Cisco 76xx-2019 PDF

Preface
This preface describes who should read the Cisco 7600 Series Internet Router Module Installation
Guide, how it is organized, and its document conventions.
Note This publication describes the following Cisco 7600 series routers:
• Cisco 7603 router—CISCO7603
• Cisco 7603-S router—CISCO7603-S
Information on the Cisco 7609 Router (product number OSR-7609) is in the Cisco 7609 Router
Installation Guide, located at this URL:
http://www.cisco.com/univercd/cc/td/doc/product/core/cis7600/hardware/osrouter/index.htm
Document Revision History

Revision Date Change Summary
OL-4503-27 December 2012 • Added support for Cisco 7613-S router in Chapter 1,
“Product Overview.”
OL-4503-26 January 2011 • Added chassis air flow requirements in Chapter 5, “Removal
and Replacement Procedures.”
OL-4503-26 October 2010 • Added new troubleshooting information in Chapter 4,
“Troubleshooting.”
Cisco 7600 Series Router Installation Guide

OL-4503-27 ix
Preface

OL-4503-25 July 2010 • Added clearance guidelines when planning to install or
remove power supplies, at the rear of the Cisco 7606,
Cisco 7606-S and Cisco 7604 routers, in “Clearance
Guidelines” section on page 2.
OL-4503-25 April 2010 • Update configuration information about dynamic config
Manager a 7606S Chassis with mixed Mode AC and DC.
OL-4503-25 March 2010 • Add information about cable management system in c7609
and c7609-S routers.
OL-4503-25 February 2010 • Added the section ‘Identifying Chassis Version in the
Supported Line Card’ in Appendix E.
OL-4503-25 January 2010 • Added the Supported line cards in 7600 Chasis table 2-1 in
Chapter 2.
OL-4503-25 November 2009 • Added 7606-C Dc power supply details in Chapter 5,
Appendix A, and Appendix E.
OL-4503-24 October 2008 • Updated heat and power dissipation numbers in Chapter 2.
OL-4503-23 June 2007 • Added Cisco 7603-S router
• Added Cisco 7606-S router
• Added 1500 W DC input (PWR-1500-DC) power supply
OL-4503-22 February 2007 • Added Route Switch Processor 720 (RSP720)
• Added Cisco 7609-S router
• Added 6000 W DC input (PWR-6000-DC) power supply
OL-4503-21 December 2005 • Updated PWR-2700-DC/4 Power Supply information in
Removing and Replacing the Power Supply in Chapter 5.
• Added acoustical noise information to Appendix A.
OL-4503-20 December 2005 • Added Supervisor Engine 32
• Added 19" rack information to Installing the Chassis
Brackets in Chapter 3.
OL-4503-19 September 2005 • Added new cable information to 2700 W Power Supply
(PWR-2700-AC) in Chapter 2.
OL-4503-18 April 2005 • Added PWR-2700-AC/4 for Cisco 7604.
OL-4503-17 April 2005 • Added 6000 W AC input (WS-CAC-6000W ) information to
Chapters 1, 2, and 5, and to Appendix A.
• Added Cisco 7604 router information to Chapters 1, 2, 3, and
5, and to Appendix A.
• Added 2700 W DC input (PWR-2700-DC) information to
OL-4503-16 January 2005 • Added CAB-AC16A-CH for the 1400 W Power Supply
(PWR-1400-AC) and the 3000 W Power Supply
(WS-CAC-3000W) in Table 2-5.
• Added 2700 W AC input (PWR-2700-AC) information to

x OL-4503-27
Preface

OL-4503-15 November 2004 • Added CAB-ACS-10= for the 1400 W Power Supply
(PWR-1400-AC=) in Table 2-5.
OL-4503-14 November 2004 • Updated 4000 W DC-input power supply terminal block lug
information in Chapter 5.
OL-4503-13 September 2004 • Changed system grounding note in Chapter 3.
OL-4503-12 August 2004 • Added DWDM information to Appendix B.
OL-4503-11 July 2004 • Initated Document Revision History in Preface.
• Added1400 W AC and 3000 W AC power supplies to
Chapters 1, 2, and 5, and Appendix A.
• Added information on cleaning opical interfaces to Chapter
3and to Appendix B.
• Added notes to 4000 W DC power supply section concerning
the amount of space necessary to install power cables and the
amount of torque necessary for tightening terminal nuts to
Chapter 5.
• Added Appendix D for configuration register information.
• Added power supply and PEM table to Chapter 1.
Audience
Only trained and qualified service personnel (as defined in IEC 60950 and AS/NZS3260) should install,
replace, or service the equipment described in this publication.
Organization
This publication is organized as follows:
Chapter Title Description

Chapter 1 Product Overview Describes and lists the hardware features and
functionality of the Cisco 7600 series routers.
Chapter 2 Preparing for Installation Describes how to prepare your site for the installation
of the Cisco 7600 series routers.
Chapter 3 Installing the Cisco 7600 Describes how to install your Cisco 7600 series router.
Series Router
Chapter 4 Troubleshooting Provides troubleshooting guidelines for the initial
hardware installation and suggests steps to help isolate
and resolve problems.
Chapter 5 Removal and Replacement Provides procedures for removing and installing
Procedures chassis components.
Appendix A Technical Specifications Lists the Cisco 7600 series router system
specifications.

OL-4503-27 xi
Preface
Chapter Title Description

Appendix B Connector and Cable Describes the connectors and cables used with the
Specifications Cisco 7600 series routers.
Appendix C Repacking the Cisco 7600 Provides procedures to repack your Cisco 7600 series
Series Router router if you have to return it to the factory.
Conventions
Notes use the following conventions:
Note Means reader take note. Notes contain helpful suggestions or references to material not covered in the
publication.
Cautions use the following conventions:
Caution Means reader be careful. In this situation, you might do something that could result in equipment
damage or loss of data.
Warnings use the following conventions:
Warning IMPORTANT SAFETY INSTRUCTIONS
This warning symbol means danger. You are in a situation that could cause bodily
injury. Before you work on any equipment, be aware of the hazards involved with
electrical circuitry and be familiar with standard practices for preventing
accidents. Use the statement number provided at the end of each warning to locate
its translation in the translated safety warnings that accompanied this device.
SAVE THESE INSTRUCTIONS
Waarschuwing BELANGRIJKE VEILIGHEIDSINSTRUCTIES
Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die

lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur gaat werken,
dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico's
en dient u op de hoogte te zijn van de standaard praktijken om ongelukken te
voorkomen. Gebruik het nummer van de verklaring onderaan de waarschuwing als
u een vertaling van de waarschuwing die bij het apparaat wordt geleverd, wilt
raadplegen.
BEWAAR DEZE INSTRUCTIES

xii OL-4503-27
Preface
Varoitus TÄRKEITÄ TURVALLISUUSOHJEITA
Tämä varoitusmerkki merkitsee vaaraa. Tilanne voi aiheuttaa ruumiillisia

vammoja. Ennen kuin käsittelet laitteistoa, huomioi sähköpiirien käsittelemiseen
liittyvät riskit ja tutustu onnettomuuksien yleisiin ehkäisytapoihin.
Turvallisuusvaroitusten käännökset löytyvät laitteen mukana toimitettujen
käännettyjen turvallisuusvaroitusten joukosta varoitusten lopussa näkyvien
lausuntonumeroiden avulla.
SÄILYTÄ NÄMÄ OHJEET
Attention IMPORTANTES INFORMATIONS DE SÉCURITÉ
Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une

situation pouvant entraîner des blessures ou des dommages corporels. Avant de
travailler sur un équipement, soyez conscient des dangers liés aux circuits
électriques et familiarisez-vous avec les procédures couramment utilisées pour
éviter les accidents. Pour prendre connaissance des traductions des
avertissements figurant dans les consignes de sécurité traduites qui
accompagnent cet appareil, référez-vous au numéro de l'instruction situé à la fin
de chaque avertissement.
CONSERVEZ CES INFORMATIONS
Warnung WICHTIGE SICHERHEITSHINWEISE
Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu
Verletzungen führen kann. Machen Sie sich vor der Arbeit mit Geräten mit den
Gefahren elektrischer Schaltungen und den üblichen Verfahren zur Vorbeugung vor
Unfällen vertraut. Suchen Sie mit der am Ende jeder Warnung angegebenen
Anweisungsnummer nach der jeweiligen Übersetzung in den übersetzten
Sicherheitshinweisen, die zusammen mit diesem Gerät ausgeliefert wurden.
BEWAHREN SIE DIESE HINWEISE GUT AUF.
Avvertenza IMPORTANTI ISTRUZIONI SULLA SICUREZZA
Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare

infortuni alle persone. Prima di intervenire su qualsiasi apparecchiatura, occorre
essere al corrente dei pericoli relativi ai circuiti elettrici e conoscere le procedure
standard per la prevenzione di incidenti. Utilizzare il numero di istruzione presente
alla fine di ciascuna avvertenza per individuare le traduzioni delle avvertenze
riportate in questo documento.
CONSERVARE QUESTE ISTRUZIONI
Advarsel VIKTIGE SIKKERHETSINSTRUKSJONER
Dette advarselssymbolet betyr fare. Du er i en situasjon som kan føre til skade på
person. Før du begynner å arbeide med noe av utstyret, må du være oppmerksom på
farene forbundet med elektriske kretser, og kjenne til standardprosedyrer for å
forhindre ulykker. Bruk nummeret i slutten av hver advarsel for å finne
oversettelsen i de oversatte sikkerhetsadvarslene som fulgte med denne enheten.
TA VARE PÅ DISSE INSTRUKSJONENE

OL-4503-27 xiii
Preface
Aviso INSTRUÇÕES IMPORTANTES DE SEGURANÇA
Este símbolo de aviso significa perigo. Você está em uma situação que poderá ser
causadora de lesões corporais. Antes de iniciar a utilização de qualquer
equipamento, tenha conhecimento dos perigos envolvidos no manuseio de
circuitos elétricos e familiarize-se com as práticas habituais de prevenção de
acidentes. Utilize o número da instrução fornecido ao final de cada aviso para
localizar sua tradução nos avisos de segurança traduzidos que acompanham este
dispositivo.
GUARDE ESTAS INSTRUÇÕES
¡Advertencia! INSTRUCCIONES IMPORTANTES DE SEGURIDAD
Este símbolo de aviso indica peligro. Existe riesgo para su integridad física. Antes
de manipular cualquier equipo, considere los riesgos de la corriente eléctrica y
familiarícese con los procedimientos estándar de prevención de accidentes. Al
final de cada advertencia encontrará el número que le ayudará a encontrar el texto
traducido en el apartado de traducciones que acompaña a este dispositivo.
GUARDE ESTAS INSTRUCCIONES
Varning! VIKTIGA SÄKERHETSANVISNINGAR
Denna varningssignal signalerar fara. Du befinner dig i en situation som kan leda
till personskada. Innan du utför arbete på någon utrustning måste du vara medveten
om farorna med elkretsar och känna till vanliga förfaranden för att förebygga
olyckor. Använd det nummer som finns i slutet av varje varning för att hitta dess
översättning i de översatta säkerhetsvarningar som medföljer denna anordning.
SPARA DESSA ANVISNINGAR

xiv OL-4503-27
Preface
Obtaining Documentation and Submitting a Service Request
Related Documentation
For additional information on the Cisco 7600 series router, refer to these publications:
• Regulatory Compliance and Safety Information for the Cisco 7600 Series routers
• Cisco 7609 router Installation Guide
• Cisco 7600 Series Internet Router Module Installation Guide
• Cisco 7600 Series Internet Router Quick Software Configuration Guide
• Cisco 7600 Series Internet Router Software Configuration Guide
• Cisco 7600 Series Internet Router IOS Command Reference
• Cisco 7600 Series Internet Router IOS System Message Guide
• Cisco 7600 Series Internet Router IOS Software Configuration Guide
• Cisco 7600 Series Internet Router IOS Command Reference
• Cisco 7600 Series Internet Router IOS System Message Guide
• For information about MIBs, refer to
http://www.cisco.com/public/sw-center/netmgmt/cmtk/mibs.shtml

For information on obtaining documentation, submitting a service request, and gathering additional
information, see the monthly What’s New in Cisco Product Documentation, which also lists all new and
revised Cisco technical documentation, at:
http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html
Subscribe to the What’s New in Cisco Product Documentation as a Really Simple Syndication (RSS) feed
and set content to be delivered directly to your desktop using a reader application. The RSS feeds are a free
service and Cisco currently supports RSS Version 2.0.

OL-4503-27 xv
Preface

xvi OL-4503-27
CH A P T E R 1
Product Overview
This publication describes the following Cisco 7600 series routers:

http://www.cisco.com/univercd/cc/td/doc/product/core/cis7600/hardware/
osrouter/index.htm
This chapter describes the Cisco 7600 series routers and contains these sections:
• Cisco 7603 Router, page 1-2
• Cisco 7603-S Router, page 1-3
• Cisco 7600 Series Router Components, page 1-24
The Cisco 7600 series routers deliver optical WAN and MAN networking with a focus on line-rate
delivery of high-touch IP services at the edge of service providers’ networks.
The Cisco 7600 series routers support the following features:

OL-4503-27 1-1
Chapter 1 Product Overview
Cisco 7603 Router
• 30 Mpps forwarding processor and up to 512 MB DRAM for Internet routing

• Up to two distributed Parallel Express Forwarding (PXF) IP services processors on each Optical
Services Module (OSM) for flexible IP service implementation
• High-touch, line-rate IP services at 6 Mpps per slot:
– QoS
– Hierarchical Traffic Shaping
– Destination Sensitive Services (accounting, billing, and QoS)
• The ability to monitor service levels delivered to customers under service level agreements (SLAs)
• Wide range of WAN and MAN interfaces providing DS0 through OC-48 (using the FlexWAN
module)
• Compatibility with the Catalyst 6500 series LAN interfaces offering 10 Mbps Ethernet to 1 Gbps
Cisco 7603 Router

The Cisco 7603 router chassis has three horizontal slots that are numbered from top to bottom. (See
Figure 1-1.)
Slot 1 is reserved for the supervisor engine, which provides switching, local and remote management,
and multiple GBIC uplink ports.
Slot 2 can contain a redundant supervisor engine that can act as a backup if the first supervisor engine
fails. If a redundant supervisor engine is not required, slot 2 is available for an OSM or other supported
Catalyst 6500 series modules.
Note Both supervisor engines in a single chassis must be identical.
Note The GBIC uplink ports are fully functional on the redundant supervisor engine in standby mode.
The Cisco 7603 router supports the following supervisor engines:

• Supervisor Engine 2
Note The Cisco 7603 router does not support Supervisor Engine 32.
• The Cisco 7603 router also supports:

– Up to two additional hot-swappable OSMs or Catalyst 6500 series modules
– Hot-swappable fan assembly
– Redundant AC-input or DC-input power supplies (950 W)
Note OSMs are not supported in the Cisco 7603 router with a Supervisor Engine 1A.

1-2 OL-4503-27
Cisco 7603-S Router
Note The Switch Fabric Module is not supported on the Cisco 7603 router.
The power supplies are installed from the rear of the chassis. (See Figure 1-2.)
For a detailed description of supervisor engine operation in a redundant configuration, refer to the
Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide.
Figure 1-1 Cisco 7603 Router—Front View
PEM 1 PEM 2
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
Supervisor
CO PW RE
Switch Load
CONSOLE 100%
PORT
MODE PORT 1
CONSOLE
SUPERVISOR2 PORT 2
PCMCIA
Engine
EJECT
1%
277088
OSM-4OC12 POS-SI
NK
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST RX TX AC RX TX
2 S ET
4 RE R RX TX
IE M 1 RX
4 PORT OC-12 POS SM RR AR RT R
IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
LIN 1 2 LIN K K CA AL PO RR AR RT R
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSMs
OSM-4OC12 POS-SI
1 E
3 TIV E
AC RX TX T IV
E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
Fan assembly Slots 1-3

(top to bottom)
Figure 1-2 Cisco 7603 Router—Rear View
INPUT FAN OUTPUT

OK OK FAIL
Power supply 2
(redundant)
63031
INPUT FAN OUTPUT

OK OK FAIL
Power supply 1
Cisco 7603-S Router

The Cisco 7603-S router chassis has three horizontal slots that are numbered from top to bottom. (See
Figure 1-3.)

