INDUSTRY BRIEF

SMART MANUFACTURING
BEGINS WITH DELMIA

DELMIA FOR With Dassault Systèmes’ DELMIA® brand applications, you can design and test
production in a simulated environment – then efficiently plan, produce, and
GLOBAL manage all resources from staff to production to customer delivery. Powered by
INDUSTRIAL the 3DEXPERIENCE® platform, DELMIA involves all operations stakeholders and
OPERATIONS assets as part of a single community working toward the same shared objectives
of operational excellence.
THE FUTURE OF MANUFACTURING
DASSAULT SYSTÈMES FOR GREATER AGILITY, END-TO-END

In today’s on-demand world, manufacturing is

becoming increasingly complex as manufacturing
practices transition from mass production to mass
customization. Modern end-to-end manufacturing
BENEFITS OF DIGITAL
needs an integration of information and knowledge CONTINUITY
from organizational systems, solutions and data over
a single digital thread, to ensure effective planning, UPSTREAM
management and collaboration.
New product design and new order fulfilment
Improve make-to-plan with 3D data models,
FROM DESIGN TO DELIVERY
prototypes and simulations, and reduce risks –
Dassault Systèmes’ stable of manufacturing with virtual process planning and simulated asset
solutions is primed to digitally optimize every stage and process optimization.
of your manufacturing process. From design to
delivery, we have diverse capabilities to help you
Process planning and management
address increasingly volatile and varied demands
in manufacturing, allowing you to improve the Centralize global visualization and analytics to
efficiency and profitability of your global operations. enhance PLM Engineering and collaboration – with
automated planning and scheduling to manage
mass customization.
With our solutions now integrated over our
3DEXPERIENCE platform, you can enable a
common, standardized environment that spans data,
processes, workflows, systems and the ecosystem.
This will help you to drive greater visibility,
traceability and integration of your operations for OPERATIONS
everyone in your company and out, making it easy
to collaborate, share experiences and make decisions. Manufacturing and shop floor operations
Create a shop floor digital twin to
Be empowered with the tools to build the represent live manufacturing and
Future of Manufacturing that you envision, with machinery operations – to enable
Dassault Systèmes manufacturing solutions on the virtual and remote control of real-world
3DEXPERIENCE platform. production, quality and compliance.

DOWNSTREAM

Supply chain integration and relationship

Integrate global supply chain, logistics and fleet
management with warehouse and inventory
optimization across the manufacturing process to
enhance supplier relationship and sales.
WE ENABLE THE AGILITY YOU ENVISION
AT EVERY STAGE OF YOUR MANUFACTURING PROCESS

ENHANCED
MAKE-TO-PLAN
CENTRALIZED
NEW PRODUCTS
• 3D virtual model design
MANAGEMENT
• 3D printed prototyping • Global visualization and
• Simulated product behavior analytics in real-time
in application • PLM Engineering and collaboration
• Automated planning and scheduling for
NEW ORDERS mass customization
• Integrated order to fulfilment
• Virtual process planning
• Simulated asset and
process optimization

INTEGRATED
SUPPLY CHAIN
• Logistics and fleet management
• Warehouse and inventory optimization
• Supplier relationship and sales
OPTIMIZED
MANUFACTURING
OPERATION
• Shop floor synchronization on a digital twin
• Virtual and real connectivity to machinery
• Compliance and quality control
SMART MANUFACTURING BEGINS
WITH OPTIMIZED OPERATIONS
DELMIA ENABLES OPERATIONAL EFFICIENCIES
AS A COMPETITIVE ADVANTAGE
Kickstart your journey toward smart manufacturing Choose to optimize planning and scheduling on a data-
with DELMIA from Dassault Systèmes. Developed with integrated/data-driven virtual process; or create a 3D virtual
leading global manufacturers, DELMIA’s proven portfolio twin of your shop floor to centrally manage live operations.
of solutions allows you to address growing complexities
in on-demand and customized manufacturing, with No matter where you begin, DELMIA integrates with your
integration on the 3DEXPERIENCE platform for digital existing ERP, MES and APS systems to allow incremental
continuity across your operations. optimization of your operations. With a vendor agnostic,
unified environment created by the 3DEXPERIENCE
Re-imagine manufacturing operations on DELMIA platform, you can further enhance system scalability to
disciplines mitigate hefty overhauls and lengthy downtime.
• DELMIA Digital Manufacturing
• DELMIA Operations Planning & Optimization
• DELMIA Manufacturing Operations Management

