
Required Velocity = 8.62 m/s Min. vap. outlet diam. = 600 mm
Liquid Outlet Nozzle
Required Velocity = 1 m/s Min. ID (oil + water) = 2.1 mm
Min. liquid outlet = 50 mm
Gas Separator calc spreadsheet

\\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Gas Separator sizing\ 3/23/2018
Calculation Sheet

A 23-Mar-18 CST
Appendix B
Line Sizing
002-000-PDF-566 (015311) EPF-0027

SUBJECT: Inlet Line Sizing @11.46 MMSCMD - 20" SHEET: OF
A 23/3/18 CST
Line Number =
3
2
3
= 34.01 kPa
ASSUMPTIONS
REFERENCES

Line From : Gas Separator Line To : Gas Metering Skid By : CST Checked :
Line/Unit No: Gas outlet Combined Gas Header Liquid outlet

Phase Gas Gas Liquid Gas Gas
Diameter, Nominal 500.00 mm 500.00 mm 50.00 mm mm mm
Pipe Schedule Sch 120 Sch 120 Sch 160 Sch 40 Sch 80
User can override WT/ID User can override WT/ID User can override WT/ID Incorrect Schedule No. Incorrect Schedule No.
I.D. / W.T.,mm 431.80 38.10 431.80 38.10 42.85 8.74 0.00 0.00 0.00 0.00
Flow Type Mass Mass Volume Mass Mass
Actual Flowrate 353780 kg/h 353780 kg/h 1 actual m3/h kg/h kg/h
Inlet Temperature 29.91 °C 29.91 °C 29.96 °C °C °C
Inlet Pressure 6281.325 kPaa Not Required 6281.325 kPaa kPaa kPaa
Inlet Pressure 6281.325 kPaa 6272.11829 kPaa 6281.325 kPaa 0 kPaa 0 kPaa
Molecular Weight 17.52 17.52 Not required
Compressibility Not required Not required Not required
Gas k Value at Outlet (CP / CV) 1.519 1.519 Not required
User Defined Density 50.43 kg/m3 50.43 kg/m3 847.1 kg/m3 kg/m3 kg/m3
(User can override density) (User can override density)
Density 50.430 kg/m3 50.430 kg/m3 847.100 kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3
Viscosity 0.01311 cP 0.01311 cP 0.798 cP cP cP
Elbows / Bends / Tees No. metres
No. No. metres metres No. metres No. metres
Elbow 90° (LR) 0.00 0.00 0.00 #VALUE! #VALUE!
Elbow 45° (LR) 0.00 0.00 0.00 #VALUE! #VALUE!
Bend 90°, R = 5D 0.00 0.00 0.00 #VALUE! #VALUE!
Bend 180°, R = 5D 0.00 0.00 0.00 #VALUE! #VALUE!
Tee Through 0.00 0.00 0.00 #VALUE! #VALUE!
Tee 90° Branch 0.00 0.00 0.00 #VALUE! #VALUE!
Valves
Ball (red. bore  40 mm) 0.00 0.00 0.00 #VALUE! #VALUE!
Ball (red. bore  50 mm) 0.00 0.00 0.00 #VALUE! #VALUE!
Gate (std. bore) 0.00 0.00 0.00 #VALUE! #VALUE!
Gate (red. bore  40 mm) 0.00 0.00 0.00 #VALUE! #VALUE!
Globe (straight pattern) 0.00 0.00 0.00 #VALUE! #VALUE!
Globe (Y pattern) 0.00 0.00 0.00 #VALUE! #VALUE!
Globe (angle pattern) 0.00 0.00 0.00 #VALUE! #VALUE!
Check (swing type) 0.00 0.00 0.00 #VALUE! #VALUE!
Check (ball or piston  40 mm) 0.00 0.00 0.00 #VALUE! #VALUE!
Plug (regular) 0.00 0.00 0.00 #VALUE! #VALUE!
Butterfly ( 150 mm) 0.00 0.00 0.00 #VALUE! #VALUE!
Strainer (Y and Bucket Type) 0.00 0.00 0.00 #VALUE! #VALUE!
Reducer 0.00 0.00 0.00 0.00 0.00
Enlarger 0.00 0.00 0.00 0.00 0.00
Entrance & Exits
Entrance - Inward Projecting 1 27.62 1 27.62 1 1.00 #DIV/0! #DIV/0!
Entrance - Flush 0.00 0.00 0.00 #DIV/0! #DIV/0!
Exits - All cases 1 35.41 1 35.41 1 1.28 #DIV/0! #DIV/0!
K Value for Fitting 0.00 0.00 0.00 #DIV/0! #DIV/0!
Fittings Eq. Length, m 63.04 63.04 2.28 #VALUE! #VALUE!
Pipe Straight Length 10 m 200 m 10 m m m
Total Eq. Length, m 73.04 263.04 12.28 #VALUE! #VALUE!
Elevation Change m 10 m m m m
Actual Vol. Flow Rate 7015.27 m3/h 7015.27 m3/h 1.00 m3/h #DIV/0! m3/h #DIV/0! m3/h
Static Head Loss 0.00 kPa 4.95 kPa 0.00 kPa #DIV/0! kPa #DIV/0! kPa
Reynolds No. 22103221 22103221 8762 #DIV/0! #DIV/0!
Moody Friction Factor 0.0122 0.0122 0.0335 #DIV/0! #DIV/0!
Design Total Drop 9.21 kPa 38.10 kPa 0.15 kPa #DIV/0! kPa #DIV/0! kPa
Cumulative Design Total Drop 9.21 kPa 47.31 kPa 0.15 kPa #DIV/0! kPa #DIV/0! kPa
Outlet Press 6272 kPaa 6234 kPaa 6281 kPaa #DIV/0! kPaa #DIV/0! kPaa
Outlet Density 50.36 kg/m3 50.12 kg/m3 847.10 kg/m3 #DIV/0! kg/m3 #DIV/0! kg/m3
Outlet Vol Flow 7025.57 m3/h 7058.15 m3/h 1.00 m3/h #DIV/0! m3/h #DIV/0! m3/h
Outlet Velocity 13.33 m/s 13.39 m/s 0.19 m/s #DIV/0! m/s #DIV/0! m/s
Pressure Drop/Inlet P 0.15 % 0.61 % 0.00 % #DIV/0! % #DIV/0! %
VELOCITY CHECK
Noise Limit 27.30 m/s 27.30 m/s N/A #DIV/0! m/s #DIV/0! m/s
Sonic Velocity at Outlet (Vs) 467.41 m/s 467.41 m/s N/A #DIV/0! m/s #DIV/0! m/s
Erosional Velocity Limit : C 122 122 122
Ve 17.18 m/s 17.18 m/s N/A m/s #DIV/0! m/s #DIV/0! m/s
WARNINGS: #DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
Std Calc: WS-CA-PR-001 Rev\\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410

3 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Gas Separator sizing\Outlet Line Sizing2x100% Date Printed: 3/23/2018
Calculation Sheet

A 23-Mar-18 CST
Appendix C
Hysys Properties
002-000-PDF-566 (015311) EPF-0027

Revision 0E
Appendix 15 P&IDs (New)
www.advisian.com
Page 67 of 74
M
M M
V-N78151
M
V-N78152A
M
V-N78152B
M M M M
A-N77151A
M M M M
A-N77151B
Revision 0E
Appendix 16 Relevant Mallavaram P&IDs
www.advisian.com
Page 68 of 74
Revision 0A
Drawing List

1. A043-02-41-11-1155 Piping and Instrumentation Diagram
GSU/GDU/DPDU ISBL Inter Connection
Train-1 Flare system
2. A043-02-41-11-1119 Piping and Instrumentation Diagram gas
Sweetening Unit (GSU) Flare and Closed
Blowdown System
3. A043-02-41-90-1119 Piping and Instrumentation Diagram Utility
Interconnecting Piping HP, LP and Acid Flare
system
4. A043-02-41-51-1156 Piping and Instrumentation Diagram CSU
ISBL Interconnection Train 1 CBD System
5. A043-02-41-51-1119 Piping and Instrumentation Diagram
Condensate Stabilisation Unit (CSU) Flare
and Closed Blowdown System
6. A043-02-41-90-1113 Piping and Instrumentation Diagram Utility
Interconnecting Piping CPP, HP and LP Fuel
Gas system
Page 69 of 74
Revision 0E
Appendix 17 Mallavaram Plot Plan
www.advisian.com
Page 70 of 74
Revision 0E
Appendix 18 Gas Export Facilities Blowdown

