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CYANIDE REMEDIATION: CURRENT AND

PAST TECHNOLOGIES
C.A. Young§ and T.S. Jordan, Department of Metallurgical Engineering, Montana Tech,
Butte, MT 59701

ABSTRACT
Cyanide (CN-) is a toxic species that is found predominantly in industrial effluents
generated by metallurgical operations. Cyanide's strong affinity for metals makes it
favorable as an agent for metal finishing and treatment and as a lixivant for metal
leaching, particularly gold. These technologies are environmentally sound but require
safeguards to prevent accidental spills from contaminating soils as well as surface and
ground waters. Various methods of cyanide remediation by separation and oxidation are
therefore reviewed. Reaction mechanisms are given throughout. The methods are
compared in regard to their effectiveness in treating various cyanide species: free
cyanide, thiocyanate, weak-acid dissociables and strong-acid dissociables.

KEY WORDS
cyanide, metal-cyanide complex, thiocyanate, oxidation, separation

INTRODUCTION ent on the transport of these heavy metals


through their tissues, cyanide is very toxic.
Waste waters from industrial operations The mean lethal dose to the human adult is
transport many chemicals that have ad- between 50 and 200 mg [2]. U.S. EPA
verse effects on the environment. Various standards for drinking and aquatic-biota
chemicals leach heavy metals which would waters regarding total cyanide are 200 and
otherwise remain immobile. The chemicals 50 ppb, respectively, where total cyanide
and heavy metals may be toxic and thus refers to free and metal-complexed cya-
cause aquatic and land biota to sicken or nides [3]. According to RCRA, all cyanide
species are considered to be acute haz-
die. Most waste-water processing tech-
ardous materials and have therefore been
nologies that are currently available or are designated as P-Class hazardous wastes
being developed emphasize the removal of when being disposed of. P-Class hazard-
the chemicals or heavy metals as cations. ous wastes are the most regulated waste in
However, the anions associated with heavy regard to amounts accumulated in a given
metal cations can be equally as toxic but year as compared to the other class desig-
are largely ignored. In this regard, the nations: F, K and U.
remediation of cyanide has been consid-
ered paramount [1]. Metal-complexed cyanides are classified
according to the strength of the metal-
Cyanide is a singly-charged anion contain- cyanide bond. Free cyanide refers to the
ing unimolar amounts of carbon and nitro- most toxic forms of cyanide: cyanide anion
-
gen atoms triply-bonded together: C≡N or and hydrogen cyanide. Weak-acid disso-
-
CN . It is a strong ligand, capable of com- ciables (WADs) refer to cyanide complexes
plexing at low concentrations with virtually with metals such as cadmium, copper,
any heavy metal. Because the health and
nickel and zinc. Although thiocyanate
survival of plants and animals are depend-

§
Corresponding author.

104 Proceedings of the 10th Annual Conference on Hazardous Waste Research


(SCN-) is a WAD, it is often considered in ferred to as oxidation methods. These
its own category. Strong-acid dissociables physical, adsorption, complexation and oxi-
(SADs) refer to cyanide-complexes with dation methods are described in the ensu-
metals such as cobalt, gold, iron and silver. ing discussions.
This nonspecific, complexing nature makes
cyanide attractive for (1) extracting metals, Physical methods
particularly gold, from ores via various
Physical methods for cyanide treatment
leaching operations; (2) finishing/treating
can be accomplished using dilution, mem-
metal products and their surfaces, and (3)
branes, electrowinning and hydroly-
preventing certain particles from becoming
sis/distillation.
hydrophobic in the flotation separation of
minerals. Cyanide concentrations for
Dilution
leaching and finishing/treating are several
orders of magnitude higher than those en- Dilution is the only treatment method which
countered in flotation whereas cyanide so- does not separate or destroy cyanide. This
lutions are more voluminous in leaching as method involves combining a toxic cyanide
compared in finishing/treating. Over a bil- waste with an effluent that is low in or free
lion tons of gold ore are leached each year of cyanide to yield a waste water below
with cyanide. Consequently, in order to discharge limits. Consequently, dilution is
prevent surface and ground water contami- simple and cheap and is often used as a
nation, procedures for the safe and proper stand-alone or back-up method to insure
treatment, storage and handling of effluents that discharge limits are satisfied [3]. Dilu-
are of primary concern for cyanide leaching tion is usually considered to be unaccept-
operations [4, 5]. able since the total amount of cyanide dis-
charge is not altered and since naturally-
In this study, current and past remediation occurring processes such as adsorption
methods for waste and process waters and precipitation can attenuate and thereby
containing cyanide are reviewed. Emphasis concentrate the cyanide in ground and
is placed on the oxidation methods which surface waters.
actually destroy the cyanide.
Membranes
CYANIDE REMEDIATION Cyanide can be separated from water us-
Various procedures exist for treating cya- ing membranes with either electrodialysis
nide and are comprised of several physical, or reverse osmosis. In electrodialysis, a
adsorption, complexation and/or oxidation potential is applied across two electrodes
methods. These methods predominantly separated by a membrane permeable to
involve separation or destruction processes cyanide. The cyanide solution requiring
and may occur naturally. Separation proc- purification is placed in the half-cell contain-
esses include the physical, adsorption and ing the cathode or negative electrode.
complexation methods that are used to Cyanide, because it is negatively charged,
concentrate and thereby recover cyanide will diffuse through the membrane and
for recycling. On the other hand, destruc- concentrate in the half-cell containing the
tion processes are used to sever the car- anode or positive electrode. In reverse os-
bon-nitrogen triple bond thereby destroying mosis, pressure is applied to a cyanide so-
the cyanide and producing non-toxic or lution needing treatment but, in this case,
less-toxic species. Because the carbon water is forced through a membrane im-
and/or nitrogen atoms in the cyanide mole- permeable to cyanide. Both of these meth-
cule undergo changes in oxidation state, ods have been shown to be applicable to
destruction processes are commonly re-

