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Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
MR effects, soft matrices such as silicon rubber [7] and properties are analyzed. In particular, the viscoelastic
gels [8] were selected. It has been reported that the maximum properties of MREs will be investigated. Furthermore, a
increase in the shear modulus due to the MR effect is about magnetic field induced viscoelastic parameter model is
50–60% of the zero-field modulus, depending on the matrix developed to describe the viscoelastic properties of MREs.
elastomer [9, 10], and the maximum relative MR effect of To explain its cause: the increment of magnetic particles will
the MREs can be up to 188% [11]. However, MREs based result in the hardness of the MRE increasing; that is, the
on those soft elastomer matrices are usually ill-suited for stiffness as well as the loss factor will also increase.
most load-bearing applications due to their low strength and
reduced fatigue life. The natural rubbers are usually used as 2. Manufacturing of MRE vibration mitigation
the matrix for fabricating the MREs because of their excellent devices
mechanical properties [12–14]. Furthermore, the addition of
appropriate additives to MREs has also been proved effective 2.1. Preparation of MREs
in decreasing the zero-field shear modulus and enhancement
of the relative MR effect of materials [15]. There are two Three main material components, including matrix, particles,
methods, the solvent method and the mixing method [16], and additives, are used to fabricate MREs. The matrix material
which are used for fabricating MREs based on different used in this study is natural rubber (NR). The particles used
kinds of matrices. The solvent method is better suited for the are carbonyl iron power, type R2F, with a mean particle size
matrix which can be solvated in organic solvent, and the latter of approximately 3.30 µm. The additives, i.e. reinforcing
method is inclined to fabricate mass production of MREs. The agent (the semi-reinforcing carbon black), accelerating agent
possible uses of MREs are clearly in dynamic applications. In (accelerating agent CZ), protective agents (protective agent
several studies, dynamic performance testing has been used to 4010NA and D), and vulcanized agent (sulfur S-series,
measure the shear storage modulus of MRE devices. In most zinc oxide and magnesium oxide), are used to improve the
of these studies a sandwich-type test system has been used, performance of the vulcanized rubber. The MRE samples
where the MRE was attached between metallic plates [17–19]. are prepared by mixing the above components in different
Until now, the field-dependent modulus of MREs was proportions, by weight.
studied in two aspects: microscopic and macroscopic. The
former, that is, the microphysical model, was proposed based 2.2. Manufacturing of vibration mitigation devices
on the magnetic dipole interactions between two adjacent
particles of the chain. Shiga et al [20] analyzed the modulus In this study, in order to investigate the properties of stiffness
change of the material by simplifying the dipole interactions of MREs changing with the magnetic field, four MRE
in the same direction as the external field, and assumed devices are manufactured, as seen in figure 1, which is
that the magnetic interaction only exists between the two a sandwich form. The plates of the devices are made of
nearby dipoles. Jolly et al [7] proposed a point-dipole model, aluminum to ensure the uniformity of the magnetic field.
where the magnetic interaction occurs only between the The manufacturing of MRE devices consists of mixing,
adjacent particles within a chain. Davis [21] calculated the pre-forming configuration and curing. Firstly, 100 phr rubber,
shear increment by using finite element analysis, which was 45.5 phr additives and the carbonyl iron particles are mixed
for isolated single chains of periodically spaced dipoles. homogeneously using a two roll mill, type XK-400, in
Borcea and Bruno [22] presented a model that takes into which phr is the weight parts based on per hundred parts
account the fully coupled magneto-elastic interactions, which of rubber. Then, the mixture and the device parts are put
are calculated from the basic minimum energy principle of into a mold for pre-forming under an external magnetic
magneto-elasticity. The latter, described as a relationship field of 100 mT, generated by the high temperature resistant
of force–displacement and stress–strain, is a behavior of permanent magnet, as shown in figure 2, at 120 ◦ C for
macro-mechanics. In this aspect, very few mathematical 10 min. Finally, the device samples are vulcanized on a plate
models are available to predict their properties. For research vulcanization machine, type TH-6009. The vulcanization
in MR fluids, the parametric model is a widely used process is operated under a pressure of approximately 15 MPa
method for predicting the dynamic properties of practical MR and at 150 ◦ C for 20 min. In our study, these manufactured
dampers [23, 24]. Shen et al [13] derived a mathematical MRE devices are respectively named NR50, NR60, NR70
model to represent the stress–strain relationship of the MRE and NR80, corresponding to particle weight fractions of 50%,
by taking into account all dipole interactions in a chain. 60%, 70% and 80%, respectively.
