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P2 P100 P401
PID-FMI
Flash
Description PID-FMI
Flash
Description
August 2003 CLR-GA WIRE NAMEPOS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
Code Code 1 8T-8737 BU-18 995-A4 1 180-9340 BK-18 E963-A62 A 111-1567
WH-18 G828-A22 2 180-9340 PK-18 G833-A2 2 180-9340 WH-18 E964-A61 B 111-1567
N/A 55 No Diagnostic Code Detected 105-00 64 High Intake Manifold Air Temperature Warning GN-18 G829-A18 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE
4 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
001-11 72 Cylinder #1 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high
5 8T-8737 1 PLUG_AS. 155-2269 1 PLUG_AS. 100-3320
P1
002-11 72 Cylinder #2 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low 6 8T-8737 1 WEDGE 155-2261
7 8T-8737 P402
003-11 73 Cylinder #3 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature BU-18 G850-A14 8 180-9340 P103 CLR-GA WIRE NAME POS TERM/PLUG
004-11 73 Cylinder #4 Injector current fault 108-03 26 Barometric Pressure voltage high 9 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-A60 A 111-1567
10 8T-8737 BU-18 C967-A5 1 180-9340 YL-18 E966-A59 B 111-1567
005-11 74 Cylinder #5 Injector current fault 108-04 26 Barometric Pressure voltage low 11 8T-8737 PK-18 G833-A3 2 180-9340 ACCESSORY TABLE
12 8T-8737 ACCESSORY TABLE QTY PART NAME P/N
006-11 74 Cylinder #6 Injector current fault 110-00 61 High Coolant Temperature Warning
13 8T-8737 QTY PART NAME P/N 1 PLUG_AS. 111-2416
022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-03 27 Coolant Temperature voltage high GY-18 A747-A17 14 180-9340 1 PLUG_AS. 155-2269
1 WEDGE 155-2261 P500
022-13 42 Engine Speed Signal Calibration Not Performed 110-04 27 Coolant Temperature voltage low 15 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
16 8T-8737
160-7690 030-08 29 PTO Throttle signal invalid 110-11 61 Very High Coolant Temperature P200 PK-18 G854-A6 1 180-9340
17 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG PU-18 G855-A7 2 180-9340
PK-18 G833-A1 18 180-9340
030-13 29 PTO Throttle out of calibration 111-01 62 Low Coolant Level Warning WH-18 G828-A23 A 180-9340 ACCESSORY TABLE
19 8T-8737
GN-18 G829-A21 B 180-9340 QTY PART NAME P/N
032-05 33 Turbo Wastegate Solenoid curent low 111-02 12 Coolant Level signal invalid GY-18 T945-A71 20 180-9340
PK-18 A746-A41 C 180-9340 1 PLUG_AS. 155-2269
PU-18 T946-A72 21 180-9340
032-06 33 Turbo Wastegate Solenoid curent high 111-03 12 Coolant Level voltage high ACCESSORY TABLE 1 WEDGE 155-2261
22 8T-8737
QTY PART NAME P/N