Proceedings of the 10th Annual Conference on Hazardous Waste Research 105


solutions containing free and metal- Progress is continuing to make electrowin-
complexed cyanide [6-11]. ning technology economically viable to di-
lute solutions. Direct applications to cya-
Electrowinning nide remediation may then be possible.
SADs and WADs can be reduced to corre-
Hydrolysis/distillation
sponding metals by applying a potential
across two electrodes immersed in the Free cyanide naturally hydrolyzes in water
same solution: to produce aqueous hydrogen cyanide
[HCN(aq)]:
M(CN)xy-x + ye- → M + xCN
o -
(1)
CN- + H+ → HCN(aq) (4)
Thiocyanate does not respond. Free cya-
nide is liberated which makes solutions The aqueous hydrogen cyanide can then
more amenable to other recovery and volatilize as hydrocyanic gas [HCN(g)]:
remediation processes. Because this elec-
trowinning reaction involves the reduction HCN(aq) → HCN(g) (5)
of an anion at the cathode, a negatively-
charged electrode, metal recoveries and Because hydrocyanic gas has a vapor
current efficiencies are low. This is com- pressure of 100 kPa at 26ºC, which is
pensated for by using steel wools as high- above that of water (34 kPa at 26ºC), and a
surface area cathodes, increasing agitation boiling point of 79ºC, which is below that of
to further increase mass transport, increas- water (100ºC), cyanide separation can be
ing solution temperatures, using appropri- enhanced at elevated temperatures and/or
ate solution pHs and conductivities, in- reduced pressures [14-16]. Distillation rates
creasing metal concentrations if possible, can also be increased by increasing the
and redesigning the electrowinning cell of agitation rate, the air/solution ratio, and the
which four designs have been developed surface area at the air/solution interface.
for gold processing: Zadra, AARL, NIM Hydrocyanic gas can be captured and con-
graphite-chip and MINTEK parallel plate centrated for recycling in conventional ab-
cells [3, 12]. Furthermore, Reaction 1 must sorption-scrubbing towers. It can also be
be accompanied by a corresponding oxida- vented to the open atmosphere and has
tion reaction, usually oxygen evolution, at been noted to occur naturally in tailings
the anode with an equivalent number of ponds, especially in warm and arid envi-
electrons, e-, being donated: ronments [17]. In such cases, it is para-
mount that environmental regulations be
-
y/4.{4OH → 2H2O + O2 + 4e-} (2a) satisfied. Thiocyanate, WADs and SADs
are not affected.
+ -
y/4.{2H2O → O2 + 4H + 4e } (2b)
Complexation methods
Electrowinning is predominantly used for
gold processing; however, it has been used Cyanide treatment can also be done with
for cyanide regeneration, in which case it is several complexation methods such as
often referred to as the Celec or HSA proc- acidification/volatilization, metal addition,
ess [3, 13]. Electrowinning performs well in flotation and solvent extraction.
concentrated solutions; at dilute concentra-
tions, hydrogen evolution predominates, Acidification/volatilization
possibly masking Reaction 1 completely: Because Reaction 4 is in equilibrium at pH
+ -
9.3, cyanide predominates above this pH
2H + 2e → H2(g) (3) value and aqueous hydrogen cyanide pre-
dominates below. Consequently, cyanide

106 Proceedings of the 10th Annual Conference on Hazardous Waste Research


will remain in solution at pH values greater Acidification/volatilization (AV) and reneu-
than approximately 11, which explains why tralization (R) processes are collectively
operations maintain cyanide solutions referred to as the AVR or Mills-Crowe
above this pH. On the other hand, cyanide process that was originally developed circa
will volatilize at pH values less than ap- 1930 at the Flin Flon operation in Canada
proximately 8; the lower the pH, the higher [2, 3, 22]. Different versions were imple-
the rate of volatilization. If the pH is lowered mented later at the Real del Monte mine in
below pH 2, hydrocyanic gas will also be Mexico, the CANMET facility in Canada,
evolved from WADs: and the Golconda CRP venture in Australia
[23-25]. A similar technology, the Cyani-
M(CN)xy-x + xH+ → xHCN(g) + M
y+
(6) sorb™ process, has recently been tested at
the Golden Cross operation in New Zea-
Thiocyanate and SADs react similarly but land and the De Lamar mine in Idaho and
solutions must typically be adjusted below found to be more efficient: (1) acidification
pH 0 and consequently are only moderately was conducted at pH 6 using better de-
affected [18]. Since this would increase signed packed towers, and (2) absorption
acid consumption beyond reason, typical was conducted using caustic to prevent
acidification/volatilization operations use a fouling from gypsum precipitation [26, 27].
pH between 1.5 and 2. Volatilization rates It is apparent that the AVR and Cyani-
can also be increased in the same manner sorb™ processes consume tremendous
as distillation. In addition, volatilization has amounts of acids and bases but are pre-
been observed naturally due to the dissolu- ferred over the hydrolysis/distillation proc-
tion of carbon dioxide and subsequent for- ess due to reduced energy consumption
mation of carbonic acid [15, 16, 19]. and increased volatilization rates.
After acidification, the solution is predomi- Metal addition
nantly cyanide-free but must be reneutral-
ized so it can be discharged or recycled for Cyanide can be rendered unreactive by the
further use. Reneutralization causes the addition of various metals and metal
metals which were liberated via Reaction 6 cations to promote the formation of metal-
to be precipitated as hydroxides: cyanide complexes or precipitates. For ex-
ample, in the Merrill-Crowe process devel-
My+ + yOH- = M(OH)y (s) (7) oped in 1890 for gold recovery, zinc is
added to gold cyanide solutions resulting in
If lime [Ca(OH)2] is used for reneutralization the precipitation or cementation of the gold
and sulfuric acid (H2SO4) is used for acidifi- [28]:
cation, gypsum (CaSO4-2H2O) will also be
2Au(CN)2 + Zn → 2Auo + Zn(CN)4-
- o
precipitated: (9)

In essence, a gold SAD-complex is ex-


-
Ca2+ + SO42- = CaSO4 2H2O (s) (8)
changed in solution for a zinc WAD-
complex thus making the solution more
Sludges of gypsum and metal hydroxides
amenable to other remediation methods.
are often difficult to separate from water
Cementation of gold and other metals in
[20], which is a problem that can be mini-
cyanide solutions has also been accom-
mized by using other acids such as nitric,
plished with aluminum, copper and iron [29-
HNO3 [21], or other bases such as caustic,
33].
NaOH [22]. Nitric and caustic are more ex-
pensive but savings can be realized in
In another process first employed in 1909
sludge separation and treatment.
[34], ferrous (Fe2+) or ferric (Fe3+) cations