Study – Calculation Note
www.advisian.com
Page 71 of 74
3:51 PM 3/28/2018
Rev 6.5

Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Blowdown\[01410 IAPSB-PR-CAL-0011 - 2x50%
Calculation Title: 2x100% Gas Separator BDV Sizing Calculation Calc Number: PR-CAL-0011
Project Title: KG DWN 98/2 Part III Proj No: 01410 IAPSB
(b) Assumptions
(c) References
2. Heat and Material Balance (Doc. No.: 402020-01391-06-PR-PFD-0101)
4. OFFSHORE DESIGN GUIDE WS-DG-PR-016 (Depressuring and Low Temperature Studies)
5. OFFSHORE DESIGN GUIDE WS-DG-PR-020 (Flare, Relief, Blowdown & Vent System Design)
(d) Conclusions
Parameters unit Fire Case Adiabatic

kg/h 32875 32042
Blowdown load (LAL) MMSCFD 37.6 36.6
MMSCMD 1.06 1.04
BDV size mm2 642.1 625.8
BDV inlet line size inch 6
BDV outlet line size inch 10 Refer to 01410 IAPSB-PR-CAL-0011
o
Min Temperature at valve inlet C -8.6
Min Temperature at valve outlet o
C -14.4

Note:
Change
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a
Perunding Ranhill Worley Calculation Pad 1 of 3 01410 IAPSB-PR-CAL-0011 - 2x100% Blowdown Calculation Note - Calc Cover
2:22 PM 3/27/2018
Note:
Change
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Youcells
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table of contents
Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Blowdown\[01410 IAPSB-PR-CAL-0011 - 2x100% Blowdown Calculation Note.xls]Calc Cover
Rev

Cover, TOC & Checklist 1
1.0 OBJECTIVES 4
2.0 METHODOLOGY 4
3.0 BASIS AND ASSUMPTIONS 4
4.0 RESULTS AND DISCUSSIONS 5
Attachment A: Gas Separator BDV Blowdown Inventory 6

Attachment B: Gas Separator Hysys Blowdown Calculation 7
Attachment C: BDV Inlet ine Sizing 8
(g) Hold List
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
2:22 PM 3/27/2018

table of contents
(f) Check List
Rev
Calculations:

Assumptions stated.
Input data correct.

Checking records:
Revisions:
Changes clouded.
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
2:22 PM 3/27/2018
Calculation Sheet 1
portrait
Rev
1.0 OBJECTIVES
1. To calculate the blowdown load from 2 x 100% Gas Separator during emergency shutdown
2. To check minimum temperature achievable during blowdown scenario
3. To size the blowdown RO for the new Gas Separator BDV

1. The following summarizes input parameter for Hysys Depressuring Scenarios for the new Gas Separator blowdown segment.
Minimum Temperature
PARAMETER Fire Case Adiabatic Case
Case
Design Pressure of Design Pressure of Design Pressure of
Initial Pressure
vessel vessel vessel
Minimum ambient
Initial Normal operating Normal operating temperature or operating
Temperature temperature temperature temperature whichever
lowever
2. 20 m of piping length between SDV and inlet nozzle of Gas Separator and 10 m of piping length between outlet nozzle to SDVs are assumed.
3. Design pressure of Gas Separator is 80 barg.
4. Production fluid arrival conditions of Gas Separator is at 62 barg and 30 ⁰C.
5. Initial Temperature of Gas Separator for Low Temperature case is taken at 30 ⁰C.
6. 20% margin on piping volume to cater for uncertainties.
7. Only one operating gas separator will be considered for this study.
3.0 METHODOLOGY
HYSYS Dynamic Depressuring Utiility from ASPEN HYSYS V8.8 is used to determine the peak blowdown load and the minimum temperature
achievable during blowdown scenario.
In-house line sizing spreadsheet is used to size the inlet line while Aspen Flare System Analyzer v8.8 is used to model the flare network.
Blowdown Load Study (Fire / Adiabatic)

1. Fluid composition used for blowdown calculation is taken from HMB Case 1: Free Flow Mode - Production Year 2020.
2. To determine governing scenario for sizing of RO, the following scenarios are considered:
a) Fire - Fire scenario depicts a high pressure trapped inventory during fire with high pressure trip setting as initial condition.
- Only pool fire scenario will be considered. Jet fire scenario will not be considered unless required as per
Quantitative Risk Assessment Study by safety.
- Heat flux for pool fire is calculated and input to Hysys as per API STD 521 equation 6;
Q = C1. F . Aws^0.82
= C1. C3 . [wetted area (at time = t)]^C2
-
The parameter used in calculating the heat flux is as follow:
C1 kW/m2 43.19
C2 - 0.82
C3 - 1
Wetted area m2 As per manual calculation
b) Adiabatic - Non-fire blowdown scenario of high pressure trapped inventory with no external heat applied to the inventory
- Serves as base case to determine the minimum depressuring load during normal operation in the absence of fire.
3. Total peak blowdown is determined based on the governing scenario. The criteria for determining the blowdown capacity are listed as below:
(a) Final blowdown pressure is set at 690 kPag to be achieved within 15 minutes as per API 521.
(b) The liquid volume for vessel is taken at the maximum operating level (LAH) or minimum operating level (LAL) depending on level control
scheme. The liquid fraction of inlet line is obtained from HYSYS/HMB.
(c) All piping is assumed to be horizontal. The wetted area is calculated based on the liquid volume in a horizontal pipe for each individual
piping sections.
(d) The valve discharge coefficient is taken as 0.85.
(e) PV work term for Adiabatic Case is assumed to be 100% (isentropic).
4. The following input is taken into consideration for detailed heat loss model:-
(a) Metal properties (mild steel) as follow:
- Sepecific heat capacity: 0.42 kJ/kg-K
- Density: 7801 kg/m3
(b) Metal thickness is based on the vessel wall thickness.
Rev: A Page: 4 of 8
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Calculation Sheet 1
portrait
Rev
Low Temperature Study

1. Low temperature study is based on the lowest temperature between fire and adiabatic depressuring since initial conditions are the same.

Below is a summary results table of blowdown study:
Parameters unit Fire Case Adiabatic
kg/h 32875 32042
Blowdown load (LAL) MMSCFD 37.6 36.6
MMSCMD 1.06 1.04
BDV size mm2 642.1 625.8
BDV inlet line size inch 6
o
Min Temperature at valve inlet C -8.6
o
Min Temperature at valve outlet C -14.4
Based on above results, fire case blowdown at LAL is the governing scenario with peak load at 1.1 MMSCMD.
Minimum temperature at valve outlet is at -14 oC. Hence, design temperature of -29 oC is adequate for this system.
Rev: A Page: 5 of 8
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Attachment A 1
Cover Sheet
portrait
KG DWN 98/2 Part III Proj No:
Attchmt: A GAS SEPARATOR BLOWDOWN INVENTORY +File:Attachment Identifier: A
Rev
Attachment Title: 1 GAS SEPARATOR BLOWDOWN INVENTORY

2
3
Attachment Author:
Rev: A Page: 6 of 8

Rev 1 01410 IAPSB-PR-CAL-0011 - 2x100% Blowdown Calculation Note - Attachments
Blowdown Inventory for BDV-XXXX (2 x 100% Gas Separator @ 30degC)
Gas Separator (LAH)