OL-4503-27 1-3
Cisco 7603-S Router
fails. If a redundant supervisor engine is not required, slot 2 is available for other supported line cards.
The Cisco 7603-S router supports the following supervisor engines:

• Route Switch Processor 720
Note The Cisco 7603-S router does not support Supervisor Engine 2.
• The Cisco 7603-S router also supports:

– Up to two additional hot-swappable line cards or Catalyst 6500 series modules
– Hot-swappable fan assembly
– Redundant DC-input or DC-input power supplies (1500 W)
Note OSMs and FlexWAN modules are not supported in the Cisco 7603-S.
Note The Switch Fabric Module is supported on the Cisco 7603-S router.
For a detailed description of supervisor engine and route switch processor operation in a redundant
configuration, refer to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor
Guide.

1-4 OL-4503-27
Cisco 7604 Router
Figure 1-3 Cisco 7603-S Router—Front View
PEM 1 PEM 2
-48 TO
-60V
PEM 1 PEM 50A MAX
2
Supervisor FAN
STATU
S
PEM-DC
-48 TO
-60V
50A MAX
1 PEM-DC
Engine
7600-ES20-10G3
CXL
2 A/L
US
AT
Line Cards ETHERNET

SERVICES
MODULE
ST 1
7600-ES20-10G3 CLASS 1 LASER

CXL
A/L
3 A/L
FAN-MO US
191810
D-3SHS AT
ST 0
1
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
Fan assembly
Slots 1-3
(top to bottom)
Figure 1-4 Cisco 7603-S Router—Rear View
INPUT FAN OUTPUT

OK OK FAIL
Power supply 2
(redundant)
63031
INPUT FAN OUTPUT
OK OK FAIL
Power supply 1
Cisco 7604 Router

The Cisco 7604 router chassis has four horizontal slots that are numbered from top to bottom (See
Figure 1-5).
fails. If a redundant supervisor engine is not required, slot 2 is available for an OSM or other supported
Catalyst 6500 series modules.

OL-4503-27 1-5
Cisco 7604 Router
Slots 3 and 4 are available for OSMs or other supported Catalyst 6500 series modules.
The Cisco 7604 router supports the following supervisor engines:
• Supervisor Engine 720 (with PFC3B or PFC3BXL)
• Route Switch Processor 720
Note The Cisco 7604 router does not support Supervisor Engine 2.
Note The Switch Fabric Module is not supported on the Cisco 7604 router.
The Cisco 7604 router also supports:

• Up to three of the following hot-swappable line cards:
– OSMs
– Catalyst 6500 series modules
– Carrier cards (SIP-200, SIP-400, SIP-600)
– FlexWAN or Enhanced FlexWAN modules
• Hot-swappable fan assembly
• Redundant AC-input or DC-input power supplies (2700 W)
• Redundant DC-input or DC-input power supplies (2700 W)

1-6 OL-4503-27
Cisco 7606 Router
Supervisor FAN
STATU
S
Engine
Redundant
Supervisor
Engine
US
AT
ST
OSMs
126559
US
AT
ST
Slots 1-4
(top to bottom)
PWR-2
700-AC
Power Supply 2 100-24

0V-16A
50/60Hz
(redundant) INPUT
OK
FAN OUT
OK PUT
FAIL
ALL FAS
TENERS
PRIOR
TO OPE MUST BE
RATING FULLY
THE POW ENGAGE
ER SUP D
PLY
PWR-2
700-AC
100-24
0V-16A
50/60Hz
Power Supply 1 INPUT

OK
FAN OUT
OK PUT
FAIL
126560
ALL FAS
TENERS
PRIOR
TO OPE MUST BE
RATING FULLY
THE POW ENGAGE
ER SUP D
PLY
Cisco 7606 Router

The Cisco 7606 router chassis has six horizontal slots that are numbered from top to bottom. (See
Figure 1-7.)
The Cisco 7606 router supports the following:

OL-4503-27 1-7
Cisco 7606 Router
• A Supervisor Engine 2 in slot 1 and an optional redundant Supervisor Engine 2 in slot 2. Each
supervisor engine provides switching, local and remote management, and multiple GBIC uplink
ports. If a redundant supervisor engine is not required, slot 2 is available for an OSM or other
supported Catalyst 6500 series modules.
Note The GBIC uplink ports are fully functional on the redundant supervisor engine in standby
mode.
Note Both supervisor engines in a single chassis must be completely identical.
supervisor engine provides switching, local and remote management. The Supervisor Enigne 720
has two GBIC uplink ports and one 10/100/1000 Tx port. Only two of the three ports can be active
at any one time.
mode.
supervisor engine provides switching, local and remote management.
• A Route Switch Processor 720 in slot 5 and an optional redundant Route Switch Processor 720 in
slot 6. Each supervisor engine provides switching, local and remote management.
• Up to five additional hot-swappable OSMs or Catalyst 6500 series modules

• Redundant AC-input and DC-input or DC-input power supplies

1-8 OL-4503-27
Cisco 7606 Router
PEM 1 PEM 2
Supervisor
Engine 2
Redundant
Supervisor
Engine 2 OSM-4OC12 POS-SI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 TIV E
4 US
AC
TX
RX TX
AC
TIV
RX TX TIV
E
E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
277089
IR
CA AL PO
IE M 2 RX
RR AR RT R
OSMs
K K IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 TIV E
RX
5 US
AC
TX
TX
AC
TIV
RX TX TIV
E
E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 TIV
6 US
AC
TX
RX TX
AC
TIV
E
RX TX TIV
E
E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
Slots 1-6
Fan assembly (top to bottom)
Power supply 2
(redundant)
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.

Power supply 1
63893
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.

OL-4503-27 1-9
Cisco 7606-S Router
Cisco 7606-S Router

The Cisco 7606-S router chassis has six horizontal slots that are numbered from top to bottom. (See
Figure 1-9.)
The Cisco 7606-S router supports the following:
at any one time.
mode.
• Up to five additional hot-swappable line cards or Catalyst 6500 series modules

• Redundant AC-input and DC-input or DC-input power supplies

1-10 OL-4503-27
Cisco 7606-S Router
Figure 1-9 Cisco 7606-S Router—Front View
Thermistor
7600-ES20-10G3C
FAN XL
STATU
S 1 A/L
S
TU
STA
Cisco 7606 T606S
1 THERM-
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C CLASS 1 LASER

XL
A/L
2 A/L
Line STA
TU
S
1 0
Cards
ETHERNET
SERVICES
MODULE

XL
A/L
3 A/L
S
TU
STA 0
1
ETHERNET
SERVICES
MODULE

XL
A/L
4 A/L
S
TU
Redundant ETHERNET
SERVICES
MODULE
STA 1 0
Supervisor CLASS 1 LASER
A/L
Engine 5
Supervisor
Engine
191920
6
US
AT
ST
Fan assembly
Slots 1-6
(top to bottom)
Figure 1-10 Cisco 7606-S Router—Rear View
Power supply 2
(redundant)
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.

Power supply 1
63893
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.

OL-4503-27 1-11
Cisco 7609 Router
Cisco 7609 Router

Note This section describes the Cisco 7609 Router (part number CISCO7609). Information on the Cisco 7609
Router (product number OSR-7609) is in the Cisco 7609 Router Installation Guide, located at this URL:
osrouter/index.htm
The Cisco 7609 router chassis has nine vertical slots that are numbered from right to left. (See
Figure 1-11.)
The Cisco 7609 Router supports the following:
mode.
at any one time.
mode.
• Up to eight additional hot-swappable Catalyst 6500 series modules and SPA interface processors
(SIPs)
• Hot-swappable, redundant fan assemblies
• Redundant AC-input and DC-input ) power supplies

1-12 OL-4503-27
Slots 5 and 6 can support a primary and a redundant Supervisor Engine 720 or a primary and a redundant
7609 Router (product number OSR-7609) is in the Cisco 7609 Router Installation Guide, located at this
This section describes the Cisco 7609-S router (part number CISCO7609-S). Information on the Cisco
1-13
Cisco 7609-S Router
The Cisco 7609-S router chassis has nine vertical slots that are numbered from right to left. (See

79894 Power supply 2
Cisco 7609 Router and Cisco 7609-S Router
(redundant)
OUTPUT
FAIL
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
FAN
OK
INPUT
OK
STATUS 48 PORT 10/100/1000 SWITCHING MODULE PHONE
ESD ground strap

connection
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
POWER SUPPLY 2
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
o
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-SUP32-GE-3B
MT CONSOLE PORT 9
US EM E MG T DISK 0 PORT 1 PORT 2 PORT 3 PORT 4 PORT 5 PORT 6 PORT 7 PORT 8 USB 2.0
AT ST TIV R SE
ST SY AC PW RE
OUTPUT
FAIL
CATALYST 6500 SUPERVISOR ENGINE 32 EJECT K K K K K K K K K
LIN LIN LIN LIN LIN LIN LIN LIN LIN
FAN
OK
WS-SUP32-GE-3B
MT CONSOLE PORT 9
INPUT
R
OK
AT ST TIV SE
ST SY AC PW RE
Power supply 1
POWER SUPPLY 1
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
o
BASE-T GE
Supervisor Engine 32.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
osrouter/index.htm
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Cisco 7609-S Router

(right to left)
assemblies
Figure 1-11.)
Redundant
supervisor
engine
Slots 1-9
Supervisor
engine
Figure 1-11
Fan
URL:
Product Overview
Note
Note
OL-4503-27
Chapter 1
Cisco 7613 Router
The Cisco 7609-S router supports the following:
at any one time.
mode.
• Up to eight additional hot-swappable OSMs or Catalyst 6500 series modules

• Hot-swappable, redundant fan assemblies
• Redundant AC-input and DC-input ) power supplies
Note The Cisco 7609-S router does not support OSMs, Supervisor Engine 2, and FlexWAN (it does support
Enhanced FlexWAN).
Cisco 7613 Router

The Cisco 7613 Router chassis has thirteen slots that are numbered from top to bottom. (See
Figure 1-12.)
The Cisco 7613 router supports the following:
mode.

1-14 OL-4503-27
Cisco 7613 Router
at any one time.
mode.
• Up to 12 additional hot-swappable OSMs or Catalyst 6500 series modules
– Fabric-enabled module support provided in all slots (requires a Switch Fabric Module
[WS-X6500-SFM2] be installed)
– Dual Fabric connectivity supported in slots 9-13 (requires a Switch Fabric Module
[WS-X6500-SFM2] be installed)
• Redundant AC-input or DC-input power supplies

OL-4503-27 1-15
Cisco 7613 Router
Figure 1-12 Cisco 7613 Router
WS-X6K-SUP2-2GE
Supervisor engine
E MT
1
US EM OL MG T
AT ST NS R
ST SY SE Switch Load
CO PW RE CONSOLE 100%
PORT
MODE PORT 1
CONSOLE PORT 2
SUPERVISOR2
PCMCIA
EJECT
1%
K
LIN K
LIN
WS-X6K-SUP2-2GE
Redundant supervisor 2
SUPERVISOR2
ST
AT
US
SY
ST
EM
CO
NS
OL
E
PW
R
MG
MT
RE
SE
T
CONSOLE
CONSOLE
PORT
MODE
PCMCIA
EJECT
100%
Switch
1%
Load
PORT 1
PORT 2
engine 3
OSM-40C12-POS-MM
ST
AT
US
1
2
3
4 SE
T
IER
AC
TIV
E
TX
RX
RX TX
AC
TIV
E
TX
RX
RX TX
AC
TIV
E
TX
RX
LIN
K
TX
AC
TIV
E
RX
LIN
K
TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
K K PO AL RT RR M RX
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
LIN 3 LIN 4 AL RT CA AR
OSM-40C12-POS-MM PO AL
1
3 E
4 AT
US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX
TIV
E
E
ST TX AC RX
T TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
OSMs
5 AT
US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX
TIV
E
E
ST TX AC RX
T TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
6 AT
US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX
TIV
E
E
ST TX AC RX
T TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
7 US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
K PO
Fan assembly
K AL RT RR M IER RX
LIN 1 LIN 2
K K PO CA AR 3
RR M
PO AL
WS-C6500-SFM
US
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL
XT
NE
WS-C6500-SFM
US
9
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL
XT
NE
OSM-40C12-POS-MM
1
3 E
10 US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
OSMs 11
ST
AT
OC12 POS MM
US
1
K
LIN 1
K
3
K
RE
SE
T
IER
RR M
CA AR
AL
AC
TIV
E
TX
RX
RX
PO
RT
1
TX
CA AR
AL
IER
RR M
AC
TIV
E
TX
RX
RX
PO
RT
2
TX
IER
RR M
AC
TIV
E
TX
RX
RX
3
TX
IER
AC
TIV
E
TX
RX
RX TX
LIN 2 K CA AR RR M
PO AL
FAN
STATUS 12
13
91093
o
o
INPUT FAN OUTPUT

OK OK FAIL
INPUT FAN OUTPUT
OK OK FAIL
Power supply 1 Power supply 2

(redundant)
ESD ground strap
connection

1-16 OL-4503-27
Cisco 7613-S Router
Cisco 7613-S Router

Table 1-1 lists the features of Cisco 7613-S router supported in the Cisco IOS releases 15.2(4)S2,
15.3(1)S1, and 15.3(2)S.
Table 1-1 Cisco 7613-S Router Features
Feature Description
Chassis Comprises 13 horizontal slots. Slots are numbered from top
(1) to bottom (13).
Supervisor Engines • Supports Supervisor Engine 720, Route Switch
Processor 720, Route Switch Processor 720-10GE, and
Supervisor Engine 2T.
Note See the software release notes for the minimum
software version support information.
– Supervisor Engine 720, and Supervisor Engine 2T

must be installed in slot 7 and slot 8. Route Switch
Processor 720 and Route Switch Processor
720-10GE must be installed in slot 7 and slot 8.
Note Slots not occupied by supervisor engines can be
used for modules. See your software release notes
for any restrictions on the type of modules
supported.
• The Supervisor Engine 720, Supervisor Engine 2T,

Route Switch Processor 720 and Route Switch
Processor 720-10GE have a built-in switching fabric.
Switch Fabric Modules, WS-C6500-SFM and
WS-X6500-SFM2 are not supported.
• The uplink ports are fully functional on all redundant
supervisor engine models when they are in standby
mode.
Note In systems with redundant supervisor engines, both
the supervisor engines must be the same model and
have the same daughter card configurations.
Modules • Supports upto 12 Cisco 7600 series modules.
• Slots 1-13 support dual fabric channels.
• See your software release notes for specific information
on module support. Some Cisco 7600 series modules
may have these restrictions:
– Not be supported.
– Require that you install a specific supervisor
engine.
– Have chassis slot restrictions.
– Require a specific software release level to operate.

OL-4503-27 1-17
Cisco 7613-S Router
Feature Description
Backplane bandwidth • 2 Tbps system bandwidth.
• 80 Gbps per slot for Sup2T.
• With SUP 720 and RSP 720, 20Gbps for slots 1-6,
40Gbps for slots 9-13.
Clock and VTT module • Two clock modules provide clocking signals to the
ethernet out-of-band channel (EOBC) and the switching
bus.
• Three voltage termination (VTT) modules provide
reference voltage for bus signals.

1-18 OL-4503-27
Cisco 7613-S Router
Feature Description
Fan tray • The chassis supports only one hot-swappable fan tray:
FAN-MOD-13SHS(=)
Note The fan tray contains 15 individual fans. Individual
fans are not field replaceable; you must replace the
entire fan tray in the event of a fan failure.
• Per slot cooling capacity of the fan tray is 800W. Fan

tray supports automatic mode change for high power
consuming cards. Three cooling modes are supported:
– Restricted mode - cooling capacity 450W
– High Power mode - cooling capacity 600W
– Super High Power mode - cooling capacity 800W.
• The fan tray is accessible only from the rear of the
chassis.
• This fan tray contains two status LEDs. (two LEDs: one
located on the front of the chassis and one on the fan
tray at the rear of the chassis). The LEDs are of these
colors:
– Red— Indicates one or more individual fans have
failed.
– Green— Indicates that the fan tray is operating
normally.