032-11 33 Turbo Wastegate Solenoid curent mismatch 111-04 12 Coolant Level voltage low 23 8T-8737 P501
1 PLUG_AS. 169-8670
GY-18 994-A12 24 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
041-03 21 8 Volt Supply voltage high 111-11 62 Very Low Coolant Level 1 WEDGE 155-2276
BR-18 G849-A16 25 180-9340 RD-18 C987-A83 1 180-9340
P2 26 8T-8737
041-04 21 8 Volt Supply voltage low 164-00 17 Excessive Injection Actuation Pressure P201 BU-18 G850-A85 2 180-9340
27 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
042-11 18 Injection Actuation Pressure output fault 164-02 15 Injection Actuation Pressure Signal Erratic YL-18 T947-A73 28 180-9340 BR-18 G826-A9 A 180-9340 QTY PART NAME P/N
BR-18 T948-A74 29 180-9340 BU-18 G827-A8 B 180-9340 1 PLUG_AS. 155-2269
043-02 71 Key Switch Fault 164-03 15 Injection Actuation Pressure Voltage High
30 8T-8737 GY-18 994-A12 C 180-9340 1 WEDGE 155-2261
064-02 34 Secondary Engine Speed loss of signal 164-04 15 InjectionActuation Pressure Voltage Low 31 8T-8737 ACCESSORY TABLE
BU-18 995-A4 32 180-9340 QTY PART NAME P/N P601
064-11 34 Secondary Engine Speed no pattern 164-11 39 Injection Actuation Pressure system fault 33 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 169-8670
070-05 49 Inlet Air Heater current low 168-00 51 Excessive ECM Battery Power 34 8T-8737 1 WEDGE 155-2276 WH-18 M795-A76* 1 180-9340
BU-18 C967-A5 35 180-9340 BK-18 C211-A77* 2 180-9340
070-06 49 Inlet Air Heater current high 168-01 51 Low ECM Battery Power YL-18 T951-A42 36 180-9340 P203 ACCESSORY TABLE
191-7823 071-00 01 Idle Shutdown Override 168-02 51 ECM Battery Power Intermittent BR-18 T952-A43 37 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
DK_BU-18 T953-A44 38 180-9340 WH-18 G828-A70 A 180-9340 1 PLUG_AS. 155-2269
071-01 47 Idle Shutdown 173-00 16 High Exhaust Gas Temperature Derate GY-18 T954-A45 39 180-9340 GN-18 G829-A19 B 180-9340 1 WEDGE 155-2261
071-14 47 PTO Shutdown 173-11 16 Very High Exhaust Gas Temperature Derate PK-18 A746-A41 40 180-9340 GY-18 A747-A17 C 180-9340 * THE TURBO WASTEGATE SOLENOID CIRCUIT
BR-18 G826-A9 41 180-9340 ACCESSORY TABLE MAY HAVE BEEN MANUFACTURED WITH
084-00 41 Vehicle Overspeed Warning 186-04 00 PTO Engine Shutdown Switch Voltage Low BU-18 G827-A8 42 180-9340 QTY PART NAME P/N ALTERNATE PINOUT ON CERTAIN 221-2319
6 5 4 3 2 1
43 8T-8737 1 PLUG_AS. 169-8670 HARNESSES.
084-01 31 Vehicle Speed loss of signal 186-14 47 PTO Engine Shutdown Switch Occurrence THIS DOES NOT AFFECT OPERATION.
J300 PU-18 T957-A53 44 180-9340 1 WEDGE 155-2276
Electrical System
BK-18 E963-A62 49 180-9340 GN-18 G829-A20 B 180-9339