Total
Liq Vap Wetted
Volume Surface
Wall Total Volume Volume Area with
Line Size Pipe ID Length No. of Volume Liq Vol with 20% Area with
Sch No OD (mm) Thickness Surface with 20% with 20% 20%
From To (inch) (mm) (mm) lines (m3) Fraction margin for 20%
(mm) Area (m2) margin margin margin
piping (m3) margin
(m3) (m3) (m2)
(m2)
L V =Axl 1.2 1.2 1.2
SDV @ feed inlet Gas Separator 20 120 508 38.10 431.8 20000 1 27.13 2.93 0.0000 3.51 0.00 3.51 32.56 0.00
Gas Separator SDV @ gas outlet 20 120 508 38.10 431.8 10000 1 13.57 1.46 0.0000 1.76 0.00 1.76 16.28 0.00
Gas Separator SDV @ liquid outlet 2 160 50.8 8.74 33.3 10000 1 1.05 0.01 1.0000 0.01 0.01 0.00 1.26 1.26
Gas Separator (LAH) 84.0 2900 5800 1 71.07 44.70 - 44.70 3.36 41.34 71.07 9.34
Total 0.0674 49.98 3.37 46.61 121.17 10.60
Gas Separator (LAL)

Total
Liq Vap Wetted
Volume Surface
Wall Total Volume Volume Area with
Line Size Pipe ID Length No. of Volume Liq Vol with 20% Area with
Sch No OD (mm) Thickness Surface with 20% with 20% 20%
From To (inch) (mm) (mm) lines (m3) Fraction margin for 20%
(mm) Area (m2) margin margin margin
piping (m3) margin
(m3) (m3) (m2)
(m2)
L V =Axl 1.2 1.2 1.2
SDV @ feed inlet Gas Separator 20 120 508 38.10 431.8 20000 1 27.13 2.93 0.0000 3.51 0.00 3.51 32.56 0.00
Gas Separator SDV @ gas outlet 20 120 508 38.10 431.8 10000 1 13.57 1.46 0.0000 1.76 0.00 1.76 16.28 0.00
Gas Separator SDV @ liquid outlet 2 160 50.8 8.74 33.3 10000 1 1.05 0.01 1.0000 0.01 0.01 0.00 1.26 1.26
Gas Separator (LAL) 84.0 2900 5800 1 71.07 44.70 - 44.70 1.19 43.51 71.07 9.12
Total 0.0240 49.98 1.20 48.78 121.17 10.37

2:22 PM 3/27/2018 7 of 9
Attachment B 2
Cover Sheet
portrait
Attchmt: B GAS SEPARATOR BDV HYSYS BLOWDOWN CALCULATION Attachment+File: Identifier: B
Rev
Attachment Title: 1 GAS SEPARATOR BDV HYSYS BLOWDOWN CALCULATION

2
3
Attachment Author:
Rev: A Page: 7 of 8

1
Case Name: Blowdown (Case 1-1x100%).hsc
4 USA
5
6
7 Depressuring - Dynamics: 2x100% GasSep BDV (Fire@LAL)
8
9
10
DESIGN
11
12
Connections
13 Inlet Fire@LAL
16
17 Vessel Orientation Vertical Initial Liquid Volume (m3) 1.200 *
19 Height (m) 7.567 Top Head Area (m2) 0.0000 *
20 Diameter (m) 2.900 * Bottom Head Area (m2) 0.0000 *
22
23
Heat Flux
24 Operating Mode : Fire API521
25 C1 (W/m1.64) 4.319e+004 * Wetted Area (m2) 10.37 *
26 C2 0.8200 Equation Units MW
27 C3 1.000 *
28
43
44
Valve Parameters
46
Cd 0.8500 *
47
Av (m2) 6.421e-004 *
48
51
52
Options
53 PV Work Term Contribution (%) 93.00
54
55
60
61
Results
1
4 USA
5
6
7 Depressuring - Dynamics: 2x100% GasSep BDV (Fire@LAL) (continued)
8
17 Valve Outlet Final Temperature - Vapour Phase (C) 13.53 Final Mass of Vapour (kg) 286.1
23
24
Peak Flow Info
31 Hydrogen 0.0000 Hydrogen ---
32 H2S 0.0000 H2S ---
33 CO2 0.0019 CO2 ---
40 22-Mpropane 0.0000 22-Mpropane ---
44 Mcyclopentan 0.0000 Mcyclopentan ---
45 Benzene 0.0000 Benzene ---
46 Cyclohexane 0.0000 Cyclohexane ---
48 Mcyclohexane 0.0000 Mcyclohexane ---
49 Toluene 0.0000 Toluene ---
51 E-Benzene 0.0000 E-Benzene ---
52 m-Xylene 0.0000 m-Xylene ---
53 o-Xylene 0.0000 o-Xylene ---
55 1tr2tr4-MCC6 0.0000 1tr2tr4-MCC6 ---
57 n-C11 0.0000 n-C11 ---
58 n-C12 0.0000 n-C12 ---
59 n-C13 0.0000 n-C13 ---
60 n-C14 0.0000 n-C14 ---
61 n-C15 0.0000 n-C15 ---
62 n-C16 0.0000 n-C16 ---
1
4 USA
5
6
7 Depressuring - Dynamics: 2x100% GasSep BDV (Fire@LAL) (continued)
8
9 n-C17 0.0000 n-C17 ---
10 n-C18 0.0000 n-C18 ---
11 n-C19 0.0000 n-C19 ---
12 H2O 0.0007 H2O ---
13 NBP_-5* 0.0001 NBP_-5* ---
14 NBP_9* 0.0001 NBP_9* ---
15 NBP_24* 0.0001 NBP_24* ---
16 NBP_38* 0.0001 NBP_38* ---
17 NBP_52* 0.0002 NBP_52* ---
18 NBP_66* 0.0002 NBP_66* ---
19 NBP_81* 0.0002 NBP_81* ---
20 NBP_92* 0.0001 NBP_92* ---
21 NBP_108* 0.0001 NBP_108* ---
22 NBP_122* 0.0000 NBP_122* ---
23 NBP_136* 0.0000 NBP_136* ---
24 NBP_150* 0.0000 NBP_150* ---
25 NBP_165* 0.0000 NBP_165* ---
26 NBP_179* 0.0000 NBP_179* ---
27 NBP_191* 0.0000 NBP_191* ---
28 NBP_206* 0.0000 NBP_206* ---
29 NBP_220* 0.0000 NBP_220* ---
30 NBP_234* 0.0000 NBP_234* ---
31 NBP_249* 0.0000 NBP_249* ---
32 NBP_264* 0.0000 NBP_264* ---
33 NBP_276* 0.0000 NBP_276* ---
34 NBP_290* 0.0000 NBP_290* ---
35 NBP_303* 0.0000 NBP_303* ---
36 NBP_318* 0.0000 NBP_318* ---
37 M1_C20+_1* 0.0000 M1_C20+_1* ---
38 M1_C36+_1* 0.0000 M1_C36+_1* ---
39 P1_C20+_1* 0.0000 P1_C20+_1* ---
40 P1_C36+_1* 0.0000 P1_C36+_1* ---
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
1
4 USA
5
6
7 Depressuring - Dynamics: 2x100% GasSep BDV (Adiabatic@LAL)
8
9
10
DESIGN
11
12
Connections
13 Inlet Fire@LAL
16
17 Vessel Orientation Vertical Initial Liquid Volume (m3) 1.200 *
19 Height (m) 7.567 Top Head Area (m2) 0.0000 *
20 Diameter (m) 2.900 * Bottom Head Area (m2) 0.0000 *
22
23
Heat Flux
25
40
41
Valve Parameters
43
Cd 0.8500 *
44
Av (m2) 6.258e-004 *
45
48
49
Options
51
52
57
58
Results
59 Initial Pressure (bar_g) 80.00 Vessel Fluid Final Temperature - Liquid Phase (C) -13.58
60 Final Pressure (bar_g) 6.900 Vessel Fluid Minimum Temperature - Liquid Phase (C) -13.58
1
4 USA
5
6
7 Depressuring - Dynamics: 2x100% GasSep BDV (Adiabatic@LAL) (continued
8
11 Vesssel Fluid Final Temperature - Vapour Phase (C) -13.58 Inner Wall Final Temperature - Liquid Phase (C) 10.94
12 Vessel Fluid Minimum Temperature - Vapour Phase (C) -13.58 Inner Wall Minimum Temperature - Liquid Phase (C) 10.94
20
21
Peak Flow Info
28 Hydrogen 0.0000 Hydrogen ---
29 H2S 0.0000 H2S ---
30 CO2 0.0019 CO2 ---
37 22-Mpropane 0.0000 22-Mpropane ---
41 Mcyclopentan 0.0000 Mcyclopentan ---
42 Benzene 0.0000 Benzene ---
43 Cyclohexane 0.0000 Cyclohexane ---
45 Mcyclohexane 0.0000 Mcyclohexane ---
46 Toluene 0.0000 Toluene ---
48 E-Benzene 0.0000 E-Benzene ---
49 m-Xylene 0.0000 m-Xylene ---
50 o-Xylene 0.0000 o-Xylene ---
52 1tr2tr4-MCC6 0.0000 1tr2tr4-MCC6 ---
54 n-C11 0.0000 n-C11 ---
55 n-C12 0.0000 n-C12 ---
56 n-C13 0.0000 n-C13 ---
57 n-C14 0.0000 n-C14 ---
58 n-C15 0.0000 n-C15 ---
59 n-C16 0.0000 n-C16 ---
60 n-C17 0.0000 n-C17 ---
61 n-C18 0.0000 n-C18 ---
62 n-C19 0.0000 n-C19 ---
1
4 USA
5
6
7 Depressuring - Dynamics: 2x100% GasSep BDV (Adiabatic@LAL) (continued
8
9 H2O 0.0007 H2O ---
10 NBP_-5* 0.0001 NBP_-5* ---
11 NBP_9* 0.0001 NBP_9* ---
12 NBP_24* 0.0001 NBP_24* ---
13 NBP_38* 0.0001 NBP_38* ---
14 NBP_52* 0.0002 NBP_52* ---
15 NBP_66* 0.0002 NBP_66* ---
16 NBP_81* 0.0002 NBP_81* ---
17 NBP_92* 0.0001 NBP_92* ---
18 NBP_108* 0.0001 NBP_108* ---
19 NBP_122* 0.0000 NBP_122* ---
20 NBP_136* 0.0000 NBP_136* ---
21 NBP_150* 0.0000 NBP_150* ---
22 NBP_165* 0.0000 NBP_165* ---
23 NBP_179* 0.0000 NBP_179* ---
24 NBP_191* 0.0000 NBP_191* ---
25 NBP_206* 0.0000 NBP_206* ---
26 NBP_220* 0.0000 NBP_220* ---
27 NBP_234* 0.0000 NBP_234* ---
28 NBP_249* 0.0000 NBP_249* ---
29 NBP_264* 0.0000 NBP_264* ---
30 NBP_276* 0.0000 NBP_276* ---
31 NBP_290* 0.0000 NBP_290* ---
32 NBP_303* 0.0000 NBP_303* ---
33 NBP_318* 0.0000 NBP_318* ---
34 M1_C20+_1* 0.0000 M1_C20+_1* ---
35 M1_C36+_1* 0.0000 M1_C36+_1* ---
36 P1_C20+_1* 0.0000 P1_C20+_1* ---
37 P1_C36+_1* 0.0000 P1_C36+_1* ---
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
2:22 PM 3/27/2018 8 of 9
Attachment C 3
Cover Sheet
portrait
Attchmt: C BDV Inlet Line Sizing +File: Attachment Identifier: C
Rev
Attachment Title: 1 BDV Inlet Line Sizing