THE DIGITAL OPTIMIZATION OF

3 OPERATIONAL DISCIPLINES

PRE MANUFACTURE 1
Upstream
of operations DIGITALIZATION OF
MANUFACTURING ENGINEERING
Create 3D virtual processes and virtual commissioning
to minimize risks and maximize opportunities.
Robotics | Fabrication | Ergonomics | Process planning |
Virtual 3D product
Collaborative manufacturing
design and simulation

2
ADVANCED PLANNING &
SCHEDULING
Digital feedback for
Enable data-driven what-if scenario planning, and
greater agility and
flexibility informed decision making.
Sales and operations planning | Master planning |
Detailed production scheduling

POST MANUFACTURE
Global Supply Chain & Sales
3
ENHANCED MES (MOM)
Optimize Manufacturing Execution Systems with smart
integration to ERP and machines.
Labor | Maintenance | Warehouse | Traceability |
Downstream
Intelligence | Production | Quality | Center of Excellence
of operations
 DELMIA Discipline:
Digital Manufacturing
Robotics | Fabrication | Ergonomics |
Process Planning | Collaborative Manufacturing

OPTIMIZATION OF MANUFACTURING USE CASE HIGHLIGHT

ENGINEERING
With DELMIA Digital Manufacturing, you can enhance
manufacturing engineering by creating 3D virtual processes
on a data-integrated 3D virtual twin of the shop floor
delivering full operations visibility. This fully-connected
simulation also provides a central environment to define and
plan factory machinery usage for:
• Optimizing the coordination of people, plant and
equipment
• Virtual commissioning of facility changes to maximize
opportunities and minimize risks
• Comprehensive capability studies that factor in all
resources
The customer
A large South Korean manufacturer and supplier of heavy
machinery, with an ambition to become a global top-three
manufacturer by 2020. To bring this to fruition, it wanted to
raise the productivity and product quality of its global
subsidiaries and R&D centers across the US, China, Norway
and the Czech Republic.
Challenges to address
1. Reduce product development time, errors and rework, as
well as improve data integration and security throughout
the product lifecycle
2. Resolve incompatible data issues generated by its
in-house PLM system across its global sites

SOLUTION IN ACTION

Solution choice Key enablements

DELMIA Digital Manufacturing on the 3DEXPERIENCE • Concurrent engineering
platform for: • Single source of truth
1. Product development • 3D virtual testing and simulation
2. Multi-site collaboration • Centralized data
3. Manufacturing simulation

OUTCOMES

Concurrent engineering 3D virtual testing and

allowed non-design teams simulation reduced more
such as marketing and sales, than 90% of errors and
to consult the 3D product rework at the design and
model in real-time, using production stage.
standard-issue laptop
computers.

Real-time, single source of A central repository of

truth across planning, the most up-to-date
development, design, sales information not only makes
and service – reduced product design data more secure, but
development time by also easier to access on a
simplifying verification and common database.
enabling better cost estimation.
 DELMIA Discipline:
Operations Planning & Optimization
Sales and Operations Planning | Master Planning | Detailed
Production Scheduling

OPTIMIZATION OF PLANNING AND USE CASE HIGHLIGHT

SCHEDULING
You can now optimize the way you plan for workforce,
manufacturing and logistics operations with DELMIA
Operations Planning & Optimization. Its suite of advanced
planning and scheduling (APS) capabilities will provide you with:
• Data-driven what-if scenario planning
• Informed decision-making based on operational reality
and integrated with supply chain
The customer
A large global pharmaceutical manufacturer with sales of
€6 billion annually, accounting for 55% of the company’s
group’s sales. To optimize its production capacity and
make its production plants more versatile, it needed to
complement its ERP system with an APS solution across
several production sites.
Challenges to address
1. Scheduling of the production and packaging processes
not connected to its SAP environment and existing LIMS
solution
2. Different global sites run their own data silos
3. Needed APS functionalities standardized in different sites

SOLUTION IN ACTION

Solution choice Key enablements

DELMIA Ortems for its comprehensive suite of
functionalities, which were easier
to use, more ergonomic, and costs about half of what’s
available from the nearest competing solution.
1. Production Scheduler and Synchronized Resource
Planner – the critical tools to connect new and existing
functionalities
2. One core model standardized across seven sites in two
years (France, Switzerland, Germany, Spain, Italy and
Mexico)

OUTCOMES

Reduced changeover times Increased analysis on reduced

and work-in-process with planning time leading to
improved communication increased capacity
between teams.

