HONDA Gx610-Gx620 PREFACE This manual covers the construction, function and ser vicing procedures of the Honda GX610-GX620 V-twin engines. Careful observance of these instructions will result in better, safer service work ALL INFORMATION, ILLUSTRATIONS, DIREC- TIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MOTOR CO., LTD. RESERVES THE RIGHT TO MAKE CHANGES WITHOUT INCURRING ANY OBLIGATION WHATEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. HONDA MOTOR CO., LTD. SERVICE PUBLICATIONS OFFICE CONTENTS SPECIFICATIONS SERVICE INFORMATION MAINTENANCE AIR CLEANER RECOIL STARTER/FAN COVER/CONTROL BOX pee GOVERNOR oe: COOLING FAN/FLYWHEEL/IGNITION COILS E _ _ TE | FUEL system STARTER MOTOR | CYLINDER HEADIVALVES CRANKCASE COVER CRANKSHAFT/PISTON MUFFLER (OPTIONAL PARTS) [ orenarion zi OPERATIONINDEX GXx610-Gx620 1. SPECIFICATIONS 4 11, CRANKCASE COVER . ne 1. SPECIFICATIONS om 1. CRANKCASE COVER 14 2, DIMENSIONS AND WEIGHTS 12 3. PERFORMANCE CURVES 13 12, CRANKSHAFTIPISTON enssnsnennee VON 4. DIMENSIONAL DRAWINGS, 4a 1. CRANKSHAFTICYLINDER BARREL... 12-1 5. P.T.0. DIMENSIONAL DRAWINGS 16 2. PISTON eae 126 6. WIRING DIAGRAMS W 3. PISTON ASSEMBLY CONNECTING ROD CAP 12.9 2. SERVICE INFORMATION 24 4. CAMSHAFT n241 1. GENERAL SAFETY 2A 2. SERVICE RULES 2 13, MUFFLER (OPTIONAL PARTS) .... 134 3. SERIAL NUMBER LOCATION 21 1. HIGH MOUNT MUFFLER A/8 134 4, MAINTENANCE STANDARDS 22 2, SIDE MOUNT MUFFLER 13:2 5. TORQUE VALUES 24 6. SPECIAL TOOLS 25 14. OPERATION 144 7. TROUBLESHOOTING 26 1, LUBRICATION SYSTEM 144 8. HARNESS ROUTING 243 3. MAINTENANCE .... — 34 1, MAINTENANCE SCHEDULE 34 2. ENGINE OIL 32 3, OL FILTER .. 33 4. AIR CLEANER aa 5. VALVE CLEARANCE a4 6. SPARK PLUG 35 7. CARBURETOR 36 8. GOVERNOR 36 9. FUEL FILTER 37 10. FUEL LINE nnn BT 11, SPARK ARRESTER (Optional parts) ..... 3-8 4. AIR CLEANER a4 1. AIR CLEANER at 5, RECOIL STARTER/FAN COVER/CONTROL BOX ... 5-1 1. RECOIL STARTER 51 2. FAN COVER 54 3. CONTROL 80x 57 6. GOVERNOR nse Seeeeeay 1. GOVERNOR ARMICONTAOL ASSEMBLY... 6-1 7. FUEL SYSTEM 7 1. CARBURETOR m 2. FUEL PUMP 75 8. STARTER MOTOR 84 1. STARTER MOTOR at 9. COOLING FAN/FLYWHEEL/IGNITION COILS .... 9-1 1. COOLING FANFLYWHEELIGNITION COILS. 9-1 10. CYLINDER HEAD/VALVES 101 1. CYLINDER HEAD 10.1 2. DISASSEMBLY /REASSEMBLY 10.2 3. INSPECTION 103 4. VALVE GUIDE REPLACEMENT 105 5. VALVE SEAT RECONDITIONING 106 HONDAHONDA Gx610-Gx620 PREFACE TABLE DES MATIERES ‘Ce manuel couvre la construction, le fonctionnement et les proces dures denttetien des moteurs Honda GX610-GX620-V-Twin, Le respect soigneux de ces instructions permettra un meilleur ta val denretien ps si ‘TOUTES LES INFORMATIONS, ILLUSTRATIONS, DIRECTIVES ET CARACTERISTIQUES COMPRI- SES DANS CETTE PUBLICATION SONT BASEES SONT LES INFORMATIONS LES PLUS RECENTES. CONCERNANT LE PRODUIT DISPONIBLES AU MOMENT DE L'APPROBATION DE MISE SOUS PRESSE. LA HONDA MOTOR CO., LTD., SE RE- | SERVE LE DROIT DE FAIRE DES CHANGE- MENTS SANS AUCUNE OBLIGATION D'AUCUNE SORTE. AUCUNE PARTIE DE CETTE PUBLICATION NE | | PEUT ETRE REPRODUITE SANS AUTORISATION sCRITI HONDA MOTOR CO.,LTD. BUREAU DES PUBLICATIONS DE SERVICE CARACTERISTIQUES INFORMATION D’ENTRETIEN (‘TRETIEN FILTRE A AIR Eq DEMARREUR A RECUL/COUVERCLE DU SOMMA! RIQU Ei VENTILATEUR DE REFROIDISSEM! VOLANT/BOBINES D’ALLUMAGE. JLASSE/SOUPAPES [ 10) eee COUVERCLE DE CARTE! VILEBREQUIN, PISTON SILENCIEUX (PIECES OPTIONNELLES) [13 FONCTIONNEMENT [14)