2
3
Attachment Author:
Rev: A Page: 8 of 8

Line From : 2x100% Gas Separator Line To : BDV By : CST Checked :
Line/Unit No:
I.D. / W.T.,mm 139.73 14.27 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Inlet Temperature 30 °C °C °C °C °C
Valves
Reducer 0.00 0.00 0.00 0.00 0.00
Enlarger 0.00 0.00 0.00 0.00 0.00
Entrance & Exits
VELOCITY CHECK
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
Std Calc: WS-CA-PR-001 Rev

\\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410
3 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Blowdown\Native\BDV Inlet Line Sizing2x100% Date Printed: 3/27/2018
Revision 0E
Appendix 19 Gas Export Facilities Relief Study –

Calculation Note
www.advisian.com
Page 72 of 74
3:53 PM 3/28/2018
Rev 6.5

Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\PSV sizing\[01410 IAPSB-PR-CAL-0012 -2x5
Calculation Title: 2x100% Gas Separator PSV Sizing Calculation Calc Number: PR-CAL-0012
To document the PSV and inlet line sizing calculation for 2 x 100% Gas Separators relief scenario during external fire.
(b) Assumptions
(c) References
2. API STANDARD 526 - Flanged Steel Pressure-relief valves (6th edition, April 2009)
(d) Conclusions
Required Load = 16245 kg/h

Required Relief Valve Area = 309 mm2
Selected Relief Valve Area = 325 mm2
Rated Load = 17070 kg/h
PSV Size = 1 1/2 G 3
PSV Inlet Line Size = 4"
PSV Outlet Line Size = 8" (Refer to 01410 IAPSB-PR-CAL-0013)

Note:
Change
Row height
Youcells
can
is with
50
copy
for
a
Perunding Ranhill Worley Calculation Pad 01410 IAPSB-PR-CAL-0012 -2x100% PSV Calculation Note - Calc Cover
3:53 PM 3/28/2018
Note:
Change
Row height
Youcells
can
is with
50
copy
for
a

table of contents
Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\PSV sizing\[01410 IAPSB-PR-CAL-0012 -2x50% PSV Calculation Note.xls]Calc Cover
Rev
Page Row
1.0 OBJECTIVE 2 4
3.0 METHODOLOGY 2 4
4.0 RESULTS 5 4
Attachment A: Gas Separator Hysys Properties 5
Attachment B: Gas Separator PSV Sizing Calculation 6
Attachment C: PSV Inlet Line Sizing 7
(g) Hold List
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
3:53 PM 3/28/2018

table of contents
Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\PSV sizing\[01410 IAPSB-PR-CAL-0012 -2x50% PSV Calculation Note.xls]Calc Cover
(f) Check List
Rev
Calculations:

Assumptions stated.
Input data correct.

Checking records:
Revisions:
Changes clouded.
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
0 0-Jan-00 0 0 0 0-Jan-00
3:34 PM 3/27/2018
Calculation Sheet 1
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Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\PSV sizing\[01410 IAPSB-PR-CAL-0012 -2x100% PSV Calculation Note.xls]Methodology
Rev
1.0 OBJECTIVE
To document the PSV and inlet line sizing calculation for 2 x 100% Gas Separators relief scenario during external fire.
1. The following summarizes input parameter for fire scenario of Gas Separator during overpressure.
Initial Pressure = Design Pressure of vessel
Initial Temperature = Normal operating temperature
2. Only one operating Gas Separator will be considered in this calculation.
3. Design pressure of Gas Separator is 80 barg.
4. Production fluid arrival conditions of Gas Separator is at 62 barg and 30 ⁰C.
5. Gas Separator dimensions are 2.9 m (ID) x 5.8 m (T/T) with thickness of 84 mm.
6. Gas Separator is assumed as dry vessel.
3.0 METHODOLOGY
1. For estimation of relief rate, the methodology given in API RP-520; API RP-521 shall generally apply, however the specific procedures, practices and
requirements as detailed in the following is considered.
2. In-house RWP line sizing spreadsheet is used to size the inlet line. While Aspen Flare System Analyzer v8.8 is used to model the flare network.
General
a. The possibility of two or more related emergency conditions ('multiple contigencies') shall not be evaluated.
b. No credit shall be taken for the presence of emergency instrumentation and the response of plant operators in determining relief requirement, except
in those instances allows for in the codes.
c. Flow rate through equipment and other conditions during the particular contigency shall be assumed to be at the maximum operating flow, except
where the contingency directly alters the flow. A standard exception is fire exposure where it is normally assumed that the equipment is blocked in,
ie. incoming and outgoing process flows are stopped.
d. No credit shall be taken for increased out-flow via a pressure controlled side stream due to action by the controller.
Fire
a. Vessel surface area is calculated based on total cylindrical area and 2:1 elipsoidal head unless specified.
b. For dry vessel API 521 eq. 12 based on gas expansion will be used to determine the relief load:
𝐴 𝑇 −𝑇 . Where:
𝑊 = 0.1406 𝑀 𝑃 . W = Relief flow Tw = Maximum vessel wall temperature
𝑇
M = Molecular weight T1 = Relief temperature
P1 = Relief pressure A' = Exposed surface area of the vessel
c. Relief load and required orifice area are calculated based on API 520 Part 1 equation 3.2.
4.0 RESULTS
PSV Sizing
Required Load 16245 kg/h
Required Relief Valve Area 308.8 mm2
Selected Relief Valve Area 324.5 mm2
Rated Load 17070 kg/h
PSV Size 1 1/2 G 3
Inlet Line
Criteria
Line Size DN100
Pressure Drop 19.58 kPa
3% 0.24% --> OK
Mass Density 50.59 kg/m³
Velocity < Ve 14.11 m/s --> OK
rhoV² 50000 10072 kg/m/s²--> OK
Rev: A Page: 4 of 7
Perunding Ranhill Worley Calculation Pad 01410 IAPSB-PR-CAL-0012 -2x100% PSV Calculation Note - Methodology
3:34 PM 3/27/2018 5 of 7
Attachment A 1
Cover Sheet
portrait
Attchmt: A Hysys Properties +File: Attachment Identifier: A
Rev
Attachment Title: 1 Hysys Properties

