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a
State Key Lab of Material Processing and Dies & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, China
b
Institute of Functional Materials, Wuyi University, Jiangmen 529020, China
articleinfo abstract
Article history: The layer produced by Plasma electrolytic oxidation technique was used as seed layer for hydrothermal
Received 14 November 2013 synthesis of large-area TiO2 nanotube film in this paper. The effects of hydrothermal parameters on the
Received in revised form 26 January 2014 surface morphologies of films were investigated by field emission scanning electron microscopy (FSEM).
Accepted 28 January 2014 The results showed that the surface morphologies of films can be easily changed by varying the NaOH
Available online 5 February 2014 concentration, reaction temperature and reaction time. In addition, the effect of calcination temperature
on the morphologies, crystal structure, photophysical properties and photocatalytic activity of the nano-
Keywords: tube films were also studied using field emission scanning electron microscopy (FSEM), transmission
TiO2 nanotube film electron microscopy (TEM), X-ray diffraction (XRD), UV–Vis spectrophotometry and Fluorescence spec-
Large-area trophotometry. Calcination resulted in crystallization of the nanotubes from amorphous state to sin- gle-
Hydrothermal crystalline anatase phase. Furthermore, the increase of calcination temperature was beneficial to the
Plasma electrolytic oxidation improvement of crystallization degree. However, the nanotubes completely collapsed to form short
Photocatalytic
nanorods when the calcination temperature increased to 700 °C. The TiO 2 nanotube film calcined at
600 °C exhibited the narrowest band gap energy, the strongest UV light absorption, the weakest band –
band PL intensity and the best photocatalytic activity.
© 2014 Elsevier B.V. All rights reserved.
1. Introduction the scientific community due to its simplicity and easy operation.
Wang et al. [17] investigated the formation mechanism of nano-
Titanium oxide (TiO 2) nanostructured materials have attracted tubes, which can be explained as a process of three-dimensional
tremendous attention in a lot of fields, such as in photocatalysis crystal transforming to lamellar structure and then rolling to form
[1,2], dye-sensitized solar cell [3], water splitting catalysts for nanotubes. Sreekantan and Wei [18] studied the effect of NaOH to
hydrogen generation [4], and electrochemical sensing [5]. TiO2 TiO2 ratio, reaction temperature, time and annealing temperature
nanotubes possess remarkably superior properties in these applica- on the structural characteristic of the nanotubes. The general prin-
tions compared with other forms of nanocrystalline TiO 2 because of ciple of this method is the reaction between the seeds and highly
their high surface area and charge transport property [6]. Further- concentrated NaOH aqueous solution under hydrothermal envi-
more, the tube-like structure can supply sufficiently reactive points ronment, followed by acid treatment and calcination. However,
for the reaction [7]. Therefore, synthesis, properties and applications most of TiO2 nanotubes prepared by hydrothermal treatment are
of TiO2 nanotubes has been intensively investigated by scientists in obtained in powder form, which is difficult for practical application
recent years [8]. A number of methods have been developed for pre- due to that powder is hard to separate, recycle and reuse. There-
paring TiO2 nanotubes, including anodic oxidation [9–12], template- fore, the development of TiO2 nanotube film from the large-area
based approaches [13,14] and hydrothermal technique [15]. seed is very useful for practical application. Some scientists have
Since Kasuga et al. [16] firstly reported the preparation of TiO 2 successfully synthesized the TiO2 nanotube film by hydrothermal
nanotubes through hydrothermal method, the preparation of TiO 2 method in recent years. For example, Yang et al. [19] prepared
nanotubes by hydrothermal method has caught the attention of the nanotube-like TiO2 by oxidizing the surface of a titanium sheet
through calcining under an atmosphere of air to form rutile TiO2
and then treating it to form the tubular structure in NaOH aqueous
⇑ Corresponding author.
solution. Losilla et al. [20] prepared TiO2 nanotube films by pulsed
E-mail address: caiqizhou@hust.edu.cn (Q. Cai).
http://dx.doi.org/10.1016/j.jallcom.2014.01.216
0925-8388/© 2014 Elsevier B.V. All rights reserved.
102 Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109
Table 1
Parameters of hydrothermal treatment and calcination.