OL-4503-27 1-19
Cisco 7613-S Router
Feature Description
Power supply • Supports one or two power supplies. The following
models are supported:
– WS-CDC-2500W (2500 WDC-input power
supply).
– WS-CAC-3000W (3000 W AC-input power
supply).
– WS-CAC-4000W-US (4000 W AC-input power
supply).
– WS-CAC-4000W-INT (4000 W AC-input power
supply).
– PWR-4000-DC (4000 WDC-input power supply).
– WS-CAC-6000W (6000 W AC-input power
supply).
– PWR-6000-DC (6000 WDC-input power supply).
– WS-CAC-8700W-E (8700 W AC-input power
supply).
• Installed power supplies can be of different ratings.
Installed power supplies can also be both AC-input,
both DC-input, or one AC-input and one DC-input.
Power supplies can be configured in either redundant or
combined mode.
• All Cisco 7600 series AC-input power supplies requires
a single-phase source AC. The source AC can be out of
phase between multiple power supplies or multiple
AC-power plugs on the same power supply because all
AC power supply inputs are isolated.
• Supervisor Engine 2T requires a 3000 W or higher
power supply to operate.
Note For proper operation of the power supply output fail
LED signal, configure systems with single power
supplies with a minimum of one fan tray and one
supervisor engine. For systems with dual power
supplies configure at least one fan tray, one
supervisor engine, and one additional module.
Failure to meet these minimum configuration
requirements could cause a false power supply
output fail signal.

1-20 OL-4503-27
Cisco 7613-S Router
Figure 1-13 shows a front view of the Cisco 7613-S chassis.
Figure 1-13 Cisco 7613-S Chassis
WS-X6K-SUP2-2GE
E MT
1
US EM OL MG T
AT ST NS R
PORT
MODE PORT 1
CONSOLE PORT 2
SUPERVISOR2
PCMCIA
EJECT
1%
K
LIN K
LIN
WS-X6K-SUP2-2GE
2 ST
AT
US
SY
ST
EM
CO
NS
OL
E
PW
R
MG
MT
RE
SE
T
CONSOLE 100%
Switch Load
PORT
MODE PORT 1
CONSOLE PORT 2
SUPERVISOR2
PCMCIA
EJECT
1%
FAN OSM-40C12-POS-MM
LIN
K
K
LIN
STATUS 1
3 E
3 AT
US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX
TIV
E
E
ST TX AC RX
T TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
4 AT
US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX
TIV
E
E
ST TX AC RX
T TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
5 AT
US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX
TIV
E
E
ST TX AC RX
T TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
6 AT
US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX
TIV
E
E
ST TX AC RX
T TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
7 US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
PO AL
WS-C6500-SFM
8
US
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL
XT
NE
WS-C6500-SFM
US
9
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL
XT
NE
OSM-40C12-POS-MM
1
3 E
10 US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
3 E
11 US
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
PO AL
12
13
303276
o
o
INPUT FAN OUTPUT

OK OK FAIL
INPUT FAN OUTPUT
OK OK FAIL

OL-4503-27 1-21
System Features
System Features
This section describes the hardware features for the Cisco 7600 series routers. For software descriptions,
refer to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide or the
Cisco 7600 Series Internet Router IOS Software Configuration Guide. For module descriptions and
installation procedures, refer to the Cisco 7600 Series Internet Router Module Installation Guide.
• Bandwidth and Port Density, page 1-22
• Redundancy, page 1-23
• Component Hot Swapping, page 1-24
Bandwidth and Port Density

Table 1-2 lists the bandwidth and port densities of the Cisco 7600 series routers.
Table 1-2 Cisco 7600 Series Router Bandwidth and Port Density
Cisco Cisco Cisco Cisco Cisco Cisco Cisco Cisco

7603 7603-S 7604 7606 7606-S 7609 7609-S 7613
Architecture Router Router Router Router Router Router Router Router
Backplane Bandwidth 32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps
for Supervisor Engine
32
Backplane Bandwidth 720 720 720 720 720 720 720 720
for Supervisor Engine Gbps Gbps Gbps Gbps Gbps Gbps Gbps Gbps
720
Backplane Bandwidth 720 720 720 720 720 720 720 720
for Supervisor Engine Gbps Gbps Gbps Gbps Gbps Gbps Gbps Gbps
RSP720
Number of Gigabit 34 34 50 82 82 130 130 194
Ethernet ports
Number of OC-3 POS 32 32 48 80 80 128 128 192
ports
Number of OC-12 POS 8 8 12 20 20 32 32 48
ports
Number of OC-48 POS 2 2 3 5 5 8 8 12
ports
Number of OC-12 ATM 4 4 6 10 10 16 16 24
ports
Number of channelized 8 8 12 20 20 32 32 48
OC-12 ports
Number of FlexWAN 2 2 3 5 5 8 8 12
modules

1-22 OL-4503-27
System Features
Redundancy
The Cisco 7600 series routers have these redundancy features:
• Ability to house two hot-swappable supervisor engines
• Cisco 7603-S router —Ability to house two fully redundant, DC-input or DC-input, load-sharing
power supplies with power entry modules (PEMs)
• Cisco 7603 router—Ability to house two fully redundant, AC-input, load-sharing power supplies or
two fully redundant, DC-input, load-sharing power supplies with power entry modules (PEMs)
• Cisco 7606 router—Ability to house two fully redundant, 1900 W AC-input (PWR-1900-AC/6),
load-sharing power supplies or two fully redundant, 1900 W DC-input (PWR-1900-DC) ,
load-sharing power supplies with power entry modules (PEMs)
• Cisco 7606 router—Ability to house two fully redundant, 2700 W AC-input (PWR-2700-AC),
load-sharing power supplies or two fully redundant, 2700 W DC input (PWR-2700-DC),
load-sharing power supplies without power entry modules (PEMs)
Note For the Cisco 7606 router, you can mix one 2700 W AC-input (PWR-2700-AC) load-sharing power
supply with one 2700 W DC input (PWR-2700-DC) load-sharing power supply.
• Cisco 7604 router and Cisco 7606-S router—Ability to house two fully redundant, AC-input or
DC-input, load-sharing power supplies
Note For the Cisco 7604 router and Cisco 7606-S router, you can mix one AC-input load-sharing
power supply with one DC-input load-sharing power supply.
• Cisco 7609 router, Cisco 7609-S, and Cisco 7613 router—Ability to house two fully redundant,
AC-input or DC-input, load-sharing power supplies
Note For the Cisco 7609 router, Cisco 7613 router, and Cisco 7609-S router, you can mix one
AC-input load-sharing power supply with one DC-input load-sharing power supply.
Note In certain configurations using modules with high power dissipation, the power supplies are
not fully redundant. See the “WarningThis unit is intended for installation in restricted
access areas. A restricted access area can be accessed only through the use of a special tool,
lock and key, or other means of security.” section on page 2-2 to calculate your power
requirements.
• Cisco 7603 router, Cisco 7603-S router, Cisco 7604, Cisco 7606 router, Cisco 7606-S router, and
Cisco 7613 router—A hot-swappable fan assembly containing multiple fans
• Cisco 7609 route and Cisco 7609-S—Redundant hot-swappable fan assemblies containing multiple
fans
• Redundant backplane-mounted clock module

OL-4503-27 1-23
Cisco 7600 Series Router Components
Component Hot Swapping

You can hot swap all modules (including the supervisor engine if you have a redundant supervisor
engine) and fans. You can add, replace, or remove modules without interrupting the system power or
causing other software or interfaces to shut down.
Note Although the FlexWAN module supports hot swapping, individual port adapters do not. To replace port
adapters, you must first remove the FlexWAN module from the chassis and then install or replace port
adapters as required.

This section describes the major hardware components for the Cisco 7600 series routers:
• Fan Assembly, page 1-24
• Power Supplies, page 1-28
• PEM, page 1-37
Fan Assembly
The system fan assembly, located in the chassis, provides cooling air for the supervisor engine and
the switching modules. Figure 1-14 (Cisco 7603 router), Figure 1-15 (Cisco 7603-S router), Figure 1-16
(Cisoc 7604 router), Figure 1-17 (Cisco 7606 router), Figure 1-18 (Cisco 7606-S router), and
Figure 1-19 (Cisco 7609 router and Cisco 7609-S router) show the direction of airflow into and out of
the router. Sensors on the supervisor engine monitor the internal air temperatures. If the air temperature
exceeds a preset threshold, the environmental monitor displays warning messages.
If an individual fan within the assembly fails, the FAN STATUS LED turns red. To replace a fan
assembly, see the “Removing and Replacing the Fan Assembly” section on page 5-119.
Note Refer to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide for
information on environmental monitoring.
Figure 1-14 Cisco 7603 Router Internal Airflow
Module air
exhaust
WS-X6K-SUP2-2GE
T
M
1 ST
AT
US
SY
ST
EM
CO
NS
O
LE
PW
R
M
G
RE
SE
T
Switch Load
CONSOLE 100%
PORT
MODE
CONSOLE PORT 1
SUPERVISOR2 PORT 2
OSM-4OC12 POS-SI
PCMCIA
EJECT
1%
LIN
K
LIN
K
Module air
1
inlet
3 VE
TI
2 US
AC
TX
RX TX
AC
TI
VE
RX TX TI
VE
AT TX AC RX TX TI
VE
ST
2 ET RX TX AC RX TX
4 RES R RX TX
RIE M
1 RX
4 PORT OC-12 POS
SM IR AR RT R
2 RX
CARAL RIE M
NK
PO AR RT R
3
K
CARAL RIE M
LI 1 2 LIN NK K PO AR RT R
LI 4 LIN CARAL RIE M
3 PO AR RT4
CARAL PO
OSM-4OC12 POS-SI
1
3 VE
TI
RX
3 US
AC
TX
TX
AC
TI
VE
RX TX TI
VE
RX VE
AT TX AC TX TI
ST
2 ET RX TX AC RX TX
4 RES R RX TX
RIE M
1 RX
4 PORT OC-12 POS SM AR RT R
2 RX
IR
CARAL RIE M
NK
PO AR RT R
3
K
CARAL RIE M
LI 1 2 LIN NK K PO AR RT R
LI 4 LIN CARAL RIE M
3 PO AR RT4
CARAL PO
63182

1-24 OL-4503-27
Figure 1-15 Cisco 7603-S Router Internal Airflow
Module air exhaust
-48 TO
-60V
PEM 1 PEM 50A MAX
2
PEM-DC
-48 TO
-60V
FAN 50A MAX
STATUS
1 PEM-DC
7600-ES20-10G3
CXL
2 A/L
U S
AT
ST 1
ETHERNET
SERVICES
MODULE

CXL
A/L
3 A/L
FAN-MO
191811
S
D-3SHS AT
U
ST 0
1
ETHERNET
SERVICES
MODULE
Module air inlet
CLASS 1 LASER
A/L
Module air exhaust
FAN
STATUS
S
TU
STA
Module air inlet

126561
S
TU
STA

OL-4503-27 1-25
WS-X6K-SUP2-2GE
T
S M LE M
O G
TU M T
STE NS R SE
STA SY CO PW Switch
RE CONSOLE 100%
Load
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE 1 RX
4 PORT OC-12 POS SM R R RM RT R
IR
CA ALA PO
IE 2 RX
NK K R R RM RT IE
R
3
LI 1 2 LIN NK K CA ALA PO RR R M RT IE
R
4
LI 3 4 LIN CA ALA PO RR R M RT
CA ALA PO
OSM-4OC12 POS-SI
1 E
3 TIV E
AC RX TX TIV E
S TX AC RX TX IV
TU CT RX
E
A TX A TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE 1 RX
4 PORT OC-12 POS SM RR RM RT R
IR
CA ALA PO
IE 2 RX
NK K RR RM RT IE
R
3
LI 1 2 LIN NK K CA ALA PO RR R M RT IE
R
4
LI 3 4 LIN CA ALA PO RR RM RT
CA ALA PO
OSM-4OC12 POS-SI
1 E
3 TIV E
4 US
AC
TX
RX TX
AC
TIV
RX TX TIV
E
E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE 1 RX
4 PORT OC-12 POS SM RR R M RT R
IR
CA ALA PO
IE 2 RX
NK RR RM RT IE
R
3
LI 1 2 LI NK NK K CA ALA PO R R RM RT R
IE 4
4 LIN CA ALA
63894
LI 3 PO RR RM RT
CA ALA PO
OSM-4OC12 POS-SI
1 E
3 TIV E
RX
5 US
AC
TX
TX
AC
TIV
RX TX TIV
E
E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE 1 RX
IR
CA ALA PO
IE 2 RX
NK K RR RM RT IE
R
3
LI 1 2 LIN NK CA ALA PO RR RM RT R
NK CA ALA
IE 4
LI 3 4 LI PO RR R M RT
CA ALA PO
OSM-4OC12 POS-SI
1 E
3 TIV
6 US
AC
TX
RX TX
AC
TIV
E
RX TX TIV
E
E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE 1 RX
IR
CA ALA PO
IE 2 RX
NK K RR RM RT IE
R
3
LI 1 2 LIN NK K CA ALA PO RR RM RT IE
R
4
LI 3 4 LIN CA ALA PO RR RM RT
CA ALA PO
Figure 1-18 Cisco 7606-S Router Internal Airflow
7600-ES20-10G3C
FAN XL
STATU
S 1 A/L
S
TU
STA
Cisco 7606 T606S
1 THERM-
ETHERNET
SERVICES
MODULE

XL
A/L
2 A/L
S
TU
STA 0
1
ETHERNET
SERVICES
MODULE

XL
A/L
3 A/L
S
TU
STA 0
1
ETHERNET
SERVICES
MODULE

XL
A/L
4 A/L
S
TU
STA 1 0
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
5
6
191921
US
AT
ST

1-26 OL-4503-27
1-27

Power supply
air exhaust
Cisco 7609 Router and Cisco 7609-S Router Internal Airflow
79895
Module air
exhaust
OUTPUT
FAIL
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
FAN
OK
INPUT
OK
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
POWER SUPPLY 2
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
o
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-SUP32-GE-3B
MT CONSOLE PORT 9
AT ST TIV R SE
OUTPUT
ST SY AC PW RE
FAIL
FAN
OK
WS-SUP32-GE-3B
MT CONSOLE PORT 9
INPUT
OK
AT ST TIV R SE
ST SY AC PW RE
POWER SUPPLY 1
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
o
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Power supply
air inlet
Module
air inlet
Figure 1-19
Fan
assemblies
Product Overview
OL-4503-27
Chapter 1
Fan
assembly
WS-X6K-SUP2-2GE
E MT
1
US EM OL MG T
AT ST NS R
PORT
MODE PORT 1
CONSOLE PORT 2
SUPERVISOR2
PCMCIA
EJECT
1%
K
LIN K
LIN
WS-X6K-SUP2-2GE
2 ST
AT
US
SY
ST
EM
CO
NS
OL
E
PW
R
MG
MT
RE
SE
T
CONSOLE 100%
Switch Load
PORT
MODE PORT 1
CONSOLE PORT 2
SUPERVISOR2
PCMCIA
EJECT
1%
OSM-40C12-POS-MM K
LIN K
LIN
1
E
3 US
3
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
E
4 US
3
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
E
5 US
3
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
Module
AL RT CA AR 2 IER RX
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
1
E
6 3
TIV
air
E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
Module
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
LIN 3 RT
exhaust
LIN 4 AL CA AR
1
E
7 3
AC
TIV
RX TX TIV
E
air inlet
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
PO AL
WS-C6500-SFM
8
US
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL
XT
NE
WS-C6500-SFM
9
US
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL
XT
NE
OSM-40C12-POS-MM
WS-X6224
1
E
10 STUS
AT
US
3
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
24OC12
PORT 100FX CA AR 1 TX
POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
WS-X6224
1
E
11 STUS
AT
US
3
AC
TIV
TX
RX TX
AC
TIV
E
RX TX E
Fan
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
24 PORT 100FX CA AR 1 TX
OC12 POS MM RR M RX
AL RT CA AR 2 IER
IER
LIN 1 LIN 2
K K PO CA AR 3
RR M
PO AL
WS-X6224
FAN
STATUS 12
status
US
AT
ST
24 PORT 100FX
WS-X6224
LED 13
24 PORT 100FX
ST
AT
US
Power
supply air
exhaust
Power
supply
91095
air inlet o
o
INPUT FAN OUTPUT

OK OK FAIL
INPUT FAN OUTPUT
OK OK FAIL
Power Supplies
The Cisco 7600 series routers support redundant AC-input and DC-input power supplies. This section
contains information on the following topics:
• Cisco 7603-S Router Power Supplies, page 1-29
• Cisco 7603 Router, Cisco 7604 Router, Cisco 7606 Router, and Cisco 7606-S Power Supplies, page
1-29
• Cisco 7609-S Router Power Supplies, page 1-35
• Power Supply Cooling, page 1-36
• Load Sharing, page 1-36
• Environmental Monitoring of the Power Supply, page 1-37
• Power Supply LEDs, page 1-37
Note Installed power supplies can be of different wattage ratings. Installed power supplies can also be both
AC-input, both DC-input, or one AC-input and one DC-input. Power supplies can be configured in either
redundant or non-redundant mode.