2
3
Attachment Author:
Rev: A Page: 5 of 7

Rev 1 01410 IAPSB-PR-CAL-0012 -2x100% PSV Calculation Note - Attachments
3:34 PM 3/27/2018 6 of 7
Attachment B 2
Cover Sheet
portrait
Attchmt: B Gas Separator PSV sizing calculation +File: Attachment Identifier: B
Rev
Attachment Title: 1 Gas Separator PSV sizing calculation

2
3
Attachment Author:
Rev: A Page: 6 of 7

Pressure Relief Load & Relief Valve Sizing Spreadsheet
Standard Calculation WS-CA-PR-025, Rev. 0, "Issued for Use", 30-Aug-02 (Previously PRCA-007)
Verified: Verification of WS-CA-PR-025, Rev. 0, "Issued for Use", 30-Aug-02 (Previously PRCA-007)
CLIENT : ONGC PROJECT NO :

PROJECT TITLE : KG DWN 98/2 Pre-FEED Part III CALCULATION NO :
CALCULATION TITLE : 2x100% Gas Separator Fire - 100% vapour SHEET NO :
A 26.3.18 CST MM
FIRE RELIEF RATE CALCULATION - GENERAL DATA
STANDARD API520 PSV TAG No.

EQUIPMENT No. ORIENTATION VERT (V) or HORIZ (H) V
DESIGN PRESSURE 8000 kPag VESSEL OUTSIDE DIA. 2984 mm
OVERPRESSURE FACTOR 21 % VESSEL T/T 5800 mm
INSULATION FACTOR 1.00 EL.(of vessel Tan Line) ABOVE GRADE mm
RELIEVING PRESSURE 9781.3 kPaa LIQUID LEVEL (Above Grade) mm
CENTRE LINE (Above Grade) 1492 mm
FLUID HC
k (=Cp/Cv) 1.333 COEFFICIENT,C (API) 350.0
MOLECULAR WEIGHT 17.5 COEFFICIENT, C (AS1210) 2.66
COMPRESSIBILITY 0.9595 WETTED VESSEL (Y/N) N
NON-LIQUEFIED GAS - API 520
OPERATING TEMP. 30 C COEFF. OF DISCH. Kd 0.975

OPERATING PRESSURE 6200 kPag
WALL TEMPERATURE 593 C EXPOSED VESSEL SURFACE AREA 73.8 m2
RELIEF TEMPERATURE 197 C
INPUT RELIEF TEMPERATURE 151.4 C RELIEF LOAD 16,245.0 kg/hr
RELIEF TEMPERATURE USED 151 C
Notes: RELIEF VALVE AREA (Note 1) 308.8 mm2
1. No back pressure correction applied, critical flow assumed 2. Relief temperature is higher than wall temperature, use (Tw - T1) = 0.01
Required Load 16,245 kg/hr

Required Relief Valve Area 308.8 mm²
Selected Relief Valve Area 324.5 mm²
Rated Load 17,070 kg/hr
Mass Density 50.59 kg/m3
Volume Rated Load 337.4 m3/hr
3:34 PM 3/27/2018 7 of 7
Attachment C 3
Cover Sheet
portrait
Attchmt: C PSV Inlet Line Sizing +File: Attachment Identifier: C
Rev
Attachment Title: 1 PSV Inlet Line Sizing

2
3
Attachment Author:
Rev: A Page: 7 of 7

Line From : 2x100% Gas Separator Line To : PSV By : CST Checked :
Line/Unit No:
I.D. / W.T.,mm 92.05 11.13 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Inlet Temperature 151.4 °C °C °C °C °C
Valves
Reducer 0.00 0.00 0.00 0.00 0.00
Enlarger 0.00 0.00 0.00 0.00 0.00
Entrance & Exits
Elevation Change 3 m m m m m
VELOCITY CHECK
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
Std Calc: WS-CA-PR-001 Rev \3\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\PSV sizing\1-phase Inlet Line Sizing2x100% Date Printed: 3/27/2018
Revision 0E
Appendix 20 PSV / BDV Tailpipe Sizing

(FLARENET)
www.advisian.com
Page 73 of 74
3:19 PM 3/28/2018
Rev 6.5

Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Flarenet\[01410 IAPSB-PR-CAL-0013 -2x50%
Calculation Title: 2x100% Relief Outlet Line Sizing Calculation Calc Number: PR-CAL-0013
1. To perform BDV outlet line sizing at relief outlet of 2x50% Gas Separator during emergency depressurisation.
2. To perform PSV tailpipe sizing at relief outlet of 2x50% Gas Separator during overpressure due to external fire.
(b) Assumptions
(c) References
2. API STANDARD 526 - Flanged-steel Pressure Relieving Valves (6th edition, April 2009)
(d) Conclusions
1. 2x100% Gas Separator PSV tailpipe size is 8"

2. 2x100% Gas Separator BDV tailpipe size is 10"

Note:
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Perunding Ranhill Worley Calculation Pad 01410 IAPSB-PR-CAL-0013 -2x100% Tailpipe Sizing Calculation Note - Calc Cover
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table of contents
Electronic File location: \\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Flarenet\[01410 IAPSB-PR-CAL-0013 -2x50% Tailpipe Sizing Calculation Note.xls]Methodology
Rev
Page Row
1.0 OBJECTIVE 2 4
3.0 METHODOLOGY 2 4
4.0 RESULTS 5 5
Attachment A: Flarenet Model - Pipe length and diameter setup 6

Attachment B: Flarenet Results - Gas Separator Emergency Depressurisation 7
Attachment C: Flarenet Results - Gas Separator fire relief scenario 8
(g) Hold List
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table of contents
(f) Check List
Rev
Calculations:

Assumptions stated.
Input data correct.

Checking records:
Revisions:
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0 0-Jan-00 0 0 0 0-Jan-00
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Calculation Sheet 1
portrait
Rev
1.0 OBJECTIVE
1. To perform BDV outlet line sizing at relief outlet of 2x50% Gas Separator during emergency depressurisation.
2. To perform PSV tailpipe sizing at relief outlet of 2x50% Gas Separator during overpressure due to external fire.
1. Flare header size of the Flare KO Drum gas outlet is 500 mm. Flare stack elevation of 53.5m is assumed.
2. Total gas outlet flowrate is 11.46 MMSCMD (353,771 kg/h).
3. Pressure drop of 0.1 bar across flare tip is assumed.
4. Flare gas outlet composition is based on combined gas flowrates of 2 MMSCMD from Cluster 1 and 9.46 MMSCMD from onshore.
Component Mole fraction
CO2 0.00188
Nitrogen 0.00790
Methane 0.94530
Ethane 0.01450
Propane 0.01883
i-Butane 0.00326
n-Butane 0.00478
22-Mpropane 0.00000
i-Pentane 0.00082
n-Pentane 0.00051
n-Hexane 0.00051
Mcyclopentan 0.00002
H2O 0.00049
NBP_-5* 0.00008
NBP_9* 0.00006
NBP_24* 0.00008
NBP_38* 0.00011
NBP_52* 0.00017
NBP_66* 0.00022
NBP_81* 0.00019
NBP_92* 0.00013
NBP_108* 0.00006
NBP_122* 0.00003
NBP_136* 0.00002
NBP_150* 0.00001
NBP_165* 0.00001
NBP_179* 0.00001
5. The following criteria were followed to determine the required tailpipe size.
- Maximum Mach no. in the tailpipe and subheader shall be kept below 0.8
- Maximum Mach no. in the main flare header shall be kept below 0.5
6. Maximum back pressure shall not exceed 150# piping design pressure which is the lowest pipe rating in the flare network.
3.0 METHODOLOGY
1. Flare network hydraulic calculations are performed using Aspen Flare System Analyser (Flarenet) Version 8.8.
2. The size of flare header is established by the governing flaring load and velocity calculations based on header Mach no. and the developed
backpressure.
3. Flare header length of 60 meter between Flare KO Drum and relief subheader from Gas Separator is assumed.
4. The following pressure drop approach has been considered in the Flarenet model:
- Single phase - Isothermal Gas
- Two phase - Beggs & Brill
5. Peng Robinson EOS was used for VLE calculations and Enthalpy calculations.
6. Flare headers shall be sized based on process load capacity. Mach number for vapour lines is calculated based on the API STD 521 equation 61:
𝑘𝑇 where Vs = sonic velocity (m/s)