Simulated forecasting of Improved customer service

necessary capacity before level with more agility in
any launch. coping with market growth
and fluctuations in demand.
 DELMIA Discipline:
Manufacturing Operations Management
Labor | Maintenance | Warehouse | Traceability | Intelligence |
Production | Quality | Center of Excellence

OPTIMIZATION OF MES (MOM) USE CASE HIGHLIGHT

DELMIA Manufacturing Operations Management provides The customer

Center of Excellence to improve collaboration between
people, equipment and activities on a common platform.
You can deploy centralized management across local
and global operations in manufacturing and supply chain
to enjoy:
• Better visibility and traceability, and control and
synchronization
• Greater flexibility and agility to respond to any change
• Unified data for QA, compliance, decision making and
continuous improvement
• Integrated resourcing, from maintenance and warehousing
to labor
A global automotive accessory supplier based in Thailand
with subsidiaries and manufacturing sites that needed to
be consolidated and optimized. This meant integration
of its MES functionalities to its new ERP core, with the
introduction of an open system that can flexibly adapt to
changing business and tech environments.
Challenges to address
Finding a replacement for its existing MES system – one
which is on open and cutting-edge IT architecture – to enable:
1. Easy integration with the new SAP system
2. Flexibility and adaptivity to changing business and
technical requirements
3. Integrated deployment support for global plants as a
standard manufacturing base

SOLUTION IN ACTION

Solution choice Key enablements

DELMIA Apriso was chosen for its:
1. Adaptive Manufacturing Execution System (MES)
capabilities
2. 500+ proven SAP integration points
3. Flexible SOA architecture
1. Concurrent installation of Apriso in alignment to existing
systems
2. Realization of operational functionalities across different
on-site processes
3. A common environment across manufacturing bases and
group companies

OUTCOMES

Provided visibility and Established a standard

process control to all platform for manufacturing
manufacturing plants. processes, enabling
synchronization of business
processes.

Enabled precise yet flexible Standardized processes,

management of serial more effective production
production operations, management, and improved
stock control, production manufacturing efficiency
progressing, packing and with the new manufacturing
shipping. operations management
functions.
DELMIA FOR GLOBAL INDUSTRIAL
OPERATIONS
4 Reasons Why

We are vendor agnostic We drive simplification We enable integration We enhance collaboration

Interoperability across your
company organizations
(ERP, MES, APS systems
etc.) to protect current
investments and future
implementations.
A common environment
with standardized interface
to simplify communications,
from virtual production
simulation and 3D design,
to operation analysis and
reporting.
By bridging data and
systems silos to eliminate
disparity, you get greater
visibility, visualization,
traceability and transparency
with digital continuity.
End-to-end integrated
data and processes help
departments and teams
in your ecosystem to
collaborate effectively with
a single source of truth.

Solutions that deliver the desired outcomes

are commercial trademarks or registered trademarks of Dassault Systèmes, a French “société européenne” (Versailles Commercial Register # B 322 306 440), or its subsidiaries in the United States and/or other countries. All other
©2018 Dassault Systèmes. All rights reserved. 3DEXPERIENCE®, the Compass icon, the 3DS logo, CATIA, SOLIDWORKS, ENOVIA, DELMIA, SIMULIA, GEOVIA, EXALEAD, 3D VIA, 3DSWYM, BIOVIA, NETVIBES, IFWE and 3DEXCITE
DELMIA DIGITAL Digital manufacturing solutions for creating digital models to virtually simulate products,
MANUFACTURING processes and factory operations. Functionalities include:
• Collaborative Manufacturing
Integrated on the
• Ergonomics
3DEXPERIENCE platform
• Fabrication
for manufacturing
• Process Planning
engineering excellence
• Robotics
Learn more

DELMIA ORTEMS Range of advanced planning software to help you overcome the complexities of agile
manufacturing, with capabilities to:

trademarks are owned by their respective owners. Use of any Dassault Systèmes or its subsidiaries trademarks is subject to their express written approval.
For advanced planning
and scheduling • Complement traditional ERP, MES, PLM and SCM management systems
Learn more • Add the power of constraint-based finite-capacity resource optimization, and
synchronization of production flows
• Span from raw materials through to finished products, with what-if scenario planning

DELMIA APRISO Comprehensive suite that manages global elements of manufacturing operations in:
For enhanced MES (MOM) • Production
Learn more • Warehousing
• Maintenance
• Time and Labor
• Quality

For more information on DELMIA, please visit https://www.3ds.com/products-services/delmia or contact aps.marketing@3ds.com

Dassault Systèmes, the 3DEXPERIENCE® Company

Dassault Systèmes, the 3DEXPERIENCE® Company, provides business and people with virtual universes to
imagine sustainable innovations. Its world-leading solutions transform the way products are designed, produced,
and supported. Dassault Systèmes’ collaborative solutions foster social innovation, expanding possibilities for
the virtual world to improve the real world. The group brings value to over 210,000 customers of all sizes in all
industries in more than 140 countries. For more information, visit www.3ds.com.

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