CLF. THE WELDING INSTITUTE Welding Inspection, Steels ~ WIS 5 Assessment Question Paper (MSR-AWI-1 05) \Z /s Z LE... DIN. THUY. Answer all questions Name: 1. What is the Arc energy for the following welding process parameters? Amps 140, Volts 21, Travel speed 250mmimin. VY Ya. 0.7 Kum b. 0.6 Ki/mm c. 0.01 Kuimm 4. 0.7 Jimm 2. What is the effect of tempering after quenching a. Toughness and strength are increased. b. Toughness and strength are reduced. c. Toughness reduced and strength increased 4, Toughness increased and strength reduced 9 . Toughness increased and hardness increased 3. What is the ratio between the leg length and the design throat thickness on a mitre fillet weld with equal leg lengths a ito b. 2to1 Vo. 1414101. Sf 4d. Allof the above it depends upon the leg length size. WIS 5 Qu paper MSR-AWI-1 05 issue5 Date; 10/02/05 lorsTWI MT. ‘THE WELDING INSTITUTE 4. The toughness and yield strength of steel is reduced by: a. Reducing the grain size b. Increasing the heat input. “ec. Reducing the heat input. 4. Botha andb. = 5. Which of the following statements is true if applicable to a charpy vee notch impact test a. It's a destructive test used to assess materials ductility in the weld zone. b. It's a mechanical test used to determine a welds resistance to creep. ve. It's a dynamic test, which is used to give a measure of notch toughness. - +l It's a static test used to determine materials toughness in the notch region. 4 fe Bothaandc. VW 6. How can you tell the difference between an EN/ISO weld symbol and a BS weld symbol? a. The EN/ISO weld symbol will always have the arrow side weld at the top of the reference line. Vb. The EN/SO symbol has the welds elementary symbol placed on a dashed line |, lying above or below the solid reference line to indicate a weld on the other side. The EN/ISO symbol has a fillet weld leg length identified by the letter ‘a’ d. The EN/ISO symbol has a fillet weld throat thickness identified by the letter "2". e. Both b and d. 7. What is the possible effect of having the heat input too low during welding? ‘a. Low toughness, entrapped hydrogen and low hardness. ~b. High hardness, lack of fusion and entrapped hydrogen. ©. Entrapped hydrogen, low toughness and high ductility. d. Lack of fusion, low toughness and a reduction in ductility. WIS 5 Qu paper MSR-AWI-1 05 issues Date: 10/02/05 2009TWI CLM 8 An MMA electrode classified as E7018 is: yu Abasic low hydrogen electrode containing iron powder. ~ b. Arutile electrode containing iron powder. ©. Acellulose electrode suitable for welding in all positions. ‘THE WELDING INSTITUTE FE 4 Abbasic electrode depositing weld metal with yield strength of a least 70,000 psi ve. both aand d. 9. The number 135 is placed at the end of the reference line on a weld symbol. According to iSO 2553 what does this number indicate? a. The welding process is stated as MMA . The welding process is stated as TIG The welding process is stated as SAW |, NDT is to be carried out after welding . None of the above Y 4 10. Which of the following is the most likely to be considered an essential variable for a welder qualification test? a. Achange from an electrode classified to BS EN 499 as an E46 3 INI B to an electrode classified to AWS AS.1 as an E7018, Wo. A change of pipe wall thickness by atleast 15mm. V// A change in pre-heat temperature from 50°C to 100°C. ‘A change from PC welding position to PA welding position e. All of the above, 11 What would be a typical appearance of a ductile fracture surface? Ya. Rough randomly torn and a reduction in area. wa b. Smooth fracture surface displaying beach marks ©. Step like appearance. \ d. Bright crystalline fracture with very little reduction in area. \ e, Botha andb. WIS 5 Qu paper MSR-AWI-1 05 issueS Date: 10/02/05 3.009