1-28 OL-4503-27
Note If you use AC-input and DC-input power supplies, be sure to consider Failover operation. For example,
if you use 4000 W AC and a 2500 W DC power supplies, you need to make sure that the 2500 W DC
power supply is capable of supporting the system in the event that the 4000 W AC power supply fails.
Cisco 7603-S Router Power Supplies
Note For information on installing or replacing a power supply, see the “Removing and Replacing the Power
Supply” section on page 5-2.
The following power supply is available for the Cisco 7603-S Router
• 1500 W DC input (PWR-1500-DC)
Cisco 7603 Router, Cisco 7604 Router, Cisco 7606 Router, and Cisco 7606-S Power Supplies
The following power supplies are available for the Cisco 7603 Router
• 950 W AC input (PWR-950-AC and PWR-950-DC)
• 1400 W AC input (PWR-1400-AC)
The following power supplies are available for the Cisco 7604 router:
• 2700 W DC input (PWR-2700-DC/4)
• 2700 W AC input (PWR-2700-AC/4)
The following power supplies are available for the Cisco 7606 router:
• 1900 W AC and DC input (PWR-1900-AC/6and PWR-1900-DC)
• 2700 W AC input (PWR-2700-AC )
• 2700 W DC input (PWR-2700-DC )
The following power supplies are available for the Cisco 7606-S router:
• 2700 W AC input (PWR-2700-AC )
Note The 1900W AC, 2700W AC, and 2700W DC DC power supplies are dual-rated. The 4500 W DC has
three output power ratings. See the “Cisco 7600 Series Router Power Supplies” section on page A-9.

OL-4503-27 1-29
Note The status LEDs and captive installation screws are in the same location on the 950 W AC- and DC-input
power supplies, in the 1900 W AC- and DC-input power supplies, and in the 2700 W AC- and DC- power
supplies.
The Cisco 7603-S router (Figure 1-21), Cisco 7603 router (Figure 1-22), and Cisco 7606 router
(Figure 1-23) power supplies have no external connectors but use a power entry module (PEM), located
on the front of the chassis, to connect the site power source to the power supply. For more information
on the PEM, see the “PEM” section on page 1-37.
The Cisco 7604 router, the Cisco 7606 router, and the Cisco 7606-S with the 2700 W AC power supply
(Figure 1-26) use an external power code directly connected to the AC power supply.
The Cisco 7604 router, the Cisco 7606 router, and the 7606-S router with the 2700 W DC input power
supply (Figure 1-27) uses an external terminal block on the back side of the chassis for input power
connection. The 7606-S router with the 4500 W DC input power supply (Figure 1-28) also uses an
external terminal block on the back side of the chassis for input power connection.
Both The AC-input and DC-input and DC-input power supplies support redundancy. When power is
removed from one supply, the redundant power feature causes the second supply to produce full power.
For power supply LED descriptions, see the “Environmental Monitoring of the Power Supply” section
on page 1-37. For complete power specifications, see Appendix A, “Technical Specifications.”
Figure 1-21 1500 W Power Supply for Cisco 7603-S Router
PWR-1
500-DC Status LEDs
ALL FA
ST
PRIOR ENERS MUST
TO OPER BE FULLY
ATING
OF POWE ENGAGED\
R SUPP
Y
OK K L
T N O FAI
PU FA UT
IN
TP
OU
191812
Captive installation screws
Figure 1-22 950 W Power Supply for Cisco 7603 Router
Status LEDs
INPUT FAN OUTPUT

OK OK FAIL
63183

1-30 OL-4503-27
Figure 1-23 1900 W Power Supply Cisco 7606 Router
Status LEDs
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
63895
Figure 1-24 2700 W AC Power Supply Cisco 7604 Router
PWR-AC
100-240
V-16A
50/60Hz
INPUT
FAN OU
OK TPUT
OK
FAIL
ALL FAS
TENER
PRIOR
TO OP S MUST BE
FULLY
126565
ERATI
NG TH
E POWE ENGAGED
Captive installation R SUPP

LY
screws
Captive installation
screws
Figure 1-25 2700 W DC Power Supply Cisco 7604 Router
PWR-2
700-DC
/4
-VE-1 INPUT
1 INPUT
OK 2 FA
OK N OUTP
48V-60 OK UT
V 48V-60 FAIL
=40A V
-VE-1 =40A
-VE-2
-VE-2
ALL FA
132218
ST
PRIOR ENERS MU
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
screws PPLY
screws

OL-4503-27 1-31
Figure 1-26 2700 W AC Power Supply Cisco 7606 Router and Cisco 7606-S Router
PWR-27
00-AC
100-240 INPUT
V-16A FAN OU
50/60Hz OK TPUT
OK
FAIL
ALL FAS
TENER
PRIOR
TO OP S MUST BE
119655
ERATI FULLY
NG TH
E POWE ENGAGED
R SUPP
LY
Figure 1-27 2700 W DC Power Supply Cisco 7606 Router and Cisco 7606-S Router
PWR-2
700-DC
/6
-VE-1 INPUT
1 INPUT
OK 2 FA
OK N OUTP
48V-60 OK UT
V 48V-60 FAIL
=40A V
-VE-1 =40A
-VE-2
CHASSIS
GROU
ND -VE-2
ALL FA
ST
PRIOR ENERS MU
119628
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
Figure 1-28 4500 W DC Power Supply Cisco 7606-S Router
+VE-1
48V-60V
4 A
40
REMOVE INSTALL
SWITC
H MUST
TO INS BE IN
TALL/R OFF “O”
EMOVE PO
OSITION
FASTEN POWER
ERS MU SUP
UPP
U
PRIOR ST BE PLY.
TO OP FULLY
ERATIN ENGAG
252585
G POW ED
ER SUP
PLY.
n PWR-4
500-DC INPUT1
OK INPUT2
OK FAN OUTPU
OK T
FAIL
Captive
installation
screws

1-32 OL-4503-27
Cisco 7609 Router and Cisco 7613 Router Power Supplies
The Cisco 7609 router and Cisco 7613 router use the following power supplies:
• 4000 W AC input (WS-CAC-4000W-US1)
• 2500 W DC input (WS-CDC-2500W)
• 3000 W AC input (WS-CAC-3000W)
The AC-input power supplies (see Figure 1-29, Figure 1-30, and Figure 1-31) have power cords that
allows you to connect each power supply to the site power source. You can connect the DC-input power
supplies (see Figure 1-32 and Figure 1-33) to the power source with heavy gauge wiring connected to a
terminal block. The wire gauge size is determined by local electrical codes and restrictions.
Figure 1-29 3000 W AC-Input Power Supply
AC power
connection
Cable
retention
device
105069
110-120V - 15A
200-240V - 15A
60/50HZ
TA
LL I
NS RUN
I
Power O
OUTPUT 42V /17A
42V /17A
switch INPUT FAN OUTPUT

OK OK FAIL
OK
External power
Captive installation Status LEDs (3) connector cover
screw

OL-4503-27 1-33
85756
I
0
Power
INPUT FAN OUTPUT
switch OK OK FAIL
Status LEDs
screw
Cable
retention
device
AC power INPUT 1
100 - 240V
15A
connection 1 50/60 Hz
130056
AC power INPUT 1
100 - 240V
15A
connection 2 50/60 Hz
LL
STA I
IN
N
Power
RU
0 INPUT
OK
FAN
OK
OUTPUT
FAIL
switch
Status LEDs
screw
Figure 1-32 2500 W DC-Input Power Supply
Terminal
block
cover
16030
INPUT FAN OUTPUT

OK OK FAIL
Captive installation screw

1-34 OL-4503-27
+ VE-1
+ VE-3
-VE-1
-VE-3
+ VE-2
-VE-2
97297
I
INPUT OK
FAN OUTPUT
1 2 3 OK FAIL
Both and DC-input Both the AC-input power and DC-input power supplies support redundancy. When
power is removed from one supply, the redundant power feature causes the second supply to produce full
power.
For power supply LED descriptions, see the “Environmental Monitoring of the Power Supply” section
on page 1-37. For complete power specifications, see Appendix A, “Technical Specifications.”
Cisco 7609-S Router Power Supplies
The Cisco 7609-S router use the following power supplies:

• 4000 W AC input (WS-CAC-4000W-US1) )
The AC-input power supplies (see Figure 1-29, Figure 1-30, and Figure 1-31) have power cords that
allows you to connect each power supply to the site power source. You can connect the DC-input power
supplies (see Figure 1-33 and Figure 1-34) to the power source with heavy gauge wiring connected to a
terminal block. The wire gauge size is determined by local electrical codes and restrictions.

OL-4503-27 1-35
191307
L
TA
INS
RUN
CISCO SYS
TEMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL
Power Supply Cooling

Each power supply has a minimum one built-in fan. On the Cisco 7603 router, Cisco 7604 router, and
the Cisco 7606 router, air enters from the right of the fan and exits through the left. On the Cisco 7609
router, the Cisco 7609-S, and the Cisco 7613 router, air enters the front of the fan (power-input end) and
exits through the back; an air dam keeps the airflow separate from the rest of the chassis, which is cooled
by the system fan assembly.
The Cisco 7603 router power supplies are self cooling to 77°F (25°C), but require additional airflow
provided by the system fan module to operate over the full temperature range. The Cisco 7604 router,
Cisco 7606 router, Cisco 7609 router, and Cisco 7613 router power supplies are completely self-cooling.
Load Sharing
When you install and turn on two power supplies, each power supply concurrently provides
approximately half of the required power to the system. If one power supply fails, the second power
supply immediately assumes full power to maintain uninterrupted system operation. Installing the
second power supply enables load sharing and fault tolerance automatically; no software configuration
is required.
Note For proper load-sharing operation in a redundant power supply configuration, you must install two
modules in the chassis. If you fail to install two modules, you might receive spurious OUTPUT FAIL
indications on the power supply.
For information about the power management feature and individual module power consumption, refer
to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide.

1-36 OL-4503-27
Environmental Monitoring of the Power Supply

The environmental monitoring and reporting functions allow you to maintain normal system operation
by resolving adverse environmental conditions prior to loss of operation.
The power supplies monitor their own internal temperature and voltages, and in the event of excessive
internal temperature, the power supply will shut down to prevent damage. When the power supply
returns to a safe operating temperature, it will restart. In the event of an abnormal voltage on one or more
outputs of the power supplies, the OUTPUT FAIL LED will light. Substantial overvoltage conditions
can lead to a power supply shutdown.
For more information about the environmental monitoring feature, refer to the Cisco 7600 Series Router
Supervisor Engine and Route Switch Processor Guide.
Power Supply LEDs

The power supply front panel LEDs are described in Table 1-3.
Table 1-3 Power Supply Front Panel LEDs
LED Description
INPUT OK AC-input power supplies:
• Green when the input voltage is OK (85 VAC or
greater)
• Off when the input voltage falls below 70 VAC or if the
power supply shuts down
DC-input power supplies1:
• Green when the input voltage is OK (–40.5 VDC or
greater)
• Off when the input voltage falls below –33 VDC or if
the power supply shuts down
FAN OK Green when the power supply fan is operating properly
OUTPUT FAIL Red when there is a problem with one or more of the
DC-output voltages of the power supply
1. The 4000 W DC-input power supply has three INPUT OK LEDs.
PEM
Note For information on installing or replacing a PEM, see the “Removing and Replacing the PEM” section
on page 5-112.
The Cisco 7603 router, Cisco 7603-S router, and Cisco 7606 router use PEMs to connect the site power
source to the power supply. Table 1-4 list the PEMs and corresponding power upplies for the Cisco 7603
and Cisco 7606 routers.
Note The PWR-2700-AC power supply does not use PEMs.

OL-4503-27 1-37
Table 1-4 Power Supplies and PEMs
Cisco 7600 Router Power Supply PEM

Cisco 7603-S router PWR-1500-DC PEM-1500W-DC/03S
Cisco 7603 router PWR-950-AC PEM-15A-AC
PWR-950-DC PEM-DC/3
PWR-1400-AC PEM-20A-AC+
Cisco 7606 router PWR-1900-AC/6 PEM-20A-AC
PWR-1900-DC PEM-DC
The AC-input PEMs (shown in Figure 1-35) and DC-input PEMs (shown in Figure 1-36) provide an
input power connection on the front of the router chassis to connect the site power source to the power
supply.
The PEMs have a power switch (AC-input only), current protection, surge and EMI suppression, and
filtering functions.
Note The top of the PEM is labeled either “7603” or “7603-S” or“7606”.
Figure 1-35 AC-Input PEMs
Cisco 7603 Internet Router AC PEM Cisco 7606 Internet Router AC PEM
63912
Captive installation screws Captive installation screws
Figure 1-36 DC-Input PEMs
Cisco 7603 Router DC PEM Cisco 7606 Router DC PEM Cisco 7603-S Router DC PEM
-48 TO -48 TO -48 TO

-60 -60 -60
25A MA V 50A MA V 50A MA V
X X X
PEM-DC PEM-DC PEM-DC

/3
191813
Captive installation screws Captive installation screws Captive installation screws
Note Figure 1-37 shows the location of the AC-input PEMs on the Cisco 7603 Internet Router. The location
of the PEMs is the same for AC and DC PEMs on the Cisco 7603 router, Cisco 7603-S router, and Cisco
7606 router.

1-38 OL-4503-27
Figure 1-37 PEM Location
PEM 1 PEM 2
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
CO PW RE
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
63191
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 E
4 R ES R RX TX
IE M 1 RX
4 PORT OC-12 POS RR AR RT R
SM IR
C A AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
LIN 1 2 LIN K K C A AL PO RR AR RT R
IE M
LIN 4 LIN C A AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 TIV E
AC RX TX IV
CT RX
E
US TX A TX TIV E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
LIN 1 2 LIN K K CA AL PO R R AR RT R
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
The PEM on the left (PEM 1) connects the site power source to power supply 1; the PEM on the right
(PEM 2) connects the site power source to power supply 2. See Figure 1-38 (Cisco 7603 router and Cisco
7603-S router) and Figure 1-39 (Cisco 7606 router) for power supply locations.
Figure 1-38 Cisco 7603 Router and Cisco 7603-S Router—Power Supplies
INPUT FAN OUTPUT

OK OK FAIL
Power supply 2
(redundant)
63031
INPUT FAN OUTPUT
OK OK FAIL
Power supply 1

OL-4503-27 1-39
Figure 1-39 Cisco 7606 Router—Power Supplies
Power supply 2
(redundant)
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.
Power supply 1
63893
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.