Proceedings of the 10th Annual Conference on Hazardous Waste Research 107


are added to cyanide solutions to form the dition but can be removed via substitution
respective SAD-complexes Fe(CN)64- and for cyanide in the products [46]. Clearly,
Fe(CN)63-. These ferrohexacyanide and metal addition is usually not a stand-alone
ferrihexacyanide anions are considered to method for cyanide treatment.
be essentially nontoxic due to their high
stability; however, concerns regarding their Flotation
photodecomposition (see photolysis meth- Flotation was first implemented in 1880 for
ods), and therefore their long term stability, concentrating minerals from ores [47, 48]
have been raised [2]. Nevertheless, proc- and has since been adapted for remedia-
esses have been developed where these tion. In regards to cyanide remediation, ion
anions are precipitated as double salts. For and conventional flotation practices have
example, ferrohexacyanide anions precipi- been used to separate SAD-complexes
tate as Prussian Blue upon addition of ferric and precipitates formed naturally or by
cations [35-37]: metal addition. Flotation is usually con-
3Fe(CN)64- + 4Fe3+ → Fe4[Fe(CN)6]3(s) (10)
ducted quickly to prevent these species
from decomposing and redissolving [18,
Prussian blue precipitation is commonly 49-52]. In ion flotation, a heteropolar surfac-
observed in process circuits. Ferrohexacy- tant, usually a cationic amine such as trica-
anide anions can also be precipitated as prylmethyl ammonium chloride (R4NCl), is
Cu2Fe(CN)6, Ni2Fe(CN)6 and Zn2Fe(CN)6 added to react with the anionic SAD-
upon addition of cupric, nickel and zinc complex to precipitate as an organic (R)
cations, respectively [3, 37, 38]: double salt:

(y-x)R4NCl + M(CN)xy-x →
Fe(CN)64- + 2M2+ → M2Fe(CN)6(s) (11)
(R4N)y-xM(CN)6(s) + (y-x)Cl- (13)

Similarly, ferrihexacyanide anions can be


Usually, the double salt precipitate will nu-
precipitated as Prussian Brown with ferrous
cleate to form colloids or larger-sized parti-
cations or as Prussian Green with ferric
cles. Ion flotation works well for separating
cations [39-41]:
SADs but only partially for WADs. The fate
2Fe(CN)63- + 3Fe2+ → Fe3[Fe(CN)6]2(s) (12a)
of thiocyanate is unknown. By comparison,
the same or different surfactant is added in
Fe(CN)63- + Fe3+ → Fe2(CN)6(s) (12b) conventional flotation to adsorb at the pre-
cipitate surface. In both cases, hydrophobic
In other precipitation processes, cuprous species are created that can be separated
and argentous cations have been added in into a froth phase upon injection of air
excess to form CuCN and AgCN single bubbles into the system. Various chemicals
salts from free cyanide [42-44]. Silver pre- such as frothers and modifiers can be
cipitation is used commonly as a titration added to maximize the flotation response.
technique for determining free cyanide
concentrations [45]. Solvent extraction
In solvent extraction (SX), an organic sol-
Each of the cemented metals, SAD- vent or diluent is used to solubilize at least
complexes and cyanide precipitates formed one of many organic extractants of solvat-
by metal addition processes is stable, but it ing, chelating or ion-exchange capabilities.
is paramount that the pH be maintained The diluent must be immiscible in and less
during and after their formation to prevent dense than water, the aqueous phase, and
their decomposition and dissolution. Thio- the extractant must remain in the diluent
cyanate has limited response to metal ad- and have selectivity for the aqueous spe-

108 Proceedings of the 10th Annual Conference on Hazardous Waste Research


cies being remediated. The diluent and ex- the material is separated from the solution
tractant are collectively referred to as the by, for example, screening, gravity separa-
organic phase. When the organic and tion or flotation. The material is then placed
aqueous phases are mixed, the aqueous into another vessel where the cyanide is
species is stripped from the aqueous phase desorbed into a low volume solution and
by the extractant in reactions similar to Re- thus concentrated. Finally, the material is
action 13 above. The species has loaded separated again and, in most cases, reacti-
into the organic phase. Various chemicals vated and recycled for further use.
termed modifiers can be added to the or-
ganic and aqueous phases to maximize the Minerals
extraction. Mixing is ceased at the appro- Soils, wastes and ores containing minerals
priate time, and the stripped water and such as ilmenite (FeTiO3), hematite
loaded organic are allowed to disengage, (Fe2O3), bauxite [AlO.OH/Al(OH)3] and py-
thus effecting a separation of the species. rite (FeS2), as well as mineral-groups such
The process is repeated to transfer the as feldspars, zeolites and clays have been
species from the loaded organic to a sec- shown to effectively adsorb free and metal-
ond aqueous phase of lower volume and complexed cyanides [62-66]. Depending on
appropriate chemistry. As a result, the con- the mineral, cyanide adsorption is usually a
centration of the species is increased and combination of two mechanisms: ion ex-
the organic phase is stripped and recycled. change, precipitation or coulombic interac-
Recycling is necessary to minimize ex- tion. Cyanide attenuation by such mineral
penses due to organic loss and is possible commodities purifies ground and surface
because the extraction is reversible. waters but increases cyanide consumption
in leaching operations.
Solvent extraction technology was originally
developed for uranium processing in the Activated carbon
mid-1950s [53] and received world-wide
attention when the technology was suc- Active or activated carbons are typically
cessfully applied to copper processing ten prepared by partial thermochemical de-
years later [54, 55]. Applications have since composition of carbonaceous materials—
been developed for selectively extracting predominantly wood, peat, coal and coco-
gold cyanide using amine and phosphorous nut shells. Adsorption characteristics
ester solvent extractants [56-58]. Other change with preparation method and mate-
applications of solvent extraction to cyanide rial. Because activated carbons have high
are the analytical detection procedures porosity and high surface area, adsorption
used in colorimetry [59-61] and, conse- capacities and rates are high. Adsorption,
quently, of industrial interest for possible however, is not very selective; cations, ani-
adaptation to future processing and reme- ons, and neutral species can be adsorbed
diation. In this regard, very little is known simultaneously at various sites via ion ex-
about the use of solvent extraction for the change, solvation, chelation and coulombic
remediation of nearly all cyanide species. interactions. Activated carbons are com-
monly used in packed-bed systems for
Adsorption methods treating waste waters and gases. Although
the use of activated carbons dates back to
Minerals, activated carbons and resins ad- ancient Egypt and India, the first commer-
sorb cyanide from solution. Several types cial application was in gas masks circa
of contact vessels can be used for this pur- 1915 [67]. Applications to cyanide waste
pose and include elutriation columns, agi- waters have been reported with packed-
tation cells, packed-bed columns and bed systems and shown to be applicable at
loops, etc. Once the cyanide is adsorbed, dilute cyanide concentrations [68, 69] with