084-14 00 Quick Stop Occurrence 224-11 00 Theft Deterent Active BR-18 G849-A16 C 180-9339 BU-18 G850-A84 B 116-6159
50 8T-8737
ACCESSORY TABLE ACCESSORY TABLE
091-08 32 Throttle Position Invalid 224-14 00 Theft Deterent Active with Engine Cranking 51 8T-8737
QTY PART NAME P/N QTY PART NAME P/N
52 8T-8737
1 RECEPTACLE_AS. 3E-3370 1 PLUG_AS. 116-6158
091-13 28 Throttle Position out of Calibration 231-02 58 J1939 Data Incorrect 53 8T-8737
1 WEDGE 3E-3371 2 SEAL 100-6674
172-6062 153-9693 GN-18 T955-A46 54 180-9340
100-01 46 Low Oil Pressure Warning 231-12 00 J1939 Device Not Responding 1 RETAINER 111-2422
GY-18 T956-A47 55 180-9340
P300 1 CAP 116-6161
100-03 24 Oil Pressure voltage high 231-14 57 Transmission Data Link Derate 56 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
P301 57 8T-8737
100-04 24 Oil Pressure voltage low 232-03 21 5 Volt Supply voltage high YL-18 T951-A42 1 180-9340
YL-18 E966-A59 58 180-9340
P300
1
7
2
8
3 4
9 10 11 12
5 6
P302
P303 100-11 46 Very Low Oil Pressure 232-04 21 5 Volt Supply voltage low MTB1-UP BU-18 E965-A60 59
60
180-9340
8T-8737
BR-18
DK_BU-18
T952-A43
T953-A44
2
3
180-9340
180-9340
P304 102-01 25 Low Boost Pressure 246-11 00 Brake Pedal Switch #1 Fault GY-18 T954-A45 4 180-9340
13 14 15 16 17 18 P305 A B B PK-18 G854-A6 61 180-9340
GN-18 T955-A46 5 180-9340
102-02 25 Boost Pressure signal erratic 247-11 00 Brake Pedal Switch #2 Fault PU-18 G855-A7 62 180-9340
P306 GY-18 T956-A47 6 180-9340
WH-18 M795-A76 63 180-9340
102-03 25 Boost Pressure voltage high 252-11 59 Engine Software Incorrect GN-18 T950-A76 7 180-9340
BK-18 C211-A77 64 180-9340
BU-18 T949-A75 8 180-9340
102-04 25 Boost Pressure voltage low 253-02 56 Check Customer or System Parameters BU-18 T949-A75 65 180-9340
BR-18 T948-A74 9 180-9340
GN-18 T950-A76 66 180-9340
YL-18 T947-A73 10 180-9340
102-07 25 Boost Pressure not responding GN-18 T961-A49 67 180-9340
PU-18 T946-A72 11 180-9340
WH-18 T962-A48 68 180-9340
GY-18 T945-A71 12 180-9340
100-3320 111-2416 69 8T-8737
WH-18 T962-A48 13 180-9340
70 8T-8737
GN-18 T961-A49 14 180-9340
ACCESSORY TABLE
DK_BU-18 T960-A50 15 180-9340
Harness identification code Harness And Wire Symbols QTY
1
PART NAME
PLUG_AS.
P/N
160-7690
BR-18 T959-A51 16 180-9340
This example indicates 2 STRAP-CABLE 3S-2093
YL-18 T958-A52 17 180-9340
P401
B
P402
A B wire 135 in harness "AG". 1 ENDBELL 126-1774
PU-18 T957-A53 18 180-9340
A Wire, Cable, or Harness ACCESSORY TABLE
QTY PART NAME P/N
Assembly Identification 1 PLUG_AS. 172-6062
RENR7560-01
8 Page, JVD
G829-A18 GN-18
G849-A16 BR-18
G828-A22 WH-18
J204 A746-A41 PK-18
3E3370 A747-A17 GY-18