Li et al [25] proposed a four-parameter linear viscoelastic
model that could predict the dynamic properties of MRE 3. Experimental analysis
performances under various working conditions.
In this study, a method for fabricating MR elastomers 3.1. Experimental setup and procedure
is introduced and four MRE devices with different particle
proportions are manufactured. The dynamic tests are carried The dynamical properties of the MR devices are tested using
out to compare the performances of the specimens under a universal testing machine, material test system MTS (type
different loading cases, and the effects of magnetic fields, PA-100) with a maximum force of ±100 kN. The magnetic
displacement amplitudes and frequencies on MREs dynamic field on both sides of the tested device, ranging from 0 mT
2
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
Figure 1. MRE device. (a) MRE device photo. (b) Structure diagram of the MRE device.
up to 300 mT, is generated by a magnetic field apparatus. amplitudes of 1, 2 and 4 mm, and four typical frequencies (1,
The magnetic field apparatus consists of permanent magnets 2, 5 and 10 Hz) as well as a number of magnetic fields are
and aluminum boxes, the magnetic field strength of which is selected. For each case, the real-time force and displacement
changed by changing the distance of the two boxes and the signals are recorded by the data acquisition system and then
quantity of the magnets. The experimental setup is shown used to reconstruct the force–displacement hysteresis loop.
in figure 3. With the material test system, the displacement The experimental procedure can be described as follows:
control mode is employed to measure the dynamic properties the preload used in the dynamic testing is 1/5 of the
of the MRE device. maximum force of each sample. The frequency of the
For testing of the dynamic properties, sinusoidal sinusoidal loading is first varied from 1 to 10 Hz in steps
excitations with constant displacement amplitudes and driving of 1, 2, 5 and 10 Hz and the displacement amplitude
frequencies are applied to the MRE devices under different is kept constant at 2 mm. The magnetic field strength is
magnetic fields, and the resultant time-dependent forces are increased from 0 mT stepwise to 300 mT (0, 100, 200 and
then recorded. In our tests, three typical strain amplitudes of 300 mT) for each testing frequency. In subsequent testing,
12.5%, 25% and 50% (the dimensions of MRE parts of the the frequency is kept constant at 10 Hz and the displacement
device are 40 mm × 40 mm × 8 mm, and the shear area is amplitude is varied. The displacement amplitudes used are
40 mm × 40 mm), corresponding to the three displacement 1, 2 and 4 mm, respectively. Measurements with a constant
3
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
frequency are carried out passively and then under a maximum shear storage modulus and loss factors of MRE devices at
magnetic field strength of 300 mT. For each loading case, various magnetic fields, which can be calculated from the
the MRE device is first tested without an applied magnetic ellipse loops in figure 4. It can be seen from this figure that
field to obtain the basic composite properties, namely the the values of shear storage modulus and loss factor increase
original shear storage modulus and loss factor. Then, without with the increment of the magnetic fields; for example, the
removing the device from the test apparatus, the device is shear storage modulus of aligned MREs increases from 1.24
immediately measured again under a magnetic field. On the to 1.52 MPa, a growth of 22.6%, when the magnetic flux
basis of the measured force–displacement loops, the dynamic increases from 0 to 300 mT, and the loss factor increases from
stiffness and the loss factor are calculated by counting the 0.206 to 0.245, a growth of 18.93%, which demonstrates that
energy loss per cycle [26]. MRE materials have controllable mechanical properties.