Proceedings of the 10th Annual Conference on Hazardous Waste Research 109


increased adsorption of WADs and SADs regenerate more efficiently, have longer
with copper or silver pretreatment [18, 70, life, and desorb faster. At present, the only
71]. resin being used in industry for cyanide re-
covery is the chelation resin, Vitrokele V912
In gold leaching with cyanide, packed-bed [79].
systems are usually avoided and have
given rise to the use of continuous opera- Oxidation methods
tions exemplified by carbon-in-column
(CIC), carbon-in-leach (CIL) and carbon-in- Except for the dilution process, the physi-
pulp (CIP) processes. Although these proc- cal, complexation and adsorption methods
esses have been designed for gold-cyanide yield a high concentration product that still
adsorption, it does not preclude applying must be treated prior to discharge. The
them for the remediation of free or other toxic cyanide species remain. Conse-
metal-cyanide complexes as implied by quently, these methods are used predomi-
Muir et al. [15]. High adsorption capacities nantly for separation, recovery and recy-
and rates as well as strong ability for reacti- cling. In order to destroy the cyanide, sub-
vation are important parameters for all acti- sequent oxidation methods are needed.
vated carbons but, when used in CIC, CIL Cyanide oxidation can be conducted using
and CIP processes, they must also have biological, catalytic, electrolytic, chemical
high mechanical strength, high wear resis- and photolytic methods.
tance, and a consistent particle size.
Bio-oxidation
Resins Various species of bacteria, fungi, algae,
Resins are usually polymeric beads con- yeasts and plants, along with their associ-
taining a variety of surface functional ated enzymes and amino acids, are known
groups with either chelation or ion- to oxidize cyanide naturally [80-91]. The
exchange capabilities, somewhat similar to predominant mechanism of bio-oxidation is
solvent extraction processes discussed the metabolic conversion of cyanide to cy-
earlier. They can be selective and have anate, OCN-, a species less toxic than
high adsorption capacities depending on cyanide:
whether the chelating or ion-exchange
CN- + ½O2(aq) → OCN
-
(14)
properties are strong or weak. Resins that
are deposited on substrates as thin films Oxygen is usually considered to be aque-
are predominantly used in packed-bed ous but may be present as a gas. Several
systems, whereas resins that do not require intermediate species are formed during this
a substrate are mostly used in continuous reaction depending on which biomass is
processes like those used with activated used, what cyanide species are present,
carbons for gold (i.e., RIC and RIP). Gold- and what the solution conditions are regard-
blatt [72] developed the first resin column ing cyanide concentration, pH, and tem-
for cyanide recovery. Metal-cyanide com- perature. Once the cyanate is produced
plexes have since been found to adsorb and released, it will hydrolyze to ammo-
more strongly but this adsorption is de- nium and bicarbonate ions:
pendent on which resin is being used and
how the solution and/or resin are pretreated OCN- + 3H2O → NH4+ + HCO3- + OH- (15)
[73-77]. Thiocyanate appears to adsorb
weakly. In a comparison of resins to acti- Reaction 15 is favorable under conditions
vated carbons, Fleming and Cromberge less than approximately pH 7 at room tem-
[78] showed that resins can be more cost peratures [92, 93]. Ammonium is also con-
effective since they resist organic fouling, sidered toxic and must also be treated prior

110 Proceedings of the 10th Annual Conference on Hazardous Waste Research


to discharge, usually by nitrification or deni- on ore from the Summitville Mine, a Super-
trification processes [94]. fund SITE in Colorado, proved superior to
peroxide rinse tests and, as a result, field
Of the various biomasses examined, bac- tests are underway at the mine site. Fur-
teria are perhaps the best known. Bacterial thermore, the technology is being adapted
oxidation of cyanide has been developed for use in fluidized bed reactors for treating
for effluent treatment at the Homestake effluents [97]. In other processes, anaero-
gold processing plant in Lead, South Da- bic bacteria have been used to oxidize
kota [89, 90]. A biofilm composed primarily cyanide in oxygen-starved conditions [98-
of Pseudomonas paucimobilis bacteria on 100] and could therefore be applied to
rotating biological contactors is used to ground waters and stagnant tailings ponds.
metabolize cyanide in water from tailings In these cases, Reactions 14, 16 and 17
and underground mines. Unlike most other would occur with water and not oxygen.
biomasses, this strain of bacteria can treat
metal cyanide complexes including the Catalysis
SAD species:
As noted previously, activated carbon is a
y-x
M(CN)x + 3xH2O + x/2O2(aq) →
strong adsorbent for cyanide. However,
My+ + xNH4+ + xHCO3- + xOH- (16) when adsorption takes place in the pres-
ence of oxygen, the activated carbon will
Bacterial accumulation of the metal cations catalytically oxidize cyanide to cyanate as
(My+) occurs by absorption, adsorption or shown in Reaction 14 [15, 18, 68, 71, 101-
hydroxide precipitation (see Reaction 7). 104]. When copper is present either in so-
The metal-loaded bacteria continually lution or preadsorbed on the activated car-
slough off the contactors and are removed bon, the rate of catalysis increases, a phe-
by clarification. In addition, thiocyanate is nomenon attributed to the increased ad-
remediated: sorption of cyanide. If the copper co-
catalyst is in excess, the cyanate hydrolysis
SCN- + 3H2O + 2O2(aq) → shown as Reaction 15 is enhanced. Gold
SO42- + NH4+ + HCO3- + H+ (17) processing plants therefore minimize oxy-
gen input into their carbon adsorption cir-
Since Reactions 15 and 16 produce hydrox- cuits. Although catalysis by activated car-
ides, thiocyanate bio-oxidation can help bon is effective for treating free cyanide
buffer the system. Ammonium produced by and WADs as well as some SADs, it has
Reactions 15-17 is then treated by bacterial not been developed into a cyanide destruc-
nitrification with a biofilm of aerobic, autot- tion process. The fate of thiocyanate is un-
rophic bacteria to produce nitrite (NO2-) known. A similar system using a PbO2
which, in the presence of oxygen, quickly catalyst has been favorably tested [105].
oxidizes to nitrate (NO3-). Lime is added to
precipitate the sulfate and bicarbonate as Electrolysis
gypsum and calcite (CaCO3), respectively
(see Reaction 8). The water is clarified and Principles of electrowinning are applicable
discharged into a stream. to electrolysis and, as a result, operating
parameters are basically the same. How-
Other bacterial remediation processes are ever, cyanide remediation occurs as an
being developed. In one process, alginate- oxidation of free cyanide at the anode
encapsulated Pseudomonas putida bacte- rather than a reduction of a metal-cyanide
ria is used to treat decommissioned heap complex at the cathode. Furthermore, be-
leach pads and other sources of ground cause cyanide and the anode are oppo-
water contamination [95, 96]. Column tests sitely charged, current efficiencies are
much better. Cyanate is usually produced