1-40 OL-4503-27
CH A P T E R 2
Preparing for Installation
• Cisco 7603 Router—CISCO7603
• Cisco 7603-S Router—CISCO7603-S
osrouter/index.htm
This chapter describes how to prepare your site for Cisco 7600 series router installation and contains
these sections:
• Safety, page 2-2
• WarningThis unit is intended for installation in restricted access areas. A restricted access area can
be accessed only through the use of a special tool, lock and key, or other means of security., page 2-2
• Power Connection Guidelines, page 2-21
• Site Planning Checklist, page 2-34
For detailed information about module cabling requirements, see Appendix B, “Connector and Cable
Specifications”

OL-4503-27 2-1
Chapter 2 Preparing for Installation
Safety
Safety
Warning This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the
absence of a suitably installed ground conductor. Contact the appropriate electrical inspection
authority or an electrician if you are uncertain that suitable grounding is available.
Warning This unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security.
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Warning Read the installation instructions before connecting the system to the power source.
Warning This product requires short-circuit (overcurrent) protection, to be provided as part of the building
installation. Install only in accordance with national and local wiring regulations.
Supported Line Cards on 7600 Chassis
Table 2-1 List of Supported Line Cards on 7600 Chasis
Product Product Description

7600-ES20-GE3C 7600 ES20 Line Card, 20xGE SFP with DFC 3C
7600-ES20-GE3CXL 7600 ES20 Line Card, 20xGE SFP with DFC 3CXL
7600-ES20-10G3C 7600 ES20 Line Card, 2x10GE XFP with DFC 3C
7600-ES20-10G3CXL 7600 ES20 Line Card, 2x10GE XFP with DFC 3CXL
7600-ES+20G3C 7600 ES+ Line Card, 20xGE SFP with DFC 3C
7600-ES+20G3CXL 7600 ES+ Line Card, 20xGE SFP with DFC 3CXL
7600-ES+2TG3C 7600 ES+ Line Card, 2x10GE XFP with DFC 3C
7600-ES+2TG3CXL 7600 ES+ Line Card, 2x10GE XFP with DFC 3CXL
7600-ES+40G3C 7600 ES+ Line Card, 40xGE SFP with DFC 3C
7600-ES+40G3CXL 7600 ES+ Line Card, 40xGE SFP with DFC 3CXL
7600-ES+4TG3C 7600 ES+ Line Card, 4x10GE XFP with DFC 3C
7600-ES+4TG3CXL 7600 ES+ Line Card, 4x10GE XFP with DFC 3CXL
7600-SIP-200 Cisco 7600 Series SPA Interface Processor-200

2-2 OL-4503-27
Supported Line Cards on 7600 Chassis
Table 2-1 List of Supported Line Cards on 7600 Chasis
Product Product Description

7600-SSC-400 Cisco 7600 / Catalyst 6500 Services SPA Carrier Card
WS-X6582-2PA Cisco7600/Catalyst6500 Enhanced FlexWAN,
Fabric-enabled
WS-X6548-GE-TX Catalyst 6500 48-port fabric-enabled 10/100/1000 Module
WS-X6548-GE-45AF Cat6500 48-port PoE 802.3af & ePoE 10/100/1000 CEF256
card
WS-X6408A-GBIC Catalyst 6000 8-port GE, Enhanced QoS (Req. GBICs)
WS-X6196-RJ-21 Catalyst 6500 96-Port 10/100 Upgradable - PoE 802.3af
WS-X6196-21AF Cat6500 96-Port, PoE 802.3af 10/100 - RJ-21
WS-X6148-RJ-45 Catalyst 6500 48-Port 10/100, Upgradable to Voice, RJ-45
WS-X6148-RJ-21 Catalyst 6500 48-Port 10/100 Upgradable to Voice, RJ-21
WS-X6148-GE-TX Catalyst 6500 48-port 10/100/1000 GE Mod., RJ-45
WS-X6148-GE-45AF Cat6500 48-Port PoE 802.3af & ePoE 10/100/1000 line card
WS-X6148-FE-SFP Catalyst 6500 48 port 100Base-X module (require SFP)
WS-X6148A-RJ-45 Catalyst 6500 48-Port 10/100 w/TDR, Upgradable - PoE
802.3af
WS-X6148A-GE-TX Catalyst 6500 48-port 10/100/1000 w/Jumbo Frame, RJ-45
WS-X6148A-GE-45AF Cat6500 48-Port PoE 802.3af & ePoE 10/100/1000
w/Jumbo Frame
WS-X6148A-45AF Catalyst 6500 48-Port PoE 802.3af 10/100,card w/TDR
WS-X6148-45AF Catalyst 6500 PoE 802.3af 10/100, 48 port(RJ45) line card
WS-X6148-21AF Cat6500 PoE 802.3af 10/100, 48 port (RJ21) line card
WS-X6516A-GBIC Catalyst 6500 16-port GigE Mod, fabric-enabled (Req.
GBICs)
WS-X6748-GE-TX Cat6500 48-port 10/100/1000 GE Mod: fabric enabled,
RJ-45
WS-X6724-SFP Catalyst 6500 24-port GigE Mod: fabric-enabled (Req.
SFPs)
WS-X6748-SFP Catalyst 6500 48-port GigE Mod: fabric-enabled (Req.
SFPs)
WS-X6704-10GE Cat6500 4-port 10 Gigabit Ethernet Module (req.
XENPAKs)
WS-X6708-10G-3C C6K 8 port 10 Gigabit Ethernet module with DFC3C (req.
X2)
WS-X6708-10G-3CXL C6K 8 port 10 Gigabit Ethernet module with DFC3CXL
(req. X2)

OL-4503-27 2-3
Site Requirements
Site Requirements
This section provides site power requirements for the Cisco 7600 series routers. You should verify the
site power prior to installing the router. Power requirements vary for each router; ensure that you verify
the site power for the type of router you are installing.
For EMI recommendations, refer to the Site Preparation and Safety Guide.
Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) damage, which can occur when electronic cards or components are
improperly handled, results in complete or intermittent failures. Port adapters and processor modules
consist of printed circuit boards that are fixed in metal carriers. Electromagnetic interference (EMI)
shielding and connectors are integral components of the carrier. Although the metal carrier helps to
protect the board from ESD, use a preventive antistatic strap during handling.
Following are guidelines for preventing ESD damage:
• Always use an ESD wrist or ankle strap and ensure that it makes good skin contact.
• Connect the equipment end of the strap to an unfinished chassis surface.
• When installing a component, use any available ejector levers or captive installation screws
toproperly seat the bus connectors in the backplane or midplane. These devices prevent
accidentalremoval, provide proper grounding for the system, and help to ensure that bus connectors
areproperly seated.
• When removing a component, use any available ejector levers or captive installation screws to
release the bus connectors from the backplane or midplane.
• Handle carriers by available handles or edges only; avoid touching the printed circuit boards or
connectors.
• Place a removed component board-side-up on an antistatic surface or in a static shielding container.
If you plan to return the component to the factory, immediately place it in a static shielding
container.
• Avoid contact between the printed circuit boards and clothing. The wrist strap only protects
components from ESD voltages on the body; ESD voltages on clothing can still cause damage.
• Never attempt to remove the printed circuit board from the metal carrier.
Caution For safety, periodically check the resistance value of the antistatic strap. The measurement should be
between 1 and 10 megohm (Mohm).
Environmental Requirements
Insure adequate spacing between racks using the information in Table 2-2. Keep all of the vents clear of
obstructions, including dust and foreign conductive material, and away from the exhaust ports of other
equipment.

2-4 OL-4503-27
Site Requirements
Table 2-2 Chassis Airfow Requirements
Minimum Minimum
Airflow Airflow Air Filter Clearance Horizontal
Chassis Model Intake Exhaust Option (walls) Separation
CISCO7603 (Figure 1-14) Right side Left side No 6 in (15 cm) 12 in (30.5)
CISCO7603-S (Figure 1-15) Right side Left side No 6 in (15 cm) 12 in (30.5)
1
CISCO7606 (Figure 1-17) Right side Left side Yes 6 in (15 cm) 12 in (30.5)
CISCO7606-S (Figure 1-18) Right side Left side1 Yes 6 in (15 cm) 12 in (30.5)
2
CISCO7609 (Figure 1-19) Front Rear Yes 6 in (15 cm) 12 in (30.5)
2
CISCO7609-S (Figure 1-19) Front Rear Yes 6 in (15 cm) 12 in (30.5)
1. See Installing the Air Filter Assembly on a Cisco 7606 Router and the Cisco 7606-S Router (Optional), page 5-126.
2. Installing the Air Filter Assembly on a Cisco 7609 Router and the Cisco 7609-S Router (Optional), page 5-127
Heat dissipation is an important consideration for sizing the air-conditioning requirements for an
installation. The power and heat associated with a Cisco 7600 series router varies based upon these
considerations:
• Power supply type
• Module types and quantities
• Average traffic levels
Unless otherwise noted, the information in Table 2-3 through Table 2-19 assumes worst-case conditions
(with GBICs and port adapters installed, if applicable), so typical numbers are approximately 30 percent
below the numbers listed here. See Table 2-20 for a sample calculation of a router configuration.
This section provides the power and heat numbers for the Cisco 7600 series chassis and modules. The
following power requirements and heat dissipation tables are provided:
• Chassis and fan trays—Table 2-3
• Supervisor engines—Table 2-4
• Policy Feature Cards (PFCs)—Table 2-5
• Distributed Forwarding Cards (DFCs)—Table 2-6
• Switch fabric modules—Table 2-7
• 10-Gigabit Ethernet modules—Table 2-8
• Gigabit Ethernet modules—Table 2-9
• 10/100/1000 Ethernet modules—Table 2-10
• Fast Ethernet switching modules—Table 2-11
• 10/100 Ethernet switching modules—Table 2-12
• 10BASE Ethernet switching modules—Table 2-13
• FlexWAN and Enhanced FlexWAN modules—Table 2-14
• Service modules—Table 2-15
• SPA Interface Processors (SIPs)—Table 2-16

OL-4503-27 2-5
Site Requirements
• Ethernet service cards—Table 2-17

• Optical service modules (OSMs)—Table 2-18
• Miscellaneous cards—Table 2-19
Note Module power is the output from the power supply (internal to the system). The AC-input power is the
input from the outlet to the power supply. The percentage difference between the two values is the
efficiency of the power supply.
Table 2-3 Power Requirements and Heat Dissipation—Chassis and Fan Trays
AC DC
Model Number/ Module Module AC-Input Heat Diss. DC-Input Heat Diss.
Module Type Current (A) Power Power (BTU/HR) Power (BTU/HR)
(Watts) (Watts) (Watts)
Cisco 7603 chassis
FAN-MOD-3 fan tray 0.80 34.00 43.00 145.00 46.00 156.00
FAN-MOD-3HS fan tray 2.98 125.16 156.45 534.28 168.23 574.49
Cisco 7604 chassis
FAN-MOD-4HS fan tray 2.29 96 120 411 129 441
Cisco 7606 chassis
FAN-MOD-6 1.05 44 55 188 59 202
Cisco 7606 chassis
FAN-MOD-6HS 4.29 180 225 769 242 827
Cisco 7606 chassis
FAN-MOD-6SHS 7.40 311 389 1327 418 1427
Cisco 7609 chassis
with tiered-speed redundant fans 11.5 483 604 2062 649 2217
Cisco 7609-S chassis
FAN-MOD-9SHS 7.00 294.00 368.00 1255.00 395.00 1349.00
Cisco 7613 chassis
WS-C6K-13SLOT-FAN2 fan tray 7.10 298.20 372.75 1272.94 400.81 1368.75
Note The module power values are based on 42 VDC. Power is distributed to each slot in the chassis from the
power supply’s 42 VDC output. Each module has DC-to-DC power supplies that convert the 42 VDC
into +2.5 VDC, +3.3 VDC, and +5 VDC to power the module. The 42 VDC is independent of the power
supply’s input voltage, either 110 VAC or 220 VAC.
Table 2-4 lists the power and the heat numbers for the supervisor engines.

2-6 OL-4503-27
Site Requirements
Table 2-4 Power Requirements and Heat Dissipation—Supervisor Engines
AC DC
WS-X6K-S2-MSFC2 3.46 145.32 181.65 620.33 195.32 667.03
Supervisor Engine 2 with PFC2 and
MSFC2 daughter cards
WS-X6K-S2U-MSFC2 3.46 145.32 181.65 620.33 195.32 667.03
Supervisor Engine 2 with PFC2 and
MSFC2 daughter cards—Has 512 MB
of DRAM

OL-4503-27 2-7
Site Requirements
Table 2-4 Power Requirements and Heat Dissipation—Supervisor Engines (continued)
AC DC
WS-SUP32-10GE-3B 4.19 175.98 219.98 751.21 236.53 807.76
Supervisor Engine 32 with PFC3B and
MSFC2A daughter cards
WS-SUP32-GE-3B 3.69 154.98 193.73 661.57 208.31 711.37
Supervisor Engine 32 with PFC3B and
MSFC2A daughter cards
WS-SUP720 7.50 315.0 393.75 1344.66 423.39 1445.87
Supervisor Engine 720 with PFC3A
daughter card and integrated MSFC3
and switch fabric
WS-SUP720-3B 6.72 282.24 350.80 1204.81 379.35 1295.5
Supervisor Engine 720 with PFC3B
and switch fabric
WS-SUP720-3BXL 7.82 328.44 410.55 1402.03 441.45 1507.56
Supervisor Engine 720 with PFC3BXL
and switch fabric
RSP720-3C-GE 6.90 290 362.50 1237.93 389.78 1331.11
RSP720-3CXL-GE 8.10 340.20 425.25 1452.23 457.26 1561.54
RSP720-3C-10GE 8.80 370 462.50 1579.43 497.31 1698.31
RSP720-3CXL-10GE 10 420 525 1792.87 564.51 1927.82
Table 2-5 lists the power and the heat numbers for the Policy Feature Cards (PFCs).
Table 2-5 Power Requirements and Heat Dissipation—Policy Feature Cards (PFCs)
AC DC
WS-F6K-PFC3A 2.25 94.50 118.13 403.40 127.02 433.76
Policy Feature Card 3A
WS-F6K-PFC3B 1.47 61.74 77.18 263.55 82.98 283.39
Policy Feature Card 3B
WS-F6K-PFC3BXL 2.57 107.94 134.93 460.77 145.08 495.45
Policy Feature Card 3BXL

2-8 OL-4503-27
Site Requirements
Table 2-5 Power Requirements and Heat Dissipation—Policy Feature Cards (PFCs)
AC DC
VS-F6K-PFC3C 1.90 79.80 99.75 340.65 107.26 366.29
Policy Feature Card 3C
VS-F6K-PFC3CXL 2.50 105.00 131.25 448.22 141.13 481.96
Policy Feature Card 3CXL
Table 2-6 lists the power and the heat numbers for the Distributed Forwarding Cards (DFCs).
Table 2-6 Power Requirements and Heat Dissipation—Distributed Forwarding Cards (DFCs)
AC DC
WS-F6K-DFC 2.10 88.20 110.25 376.50 118.55 404.84
Distributed Forwarding Card
WS-F6K-DFC3A 2.57 107.94 134.93 460.77 145.08 495.45
Distributed Forwarding Card 3A
WS-F6K-DFC3B 1.67 70.14 87.68 299.41 94.27 321.95
Distributed Forwarding Card 3B
WS-F6K-DFC3BXL 2.38 99.96 124.95 426.70 134.35 458.82
Distributed Forwarding
Card 3BXL
WS-F6700-CFC 0.75 31.5 39.38 134.47 42.34 144.59
Centralized Forwarding Card

OL-4503-27 2-9
Site Requirements
Table 2-6 Power Requirements and Heat Dissipation—Distributed Forwarding Cards (DFCs) (continued)
AC DC
WS-F6700-DFC3A 3.00 126 157.5 537.86 169.35 578.35
Distributed Forwarding Card 3A
WS-F6700-DFC3B 2.7 113.40 141.75 484.08 152.42 520.51
Distributed Forwarding Card 3B
WS-F6700-DFC3BXL 3.3 138.60 173.25 591.65 186.29 636.18
Card 3BXL
WS-F6700-DFC3C 1.65 69.30 86.63 295.82 93.15 318.09
Distributed Forwarding Card 3C
for use on CEF720 modules.
Supported only with Supervisor
Engine 720 and Supervisor
Engine 720-10GE
WS-F6700-DFC3CXL 2.35 98.70 123.38 421.33 132.66 453.04
Card 3CXL for use on CEF720
modules. Supported only with
Supervisor Engine 720 and
Supervisor Engine 720-10GE.
Table 2-7 lists the power and the heat numbers for the switch fabric modules.
Table 2-7 Power Requirements and Heat Dissipation—Switch Fabric Modules
AC DC
WS-C6500-SFM 2.79 117.18 146.5 500.2 157.5 537.86
Switch Fabric Module
WS-X6500-SFM2 3.09 129.78 162.23 554 174.4 595.7
Switch Fabric Module 2
Table 2-8 lists the power and the heat numbers for the 10-Gigabit Ethernet modules.
Note For all WS-X67xx modules, the values shown are for the baseboard only. When the baseboard has a CFC
or DFC3 daughter card installed, you must add the daughter card power to the baseboard power to get
the total slot power. For all other modules that support a mandatory or optional daughter card, you must
add the daughter card power to the baseboard power to get the total slot power.