Figure 6 shows the force–displacement relationships
3.2. Results and discussion of the MRE devices at a constant frequency of 2 Hz,
magnetic field of 300 mT but at various displacement
In the experimental study, harmonic loadings with various amplitudes of 1, 2 and 4 mm. It can be seen from figure 6
displacement amplitudes and frequencies, under different that the force–displacement curves form regular elliptical
magnetic fields, are used to study dynamic properties of MRE loops at displacement amplitudes of 1 and 2 mm, but the
devices. Figure 4 shows the force–displacement relationships force–displacement curve forms an irregular elliptical loop
of the MRE devices at a constant displacement amplitude at the displacement amplitudes of 4 mm. This is because
of 2 mm, frequency of 10 Hz but at various magnetic fields there will be a bond failure on the contact surface between
from 0 to 300 mT. It can be seen from this figure that the particles and the matrix with the increment of the
the force–displacement curves form elliptical loops, and the displacement amplitudes, which results in loss stress. Figure 7
slope of the major axis of the elliptical loops varies with shows the shear storage modulus and loss factors of MRE
the magnetic field, which means that the stiffness of MREs devices at different displacement amplitudes, which can
varies with the magnetic field. The areas of the elliptical loops be calculated by counting the energy loss per cycle from
increase steadily with the increment of the magnetic fields, several consecutive force–displacement loops with a constant
which demonstrates that the damping capacity of the MRE frequency and magnetic flux. It can be seen from this figure
devices is a function of the applied magnetic field. These that the values of the shear storage modulus and the loss factor
experimental results demonstrate that not only the areas are decrease with the increment of the displacement amplitudes;
dependent on the magnetic fields but also the slope of the for example, the measured maximum and minimum values
major axis of the elliptical loops is different, which means of the shear storage modulus of sample NR80 are 1.41 MPa
that MREs exhibit variable stiffness and damping properties. and 1.12 MPa, respectively, a decrease of 20.57%. And
This feature is totally different from MR fluids, which mainly the loss factor value decreases from 0.268 to 0.246 when
exhibit damping controllable properties. Figure 5 shows the the displacement amplitudes increase from 1 to 4 mm.
4
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
Figure 4. Force–displacement relationships for different magnetic fields at 2 mm and 10 Hz. (a) NR50, (b) NR60, (c) NR70 and (d) NR80.
Figure 5. Mechanical properties of MRE devices at different magnetic fields. (a) Shear storage modulus G1 . (b) Loss factor η.
These results demonstrate that the MREs are very sensitive frequency level the shear storage modulus and loss factor
to the strain amplitude. This is because the magnetic generally increase with the weight proportion of the particles.
effect mainly depends on the distance between magnetic And the shear storage modulus and loss factor of each MRE
particles; therefore, the interactions between the particles in device sample increase with the increment of the frequencies,
MREs sharply decrease with the increment of displacement especially the values of loss factors; for example, the loss
amplitude.
factor value of sample NR80 increases from 0.147 to 0.245
Figure 8 shows the force–displacement relationships of
when the frequencies increase from 1 to 10 Hz. The reason
the MRE devices at a constant displacement amplitude of
for this is that the fraction times between particles in the
2 mm, magnetic fields of 300 mT but at various frequencies
from 1 to 10 Hz. From figure 8 it can be seen that the areas of matrix increase when the working frequency becomes larger.
the elliptical loops increase steadily with the increment of the Furthermore, the slope of the main axis increases steadily
frequencies, which demonstrates that the damping capacity when the frequency inputs change from 1 to 5 Hz, while the
of the MRE devices becomes larger with the increment of slope of the main axis increases slightly when the frequency
the frequencies. As presented in figure 9, at each testing inputs change from 5 to 10 Hz. This implies that the stiffness
5
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
Figure 6. Force–displacement relationships for different displacement inputs at 2 Hz and 300 mT. (a) NR50, (b) NR60, (c) NR70 and
(d) NR80.
