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Keynote Speaker Dradjad Irianto PDF
Keynote Speaker Dradjad Irianto PDF
INDUSTRY 4.0
The Challenges of Tomorrow
DRADJAD IRIANTO
Manufacturing Systems Research
OUTLINE
• PENDAHULUAN
• INDUSTRIAL REVOLUTION
• i2.0 → i3.0
• i3.0 → i4.0
• i4.0 for INDONESIA
• IE SUBJECT for i4.0
• FUTURE PROFESSION
2
PENDAHULUAN
• Skema penelitian Lab Sistem Produksi ITB
1998 Internet
Technology
7
PENDAHULUAN
Economic benefit of i4.0:
• Germany: 30% productivity increase,
2,6% cost reduction/year, €425B economic
growth by 2025.
• South Korea: 25% productivity increase,
27% decrease of defectives, >0,5M jobs
created, build 10k smart factories
• India: 9% increase in GDP (contributed by
manufacturing industries).
• France: create 137k jobs in big data,
double nano electronics production
Source: Deloitte, 2017.
8
PENDAHULUAN
I4.0 initiatives for given industries:
• Industrial manufacturing: Germany, China,
S.Korea, Japan, India, Spain, USA
• Electronics & ICT: Germany, S.Korea, Japan,
China, India, Taiwan, S.Africa
• Automotive: Germany, S.Korea, Japan, UK,
USA, Portugal, S.Africa
• Chemicals: China, France, India, UK
• Pharmaceuticals: France, India, UK, Spain
• Fashion apparel: S.Korea, Spain, USA,
Portugal
Source: Deloitte, 2017.
9
PENDAHULUAN
i4.0 strategy based on:
• Opportunities:
• innovation ecosystems,
• competitive industrial base,
• investment on technologies,
• integrate SME & enterpreneurship
• Challenge:
• industrial readiness,
• Skilled trusted workforce,
• manageable social-cultural-regulation,
• diversification & job creation
10
PENDAHULUAN
• Manufacturing Competitiveness Index
11
REVOLUSI INDUSTRI
i-
Cyber-Physical
Internet of things
Collaborative
manufacturing
Mass production
Interchangeable parts Industry 4.0
Quality control
Standardization Industry 3.0
Mass customization
Industry 2.0 Flexible Manufacturing
Computer integrated
Automation & robotic
Industry 1.0
Revolusi industri
e-
Mekanisasi produksi
12
INDUSTRY 2.0 →
INDUSTRY 3.0
Designed
Satisfaction? Utility/
Quality
Market
? specifications
Set price Price
Profit ROI (Profit)
Total cost Target cost
Finished Finished
good good
Processes Processes
Raw Raw
material material
MASS PRODUCTION MASS CUSTOMIZATION
13
INDUSTRY 2.0 →
INDUSTRY 3.0
ENABLERS:
• Kualitas, biaya & waktu pengiriman (QCD) sebagai
kunci daya saing industri
• Teknologi mikroelektronika, komputer & control
DEVELOPMENT:
• Flexible Manufacturing Systems (FMS): Production
automation & robotic, CAD/CAM, ASRS/AGV, CNC
machines, computer integrated manufacturing CIM,
ERP
• Product variety, multi-skilled trusted worker, design
engineering
14
INDUSTRY 2.0 →
INDUSTRY 3.0
• Industrial automation & robotics
15
INDUSTRY 3.0 →
INDUSTRY 4.0
More on value creation & cost
reduction
Designed Designed
Quality Quality
Market Value added k
specifications
Price Price
Akumulasi biaya
Process k
Finished good Value added 2
Process …
Processes Process 2
Value added 1
Raw material Process 1
16
INDUSTRY 3.0 →
INDUSTRY 4.0
More on value creation & cost
reduction…
Core competence on process & Designed
Quality
Industry K
worker
Core competence k
Price
Industry …
Core competence …
Target cost
Akumulasi biaya
Process k
Industry B
Core competence 2
Process …
Process 2
Industry A
Process 1
Core competence 1
Outsourcing
Outsourcing + Internet connection
Outsourcing …
2 2 2
g g g
Var ( y ) Var ( x1 ) Var ( x2 ) ... Var ( xn ) 18
x1 x2 xn
INDUSTRY 3.0 →
INDUSTRY 4.0
Internet
connection
INPUT PROCESSES (OUTSOURCING, GLOBAL) OUTPUT
Vendor &
retailers
Industry C
Industry A
Industry B
Industry K
Industry D
Suppliers Industry …
Networked &
collaborating Industries
alternative
Cost of process
improvement N M N M
2 2
Y t
ij x
p i
I cm x A I ij
i 1 j 1
i ij ij
i 1 j 1 X i X i 3
N M
N M
f i R rijR R R R
Max P U .I ( N 1) Qij xij I i 1 c ( f i rij ) xij
i 1 j 1 i 1 j 1
1 f i rij
R
R i
N M S S S
I i ci ( f i rij ) xij
i 1 j 1
Sales
24
FUTURE PROFESSION
• Will IE profession be survive?
26
TERIMA KASIH
The critical parameters in the introduction of i4.0 are the
design of the process landscape and the identification of the
employee qualification profiles (KPMG, 2016)
27