Proceedings of the 10th Annual Conference on Hazardous Waste Research 111


using one of two techniques: electro- Natural degradation of cyanide can occur
oxidation and electro-chlorination. In elec- via reactions with gaseous and aqueous
tro-oxidation, the cyanide reaction occurs oxygen (see Reaction 14). The reaction
directly [13, 18, 106-108]: occurs quickly in agitated slurries, slowly in
tailings ponds, and is catalyzed in the pres-
CN- + 2OH- → OCN + H2O + 2e
- -
(18) ence of activated carbon and certain aero-
bic bacteria as previously noted. It is
whereas, in electro-chlorination, the reac- somewhat effective for thiocyanate and
tion is the same overall but occurs via a WADs but ineffective for SADs. These re-
reaction sequence [18, 109]: actions are often referred to as atmospheric
oxidation reactions [2, 3].
2Cl- → Cl2(g) + 2e
-
(19a)
Ozonation for cyanide destruction has been
CN- + Cl2(g) → CNCl(aq) + Cl- (19b)
examined extensively because it is a supe-
CNCl(aq) + 2OH- → OCN- + H2O + Cl- (19c)
rior oxidant to oxygen [110-116]. Like oxy-
gen, ozone reacts with cyanide to produce
Chlorocyanogen (CNCl), or tear gas, is cyanate; however two mechanisms have
formed as an intermediate and chloride been proposed:
anions are regenerated and therefore serve
CN- + O3(aq) → OCN + O2(aq)
-
(21a)
as a catalyst. The reaction should be car-
ried out between 40ºC and 50ºC to mini- 3CN- + O3(aq) → 3OCN- (21b)
mize the formation of chlorate (O3Cl-). Un-
der these conditions, hypochlorite (OCl-) is which are referred to as simple and cata-
produced [108]: lytic ozonation, respectively. Simple ozona-
tion yields oxygen which can further oxidize
Cl- + H2O → OCl- + 2H+ + 2e- (20)
cyanide. On the other hand, catalytic
ozonation represents a high reaction effi-
which aids in chemical oxidation as dis-
ciency and has been observed at high ad-
cussed in the next section (see alkaline
dition rates, although rarely. Continued
chlorination). Hypochlorite is toxic, espe-
addition of ozone will convert cyanate to
cially to fish, and must be controlled prior to
carbonate and nitrogen gas:
discharge. Since hydroxide anions are con-
sumed in both reaction processes, pH con- 2OCN- + 3O3(aq) + H2O →
trol above 11 is necessary to prevent hy- 2HCO3- + N2(g) + 3O2(aq) (22a)
drocyanic and chlorocyanic gases from
volatilizing. Electro-oxidation does not per- - -
2OCN + O3(aq) + H2O → 2HCO3 + N2(g) (22b)
form as well as electro-chlorination. Both
are effective against thiocyanate and Because continued ozonation prevents cy-
WADs but ineffective against SADs. anate hydrolysis via Reaction 15 and does
not oxidize the cyanate to nitrite or nitrate,
Chemical addition neither nitrification nor denitrification are
needed. Furthermore, ozonation is highly
The most popular method for cyanide de-
destructive towards thiocyanate and WADs
struction is by addition of oxidants. Oxi-
but is not destructive towards SADs. In
dants have high electron affinity and
addition, because hydroxide decomposes
therefore strip cyanide of electrons pre-
ozone, it becomes less efficient at pH val-
dominantly yielding cyanate as a reaction
ues greater than approximately 11. This is
product. Oxygen, ozone, hydrogen perox-
a “Catch 22” situation since cyanide solu-
ide, chlorine, hypochlorite and sulfur diox-
tions should be maintained above pH 11 to
ide are the most common oxidants.
prevent hydrocyanic gas volatilization.

112 Proceedings of the 10th Annual Conference on Hazardous Waste Research


Other disadvantages of ozonation include CN- + 2HOCH(aq) + H2O →
its high expense for generating ozone. HOCH2CN(aq) + OH- (24a)