INJECTION ACTUATION +V OR-18 A G828-A24 WH-18 G829-A18 GN-18
PRESSURE GROUND YL-18 B G829-A20 GN-18 A-S3 P2
224-4536 SIGNAL GN-18 C G849-A16 BR-18 1607690 ENGINE CONTROL MODULE
3E3364 1
P200 NOT USED 1 G833-A15 PK-18 G828-A22 WH-18 2 ANALOG SENSOR POWER
1698670 NOTE B 2 E795-A13 YL-18 G829-A18 GN-18 3 ANALOG SENSOR COMMON
A-S2
+V A G828-A23 WH-18 G828-A22 WH-18 4
BOOST PRESSURE GROUND B G829-A21 GN-18 5
161-1704 SIGNAL C A746-A41 PK-18 6
7
P203 G850-A14 BU-18 8 INLET AIR HEATER
1698670 9
+V A G828-A70 WH-18 10
ATMOSPHERIC PRESSURE GROUND B G829-A19 GN-18 11
161-1703 SIGNAL C A747-A17 GY-18 12
P201 13
1698670 A747-A17 GY-18 14 ATMOSPHERIC PRESSURE
+V A G826-A9 BR-18 G826-A9 BR-18 15
ENGINE OIL PRESSURE GROUND B G827-A8 BU-18 G827-A8 BU-18 16
161-1705 SIGNAL C 994-A12 GY-18 994-A12 GY-18 17
G833-A1 PK-18 18 ANALOG SENSOR RETURN
19
T945-A71 GY-18 20 NOT USED
T946-A72 PU-18 21 NOT USED
P301 22
1539693 23
A T951-A54 YL-16 P100 994-A12 GY-18 24 ENGINE OIL PRESSURE
B T957-A69 PU-16 ENGINE COOLANT 1552269 G849-A16 BR-18 25 INJECTION ACTUATION PRESSURE
TEMPERATURE SIGNAL 1 995-A4 BU-18 995-A4 BU-18 26
INJECTOR 1 130-9811 RETURN 2 G833-A2 PK-18 G833-A1 PK-18 27
242-0139 A-S1 T947-A73 YL-18 28 NOT USED
P103 T948-A74 BR-18 29 NOT USED
INTAKE MANIFOLD AIR 1552269 30
TEMPERATURE SIGNAL 1 C967-A5 BU-18 C967-A5 BU-18 31
130-9811 RETURN 2 G833-A3 PK-18 995-A4 BU-18 32 ENGINE COOLANT TEMPERATURE
33
P302 E795-A13 YL-18 34 NOT USED (NOTE B)
1539693 C967-A5 BU-18 35 INTAKE MANIFOLD AIR TEMPERATURE
A T952-A55 BR-16 T951-A42 YL-18 36 INJECTOR 1 +
B T958-A68 YL-16 T952-A43 BR-18 37 INJECTOR 2 +
P601 T953-A44 DK BU-18 38 INJECTOR 3 +
INJECTOR 2 1552269 P601 T954-A45 GY-18 39 INJECTOR 4 +
242-0139 TURBO WASTEGATE
1 C211-A77 BK-18 1552269 A746-A41 PK-18 40 BOOST PRESSURE
SOLENOID TURBO WASTEGATE M795-A76 WH-18 G826-A9 BR-18 41 ANALOG SENSOR POWER
230-9944 2 M795-A76 WH-18
SOLENOID 1
NOTE A 2 C211-A77 BK-18 G827-A8 BU-18 42 ANALOG SENSOR COMMON
230-9944 NOTE A 43
T957-A53 PU-18 44 INJECTOR 1 RETURN
T958-A52 YL-18 45 INJECTOR 2 RETURN
P303 P500 T959-A51 BR-18 46 INJECTOR 3 RETURN
1539693 INJECTION ACTUATION 1552269 T960-A50 DK BU-18 47 INJECTOR 4 RETURN
A T953-A56 BU-16 PRESSURE CONTROL VALVE 1 G854-A6 PK-18 G854-A6 PK-18 E964-A61 WH-18 48 PRIMARY ENGINE SPEED/TIMING +
B T959-A67 BR-16 (INTEGRAL TO PUMP) 2 G855-A7 PU-18 G855-A7 PU-18 E963-A62 BK-18 49 PRIMARY ENGINE SPEED/TIMING -
50
INJECTOR 3 51
242-0139 52
P401 53
1003320 T955-A46 GN-18 54 INJECTOR 5 +
A E963-A62 BK-18 E963-A62 BK-18 T956-A47 GY-18 55 INJECTOR 6 +
PRIMARY(TOP) B E964-A61 WH-18 E964-A61 WH-18 56
ENGINE SPEED/TIMING SENSORS 57