𝑉𝑠 = 91.2
𝑀 k = ratio of specific heat for the gas (Cp/Cv)
M = gas molecular weight
T = gas temperature (K)
Rev: A Page: 4 of 8
Perunding Ranhill Worley Calculation Pad 01410 IAPSB-PR-CAL-0013 -2x100% Tailpipe Sizing Calculation Note - Methodology
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Calculation Sheet 9
Rev
4.0 RESULTS
Below is the summary result from Flare Analyzer based on 20" flare header size.
Tailpipe size is selected to ensure that Mach number is kept below 0.8.
Gas Separator PSV Gas Separator Gas Separator

Segment
tailpipe BDV tailpipe relief subheader
Selected size (inch) 8 10 10
Backpressure (barg) 0.57 0.78 0.69
Mach no. 0.37 0.34 0.36
2
rhoV 26,793 25,516 26,843
Rev: A Page: 5 of 8
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Attachment A 1
Cover Sheet
portrait
Attchmt: A Flarenet Model - Pipe length and diameter setup +File: Attachment Identifier: A
Rev
Attachment Title: 1 Flarenet Model - Pipe length and diameter setup

2
3
Attachment Author:
Rev: A Page: 6 of 8
Rev 1 01410 IAPSB-PR-CAL-0013 -2x100% Tailpipe Sizing Calculation Note - Attachments
Version34.0.0.109
Job Code :
Description : Flare System Design - 11.46 MMSCMD for 2x100% Gas Separator
Scenario : Case 2: 2x100% Fire Relief
Label : Length/Nom. Diameter /(m : - )
PFD
\\myklarwdfs01v\MY\KLA\IntecSea\G\Projects\01410 IAPSB KG-DWN 98-2 Pre-FEED Part3\21.0 Working Folders\CST\Cluster 2B\Flarenet\FlareHeader_11.46MMSCMD_2x100%GasSep.fn

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Attachment B 2
Cover Sheet
portrait
Attchmt: B Flarenet Results - Gas Separator emergency depressurisation Attachment+File: Identifier: B
Rev
Attachment Title: 1 Flarenet Results - Gas Separator emergency depressurisation

2
3
Attachment Author:
Rev: A Page: 7 of 8
Version34.0.0.109
Job Code :
Scenario : Case 1: 2x100% Blowdown
PFD

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Version34.0.0.109
Job Code :
PFD

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Version34.0.0.109
Job Code :
PFD

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3:19 PM 3/28/2018 8 of 8
Attachment C 3
Cover Sheet
portrait
Attchmt: C Flarenet Results - Gas Separator fire relief scenario Attachment +File: Identifier: C
Rev
Attachment Title: 1 Flarenet Results - Gas Separator fire relief scenario

2
3
Attachment Author:
Rev: A Page: 8 of 8
Version34.0.0.109
Job Code :
PFD

Printed At 3/28/2018 10:31:45 AM
Version34.0.0.109
Job Code :
PFD

Printed At 3/28/2018 10:31:17 AM
Version34.0.0.109
Job Code :
PFD

Printed At 3/28/2018 3:34:40 PM
(OMF) Terminal Under KG DWN 98/2 Development Project
Revision 0E
Appendix 21 Basic Engineering Design Basis Part

A for Flare System
www.advisian.com
Page 74 of 74
Document No.
Basic Engineering Design Basis Part-A A043-02-41-PDB-89 Rev. 1
FLARE SYSTEM
Page 1 of 10
On-shore Gas Terminal (OGT)

Deen Dayal Field Development Project (DDFDP)
BASIC ENGINEERING DESIGN BASIS PART-A

FOR
FLARE SYSTEM
GSPC ------------------------------
EIL------------------------------
1 13.07.2012 Issued For Package AK KV KV
0 07.12.2010 Issued For Comments/Approval AT KV VB
Rev. No. Date Purpose Prepared by Checked by Approved by
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Document No.
FLARE SYSTEM
Page 2 of 10
TABLE OF CONTENTS
Section # Contents Page #
1.0 INTRODUCTION ........................................................................................ 3

2.0 SYSTEM INTRODUCTION .......................................................................... 5
3.0 HC FLARE LOADS ...................................................................................... 5
4.0 SOUR FLARE LOAD ................................................................................... 8
5.0 FLARE HEADER ......................................................................................... 8
6.0 KNOCK-OUT DRUM .................................................................................. 9
7.0 WATER SEAL DRUM ................................................................................. 9
8.0 FLARE STACK ............................................................................................ 9
9.0 FLARE SYSTEM DESIGN .......................................................................... 10
PROJECT
On-shore Gas Terminal
Gujarat State Petroleum Corporation Ltd.
Deen Dayal Field Development
Gandhinagar
Document No.
FLARE SYSTEM
Page 3 of 10
1.0 INTRODUCTION
1.1 Gujarat State Petroleum Corporation Ltd (GSPC) is the operator of the Deen Dayal Field
(Block KG-OSN/2001/03) situated offshore from the Yanam – Kakinada coast of Andra
Pradesh, India.
GSPC has discovered a significant reserve of gas in the Deen Dayal West (DDW) area
with the KG#8 exploration well located 15km offshore in 60 meters of water. The
reservoir is characterised by high temperature and high pressure.
The initial Deen Dayal Field Development is expected to consist of a Well Head Platform
(WHP), Process cum Living Quarter Platform, multiphase pipeline to shore and an
Onshore Gas Terminal (OGT). The pipeline route will be via the Goutami Godavari River
estuary to avoid encroaching on the Corangi Sanctuary.
The basis for the Integrated Field Development Strategy is to initiate the development
of the Deen Dayal Complex by building a production hub in the DDW area. As other
fault blocks (Deen Dayal North (DDN), Deen Dayal East (DDE)) are explored and
delineated, production pipelines resulting from development of these areas will be
routed through the DDW production Hub. All production gas from the Deen Dayal
complex will be gathered together at the DDW production Hub and exported to the
Onshore Gas Terminal at Mallavaram, East Godavari, Andhra Pradesh via a common
export pipeline (up to the pipeline maximum capacity).
The initial gas quantity expected at OGT is 50 MMSCFD corresponding to production