Figure 7. Mechanical properties of MRE devices at different displacement amplitudes. (a) Shear storage modulus G1 . (b) Loss factor η.
of the device shows a slowly increasing trend with the force between the particles occurs which can increase the
frequency. stiffness of the MREs, and then obstruct the movement of the
Figure 10 shows the force–displacement relationships of rubber molecule chains. The interfacial friction between the
the MRE devices at a constant displacement amplitude of rubber and particles increases with the increment of magnetic
2 mm, frequency of 10 Hz and magnetic field of 300 mT. It field. Moreover, the more the particle content, the large the
can be seen from this figure that the areas of the elliptical obstruction effect.
loops and the slope of the main axis of the elliptical loops
vary with the proportion of particles, which demonstrates
that the damping capacity of the MRE devices is related
4. Mathematical modeling
to the proportion of particles. In addition, the slope of the
major axis of the force–displacement loop grew steeper and 4.1. Viscoelastic fractional derivative model
thus the dynamic stiffness increased when the proportion
of particles is increased. This is because when a magnetic The experimental results, shown in figures 4 and 5, indicate
field is applied to the MREs device, a magnetic interaction that the mechanical properties of MRE devices vary with
6
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
Figure 8. Force–displacement relationships for different frequency inputs at 2 mm and 300 mT. (a) NR50, (b) NR60, (c) NR70 and
(d) NR80.
Figure 9. Mechanical properties of MRE devices at different frequencies. (a) Shear storage modulus G1 . (b) Loss factor η.
magnetic field. In addition, the response forces and input with the fractional derivative dashpot element, which similarly
displacements formed perfect elliptical loops when the to the Kelvin model (just using the fractional derivative
displacement amplitude is not larger, which demonstrates dashpot to take the place of the Newton dashpot), are used
that the MREs exhibit linear viscoelastic properties. These to represent the viscoelastic characteristic of the matrix. The
results demonstrate that the MRE material exhibits a nonlinear spring element represents the magnet field induced
feature that its modulus and damping capability are both effect of the MREs. The additional analogous dashpot element
magnetic field dependent. To predict these characteristics, is used to represent the variable characteristic of damping with
a magnetoviscoelasticity parametric model is developed by magnetic field.
us, as shown in figure 11, which is extended based on the In this model, G0 is the shear modulus of the MRE
viscoelastic fractional derivative model [27]. In this model, without a magnetic field, τ is a parameter related to time,
a spring element, a fractional derivative dashpot element, a Gm (H) is the modulus generated from the MR effects, and
nonlinear spring element and an additional analogous dashpot µ is a parameter determined by experimental results. α is
element are paralleled together. The spring element paralleled a fraction number and the range of α is 0 to 1, and in
7
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
Figure 11. Magnetoviscoelasticity parametric model for MREs. 4.2. Parameter identification
Figure 12. The fitting results of parameters of NR60. (a) Magnetic flux of 0 mT. (b) Magnetic flux of 100 mT. (c) Magnetic flux of 200 mT.
(d) Magnetic flux of 300 mT.
fitting result of G1 is better than that of the loss factor η for For the other three samples, following the same method,
the reason that the shear storage modulus G1 changing with these four parameters, G0 , τ, α and µ are also estimated at a
the magnetic field induced modulus Gm (H) determined by constant strain amplitude of 25%, and the identified results
experimental results, but the loss factor η is a complicated are listed in table 1. It can be seen from table 1 that the
parameter determined by several conditions. parameters G0 , τ and α increase steadily with the increment
9
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
Table 1. The results of identified parameters. by numerical simulation, increase with the increment of the
magnetic fields, which demonstrates that the stiffness and
Parameters
damping of MRE devices can change with the magnetic fields.