2-10 OL-4503-27
Site Requirements
Table 2-8 Power Requirements and Heat Dissipation—10-Gigabit Ethernet Modules
AC DC
WS-X6502-10GE 3.30 138.60 173.25 591.65 186.29 636.18
2-port 10-Gigabit Ethernet
module
WS-X6704-10GE 6.28 263.76 329.70 1125.93 354.52 1210.67
4-Port 10-Gigabit Ethernet
module
WS-X6708-10G-3C 10.58 444.36 555.45 1896.86 600.49 2050.66
module with WS-F6700-DFC3C
daughter card.
WS-X6708-10G-3CXL 11.28 473.76 592.20 2022.36 640.22 2186.34
module with
WS-F6700-DFC3CXL daughter
card.
Table 2-9 lists the power and the heat numbers for the Gigabit Ethernet modules.
Table 2-9 Power Requirements and Heat Dissipation—Gigabit Ethernet Modules
AC DC
WS-X6316-GE-TX 5.15 216.3 270.38 923.33 290.73 992.83
16-port 1000BASE-T Gigabit
Ethernet module
WS-X6408A-GBIC 2.00 84.00 105.00 358.58 112.90 385.56
8-port 1000BASE-X Gigabit
Ethernet module
WS-X6416-GBIC 2.81 118.02 147.53 503.8 158.63 541.72
Ethernet module
WS-X6416-GE-MT 2.50 105.00 131.25 448.22 141.13 481.96
8-port 1000BASE-SX Gigabit
Ethernet module
WS-X6516-GBIC 3.40 142.80 178.50 609.58 191.94 655.46
Ethernet module

OL-4503-27 2-11
Site Requirements
Table 2-9 Power Requirements and Heat Dissipation—Gigabit Ethernet Modules (continued)
AC DC
WS-X6516A-GBIC 3.62 152.04 190.05 649.02 204.35 697.87
Ethernet module
WS-X6724-SFP 2.23 99.66 117.08 399.81 125.89 429.90
24-Port 1000BASE-X Ethernet
module
WS-X6748-SFP 5.32 223.44 279.30 953.81 300.32 1025.60
48-Port 1000BASE-X Ethernet
module
WS-X6816-GBIC 3.84 161.28 201.60 688.46 216.77 740.28
16-Port1000BASE-X Gigabit
Ethernet module
Table 2-10 lists the power and the heat numbers for the 10/100/1000 Ethernet switching modules.
Table 2-10 Power Requirements and Heat Dissipation—10/100/1000 Ethernet Switching Modules
AC DC
WS-X6148-GE-TX 2.47 104.0 130.0 443.0 139.0 476.0
48-port 10/100/1000 Ethernet
module
WS-X6148V-GE-TX 2.89 121.38 151.72 518.14 163.15 557.14
module with
WS-F6K-VPWR-GE PoE
daughter card
WS-X6148-GE-45AF 2.65 111.30 139.13 475.11 149.60 510.87
module with WS-F6K-GE48-AF
PoE daughter card
WS-X6148A-GE-TX 2.5 105.0 131.25 448.22 141.13 481.96
module

2-12 OL-4503-27
Site Requirements
Table 2-10 Power Requirements and Heat Dissipation—10/100/1000 Ethernet Switching Modules (continued)
AC DC
WS-X6148A-GE-45AF 2.68 112.56 140.70 480.49 151.29 516.66
PoE daughter card
WS-X6516-GE-TX 3.45 144.90 181.13 618.54 194.76 665.10
module
WS-X6548-GE-TX 2.98 125.16 156.45 534.28 168.23 574.49
module
WS-X6548V-GE-TX 3.40 142.80 178.50 609.58 191.94 655.46
10/100/1000 Ethernet module
with WS-F6K-VPWR-GE PoE
daughter card
WS-X6548-GE-45AF 3.16 132.72 165.90 566.55 178.39 609.19
PoE daughter card
WS-X6748-GE-TX 7.00 294.00 367.50 1255.01 395.16 1349.48
10/100/1000 Ethernet module
Table 2-11 lists the power and the heat numbers for the Fast Ethernet switching modules.
Table 2-11 Power Requirements and Heat Dissipation—Fast Ethernet Switching Modules
AC DC
WS-X6148-FE-SFP 2.3 96.60 120.75 412.36 129.84 443.40
48-port 100BASE-X module
WS-X6224-100FX-MT 1.90 79.8 99.75 340.65 107.26 366.3
24-port 100BASE-FX Ethernet
module, MMF
WS-X6324-100FX-MM 1.52 63.84 79.8 272.52 85.81 293.03
module, MMF

OL-4503-27 2-13
Site Requirements
Table 2-11 Power Requirements and Heat Dissipation—Fast Ethernet Switching Modules
AC DC
WS-X6324-100FX-SM 1.52 63.84 79.8 272.52 85.81 293.03
module, SMF
WS-X6524-100FX-MM 1.90 79.8 99.75 340.65 107.3 366.3
module
Table 2-12 lists the power and the heat numbers for the 10/100 Ethernet switching modules.
Table 2-12 Power Requirements and Heat Dissipation—10/100 Ethernet Switching Modules
AC DC
WS-X6148-RJ-21 2.39 100.38 125.48 428.5 134.92 460.75
48-port 10/100 Ethernet module
WS-X6148-RJ21V 2.39 100.38 125.48 428.50 134.02 460.75
with WS-F6K-VPWR PoE
daughter card
WS-X6148-21AF 2.57 107.94 134.93 460.77 145.08 495.45
with WS-F6K-FE48-AF PoE
daughter card
WS-X6148-RJ-45 2.39 100.38 125.48 428.50 134.92 460.75
WS-X6148-RJ45V 2.39 100.38 125.48 428.50 134.92 460.75
daughter card
WS-X6148-45AF 2.57 107.94 134.93 460.77 145.08 495.45
with WS-F6K-FE48-AF PoE
daughter card
WS-X6148A-RJ-45 1.00 42.0 52.5 179.29 56.45 192.78
WS-X6148A-45AF 2.57 107.94 134.93 460.77 145.08 495.45
WS-X6148X2-RJ-45 2.65 111.30 139.13 475.11 149.60 510.87

2-14 OL-4503-27
Site Requirements
Table 2-12 Power Requirements and Heat Dissipation—10/100 Ethernet Switching Modules (continued)
AC DC
WS-X6148X2-45AF 3.07 128.94 161.18 550.41 173.31 591.84
with WS-F6K-FE48X2-AF PoE
daughter card
WS-X6196-RJ-21 2.74 115.08 143.85 491.25 154.68 528.22
WS-X6196-21AF 3.16 132.72 165.90 566.55 178.39 609.19
with WS-F6K-FE48X2-AF PoE
daughter card
WS-X6248A-TEL 2.69 113 141.23 482.28 151.85 518.58
(telco)
WS-X6348-RJ21V 2.39 100.38 125.48 428.5 134.92 460.75
daughter card
WS-X6348-RJ-45 2.39 100.38 125.48 428.5 134.92 460.75
WS-X6348-RJ-45V 2.39 100.38 125.48 428.5 134.92 460.75
daughter card
WS-X6548-RJ-21 2.90 121.80 152.25 519.93 163.71 559.07
WS-X6548-RJ-45 2.90 121.80 152.25 519.93 163.71 559.07
Table 2-13 lists the power and the heat numbers for the 10BASE Ethernet switching modules.
Table 2-13 Power Requirements and Heat Dissipation—10BASE Ethernet Switching Modules
AC DC
WS-X6024-10FL-MT 1.52 63.84 79.8 272.52 85.81 293.0
24-port 10BASE-FL Ethernet
module
Table 2-14 lists the power and the heat numbers for the FlexWAN and the enhanced FlexWAN modules.

OL-4503-27 2-15
Site Requirements
Table 2-14 Power Requirements and Heat Dissipation—FlexWAN and Enhanced FlexWAN Modules
AC DC
WS-X6182-2PA 2.38 99.96 125 426.7 134.35 458.82
FlexWAN module
WS-X6582-2PA 2.50 105.00 131.25 448.22 141.13 481.96
Enhance FlexWAN module
Table 2-15 lists the power and the heat numbers for the available service modules.
Table 2-15 Power Requirements and Heat Dissipation—Service Modules
AC DC
ACE10-6500-K9 5.23 219.66 274.58 937.67 295.24 1008.25
Applications Control Engine
(ACE) module
WS-SVC-ADM-1-K9 4.00 168.00 210.00 717.15 225.81 771.13
Traffic Anomaly Detector
Module
WS-SVC-AGM-1-K9 4.00 168.00 210.00 717.15 225.81 771.13
Anomaly Guard Module
WS-SVC-AON-1-K9 4.00 168.00 210.00 717.15 225.81 771.31
Application-Oriented
Networking (AON) module
WS-SVC-CMM 6.00 252.0 315.0 1075.73 338.71 1156.69
Communications Media Module
WS-SVC-CSG-1 3.00 126.0 157.5 537.86 169.35 578.35
Content Services Gateway
module
WS-SVC-FWM-1-K9 4.09 171.78 214.73 733.29 230.89 788.48
Firewall Services Module
WS-SVC-IDSM2-K9 2.50 105.00 131.25 448.22 141.13 481.96
Intrusion Detection System
Module 2
WS-SVC-IPSEC-1 1.89 79.38 99.23 338.85 106.69 364.36
IPSec VPN Services module
WS-SVC-MWAM-1 3.57 149.94 187.43 640.06 201.53 688.23
Multiprocessor WAN
Application Module

2-16 OL-4503-27
Site Requirements
Table 2-15 Power Requirements and Heat Dissipation—Service Modules (continued)
AC DC
WS-SVC-NAM-1 2.89 121.38 151.73 518.14 163.15 557.14
Network Analysis Module 1
WS-SVC-NAM-2 3.47 145.74 182.18 622.13 195.89 668.95
Network Analysis Module 2
WS-SVC-PSD-1 4.00 168.0 210.0 717.15 225.81 771.13
Persistent Storage Device
module
WS-SVC-WEBVPN-K9 2.94 123.48 154.35 527.11 165.97 566.78
WebVPN Services module
WS-SVC-WISM-1-K9 6.07 254.94 318.68 1088.25 342.66 1170.19
Wireless Services Module
(WiSM)
WS-SVC-WLAN-1-K9 3.10 130.20 162.75 555.79 175.0 597.63
Wireless LAN Services module
WS-X6066-SLB-S-K9 2.15 90.30 112.88 385.47 121.37 414.48
Content Switching module with
SSL
Table 2-16 lists the power and the heat numbers for SIP modules.
Table 2-16 Power Requirements and Heat Dissipation—SIPs
AC DC
@ 42 VDC (Watts) (Watts) (Watts)
7600-SIP-200 5.69 239 299 1021 322 1100
7600-SIP-400 5.95 250 312 1065 338 1154
7600-SIP-600 6.42 270 338 1153 363 1240
Table 2-17 lists the power and the heat numbers for Ethernet Services modules.
Table 2-17 Power Requirements and Heat Dissipation—Ethernet Services
AC DC
7600-ES20-10G3CXL 8.11 341 426 1454 458 1563
7600-ES20-10G3C 8.11 341 426 1454 458 1563

OL-4503-27 2-17
Site Requirements
Table 2-17 Power Requirements and Heat Dissipation—Ethernet Services
AC DC
7600-ES20-GE3CXL 8.11 341 426 1454 458 1563
7600-ES20-GE3C 8.11 341 426 1454 458 1563
7600-ES+2TGCXL 7.06 297 371.25 1267.81 399.19 1363.24
7600-ES+2TG3C 6.38 268 335 1144.02 360.21 1230.13
7600-ES+4TGCXL 9.49 399 498.75 1703.23 536.29 1831.43
7600-ES+4TG3C 8.82 370 362 1236.23 497.31 1698.31
7600-ES+40G3C 9.3 391 488.75 1669.08 122.31 417.69
7600-ES+20G3CXL 7.25 305 381.25 1301.96 409.94 1399.96
7600-ES+20G3C 6.58 276 345 1178.17 370.96 1266.85
7600-ES+40G3CXL 9.97 419 523.75 1788.60 563.17 1923.23
Table 2-18 lists the power and the heat numbers for Optical Service modules (OSMs).
Table 2-18 Power Requirements and Heat Dissipation—OSMs
AC DC
OSM-2OC12-POS-MM, -SI, 3.35 141 176 602 190 648
-SL
OC-12 POS, 2-port
OSM-2OC12-POS-MM+, -SI+ 3.35 141 176 816 190 648
OC-12 POS, 2-port
OSM-4OC12-POS-MM, -SI, 4.78 201 251 857 270 921
-SL
OC-12 POS, 4-port
OSM-4OC12-POS-SI+ 4.54 191 239 816 257 877
OC-12 POS, 4-port
OSM-4OC3-POS-SI 2.42 102 128 437 138 4.70
OC-3 POS, 4-port
OSM-4OC3-POS-SI+ 2.42 102 128 437 138 4.70
OC-3 POS, 4-port
OSM-8OC3-POS-SI, -SL 3.57 150 187 640 202 688
OC-3 POS, 8-port
OSM-8OC3-POS-SI+, -SL+ 3.57 150 187 640 202 688
OC-3 POS, 8-port

2-18 OL-4503-27
Site Requirements
Table 2-18 Power Requirements and Heat Dissipation—OSMs
AC DC
OSM-16OC3-POS-SI, -SL 5.09 214 267 913 287 981
OC-3 POS, 16-port
OSM-16OC3-POS-SI+ 4.83 203 254 868 271 925
OC-3 POS, 16-port
OSM-2OC12-ATM-MM, -SI 3.61 152 190 649 204 698
OC-12 ATM, 2-port
OSM-2OC12-ATM-MM+, 4.00 168 210 717 226 771
-SI+
OC-12 ATM, 2-port
OSM-1OC48-POS-SS, -SI, -SL 4.26 179 223 762 240 819
OC-48 POS, 1-port
OSM-1OC48-POS-SS+, -SI+, 3.90 164 205 699 220 752
-SL+
OC-48 POS, 1-port
OSM-12CT3/DS0 2.80 118 147 502 158 540
Channelized T-3 to DS-0,
12-port
OSM-1CHOC12/T1-SI 2.80 118 147 502 158 540
Channelized OC-12/STM-4 to
DS-0, 1 port
OSM-1CHOC12/T3-SI 3.76 158 231 789 248 848
Channelized OC-12, 1-port
OSM-1CHOC48/T3-SS 5.76 242 197 672 212 723
Channelized OC-48, 1-port
OSM-2OC48/1DPT-SS, -SI, 3.59 151 302 1031 325 1108
-SL
OC-48 DPT1/POS, 2-ports
OSM-4GE-WAN-GBIC2 5.07 213 188 644 203 692
Gigabit Ethernet WAN Services
Module, 4-port
OSM-2+4GE-WAN+ 3.76 158 267 911 287 979
Gigabit Ethernet WAN Services
Module, 2+4-port
1. DPT = Dynamic Packet Transport
2. GBICs = Gigabit Interface Converters
Table 2-19 lists the power and the heat numbers for miscellaneous modules.

OL-4503-27 2-19
Site Requirements
Table 2-19 Power Requirements and Heat Dissipation—Miscellaneous Modules
AC DC
WS-X6066-SLB-APC 3.0 126.0 157.5 537.9 169.35 578.35
Content Switching Module
Table 2-20 provides a sample calculation of power and heat dissipation for the following router
configuration:
• Cisco 7603 Router chassis (including AC-input power supplies)
• One WS-X6K-S2U-MSFC2 supervisor engine
• Two 4-port OC-12 POS modules
Table 2-20 Sample Calculation of Router Configuration
AC-Input DC-Output Input Current

Model Number/ Power Power Heat Diss. 90 VAC 120 VAC 180 VAC 240 VAC
Module Type (Watts) (Watts) (BTU/HR) (Amps) (Amps) (Amps) (Amps)
Cisco 7603 Router chassis 88 34 302 0.98 0.74 0.49 0.37
(with fans)
WS-X6K-S2U-MSFC2 182 145 620 2.02 1.57 1.01 0.76
OSM-4OC12-POS-MM 502 402 1714 5.58 4.18 2.78 2.10
OC-12 module 4-port
Total 751 565 2565 8.35 6.26 4.16 3.14
Power Requirements
Warning Read the installation instructions before connecting the system to the power source.
Follow these requirements when preparing your site for the router installation:
• The redundant power option provides a second, identical power supply to ensure that power to the
chassis continues uninterrupted if one power supply fails or input power on one line fails.
• In systems configured with the redundant power option, connect each of the two power supplies to
a separate input power source. If you fail to do this, your system might be susceptible to total power
failure due to a fault in the external wiring or a tripped circuit breaker.
• To prevent a loss of input power, be sure that the total maximum load on each circuit supplying the
power supplies is within the current ratings of the wiring and breakers.