from two wells. This is expected to progressively increase to ~600 MMSCFD from the
off-shore field. It has been decided to design the OGT for a train throughput of 100
MMSCFD to provide operational flexibility for turndown scenario for the current
facilities. Initially two identical trains will be provided. For condensate stabilisation unit
one train is planned. For sulphur recovery unit only one train with two reactors shall be
installed now. Capacity of process units in each train is as follows:
UNIT CAPACITY
Gas Sweetening Unit
100 MMSCFD of slug catcher gas per
Gas Dehydration Unit
train
Dew Point Depression Unit
776 TPD (Slug catcher, GSU & DPDU
Condensate Stabilisation Unit
Condensate)
Sulphur Recovery Unit 753 kg/day (sulphur product)
1.2 Operating scenarios for Onshore Gas Terminal are listed below:
Case No. Case Description
Case-I Feed rate per train corresponding to 100 MMSCFD of slug catcher gas for
controlling case of CGR-5 (Condensate gas ratio-5)
Case-II Feed rate per train corresponding to 100 MMSCFD of slug catcher gas for
controlling case of CGR-20 (Condensate gas ratio-20)
PROJECT
Gandhinagar
Document No.
FLARE SYSTEM
Page 4 of 10
1.3 Basic Engineering Design Basis (BEDB) for all facilities, containing technical information
as agreed between GSPC and EIL, shall be used for the process design and basic
engineering of process units/utility systems/offsite facilities. The BEDB for each facility
is divided in two parts:
Part-A: Unit Design Basis providing necessary data for a specific process
unit/utility system/offsite facility.
Part-B: Basic Engineering Design basis define overall project requirements,

design data for common facilities and common design philosophies, with the intent
of ensuring uniformity in design practices across a project.
1.4 This document constitutes Part-A of the Basic Engineering Design Basis for Flare system.
PROJECT
Gandhinagar
Document No.
FLARE SYSTEM
Page 5 of 10
2.0 SYSTEM INTRODUCTION

The Flare system is provided for safe disposal of combustible, toxic gases that are
relieved from process plants and offsites during start-up, shutdown, and normal
operation or in case of an emergency such as:
a) Cooling water failure
b) General Power failure
c) External fire
d) Any other operational failure-
- Blocked Outlet
- Reflux Failure
- Local Power failure
- Tube rupture
- System depressurization
The flare system shall consist of following two subsystems:
A) Hydrocarbon Flare System for hydrocarbon gases

Hydrocarbon flare releases from GSU, GDU, DPDU and CSU Unit shall be included in the
HC flare system. Hydrocarbon flare releases shall be at two levels HP & LP, both will
merge at main flare KOD.
B) Acid Flare System for acid gases
Flare releases from SRU and GSU shall be included in the acid flare system. The
acid flare relief’s from SRU & GSU shall be taken together to acid flare KOD. The
acid gases from acid flare KOD shall be discharged to flame zone of HC flare
stack through a riser for burning and disposal. This flare stream shall be
provided with auxiliary fuel to combust acid gases containing Carbon dioxide.
3.0 HC FLARE LOADS
The flare loads from individual units are listed in Tables. These loads are furnished
based on the EIL estimated data.
3.1 Cooling water failure
In OGT plant, there is no failure load arise due to cooling water failure.
3.2 Unit Power failure and Total complex power failure

During General power failure, only the equipment which are connected with emergency
power supply shall run. In OGT plant there is no emergency power requirement. In case
of power failure the feed to OGT shall be cut. And there is no power failure load
expected.
PROJECT
Gandhinagar
Document No.
FLARE SYSTEM
Page 6 of 10
3.3 EXTERNAL FIRE CASE

External Fire Case – LP flare
Unit Flare Load Mol.wt Temp.
o
(kg/hr) C
GSU I/II - - -
CSU - - -
GDU I/II - - -
DPDU I/II - - -
SRU - - -
SLUG CATCHER - - -
Total - - -
External Fire Case – HP flare

Unit Flare Load Mol.wt Relieving
(TPH) Temp. oC
GSU I/II 7.8 18.8 112
(2)(3) (2)(3) (2)(3)
CSU 21.8 (2,3)(H) 63.4 123
GDU I/II 32.5
19.09 77
(2)
DPDU I/II 1.8 39 (-)18
(2)(3)(H) (2)(3) (2)(3)
SRU - - -
SLUG CATCHER
23.67 96.1 323.6
Governing Load 32.5 19.09

77
(2)(4) (2)(4)
Notes:
1) The flare loads shown above are for single train.
2) This is cumulative load of all PSV’s falling in the ground area of 5000 Sq feet, for
external fire case.
3) These shall be estimated / confirmed during detailed engineering.
4) Plant fire in one unit at a time has been considered and the largest load from one unit
has been reported.
3.4 ANY OTHER FAILURE
Other failure case load can be due to blocked outlet, tube rupture, CV blow out full
open, PCV fail open etc. These failures are taken one at a time in the complex.
Following are the highest governing loads:
PROJECT
Gandhinagar
Document No.
FLARE SYSTEM
Page 7 of 10
Any Other Failure – LP flare

Unit Flare Load Cause Mol.wt Relieving
(TPH) Temp. oC
GSU I/II - - -
CSU 3.17 Blocked 117.8
57.8
Discharge
GDU I/II 0.12 PCV 19.1 30 1
Failure
DPDU I/II - - -
SRU - - -
SLUG CATCHER - - -
Total 2.05 47.4 37
Any Other Failure – HP flare

Unit Flare Load (TPH) Cause Mol.wt Relieving
Temp. oC
GSU I/II 124.7 CV FAILURE 20.6 (-)36
CSU Blocked
6.8 30.3 103
Discharge
GDU I/II OFF
101.37 SPEC(DURING 19.09 (-)21.25
STARTUP)
DPDU I/II Blocked
97.4 18.6 (-)22.45
Discharge
SRU - - -
SLUG CATCHER OPERATIONAL
113.5(Note 2) 20.57 Note 2
FAILURE
Governing load 124.7 20.6 (-)36
Notes:
1) The flare loads shown above are for single train.
2) Relieving temperature -18 deg C is based on 42 deg C operating temperature at Control
Valve inlet.
In this case, the depressurization rate during winter season i.e. when slug catcher
temperature is around 20 deg C is to be restricted to ~93TPH to avoid temperature fall
beyond -45 deg C.
PROJECT
Gandhinagar
Document No.
FLARE SYSTEM
Page 8 of 10
3.5 DESIGN HC FLARE LOAD

Based on above, the HC flare system design is based on the following relief load:
DESIGN HC FLARE LOAD
CONTINGENCY LOAD Mol.wt Relieving
Temp. oC
(Tph)
HC FLARE (HP)
General Power failure - - -
Unit power failure - - -
Cooling water failure - - -
Fire case 32.5 19.09 77
Other failures
(Blocked discharge from 124.7 20.6 (-)36
PSV 1102 of GSU.)
HC FLARE (LP)
Other failures
(Blocked discharge from 2.05 47.4 37
PSV 1401 CSU.)
4.0 SOUR FLARE LOAD
The flare loads from individual units (SRU/GSU I/II) for various cases are listed under
9.3.1. The basis considered for sour flare system is summarised below
CONTINGENCY LOAD(Tph) Cause Mol. Relieving
wt Temp. oC
ACID FLARE
General Power failure - - -
Unit power failure - - -
Cooling water failure - - -
Fire case(GSU I/II) 1.5 18 153
Fire case(SRU) 0.13 18.02 630
Other failures REFLUX
25.15 31.9 107.4
(Reflux failure) FAILURE
Governing Load 25.15 31.9 107.4
5.0 FLARE HEADER
A) Hydrocarbon Flare Header
There shall be a HP HC flare header and a separate LP flare header carrying
hydrocarbon flare reliefs from all process units, utility systems and offsite facilities.
B) Acid Flare Header