1 1 180 10 —
2 4 180 10 —
3 7 180 10 —
4 10 180 10 —
5 7 120 10 —
6 7 150 10 —
7 7 210 10 —
8 7 180 1 —
9 7 180 4 —
10 7 180 7 —
11 7 180 13 —
12 7 180 10 400
13 7 180 10 500
14 7 180 10 600
15 7 180 10 700
The pure Ti sheet with thickness of 2 mm was selected as anode and the reac- 2.4. Evaluation of photocatalytic activity
tion area was fixed as 20 × 20 mm. Prior to PEO, the Ti sheets were polished with
emery papers (#180 ~ #800 grit), degreased using acetone and then rinsed with Photocatalytic activities of the TiO2 nanotube films were measured by monitor-
distilled water. The stainless steel plate was used as cathode. The equipment used ing photodegradation of methylene blue (MB) in aqueous solution. Films were im-
in the PEO process consisted of an AC power supply, an electrolyte cell, a stirring mersed into 10 mL of the aqueous MB solution (10 mg dm —3) for 30 min prior to
Fig. 1. Surface morphology of the seed layer prepared by PEO process: (a) low magnification and (b) high magnification.
Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109 103
Fig. 3. Surface morphologies of films synthesized under different NaOH concentrations: (a) 1 M, (b) 4 M, (c) 7 M and (d) 10 M.
Fig. 4. Surface morphologies of films synthesized at different reaction temperatures: (a) 120 °C, (b)150 °C, (c) 210 °C, (d) part A in (c) and (e) part B in (c).
104 Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109
Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109 103
the surface of the film and the nanosheets cannot be observed when
the NaOH concentration was increased to 7 mol dm—3, these nano- concentration plays an important role in the formation of the nano-
tubes were randomly oriented and formed an intertexture-like tubes. The anisotropic swelling of TiO2 would occur at the beginning
structured film, as shown in Fig. 3c. Furthermore, the nanotubes stage of hydrothermal reaction [27] and then the nanosheets of
prepared in 10 mol dm—3 NaOH solution (Fig. 3d) were thinner sodium titanate begin to form. Because growth of the nanosheets
and denser compared with the nanotubes prepared in 7 mol dm—3 of sodium titanate is a dissolution–crystallization reaction which
NaOH solution. These observations indicate that the NaOH is reversible [28], the increase of NaOH concentration could be
Fig. 5. Surface morphologies of films synthesized at different reaction time: (a) 1 h, (b) 4 h, (c) 7 h and (d) 13 h.
Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109 105
beneficial to the crystallization and growth of the nanosheets. sheet-like structure was formed on the surface of the film at
Therefore, higher NaOH concentration will result that bigger nano- 120 °C, as shown in Fig. 4a. With increasing the temperature to
sheets are produced. Crystallization of dissolved titanates on nano- 150 °C, a large number of nanotubes were synthesized and very
sheets could result in mechanical tensions, which is enough to few nanosheets could be observed in Fig. 4b. These results indi-
initiate the curving and wrapping of nanosheets to nanotubes when cated that moderate increase of temperature was beneficial to
the NaOH concentration reaches to a certain value. Furthermore, it the formation of the nanotubes. With continuing to increase the
is suggested that higher NaOH concentration will produce faster temperature to 210 °C, it could be observed that many micro-
rate of crystallization of dissolved titanates on nanosheets, which spheres appeared on the surface of the film, as shown in Fig. 4c.
results in greater mechanical tensions and faster rate of nanosheets The parts A and B indicated in Fig. 4c are enlarged and shown in
wrapping. Therefore, further increase of the NaOH concentration Fig. 4d and e, respectively. Fig. 4d shows that a lot of adjacent
will lead to thinner nanotubes. nanotubes were attached together and a bundle-like structure
was formed, which can be explained through the oriented attach-
3.3. The effect of reaction temperature on the surface morphologies of ment mechanism [29]. Fig. 4e shows that the microspheres con-
films sisted of nanosheets and a small amount of nanotubes. A high
hydrothermal temperature may result that the nanotubes assem-
The reaction temperature is also a very important influencing ble into bundles and then aggregate to form the microspheres
factor of the morphologies of hydrothermal products. Fig. 4 shows accompanied by the transformation from bundles to nanosheets
the surface morphologies of films synthesized at different reaction in order to diminish the mechanical stress and the total free en-
temperatures with 7 mol dm —3 NaOH solution for 10 h. The thalpy of the system.
Fig. 7. Surface morphologies of nanotube films with acid treatment followed by calcination at different temperature: (a) 400 °C, (b) 500 °C, (c) 600 °C and (d) 700 °C.