2-20 OL-4503-27
Power Connection Guidelines
• In some systems, you might use an uninterruptible power supply (UPS) to protect against power
failures at your site. Avoid UPS types that use ferroresonant technology. These UPS types can
become unstable with systems like the Cisco 7600 series router, which can have substantial current
draw fluctuations due to bursty data traffic patterns.
Use the information in Table 2-3 through Table 2-19 to estimate the power requirements and
heat dissipation of a Cisco 7600 series router based on a given configuration of the router. Table 2-20
provides a sample calculation. Determining power requirements might be useful for planning the power
distribution system needed to support the router.

This section provides the guidelines for connecting the Cisco 7600 series router AC and DC power
supplies to the site power source.
AC-Powered Systems
Basic guidelines for AC-powered systems include the following:
• Each chassis power supply should have its own dedicated branch circuit.
• The circuit must be protected by a dedicated two-pole circuit breaker. For North America, the circuit
breaker should be rated as follows:
– 15A for the 950 W power supply
– 15A or 20A for the 1400 W power supply
– 30A for the 4000 W power supply.
– 20A for the 6000 W power supply (one for each of two inputs)
For everywhere else, the circuit breaker should be sized according to the power supply input rating
and local or national code requirements.
• The AC power receptacles used to plug in the chassis must be the grounding type. The grounding
conductors that connect to the receptacles should connect to protective earth ground at the service
equipment.
Warning Never defeat the ground conductor or operate the equipment in the absence of a suitably installed
ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are
uncertain that suitable grounding is available.
Warning The plug-socket combination must be accessible at all times because it serves as the main
disconnecting device.

OL-4503-27 2-21
Warning This product requires short-circuit (overcurrent) protection, to be provided as part of the building
Table 2-21 lists the AC-input power cord options, specifications, and Cisco product numbers for the
950 W, 1400 W, 1900 W, 3000 W, 4000 W, and the 6000 W AC-input power supplies. Table 2-21 also
references power cord illustrations.
Table 2-21 AC-Input Power Cord Options
Power Cord
Reference
Locale Part Number Length Plug Rating Illustration
950 W Power Supply (PWR-950-AC=)
North America CAB-AC15A-90L-US(=) 8 feet (2.5m) 125VAC, 15A Figure 2-1
Europe CAB-AC10A-90L-EU(=) 8 feet (2.5m) 250VAC, 10A Figure 2-2
United Kingdom CAB-AC10A-90L-UK(=) 8 feet (2.5m) 250VAC, 10A Figure 2-3
Italy CAB-AC10A-90L-IT(=) 8 feet (2.5m) 250VAC, 10A Figure 2-4
Australia CAB-AC10A-90L-AU(=) 8 feet (2.5m) 250VAC, 10A Figure 2-5
1400 W Power Supply (PWR-1400-AC=)
Argentina CAB-7513ACR= 14 feet (4.3 m) 10 A, 250 VAC Figure 2-6
Australia, CAB-7513ACA= 14 feet (4.3 m) 15 A, 250 VAC Figure 2-7
New Zealand
Continental Europe CAB-7513ACE= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-8’
CAB-2500W-EU= 16 A, 250 VAC Figure 2-9
International CAB-AC-2500W-INT 14 feet (4.3 m) 16 A, 250 VAC Figure 2-10
Italy CAB-7513ACI= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-11
Japan, North CAB-7513AC= 14 feet (4.3 m) 20 A, 125 VAC Figure 2-12
America
CAB-AC-2500W-US1= 16 A, 250 VAC Figure 2-19
CAB-AC-C6K-TWLK= 16 A, 250 VAC Figure 2-13
South Africa CAB-7513ACSA= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-14
Switzerland CAB-ACS-16= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-15
United Kingdom CAB-7513ACU= 14 feet (4.3 m) 13 A, 250 VAC Figure 2-16
China CAB-AC16A-CH 14 feet (4.3 m) 16 A, 250 VAC Figure 2-23
1900 W Power Supply (PWR-1900-AC/6=)
North America CAB-GSR16-US(=) 14 feet (4.3m) 250VAC, 20A Figure 2-17
(locking)
Europe CAB-GSR16-EU(=) 14 feet (4.3m) 250VAC, 16A Figure 2-17
International CAB-AC16A-90L-IN(=) 14 feet (4.3m) 250VAC, 16A Figure 2-17
2700 W Power Supply (PWR-2700-AC)

2-22 OL-4503-27
Table 2-21 AC-Input Power Cord Options (continued)
Power Cord
Reference
North America CAB-GSR16-US(=) 14 feet (4.3m) 250VAC, 20A Figure 2-17
(locking)
Europe CAB-GSR16-EU(=) 14 feet (4.3m) 250VAC, 16A Figure 2-17
International CAB-AC16A-90L-IN(=) 14 feet (4.3m) 250VAC, 16A Figure 2-17
China CAB-AC16A-CH= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-23
Continental Europe CAB-AC-2500W-EU= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-18
International CAB-AC-2500W-INT= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-10
Israel CAB-AC-2500W-ISRL= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-24
Japan, North CAB-AC-2500W-US1= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-19
America
(nonlocking plug)
200–240VAC
operation
Japan, North CAB-AC-C6K-TWLK= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-13
America (locking
plug)
200–240VAC
operation
America
100–120VAC
operation1
South Africa CAB-7513ACSA= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-14
Australia, CAB-AC-16A-AUS= 14 feet (4.3 m) 16A,250 VAC Figure 2-25
New Zealand
Power Distribution Unit CAB-C19-CBN 14 feet (4.3 m) 16 A, 250 VAC Figure 2-26
(PDU(=)2
3000 W Power Supply (WS-CAC-3000W)
America
(nonlocking plug)
200–240VAC
operation
America (locking
plug)
200–240VAC
operation

OL-4503-27 2-23
Table 2-21 AC-Input Power Cord Options (continued)
Power Cord
Reference
America
100–120VAC
operation3
China CAB-AC16A-CH= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-23
New Zealand
4000 W Power Supply
North America WS-CAC-4000W-US= 12 feet (3.6m) 250VAC, 30A Figure 2-20
International WS-CAC-4000W-INT= 12 feet (3.6m) 250VAC, 30A Figure 2-21
6000 W Power Supply
People’s Republic of CAB-AC16A-CH= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-23
China
Israel CAB-AC-2500W-ISRL= 14 feet (4.3 m) 16 A, 250 VAC Figure 2-24
America
(nonlocking plug)
200–240VAC
operation
America (locking
plug)
200–240VAC
operation
Japan, North CAB-7513AC= 4 14 feet (4.3 m) 20 A, 125 VAC Figure 2-12
America
100–120 VAC 4
New Zealand
1. The 3000 W power supply operating on 110 VAC delivers 1400 W.
2. The PDU power cable is designed for users who power their switch from a PDU. The end of the cable that plugs into the Cisco
7600 series router chassis has a C19 connector; the other end of the cable that plugs into the PDU has a C20 connector.
3. The 3000 W power supply operating on 110 VAC delivers 1400 W.
4. The 6000 W power supply operating on two 110 VAC inputs delivers 2900 W. When operating with 100–120VAC, you must
use two AC power cords and the power supply output is limited to 2900 W.

2-24 OL-4503-27
AC Power Cord Illustrations

This section contains the AC power cord illustrations. Note that an AC power cord may be used with
several power supplies. See the power supply specifications tables for the correct AC power cord
illustrations for your power supply.
Figure 2-1 CAB-AC15A-90L-US(=)
Cordset rating: 15 A, 125 V

Plug: NEMA 5-15 Length: 8 ft 2 in. (2.5 m)
Connector: IEC 60320 C15
113344
Figure 2-2 CAB-AC10A-90L-EU(=)

Plug: CEE 7/7 Length: 8 ft 2 in. (2.5 m)
113342

OL-4503-27 2-25
Figure 2-3 CAB-AC10A-90L-UK(=)

Length: 8 ft 2 in. (2.5 m)
13 A Plug: BS 1363
fuse
113345
Figure 2-4 CAB-AC10A-90L-IT(=)

Length: 8 ft 2 in. (2.5 m)
Plug: CEI 23-16/7
113343
Figure 2-5 CAB-AC10A-90L-AU(=)

Plug: SAA AS 3112 Length: 8 ft 2 in. (2.5 m)

113341

2-26 OL-4503-27
Figure 2-6 CAB-7513ACR=

Plug: IRAM 2073 Length: 14 ft 0 in. (4.26 m)
113352
Figure 2-7 CAB-7513ACA=

Plug: SAA AS 3112 Length: 14 ft 0 in. (4.26 m)
113353
Figure 2-8 CAB-7513ACE=

113354

OL-4503-27 2-27
Figure 2-9 CAB-2500W-EU=

113360
Figure 2-10 CAB-AC-2500W-INT=

Length: 14 ft 0 in. (4.26 m)
Plug: IEC 309
113361
Figure 2-11 CAB-7513ACI=

Plug: CEI 23-16/7 Length: 14 ft 0 in. (4.26 m)

113355

2-28 OL-4503-27
Figure 2-12 CAB-7513AC=

Plug: NEMA 5-20 Length: 14 ft 0 in. (4.26 m)
113356
Figure 2-13 CAB-AC-C6K-TWLK=
Figure 2-14 CAB-7513ACSA=

Plug: IEC 884 Length: 14 ft 0 in. (4.26 m)

113357

OL-4503-27 2-29
Figure 2-15 CAB-ACS-16=

Plug: SEV 5934-2 Length: 8 ft 2 in. (2.5 m)
Type 23 Connector: IEC 60320 C19
113364
Figure 2-16 CAB-7513ACU=

Plug: BS 1363 Length: 14 ft 0 in. (4.26 m)
13A replaceable fuse Connector: IEC 60320 C19
113359
Figure 2-17 AC Power Cord Plugs and Appliance Coupler for the 1900 W Power Supply
International North America (Non-locking) North America (Locking)

(1900W power supply) (1900W power supply) (1900W power supply)
EN 60309 (16A, 250V) NEMA 6-20 plug (20A, 250V) NEMA L6-20 plug (20A, 250V)
68142
Europe Appliance coupler

VIIG plug C19W coupler
CEE (7) VII (16A) Hot EN60320/C19 (20A)

2-30 OL-4503-27
Figure 2-18 CAB-AC-2500W-EU=

113360
Figure 2-19 CAB-AC-2500W-US1=
Figure 2-20 WS-CAC-4000W-US=

OL-4503-27 2-31
Figure 2-21 WS-CAC-4000W-INT=
Cordset rating: 32 A, 250 V Hardwired to

Length: 12 ft 0 in. (3.65 m) power
supply
113365
Plug: IEC 60309
Figure 2-22 CAB-ACS-10=

Plug: SEV 1011 Length: 7 ft 0 in. (2.13 m)
113358
Figure 2-23 CAB-AC16A-CH=
Cordset rating: 16A, 250V

Length: 14 ft 0 in. (4.26 m)
Plug: GB16C Connector: IEC
60320-1 C19
126792

2-32 OL-4503-27
Figure 2-24 CAB-AC-2500W-ISRL=

Plug: SI16S3 Length: 14 ft 0 in. (4.26 m)
130113
Figure 2-25 CAB-AC-16A-AUS

Plug: AU20S3 Length: 14 ft 0 in. (4.26 m)
140586
Figure 2-26 CAB-C19-CBN
Connector: Cordset rating: 16 A, 250 V Connector:

IEC 60320 C20 Length: 9 ft 0 in. (2.7 m) IEC 60320 C19
140587
DC-Powered Systems
Basic guidelines for DC-powered systems include the following:
• Each chassis power supply should have its own dedicated input power source. The source must
comply with the safety extra-low voltage (SELV) requirements in the UL 60950, CSA 60950, EN
60950, IEC 60950 standards.
• The circuit must be protected by a dedicated two-pole circuit breaker. The circuit breaker should be
sized according to the power supply input rating and local or national code requirements.

OL-4503-27 2-33
Site Planning Checklist
• The circuit breaker is considered the disconnect device and should be easily accessible.
• The system ground is the power supply and chassis ground.
Caution Do not connect the DC-return wire to the system frame or to the system grounding equipment.
Site Planning Checklist

Table 2-22 lists the site planning activities that you should perform prior to installing the Cisco 7600
series router. Completing each activity helps ensure a successful router installation.
Table 2-22 Site Planning Checklist
Task No. Planning Activity Verified By Time Date

1 Space evaluation:
Space and layout
Floor covering
Impact and vibration
Lighting
Maintenance access
2 Environmental evaluation:
Ambient temperature
Humidity
Altitude
Atmospheric contamination
Airflow
3 Power evaluation:
Input power type
Power receptacles (15A/20A/30A))
Receptacle proximity to the equipment
Dedicated (separate) circuits for redundant
power supplies
UPS for power failures
DC systems: Proper gauge wire and lugs
4 Grounding evaluation:
Circuit breaker size
CO ground (AC- and DC-powered systems)
5 Cable and interface equipment evaluation:
Cable type
Connector type
Cable distance limitations
Interface equipment (transceivers)
6 EMI evaluation:
Distance limitations for signaling
Site wiring
RFI levels

2-34 OL-4503-27
CH A P T E R 3
Installing the Cisco 7600 Series Router
osrouter/index.htm
This chapter describes how to install a Cisco 7600 series router in a rack. For first-time installations,
perform the procedures in the following sections in the order listed:
• Unpacking the Router, page 3-2
• Installation Guidelines, page 3-3
• Required Tools, page 3-4
• Installing the Shelf Brackets and Crossbar Bracket, page 3-4
• Installing the Chassis Brackets, page 3-5
• Installing the Router Chassis in the Rack, page 3-9
• Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only), page
3-13
• Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only), page
3-15
• System Ground Connection, page 3-19
• Installing the Power Supplies in the Router Chassis, page 3-25
• Attaching the Interface Cables, page 3-25

OL-4503-27 3-1
Chapter 3 Installing the Cisco 7600 Series Router
Unpacking the Router
• Verifying Router Chassis Installation, page 3-30

Before starting the installation procedures in this chapter, see the “Site Planning Checklist” section on
page 2-34 to verify that all site planning activities were completed.
For information on installing modules, refer to the Cisco 7600 Series Internet Router Module
Installation Guide.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units.
Warning The plug-socket combination must be accessible at all times because it serves as the main
disconnecting device.
Warning TThis unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security.
Warning There is the danger of explosion if the battery is replaced incorrectly. Replace the battery only with
the same or equivalent type recommended by the manufacturer. Dispose of used batteries according
to the manufacturer’s instructions.
Warning Class 1 laser product.
Warning Because invisible laser radiation may be emitted from the aperture of the port when no cable is
connected, avoid exposure to laser radiation and do not stare into open apertures.
Unpacking the Router
Tip Do not discard the shipping container when you unpack the router. Flatten the shipping cartons and store
them with the pallet. You will need these containers if you need to move or ship the router in the future.
Repacking instructions are provided in Appendix D, “Repacking the Cisco 7600 Series Router.”
Perform the following to check the contents of the shipping container:

• Check the contents of the accessories kit against the Accessories Kit Components Checklist and the
packing slip. Verify that you received all listed equipment, which should include the following:
– Hardware and software documentation, if ordered

3-2 OL-4503-27
Installation Guidelines
– Optional equipment that you ordered, such as network interface cables, transceivers, or special
connectors
• Check the modules in each slot. Ensure that the configuration matches the packing list and that all
the specified interfaces are included.
Installation Guidelines
Before installing the chassis, ensure that the equipment rack complies with the following guidelines:
• The width of the rack, measured between the two front mounting strips or rails, must be 17.75 inches
(45.09 cm).
• The depth of the rack, measured between the front and rear mounting strips, must be at least
19.25 inches (48.9 cm) but not more than 32 inches (81.3 cm).
• The rack must have sufficient vertical clearance to insert the chassis. The chassis heights are as
follows:
– Cisco 7603 Router—7 inches (17.8 cm) (4 RU)
– Cisco 7603-S Router—7 inches (17.8 cm) (4 RU)
– Cisco 7604 router—8.7 inches (22.09 cm) (5 RU)
– Cisco 7606 Router—12.25 inches (31.11 cm) (7 RU)
– Cisco 7606-S Router—12.25 inches (31.11 cm) (7 RU)
– Cisco 7609-S Router—36.75 inches (93.35 cm) (21 RU)
Note Chassis height is measured in rack units (RU).
Caution If the rack is on wheels, ensure that the brakes are engaged or that the rack is otherwise stabilized.
Note We recommend that you maintain a minimum air space of 6 inches (15 cm) between walls and the chassis
air vents and a minimum horizontal separation of 12 inches (30.5 cm) between two chassis to prevent
overheating.
The installation hardware is not suitable for use with racks with obstructions (such as a power strip) that
could impair access to field-replaceable units (FRUs).