HOCH2CN(aq) + H2O →
In the Degussa process, hydrogen peroxide
HOCH2CONH2(aq) (24b)
is used to chemically oxidize cyanide [117].
Hydrogen peroxide is an oxidant stronger Cyanate and ammonium ions are also ob-
than oxygen but weaker than ozone. It is tained as by-products. (3) When sulfuric
often considered better because it is rela- acid and hydrogen peroxide are mixed, a
tively cheap, water soluble, and easy to highly exothermic reaction occurs, forming
handle and store. The Degussa process persulfuric or Caro's acid, H2SO5. Caro's
has been examined in several research acid readily decomposes to oxygen and
efforts, especially for comparing to other sulfuric acid and, therefore, must be made
processes [118-125]. Results of these on site at the time of use. It reacts with
studies show that hydrogen peroxide reacts cyanide to produce cyanate [123, 129]:
with cyanide to produce cyanate and, when
added in excess, nitrite and carbonate and, -
CN- + H2SO5(aq) → OCN + H2SO4(aq) (25)
eventually, nitrate form:
Similar reactions occur for thiocyanate and
CN- + H2O2 → OCN + H2O
-
(23a) WADs; however, SADs do not react. Test
work has also shown that hydrocyanic gas
OCN- + 3H2O2 →
NO2- + CO32- + 2H2O + 2H+ (23b)
volatilization is negligible in spite of the fact
that an acid is being added and produced.
NO2- + H2O2 → NO3- + H2O (23c) This is attributed to fast reaction rates and
the inability of SADs to volatilize since equi-
Otherwise, the cyanate will hydrolyze ac- librium pH is established between 6.5 and
cording to Reaction 15. The Degussa proc- 8 (see Reaction 6). Reactions similar to
ess is successful at oxidizing most WADs Caro's acid were also noted with persulfate,
but has little or no effect on thiocyanate S2O82-.
and SADs. Even so, it has been incorpo-
rated into numerous mining operations in Alkaline chlorination has been practiced
Canada and the U.S. as a primary cyanide ever since cyanide leaching of gold was
destruction process as well as a stand-by commercially developed in 1889 and, con-
process for emergency situations. sequently, has been the most commonly
applied technique for cyanide destruction
Other chemicals can be added to increase [18, 28, 109, 130-132]. As will be ex-
reaction rates and efficiencies of hydrogen plained, alkaline chlorination removes toxic
peroxide: cupric cation, formalde- WAD and free cyanide species completely,
hyde/Kastone reagent and sulfuric acid [1]. quickly and economically. However, it suf-
Cupric cations act as catalysts for Reac- fers from high reagent costs regarding al-
tions 23a-c [2, 3] but can be consumed by kaline pH control and chlorine
precipitating ferrohexacyanide anions (see gas/hypochlorite consumption, high dis-
Reaction 11) [2]. Cyanide reacts with for- charge concentrations of chloride and hy-
maldehyde (HOCH) in the presence of pochlorite anions of which both are toxic,
DuPont's proprietary Kastone reagent to and inability to remediate SADs.
form glycolnitrile (HOCH2CN) which, in turn,
hydrolyses to glycolic acid amide Alkaline chlorination can be accomplished
(HOCH2CONH2) in the presence of hydro- using chlorine gas as discussed earlier for
gen peroxide [126-128]: electro-chlorination (see Reactions 19b and
19c):

Proceedings of the 10th Annual Conference on Hazardous Waste Research 113


CN- + Cl2(g) + 2OH- → OCN- + H2O + 2Cl- (26) SCN- + 4OCl- + 2OH- →
OCN- + SO42- + 4Cl- + H2O (31a)
Chlorine gas also reacts with thiocyanate
and metal-complexed cyanides to produce M(CN)xy-x + xOCl- + yOH- →
xOCN- + xCl- + M(OH)y (31b)
cyanate:

SCN- + 4Cl2(g) + 10OH- →


As with chlorine gas reactions, only WADs
OCN- + SO42- + 8Cl- + 5H2O (27a) react in this manner; SADs are inert. Fi-
nally, when in excess, hypochlorite can
M(CN)xy-x + xCl2(g) + (2x+y)OH- → also react with cyanate to produce nitrogen
xOCN- + 2xCl- + M(OH)y + xH2O (27b) and carbon dioxide:

Due to the high pH, sulfate and metal hy- 2OCN- + 3OCl- + H2O →
droxide precipitates are formed; however, N2(g) + 2CO2(g) + 3Cl- + 2OH- (32)
only WADs react according to Reaction
27b. SADs are inert. When in excess, chlo- Clearly, hydroxide consumption is minimal
rine gas can also react with cyanate to pro- and only becomes high when concentra-
duce nitrogen and carbon dioxide: tions of thiocyanate and WADs are high, as
indicated by Reactions 31a and 31b. To-
2OCN- + 3Cl2(g) + 4OH- → day, hypochlorite is predominantly added
N2(g) + 2CO2(g) + 6Cl- + 2H2O (28) as sodium or calcium salts since these
metal cations have natural buffering ten-
In such a case, chlorine and hydroxide dencies.
consumptions become excessive, only in-
creasing the difficulty in maintaining alkalin- The INCO process for cyanide destruction
ity above pH 10 to avoid the volatilization of involves mixing sulfur dioxide and air with
hydrocyanic and chlorocyanic gases. free and metal-complexed cyanide as well
as thiocyanate to yield cyanate [133-137]:
To compensate for this high base con-
sumption, the hypochlorite alkaline chlori- CN- + SO2(g) + H2O + O2(g) →
nation process was adapted due, in princi- OCN- + H2SO4(aq) (33a)
ple, to observations that the hypochlorite
that was produced by the hydrolysis of M(CN)xy-x + xSO2(g) + xH2O + xO2(g) →
xOCN- + xH2SO4(aq) + My+ (33b)
chlorine gas also remediated cyanide:
SCN- + 4 SO2(g) + 5H2O + 4O2(g) →
Cl2(g) + 2OH- → Cl- + OCl- + H2O (29)
OCN- + 5H2SO4(aq) (33c)

In this regard, hypochlorite reactions are Reactions 33a-c can be catalyzed with cu-
similar to those depicted for chlorine gas pric or nickel cations; however, SADs do
(see electro-chlorination). For example, hy- not react. Since the reactions generate
pochlorite and cyanide react, producing sulfuric acid and are most efficient near pH
chlorocyanogen which, in turn, hydrolyses 9, lime is added for pH control. This gen-
to cyanate (see Reaction 19c): erates sludge due to metal hydroxide and
gypsum precipitation which, as noted ear-
CN- + OCl- + H2O → CNCl(aq) + 2OH- (30a)
lier, can be difficult to clarify (see Reactions
CNCl(aq) + 2OH- → OCN- + Cl- + H2O (30b) 7 and 8). The INCO process has been in-
corporated into numerous mining opera-
Cyanate is also formed via hypochlorite re- tions in Canada and the U.S. since the
actions involving thiocyanate and metal- technology was commissioned in 1983.
complexed cyanides:

114 Proceedings of the 10th Annual Conference on Hazardous Waste Research


Other remediation processes have been light can be used but applications are lim-
considered for cyanide oxidation. These ited [141]. Photolytic reactions can be in-
include reacting cyanicides, a term used for duced directly if the absorbing compound is
species which consume cyanide in leach the species being remediated or indirectly if
circuits, with cyanide to produce less-toxic the absorbing compound is available for
species. For example, solid polysulfide transferring the photon-energy to the spe-
minerals such as elemental sulfur (S8) and cies being remediated. Photolysis can,
pyrrhotite (Fe1-xS) and aqueous sulfur-oxy therefore, be conducted in the absence of
anions such as polythionate (S2O62-) and photosensitizers (direct photolysis) or in
thiosulfate (S2O32-) are known to react natu- their presence as aqueous species
rally with cyanide to produce thiocyanate (homogeneous photolysis and photocata-
[3, 18, 138, 139]. However thiocyanate is lysis) or solid semi-conductors
difficult to remediate, as already discussed, (heterogeneous photocatalysis). These
and is also a good lixivant for gold [43, photolytic methods are relatively new tech-
140]. Consequently, cyanide remediation nologies and are thus referred to as ad-
via thiocyanate formation is usually not vanced oxidation processes. Recently, they
considered viable. have been reviewed but with primary em-
phasis on oxidation of organic compounds
Photolysis [142, 143].
Photolysis can enhance reduction/oxidation
Direct photolysis is not applicable to free
(redox) reactions by providing energy from
cyanides but does occur with some WADs
electromagnetic radiation to catalyze elec-
and SADs, particularly the ferric and ferrous
tron transfer processes. Electromagnetic
hexacyanide complexes [124, 125, 144-
radiation is absorbed, causing an electron
146]. Although subject to considerable de-
in the absorbing compound to pass from
bate, the following reaction mechanism
the ground state to an excited state, possi-
was proposed for ferrihexacyanide:
bly separating paired electrons from one
another. The electrons become more sus- Fe(CN)63- + H2O 


ceptible to the chemical environment and [Fe(CN)5H2O] + CN-
2-
(34a)
are therefore more apt to participate in re-
dox reactions. Photoreduction occurs when [Fe(CN)5H2O]2- + 2H2O hυ

the absorbing compound donates the ex- Fe(OH)3(s) + 5CN + 3H+
-
(34b)
cited electron to another species. Photo-
oxidation occurs when the absorbing com- These reactions are reversible; however,
pound accepts an electron from another the ferrihydroxide [Fe(OH)3] can react fur-
species in order to fill its electron vacancy. ther with free cyanide and ferrihexacyanide
The excited electron will eventually relax to to form Prussian Blue precipitates, similar
the ground state of the reaction products. to Reaction 10. Reactions 34a and b are
referred to as photo-aquation reactions and
Energy needed to promote electrons from have also been observed for cobalthexacy-
the ground state to the excited state is anide, Co(CN)63-, the strongest SAD [146,
usually equivalent to that possessed by ul- 147]. Furthermore, ferrihexacyanide can be
traviolet (UV) radiation. Many redox reac- produced via the direct photolysis of ferro-
tions can be catalyzed upon exposure to hexacyanide:
artificial sources such as arcs, lamps and
4- hυ 3- -
lasers or to natural sunlight, which is free Fe(CN)6  → Fe(CN)6 + e (35)
but not necessarily available 24 hours a
day. Higher energies such as gamma ra- or the homogeneous photolysis of ferro-
diation and lower energies such as visible hexacyanide with oxygen [148]:

Proceedings of the 10th Annual Conference on Hazardous Waste Research 115


4Fe(CN)64- + 2H2O + O2 hυ
→ OCN- + 3OH. → HCO3- + ½N2(g) + H2O (38a)
3- -
4Fe(CN)6 + 4OH (36)
OCN- + 6OH. →
Combinations of Reactions 34a-36 liberate HCO3- + NO2- + H+ + 2H2O (38b)
cyanide at UV-wavelengths less than ap-
proximately 420 nm, explaining why fish OCN- + 8OH. →
HCO3- + NO3- + H+ + 3H2O (38c)
are commonly killed during the day and not
the night as well as why adding ferric and
Cyanide destruction by photolytic ozonation
ferrous cations to cyanide for detoxification
requires 1 mole of ozone for every mole of
is highly suspect (see metal addition meth-
cyanide (i.e., 1:1) to form cyanate but this
ods) in spite of the fact that UV-radiation
ratio increases to 5:1 when nitrate is pro-
does not significantly penetrate water [2].
duced. Such high reagent consumptions,
Clearly, direct photolysis can remediate
when equated with high temperatures and
WADs and SADs but dangerously liberates
high UV intensities, can make photolytic
free cyanide during the reaction.
ozonation costly.
Homogeneous photolysis has also been
Free cyanide, thiocyanate, WADs and
used in combination with several of the
SADs can also be oxidized by the homo-
chemical oxidation methods discussed ear-
geneous photolysis of hydrogen peroxide
lier in order to increase reaction efficien-
[122-125, 152, 153]. The photolytic peroxi-
cies, thereby minimizing reagent consump-
dation reaction also yields hydroxyl radi-
tion and making SADs more amenable to
cals:
destruction. For example, homogeneous
photolysis with ozone has been shown to hυ
H2O2  → 2OH. (39)
remediate free cyanide, WADs and SADs
to concentrations below 0.1 ppm from con- and, as a result, Reactions 15, 37b, and
centrations ranging between 1 and 100,000 38a, b and c can be observed depending
ppm [112, 149-151]. Increases in UV in- on the amount of excess hydrogen perox-
tensities, ozone concentrations (i.e., ide that is present. Remediation of free
flowrates), and solution temperatures im- cyanide, thiocyanate, WADs and SADs is
prove reaction kinetics. Reactions 21a, b near 100%, independent of concentration.
and 22 occur but to a much lesser extent Because Reaction 39 occurs quickly, Re-
due to the production of hydroxyl radicals actions 23a, b and c do not occur. Like
(OH.) and their subsequent reaction with photolytic ozonation, increasing UV intensi-
cyanide: ties, hydrogen peroxide concentrations,

and solution temperatures enhance reac-
H2O + O3(aq)  → 2OH. + O2(aq) (37a)
tion rates. Furthermore, reaction stoi-
chiometries are 1:1 when cyanate forms
CN- + 2OH. → OCN- + H2O (37b)
and 5:1 when nitrate forms. Nevertheless,
Because hydroxyl radicals are devoid of hydrogen peroxide is more attractive due to
charge and have a high affinity for elec- its relative inexpense and ease of storage
trons, they can quickly strip virtually any and handling.
chemical of electrons including thiocyanate,
Homogeneous photolysis with ozone, hy-
WADs and SADs, thus causing their oxida-
drogen peroxide, and other aqueous pho-
tion. Resulting cyanate will hydrolyze ac-
tosensitizers is disadvantageous because
cording to Reaction 15 or will react with
the photosensitizers are consumed and
continued photolytic ozonation to produce
often added in excess to ensure complete
bicarbonate and either nitrogen gas (see
oxidation occurs. As already noted, photo-
Reaction 22a), nitrite or nitrate:
sensitizer consumption and costs are