Samples G0 (MPa) τ (s) α µ And the comparison results demonstrate that the model can
NR50 0.37 0.40 0.10 0.024 simulate the experimental data well, that is to say the proposed
NR60 0.41 0.43 0.11 0.015 model can reflect the characteristics of MREs that the stiffness
NR70 0.46 0.49 0.13 0.003 varies with the magnetic fields.
NR80 0.54 0.51 0.15 0.001
Figure 15 shows the force–displacement curves of NR60
at different experimental cases, which were plotted by using
the same estimated results listed in table 1, and compared
of the proportion of particles. For example, the original shear
with the experimental data curves. It can be seen from the
modulus G0 increases from 0.37 to 0.54 MPa, which is a great
plots that the model can simulate the experimental data at
increment of 45.9%. The parameter τ , and α related to loss
different experimental cases; however, the simulation result
modulus are also increased with the changing of the particle
in figure 15(b) is better than that of figure 15(a). This is
proportions. These results demonstrated that the original
because the fitting results for the loss factor are worse at
modulus G0 and the damping capability are influenced by the
a frequency of 2 Hz, as shown in figure 12. These results
proportions of magnetic particles.
demonstrate that the proposed model can reflect the variable
stiffness characteristics of MREs at different experimental
4.3. Comparison between experimental and numerical results cases, although the simulation precision is not higher at some
experimental cases.
From table 1, the shear storage modulus G1 and loss factor
η can be obtained based on equations (4) and (6). Take the
parameters of NR60 for example, the relationship of G1 and 5. Conclusions
η of sample NR60 with magnetic field inputs is shown in
figure 13. It can be seen from this figure that the parameters In this paper, anisotropic MRE samples based on natural
of mechanical properties G1 and η calculated by experimental rubber with different weight fractions of particles are
data and numerical simulation are in good agreement. fabricated. For the purpose of studying the mechanical
Obviously, the shear storage G1 of the experimental data and properties of MREs, MRE vibration mitigation devices
numerical simulation increases steadily when the magnetic are manufactured and dynamic tests are carried out. A
flux increases from 0 to 300 mT. Unlike the shear storage magnetoviscoelasticity parametric model is proposed to
modulus G1 , the loss factor η increases with the magnetic describe the performance of MREs. The parameters of the
fields slightly. For example, at a strain amplitude of 25% and proposed model are identified, and the force–displacement
a driving frequency of 10 Hz, the experimental values of G1 relationship curves obtained from model simulation and
can increase from 0.755 MPa up to 0.914 MPa, an increment experimental data are compared. The following conclusions
of 0.159 MPa, which demonstrates again that the MRE can can be obtained from the experimental and numerical analysis.
work as variable stiffness devices.
Figure 14 shows the force–displacement relationship (1) The force–displacement curves of the MRE device
curves of the four MRE devices, which were reconstructed by samples can form perfect elliptical loops, when the
using the parameters estimated from the system identification displacement amplitude is not above 2 mm (strain of
process, and compares them with the experimental data 25%). The areas and the slope of the main axis of the
curves. It can be seen from these figures that the curves plotted elliptical loops vary with the magnetic field, which reflects
by the experimental data and numerical simulation can form the variable stiffness and damping properties of MREs.
elliptical loops and are in good agreement. The areas and the (2) The shear storage modulus G1 and loss factor η of MREs
slope of the main axis of the elliptical loops, reconstructed vary with the working conditions, i.e., magnetic fields,
10
Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
Figure 14. The force–displacement curves of experiment and simulation for different MRE devices. (a) NR50, (b) NR60, (c) NR70 and
(d) NR80.
Figure 15. The force–displacement curves of NR60 plotted by experimental data and model simulation at different experimental cases. (a)
Frequency of 2 Hz. (b) Displacement amplitude of 1 mm.
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Smart Mater. Struct. 21 (2012) 075034 J-T Zhu et al
12