Fig. 8. Cross-section morphologies of nanotube films: (a) before acid treatment and (b) after acid treatment and then calcination at 500 °C.
106 Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109
3.4. The effect of reaction time on the surface morphologies of films analysis. Fig. 9a shows the XRD patterns of nanotubes before and
after acid treatment. The diffraction peaks of nanotubes before acid
The surface morphologies of films synthesized at different reac- treatment can be indexed to sodium titanium oxide, and the dif-
tion time with 7 mol dm —3 NaOH solution at 180 °C are shown in fraction peaks of the nanotubes after acid treatment can be in-
Fig. 5. After 1 h, the sheet-like structure was formed on the surface dexed as hydrogen titanium oxide or hydrogen titanium oxide
of the film, as shown in Fig. 5a. After 4 h, the nanotubes have been hydrate [7]. The low peak intensity and substantial peak widths
formed on the surface of the film, which indicated that the energy were attributed to the poor crystallinity and the nanoscale size
generated by the hydrothermal reaction in our experiment was of the nanotubes. Fig. 9b shows the XRD patterns of nanotubes
sufficient to curve and wrap nanosheets into nanotubes in a very with acid treatment followed by calcination at different tempera-
short time. However, the length of nanotubes was short, as shown ture. It can be found that all the diffraction peaks of the nanotubes
in Fig. 5b. The nanotubes became longer and thinner with the in- calcined at 400–700 °C can be indexed as the anatase phase (JCPDS
crease of reaction time (Figs. 3c, 5c and d) because the growth of card No. 71-1167). Furthermore, the peak intensities increased and
nanotubes along the length can be considered to take place after the widths of the peak became narrow with the increase of calcina-
the nanosheets transform to the nanotubes [30]. tion temperature, indicating the improvement of crystallization
degree and the growth of grain size.
3.5. The effect of calcination temperature on morphologies of nanotube
films 3.7. TEM, SAED and HRTEM analysis of nanotube films
For the investigation on the effect of acid treatment and calcina- The samples were scraped from the titanium substrate and then
tion temperature, the nanotube film synthesized with 7 mol dm —3 dispersed in ethanol through ultrasound prior to TEM, SAED and
NaOH solution at 180 °C for 10 h was used. Fig. 6a shows the sur- HRTEM analysis. After hydrothermal treatment with 7 mol dm —3
face morphology of nanotube film immersed with 100 mL of NaOH solution at 180 °C for 10 h, nanotubes had approximate
0.1 mol dm—3 HCl aqueous solution for 10 min, which was similar
to that of film without acid treatment (Fig. 3c). The EDX analysis
of nanotube films before and after acid treatment is shown in (a)
Fig. 6b. Na element appeared in the nanotube films prepared by
hydrothermal treatment without acid treatment. However, after
acid treatment, Na element could not be detected in the nanotube
films, which indicated that Na has been removed completely.
The surface morphologies of nanotube films with acid treat-
ment followed by calcination at different temperature for 1 h are
shown in Fig. 7. Apparently, the surface morphologies of the nano-
tube films calcined at 400 °C (Fig. 7a) and 500 °C (Fig. 7b) were
similar to that of nanotube film without calcination (Fig. 6a). How-
ever, the nanotubes began to crumble when the calcination tem-
perature was increased to 600 °C, as shown in Fig. 7c. At 700 °C,
the nanotubes completely collapsed to form short nanorods
(Fig. 7d). The dehydration of interlayered OH group would occur
at high calcination temperature, which results in the destruction
of the tubes structures [31]. Therefore, the nanotubes finally trans-
formed to nanorods at high calcination temperature.
Fig. 8 shows the cross-section morphologies of nanotube films,
which indicates that there was no obvious discontinuity between
the nanotube films and the underlying substrate. It proved that the
nanotube films were well adhered to the titanium substrate, which
is beneficial to long-term degradation of organic com- pounds. Fig. (b)
8a shows the cross-section morphology of nanotube film before
acid treatment, it could be found that the nanotubes were arranged
nearly perpendicular to the titanium substrate in the inner layer.