P402 E966-A59 YL-18 58 SECONDARY ENGINE SPEED/TIMING +
P304 169-3300 1112416 E965-A60 BU-18 59 SECONDARY ENGINE SPEED/TIMING -
1539693 A E965-A60 BU-18 E965-A60 BU-18 60
A T954-A57 GY-16 SECONDARY(BOTTOM) B E966-A59 YL-18 E966-A59 YL-18 G854-A6 PK-18 61 IAP CONTROL VALVE +
B T960-A66 BU-16 G855-A7 PU-18 62 IAP CONTROL VALVE-
1917823 1726062 M795-A76 WH-18 63 TURBO WASTEGATE +
J300 P300
INJECTOR 4 C211-A77 BK-18 64 TURBO WASTEGATE -
242-0139 T951-A54 YL-16 1 T951-A42 YL-18 T949-A75 BU-18 65 NOT USED
T952-A55 BR-16 2 T952-A43 BR-18 T950-A76 GN-18 66 NOT USED
T953-A56 BU-16 3 T953-A44 DK BU-18 T961-A49 GN-18 67 INJECTOR 5 RETURN
T954-A57 GY-16 4 T954-A45 GY-18 T962-A48 WH-18 68 INJECTOR 6 RETURN
T955-A58 GN-16 5 T955-A46 GN-18 69
T956-A63 GY-16 6 T956-A47 GY-18 70
P305 7 T950-A76 GN-18
1539693 8 T949-A75 BU-18
A T955-A58 GN-16 9 T948-A74 BR-18
B T961-A65 GN-16 10 T947-A73 YL-18
11 T946-A72 PU-18
INJECTOR 5 12 T945-A71 GY-18
242-0139 T962-A64 WH-16 13 T962-A48 WH-18
T961-A65 GN-16 14 T961-A49 GN-18
T960-A66 BU-16 15 T960-A50 DK BU-18
TO ECM
T959-A67 BR-16 16 T959-A51 BR-18
T958-A68 YL-16 17 T958-A52 YL-18 MOUNTING
T957-A69 PU-16 18 T957-A53 PU-18 BOLT
P306
1539693 INJECTOR HARNESS CONNECTOR
A T956-A63 GY-16
B T962-A64 WH-16
INJECTOR 6 TO (+)BATTERY UNSWITCHED K995-OR P501
242-0139 1552269
INLET AIR 1 C987-A83 RD-18 A-S4
HEATER RELAY 2 G850-A85 BU-18 G850-A14 BU-18
N/O
INLET AIR RELAY
HEATER GROUND INLET AIR
STRAP HEATER
P648
1166158
INLET AIR HEATER LAMP A C987-A83 RD-18
B G850-A84 BU-18
TO (+)BATTERY SWITCHED
Intake Manifold
Air Temperature
Atmospheric
Sensor Injector
Boost Pressure
Harness
Pressure Sensor
Connector
Sensor
Injection Actuation
Pressure
Sensor
Engine Coolant
Temperature
Sensor Inlet Air Heater
Relay
Turbo Wastegate
Solenoid
Injection Actuation
Pressure Control
Valve
Primary Engine
Speed / Timing
(Top)
Secondary Engine
Speed / Timing
(Bottom)
J1
P2/J2 Engine
Control
Engine Oil Module
Pressure
Sensor
Secondary Engine
Speed / Timing
Connector and Splice Locations for Harness 221-2319 -04 (Bottom)
Primary Engine
Speed / Timing
(Top) Injection Actuation
Pressure Control
Valve
Engine Oil
Pressure
Inlet Air Heater
Injection Actuation Relay
Pressure
G850-BU G829-GN
G833-PK Splice
Splice
Splice Intake Manifold
Air Temperature
G828-WH
Splice
Engine
Control
Module Inlet Air
P2 Heater Lamp
Boost
Pressure
Turbo Engine Coolant
Wastegate Temperature
Solenoid Atmospheric
Pressure
Injector
Harness
Connector
THIS SCHEMATIC IS FOR THE C9 URBAN TRANSIT BUS ENGINE (S/N: MTB)
IDENT HARNESS CHG
A 221-2319 04 (J2 / ENGINE)
T 215-3249 01 (INJECTOR)