116 Proceedings of the 10th Annual Conference on Hazardous Waste Research


therefore high. In addition, the resulting ef- hυ
H2O + h+  → OH. + H+ (41a)
fluent must be processed to treat the ex-
cess photosensitizer. In regards to ozone OH- + h+ → OH. (41b)
and hydrogen peroxide, this can be ac-
complished by giving the hydroxyl radicals On the other hand, hydroxyl radicals are
time to decompose to water and oxygen in produced in the second mechanism by re-
a holding pond; however, such a simple acting dissolved oxygen with excited elec-
solution is not always available for other trons in the conduction band through a su-
photosensitizers. These problems can be peroxide (O2-) intermediate:
alleviated using catalytic photosensitizers
O2(aq) + e- → O2
-
that can be recycled. Homogeneous photo- (42a)
catalysis with aqueous photosensitizers
and heterogeneous photocatalysis with 2O2- + 2H+ → 2OH. + O2(aq) (42b)
solid photosensitizers result. Homogeneous
photocatalysis, however, is rarely practiced Both reaction mechanisms are concluded
due to the difficulty in separating aqueous with cyanide oxidizing to cyanate, nitrogen
species for recycling. On the other hand, gas, nitrite and/or nitrate by the hydroxyl
heterogeneous photocatalysis is more vi- radicals (see Reactions 37b and 38a, b, c)
able because standard solid-liquid separa- and are also effective for remediating thio-
tion processes or fixed-bed systems can be cyanate, WADs and SADs. Early work had
used. indicated that bicarbonate and ammonia
were produced by cyanate hydrolysis ac-
The solid photosensitizers used in hetero- cording to Reaction 15; however, ammonia
geneous photocatalysis are usually cheap, is readily oxidized in these systems. The
nontoxic and inert semiconductors. UV- third mechanism involves reducing cyanide
absorbance promotes electrons in the va- by holes in the valence band to produce
lence band across the bandgap and into cyanyl radicals, CN.:
the conductance band of the semiconduc-
CN- + h+ → CN. (43)
tor which creates a hole, h+, in the valence
band and an excited electron, e-, in the
Hydroxyl radicals produced according to
conductance band:
Reactions 41a, b and/or 42a, b then react
hυ - + with the cyanyl radicals:
semiconductor  → (e h ) (40)
CN. + OH. → OCN- + H+ (44)
However, the impingent UV radiation must
have energy equal to or greater than the Resulting cyanate further reacts with hy-
bandgap of the semiconductor. The elec- droxyl radicals as depicted earlier in Reac-
tron-hole (e-h+) pair can then induce redox tions 38a, b and c.
reactions provided that the reacting species
are adsorbed at the semiconductor surface Spectroscopic evidence supports these
and that the reaction products are inert to three reaction mechanisms and is believed
the reverse reaction and/or desorb quickly. to be independent of the semiconductor
photocatalysts that were tested—TiO2,
Heterogeneous photocatalysis has been ZnO, FeTiO3, SiO2, Fe2O3, ZnS and CdS, to
examined for cyanide oxidation and three name a few. The metal oxides worked best
mechanisms have been proposed [122- because of their chemical stability; how-
125, 152-161]. The first mechanism pro- ever, anatase, a polymorph of TiO2, was
duces hydroxyl radicals via the reduction of preferred due to its high quantum efficiency
either adsorbed water or adsorbed hydrox- for photoconversion, its stable formation of
ide by holes in the valence band:

Proceedings of the 10th Annual Conference on Hazardous Waste Research 117


electron-hole pairs, and its large bandgap hand, the other processes use heteroge-
of 3.2 eV. This band gap equates to a neous photocatalysis with TiO2. In these
maximum wavelength of approximately systems, the UV-radiation is artificial or so-
387.5 nm which implies that virtually all lar and the TiO2 is either suspended or
portions of the UV spectrum can be used. fixed on one of several supports (glass
In addition, electron-hole pairs were also beads or meshes); however, the supports
made more stable by depositing metal is- can decrease photoconversion efficiencies
lands of, for example, platinum and rho- due to reflection and refraction of the inci-
dium onto the surfaces of the photocata- dent UV-radiation [169]. Although all six of
lysts. these systems were principally designed for
organic destruction, several have been
Presently, photolysis is used in at least six demonstrated for cyanide oxidation.
remediation systems, aside from those
employed for disinfection. These include CONCLUSIONS
the perox-pure™ process of Vulcan Per-
oxidation Systems, Inc. [162], the Rayox® Cyanide remediation can be accomplished
Process of Solarchem Environmental Sys- using numerous separation and oxidation
tems, Inc. [163], the Ultrox™ Process of processes. Separation processes include
Ultrox, Inc. [164], the PhotoReDox™ Sys- physical methods with membranes, elec-
tem of ClearFlow, Inc. [165, 166], and the trowinning and hydrolysis/distillation; com-
two systems developed at Sandia National plexation methods with acidifica-
Laboratories in Albuquerque, NM [167], tion/volatilization, metal addition, flotation
and National Renewable Energy Labora- and solvent extraction; and adsorption
tory in Golden, CO [168]. The first three methods with various minerals, activated
processes use homogeneous photolysis carbons and resins. These methods are
with hydrogen peroxide and have also used to purify effluents for discharge by
been adapted for use with ozone and other concentrating and recovering the cyanide
aqueous photosensitizers. Differences be- for recycling. On the other hand, oxidation
tween the systems are in cell design processes are used to destroy the cyanide
(horizontal versus vertical) and artificial UV- and include various biological, catalytic,
intensity (3 kW versus 60 W). On the other electrolytic, chemical and photolytic meth-

Table 1. Effectiveness of separation processes for cyanide remediation as discussed in this paper as modified and
updated from Ingles and Scott [18].

118 Proceedings of the 10th Annual Conference on Hazardous Waste Research


ods. Several investigations compared the paper was not subjected to MWTP peer
effectiveness of separation and oxidation and administrative review and, therefore,
processes and found them to be dependent may not necessarily reflect the views of the
on the cyanide species that were present; program. No official endorsement should
free cyanide (CN- and HCN), thiocyanate be inferred.
(SCN-), weak-acid dissociables (WADs),
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