There are a large number of tiny discharge channels throughout the
seed layer prepared by PEO technique, NaOH solu- tion is able to
enter the discharge channels under the effect of the high
temperature and pressure environment generated by the
hydrothermal process, resulting that the nanosheets may grow
along the discharge channels and eventually curl to form the nano-
tubes which are nearly perpendicular to the titanium substrate in
the inner layer. Fig. 8b shows the cross-section morphology of
nanotube film with acid treatment followed by calcination at
500 °C for 1 h, it could be found that the oriented nanotubes were
partly destroyed because of the dehydration of interlayered OH
group during the calcination process [31].
The XRD patterns of nanotubes are shown in Fig. 9. All of the Fig. 9. XRD patterns of nanotubes: (a) before and after acid treatment and (b) after
acid treatment and then calcination at different temperature.
samples were scraped from the titanium substrate prior to XRD
Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109 107
outer diameters of 9–12 nm and inner diameters of 4–5 nm with temperature increased to 700 °C. According to the analysis of sur-
the distance between the adjacent layers of approximate 1 nm, face morphology, the nanotubes completely collapsed to form
as shown in Fig. 10a. The responding SAED pattern presented in short nanorods when the calcination temperature increased to
the inset of Fig. 10a nearly showed a halo pattern, implying that 700 °C. The decrease of particle size can result in the increase of
these nanotubes were identified as amorphous, which was in the internal stress. The effect of quantum size may be less than that
agreement with the result of XRD analysis. The TEM and HRTEM of the particle internal stress. Therefore, the blue shift of absorp-
results of the nanotubes with acid treatment followed by calcina- tion edges and weaker optical absorption occur with further in-
tion at 500 °C for 1 h are presented in Fig. 10b and c, respectively. crease of the calcination temperature [33]. Assuming that the
It can be found from Fig. 10b that the inner diameters became fundamental absorption of TiO2 possesses an indirect transition
smaller compared with that of the nanotubes with hydrothermal [34], the band gap energies of TiO2 nanotube films calcined at dif-
treatment. Furthermore, some defects appeared on the surface of ferent temperatures were obtained by plotting (ahm)1/2 versus hm
the nanotubes. Those can be attributed to the dehydration of inter- (where a is the absorbance and hm is the photon energy) and
layered OH group during the calcination process [31]. The HRTEM extrapolating the straight line portion to intersect the x axis, as
image shown in Fig. 10c suggests that the obtained TiO 2 nanotubes shown in Fig. 11b, which indicates that the band gap energies of
were single-crystalline anatase. The nanotubes had the interplanar TiO2 nanotube films calcined at 400, 500, 600 and 700 °C were
distance of approximate 0.35 nm, corresponding to the interplanar about 3.28, 3.24, 3.18 and 3.27 eV, respectively.
distance of the (101) crystal plane of anatase.
3.9. Photoluminescence spectra of TiO 2 nanotube films
3.8. UV–Vis absorption spectra of TiO2 nanotube films
The PL emission analysis is commonly used to evaluate the
The UV–Vis absorption spectra of TiO 2 nanotube films calcined extent of transfer and separation, as well as trapping of charge
at different temperatures are shown in Fig. 11a. A significant in- carriers within an activated semiconductor photocatalyst. The
crease in the absorption at wavelengths shorter than 375 nm can be transfer behavior of photoinduced electron and hole pairs can also
assigned to the intrinsic band gap absorption of TiO 2. Further- be interpreted from the spectra since recombination of these free
more, not only the absorption edges of nanotube films shifted charges contribute significantly to emission signals [35]. According
gradually towards longer wavelength but also the optical absorp- to the attributes and formation mechanism of PL, there are two
tion ability of nanotube films increased with the increase of the types of PL phenomenon: the band–band PL and the excitonic PL
calcination temperature, which can be ascribed to the increase of [36,37]. Generally, the band–band PL spectrum connects to the
grain size and surface roughness of nanotubes [32]. However, not separation situation of photo-generated charge carriers. But the
only the absorption edge shifted towards shorter wavelength but excitonic PL spectrum cannot directly reflect the separation
also the optical absorption ability decreased when the calcination situation of photo-induced carriers. It can reveal some important
Fig. 10. TEM, SAED and HRTEM analysis of nanotubes: (a) TEM and SAED of nanotubes after hydrothermal treatment, (b) TEM of the nanotubes with acid treatment followed
by calcination at 500 °C and (c) HRTEM of the nanotubes with acid treatment followed by calcination at 500 °C.
108 Q. Luo et al. / Journal of Alloys and Compounds 597 (2014) 101–109
(a)