There shall be a separate acid flare header carrying acid flare reliefs from the SRU &
GSU. The acid flare header shall be post weld heat treated and hardness of 200 BHN
PROJECT
Gandhinagar
Document No.
FLARE SYSTEM
Page 9 of 10
shall be maintained. It shall be steam traced as well. The line downstream of sour flare
KOD shall be of SS-304L material.
6.0 KNOCK-OUT DRUM
A) Hydrocarbon Flare Knock-out Drum
There shall be a main knock out drum (KOD) near HC flare stack for hydrocarbon flare.
This KOD shall collect blow downs from main HC flare, both HP & LP.
The main KOD near flare stack shall be provided with two no. electric motor driven
blow down pumps of 5 m3/hr capacity each (1 operating + 1 stand-by). These pumps
shall be provided near the main KOD to pump out liquid that accumulates in the drum
to slop tank. These pumps shall be provided with emergency power back-up and status
lamp indication in control room as well. The pumps shall be provided with auto
start/stop facility on high high level and low low level respectively.
Apart from main knockout drum (KOD) near the flare stack, individual units shall be
provided with a flare KOD within ISBL.
B) Acid Flare Knock-out Drum
There shall be a knock out drum (KOD) near the flare stack for acid flare. This KOD shall
collect blow down from the acid flare header and the same is to be routed to OWS.
7.0 WATER SEAL DRUM
A vertical water seal drum shall be provided at the bottom of the HC flare stack. The
water seal drum is an integral part of the HC flare stack. Thus it shall not be possible to
take water seal drum under maintenance without the shutdown of entire OGT complex.
Thus to avoid any such situation all the internals of water seal drum shall be of SS316L.
8.0 FLARE STACK
Flare stack components shall be designed for handling maximum flare load to minimum
purge gas rate. Flare stack shall be purged with fuel gas. Flare vendor to ensure
adequate velocity at flare stack tip during normal operation, with normal purge gas rate
in flare headers, such that the flame always remains outside the tip. No damage should
occur to tip due to burning inside the tip.
The flare stack shall have a molecular seal, flare tip and flame pilots.
The metallurgy of the hydrocarbon flare tip shall be considered as Incoloy 825.
The acid flare header shall be post weld heat treated and hardness of 200 BHN shall be
maintained. It shall be steam traced. The line downstream of sour flare KOD shall be of
SS-304L material. This line shall be provided with auxiliary fuel gas to combust acid
gases.
Acid flare riser material last 5m before and after bend shall be inconel 625. 1
The minimum stack height shall be such that the total radiation (flare radiation + solar
radiation) is within the API RP 521 permissible limit of 1500 Btu/hr.ft2, in areas where
emergency actions lasting 2-3 minutes can be required by personnel without shielding
but with appropriate clothing.
PROJECT
Gandhinagar
Document No.
FLARE SYSTEM
Page 10 of 10
9.0 FLARE SYSTEM DESIGN

The following shall be used for calculating the controlling flare load and sizing of flare
headers:-
a) All hydrocarbon bearing discharges of all molecular weights from pressure relief/
pressure control devices shall be discharged to closed flare system.
b) Short term H2S rich reliefs from process units shall also be joined into hydrocarbon
flare.
c) The individual unit flare header sizing shall be done considering the maximum flare
load from among all the significant flare cases.
d) For HP HC flare a maximum allowable backpressure of 3.2 kg/cm2g at unit battery
limit shall be considered for sizing the main flare header. However, a maximum
allowable backpressure of 3.4 kg/cm2g shall be considered at PSV outlet of
respective units.
e) For LP HC flare a maximum allowable backpressure of 1.5 kg/cm2g at unit battery
allowable backpressure of 1.7 kg/cm2g shall be considered at PSV outlet of
respective units
f) For acid flare a maximum allowable backpressure of 0.7 kg/cm2g at unit battery
allowable backpressure of 0.9 kg/cm2g shall be considered at PSV outlet of sulphur
block.
g) Flare header shall be purged by all units maintaining a minimum Purge velocity of
0.1 fps in respective unit headers with fuel gas. In addition all dead ends of flare
headers shall be purged with fuel gas.
h) Maximum allowable radiation shall be limited as per requirements of API RP 521.
Average wind Velocity of 20 m/s shall be considered for calculation of radiation.
i) SMOKELESS CAPACITY: As there is no continuous release of hydrocarbon gases to
flare except fuel gas purging, the normal flare load is not much. Also there is no
extended start-up requirement for any process unit. Therefore, flare system shall be
designed for a smokeless capacity of 3% of peak flare loading.
j) An ultrasonic flow meter shall be provided for flare gas flow measurement
downstream of main KOD in hydrocarbon flare header.
k) Peak load is based on GSU reflux failure which contains 10% CO2.To assist flaring of
this high CO2 acid gas , a provision is kept to inject 6.5TPH of fuel gas along with acid
gas for easy burning of high CO2 gases.

PROJECT
Gandhinagar

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KG-DWN-98/2 PRE-FEED

Technical Bid Addendum 002 for Onshore MEG & Gas

Level 18, Menara AIA Cap Square

Document No. : Tender No.K07DC16051

DOCUMENT NO.: TENDER NO. K07DC16051

2 LIMITS OF THIS BID ADDENDUM .................................................................................. 6

3 APPENDIXS TO THIS BID ADDENDUM......................................................................... 7

5 UPDATES TO OMF / TECHNICAL BID ADDENDUM 001 REV 0E DATA........... 13

Appendix 3 Relevant PFD/P&IDs Mark Ups ........................................................................................................ 53

Appendix 4 U Field Separator / Flare KO Drum Sizing - Calculation Notes ........................................... 56

Appendix 5 U Field Blowdown Calculation Note Calculation....................................................................... 57

Appendix 6 U Field Relief Calculation Note ........................................................................................................ 58

Appendix 8 New HP Flare Calculation Note (FLARESIM) ............................................................................... 60

Appendix 9 Plot Plan for OMF / Vashishta HP Flare ........................................................................................ 61

Appendix 10 Plot Plan for Vashishta (Includes U Field Equipment) ............................................................. 62

Appendix 11 Additional Laboratory Equipment / Items for OMF .............................................................. 63

Appendix 12 Gas Export to Mallavaram - PFD ................................................................................................... 64

Appendix 13 Gas Export to Mallavaram - Heat & Mass Balance ................................................................ 65

Appendix 14 Gas Export Separators Sizing .......................................................................................................... 66

Appendix 15 P&IDs (New) .......................................................................................................................................... 67

Appendix 16 Relevant Mallavaram P&IDs ........................................................................................................... 68

Appendix 17 Mallavaram Plot Plan ......................................................................................................................... 70

Appendix 18 Gas Export Facilities Blowdown Study – Calculation Note ................................................. 71

Appendix 19 Gas Export Facilities Relief Study – Calculation Note ........................................................... 72

Appendix 20 PSV / BDV Tailpipe Sizing (FLARENET) ....................................................................................... 73

This document presents the following:

 Updates to the Basis of Design

 Updates to Technical Bid Addendum 001 Rev 0E data.

2 LIMITS OF THIS BID ADDENDUM

i. Revised MEG handling operating philosophy.

iv. Errata of miscellaneous items.

3 APPENDICES TO THIS BID ADDENDUM

No Document Number Title

No Document Number Title

4 UPDATES TO BASIS OF DESIGN /

4.2 H2S content in U Field gas to S1-VA existing facilities at Odalarevu is to be

4.6 COMPANY gas export specifications at Mallavaram.

Note * At Buyer’s Pipeline operating pressure (60 kscg).

4.8 Contractor to obtain all clearances, approvals and licenses including

4.10 The following scope items may be considered:

Determine firewater demand for KG-DWN-98/2 equipment at Mallavaram and

Adequacy checks on the existing firewater system to include, but not be

 Confirm existing firewater pumps and storage capacities are adequate.

“One training session covering System configuration, system maintenance,

5 UPDATES TO OMF / TECHNICAL BID

5.2 A WGR of 1 bbl/MMscf is considered for U gas production for initial

As U Field is considered a geological extension of S1VA field hence no

Bidders are advised that no modification pertaining to MEG Regeneration package

Bidders to evaluate the impact on Vashishta / U Field production availability, due

As part of U Field production commencing approximately 6 months before the

An initial Lean MEG injection rate of 2.35m3/hr is calculated. A WGR of 1

5.7 Lean and Rich MEG rates at OMF

5.9 Major Equipment for U Field production via Vashishta Plant

 14 “ valves HIPPS Package

Valve type Ball (full bore)

Max DP when opening 254 barg

5.11 U Field - 2 x 50% Separators

Capacity of each separator 3 MMSCMD

b. 2 x 50% configuration assumed but 3x33% may need to be considered if severe

d. Estimated weight of each vessel is 87 Tonne

h. Separators to be located adjacent to Vashishta slugcatcher (ON-SC-1101)

5.12 U Field Gas Dehydration Unit (GDU -Vendor Package)

Single Unit (1x100%).

Operating temperature 11 deg oC (HOLD)

Design Pressure 80 barg

For conservative approach an inlet operating temperature of 30oC (water saturated)