OL-4503-27 3-3
Required Tools
Warning To prevent bodily injury when mounting or servicing this unit in a rack, you
must take special precautions to ensure that the system remains stable. The
following guidelines are provided to ensure your safety:
• This unit should be mounted at the bottom of the rack if it is the only unit in the rack.
• When mounting this unit in a partially filled rack, load the rack from the bottom to the
top with the heaviest component at the bottom of the rack.
• If the rack is provided with stabilizing devices, install the stabilizers before mounting
or servicing the unit in the rack.
Required Tools
These tools and equipment are required to install the chassis in the rack:
• Number 1 and number 2 Phillips-head screwdrivers
• 3/16-inch flat-blade screwdriver
• Tape measure and level
Installing the Shelf Brackets and Crossbar Bracket

If you are installing a Cisco 7609 router, Cisco 7609-S router, or Cisco 7613 router, you must first install
the shelf brackets and the crossbar bracket.
To install the shelf brackets and the crossbar bracket, perform these steps:
Step 1 Position one of the two shelf brackets in the rack as shown in Figure 3-1.
Step 2 Secure the shelf bracket to the rack by using three 12-24 x 3/4-inch or 10-32 x 3/4-inch screws.
Step 3 Repeat Steps 1 and 2 for the second shelf bracket. Make sure that the second shelf bracket is level with
the first bracket.
Step 4 Attach the crossbar bracket to the back of the shelf brackets using two M3 screws as shown in Figure 3-2.

3-4 OL-4503-27
Installing the Chassis Brackets
Figure 3-1 Installing the Shelf Brackets
Shelf bracket Shelf bracket
12-24 x 3/4-inch
or
10-32 x 3/4-inch screw (6x)
H9466
Figure 3-2 Attaching the Crossbar Bracket to the Shelf Brackets
Front of rack
Shelf bracket Shelf bracket
48123
M3 screw Crossbar
bracket M3 screw

The chassis is shipped with the mounting brackets installed on the front of the chassis. These brackets
can be installed on the rear of the chassis.
To install the brackets on the rear of the chassis, perform these steps:

OL-4503-27 3-5
Step 1 Remove the screws that secure the brackets to the chassis. (See Figure 3-3 for brackets on Cisco 7603
router for 19" racks, Figure 3-4 for brackets on Cisco 7603-S router for 19" racks, Figure 3-5 for
brackets on Cisco 7604 router for 19" racks, Figure 3-6 for brackets on Cisco 7606 router for 19" racks,
Figure 3-7 for brackets on Cisco 7606-S router for 19" racks and Figure 3-8 for brackets on Cisco 7609
router, Cisco 7609-S router, and Cisco 7613 router for 19" racks).
Note Figure 3-8 shows the Cisco 7609 router and the Cisco 7609-S router. For 19” brackets, the
procedure is the same for the Cisco 7609 router, 7609-S router, and Cisco 7613 Router.
Note The Cisco 7609-S router chassis supports four-post 23" rack-mounting; it does not support a
single two-post (Telco) center flange rack-mount. You can accomplish a four-post frame mount
by using two by two-post(Telco) racks placed back to back or by using a four-post enclosed rack.
Note The Cisco 7609-S router is shipped with 19” racks. If you are installing the Cisco 7609-S router
into a 23" rack, use adapter plates (from Hendry or Newton) to reduce the 23" rack side to side
mounting screw pattern back down to a 19" rack dimension. Use the vendor-supplied
documentation to attach two of the adaptor plates to the 23" rack.
Figure 3-3 Brackets on Cisco 7603 Router
WS-X6K-SUP2-2GE
T
S M LE M
O G
TU M T
STE NS R SE
STA SY CO PW Switch
RE CONSOLE 100%
Load
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
63180
OSM-4OC12 POS-SI
NK
LI
NK
LI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
STA T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
4 PORT OC-12 POS SM RR R RT R
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
LI 1 2 LIN NK K CA ALA PO RR R RT R
IE M
LI 3 4 LIN CA ALA PO RR R RT4
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO

3-6 OL-4503-27
Figure 3-4 Brackets on Cisco 7603-S Router
-48 TO
-60V
PEM 1 PEM 50A MAX
2
PEM-DC
-48 TO
-60V
FAN 50A MAX
STATUS
1 PEM-DC
7600-ES20-10G3
CXL
2 A/L
U S
AT
ST 1
ETHERNET
SERVICES
MODULE

CXL
A/L
3 A/L
FAN-MO S
D-3SHS AT
U
ST 0
1
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
FAN
STATUS
S
TU
STA
S
TU
STA

OL-4503-27 3-7
WS-X6K-SUP2-2GE
T
LE M
US EM O G
AT M T
ST NS R SE
ST SY CO PW RE
Switch Load
CONSOLE 100%
PORT
MODE
CONSOLE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI K
LIN K
LIN
1
3 VE
TI
AC RX TX VE
TI
TX AC RX TX VE
US TI
AT TX AC RX TX VE
TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
LI 1 2 LI NK NK CA AL PO RR AR RT R
IE M 4
LI 3 4 LINK CA AL PO RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
TX AC RX TX VE
US TI
AT TX AC RX TX VE
TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
LI 1 2 LINK NK CA AL PO RR AR RT R
IE M 4
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
TI
4 US
AC
TX
RX TX
AC
TI
VE
RX TX TI
VE
VE
AT TX AC RX TX TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
63898
IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
TI
5 US
AC
TX
RX TX
AC
TI
VE
RX TX TI
VE
VE
AT TX AC RX TX TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
6 US
AC
TI
TX
RX TX
AC
TI
VE
RX TX TI
VE
AT TX AC RX TX VE
TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO
Figure 3-7 Brackets on Cisco 7606-S Router
7600-ES20-10G3C
FAN XL
STATU
S 1 A/L
S
TU
STA
Cisco 7606 T606S
1 THERM-
ETHERNET
SERVICES
MODULE

XL
A/L
2 A/L
S
TU
STA 1 0
ETHERNET
SERVICES
MODULE

XL
A/L
3 A/L
S
TU
STA 0
1
ETHERNET
SERVICES
MODULE

XL
A/L
4 A/L
S
TU
STA 1 0
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
5
191926
US
AT
ST

3-8 OL-4503-27
handles on modules (such as power supplies, fans, or cards); these types of handles are not designed
To prevent personal injury or damage to the chassis, never attempt to lift or tilt the chassis using the
3-9
to support the weight of the unit. Lift the unit only by using handles that are an integral part of the
Installing the Router Chassis in the Rack

Position one of the brackets against the chassis side, and align the screw holes.
Brackets on Cisco 7609 Router and Cisco 7609-S Router
Secure the bracket to the chassis with the screws removed in Step 1.
79896
chassis, or by grasping the chassis underneath its lower edge.

L bracket
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
Repeat Steps 2 and 3 for the other bracket.

1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
POWER SUPPLY 2
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-SUP32-GE-3B
MT CONSOLE PORT 9
AT ST TIV R SE
OUTPUT
ST SY AC PW RE
FAIL
FAN
OK
WS-SUP32-GE-3B
MT CONSOLE PORT 9
INPUT
OK
AT ST TIV R SE
ST SY AC PW RE
POWER SUPPLY 1
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
o
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
WS-X6548-GE-TX 1 11 13 23 25 35 37 47
2 12 14 24 26 36 38 48
1 2 3 4 5 6 7 8 9 BASE-T GE
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Figure 3-8
L bracket
Warning
Step 2
Step 3
Step 4
OL-4503-27
Chapter 3
To install the router chassis in the equipment rack, perform these steps:
Step 1 Position the chassis in the rack as follows:

a. If the front of the chassis (front panel) is at the front of the rack, insert the rear of the chassis between
the mounting posts.
b. If the rear of the chassis is at the front of the rack, insert the front of the chassis between the
mounting posts.
Step 2 Align the mounting holes in the bracket (and optional cable guide) with the mounting holes in the
equipment rack. (See Figure 3-9 for the Cisco 7603 router, Figure 3-10 for the Cisco 7604 router,
Figure 3-11 for the Cisco 7606 router, Figure 3-12 for the Cisco 7606-S router, and Figure 3-13 for the
Cisco 7609 router, Cisco 7609-S router, and Cisco 7613 router.)
Figure 3-9 Installing the Cisco 7603 Router in the Rack
WS-X6K-SUP2-2GE
T
S M LE M
O G
TU M T
STE NS R SE
STA SY CO PW Switch
RE CONSOLE 100%
Load
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
63181
OSM-4OC12 POS-SI
NK
LI
NK
LI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
LI 1 2 LIN NK CA ALA PO RR R RT R
NK CA ALA
IE M
LI 3 4 LI PO RR R RT4
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO

3-10 OL-4503-27
FAN
STATUS
US
AT
ST
US
AT
ST
126563
WS-X6K-SUP2-2GE
T
LE M
US EM O G
AT M T
ST NS R SE
ST SY CO PW RE
Switch Load
CONSOLE 100%
PORT
MODE
CONSOLE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI K
LIN K
LIN
1
3 VE
TI
AC RX TX VE
TI
TX AC RX TX VE
US TI
AT TX AC RX TX VE
TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
TX AC RX TX VE
US TI
AT TX AC RX TX VE
TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
TI
4 US
AC
TX
RX TX
AC
TI
VE
RX TX TI
VE
VE
AT TX AC RX TX TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
63899
IE M 1 RX
SM IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
TI
5 US
AC
TX
RX TX
AC
TI
VE
RX TX TI
VE
VE
AT TX AC RX TX TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO
OSM-4OC12 POS-SI
1
3 VE
6 US
AC
TI
TX
RX TX
AC
TI
VE
RX TX TI
VE
AT TX AC RX TX VE
TI
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR IE M 2 RX
CA AL PO RR AR RT R
NK IE M 3
IE M 4
CA AL PO

OL-4503-27 3-11
Figure 3-12 Installing the Cisco 7606-S Router in the Rack
7600-ES20
-10G3CXL
FAN
STATUS
1 A/L
S
TU
STA Cisco 7606
1 THERM-T6
06S
ETHERNE
T
SERVICES
MODULE
7600-ES20 CLASS 1 LASER

-10G3CXL
A/L
2 A/L
S
TU
STA 0
1
ETHERNE
T
SERVICES
MODULE

-10G3CXL
A/L
3 A/L
S
TU
STA 0
1
ETHERNE
T
SERVICES
MODULE

-10G3CXL
A/L
4 A/L
S
TU
STA 1 0
ETHERNE
T
SERVICES
MODULE
CLASS 1 LASER
A/L
5
US
AT
ST
191922
Figure 3-13 Installing the Cisco 7609 Router, Cisco 7609-S Router, and Cisco 7613 Router
in the Rack
Left L bracket Right L bracket

RX
RX
RX
PORT 2
PORT 2
TX
LIN
K
TX
TX
79920
Crossbar bracket Shelf bracket

3-12 OL-4503-27
Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only)
Figure 3-14 nstalling the Cisco 7609-S Router in a Four-Post Rack
Left L bracket Right L bracket
RX
RX
RX
PORT 2
PORT 2
TX
LIN
K
TX
TX
191649
Crossbar bracket Shelf bracket
Step 3 Install the eight or ten (four or five per side) 12-24 x 3/4-inch or 10-32 x 3/4-inch screws through the
holes in the bracket and into the threaded holes in the equipment rack posts.
Note For four-post rack-mounting, install the eight or ten (four or five per side) 12-24 x 3/4-inch or
10-32 x 3/4-inch screws through the holes in the bracket and into the threaded holes in the
addtional equipment rack posts. See Figure 3-14.
Step 4 Use a tape measure and level to verify that the chassis is installed straight and level.
Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and
Cisco 7613 Router Only)
Note The stabilizer kit is included only in the accessory kits for the Cisco 7609 Router and Cisco 7613 Router.
If you are not installing the Cisco 7609 router, Cisco 7609-S router, or Cisco 7613 Router in a rack, you
must install stabilizer brackets to the bottom of the chassis. The stabilizer brackets reduce the possibility
that the freestanding chassis will tip over.

OL-4503-27 3-13
Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only)
Open the stabilizer kit package and use the kit contents list in Table 3-1 to verify that all parts are
included.
Table 3-1 Stabilizer Kit Contents
Quantity Part Description Received

16 M4 Phillips countersunk-head screws
2 Stabilizer brackets
Note Have a second person available to perform this procedure.
To install the stabilizer brackets, perform these steps:
Step 1 Have one person tilt and hold the chassis to one side.
Step 2 With the chassis tilted, attach the stabilizer bracket to the side of the chassis with the eight M4 screws
as shown in Figure 3-15.

3-14 OL-4503-27
If you are not rack-mounting the Cisco 7613 Router and you want to install the cable guide assemblies,
you must obtain ten 12x24 or 10x32 nuts. Use the screws supplied in the accessory kit and the nuts you
Installing the Cable Management System (Cisco 7609 Router and
3-15
Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only)

Attach the second stabilizer bracket to the other side of the chassis with eight M4 screws.
This section describes the installation procedures for the cable management system.
79921
obtained to attach the cable guide assembly to the L bracket.

Lower the chassis so that it rests on both stabilizer brackets.
Installing the Stabilizer Brackets
WS-X6K-SUP2-2GE
Tilt the chassis to the other side.

Switch Load
100%
PORT 1 PORT 2
E MT
US EM OL MG T
AT ST NS R SE CONSOLE
ST SY CO PW RE
PORT
MODE
PCMCIA EJECT 1%
CONSOLE
K K
LIN LIN
SUPERVISOR2
WS-X6K-SUP2-2GE
Switch Load
Cisco 7609-S Router Only)

100%
PORT 1 PORT 2
E MT
US EM OL MG T
ST SY CO PW RE
PORT
MODE
PCMCIA EJECT 1%
CONSOLE
K K
LIN LIN
SUPERVISOR2
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
AT SE IE IE R RX R RX
ST RR M 1 RR M 2 IE IE
2 4 RE 3
CA AR RT CA AR RT RR M RR M
AL PO AL PO CA AR RT CA AR
AL PO AL
OC12 POS MM
NK NK NK NK 4
LI 1 LI 2 LI 3 LI
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
AT SE IE IE R R RX R RX
ST RR M 1 RR M IE 2 IE IE
2 4 RE 3
CA AR RT CA AR RR M RT RR M RR M
AL PO AL CA AR K PO CA AR RT CA AR K
AL LIN AL AL LIN
PO
OC12 POS MM
NK NK NK 3 NK
LI 1 LI 2 LI LI 4
WS-C6500-SFM
CT
LE
US
SE
E
TIV
AT
AC
ST
XT
NE
SWITCH FABRIC MDL
WS-C6500-SFM
CT
LE
US
SE
E
TIV
AT
AC
ST
XT
NE
SWITCH FABRIC MDL
Figure 3-15
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
2 4 RE 3
AL PO AL
OC12 POS MM
NK NK NK NK 4
LI 1 LI 2 LI 3 LI
OSM-8OC3-POS MM
NK
1 3 LI IER
RR M
CA AR
AL
US 1 2 3 4 5 6 7 8
AT
ST T
2 4 SE
RE
8 PORT OC3 POS MM
NK 1 NK NK NK
LI 2 LI LI 3 4 LI
OSM-8OC3-POS MM
NK
1 3 LI IER
RR M
CA AR
AL
US 1 2 3 4 5 6 7 8
AT
ST T
2 4 SE
RE
8 PORT OC3 POS MM
NK 1 NK NK NK
LI 2 LI LI 3 4 LI
Note
Step 3
Step 4
Step 5
OL-4503-27
Chapter 3
Note The cable management system is included only in the accessory kit for the Cisco 7609
router(CABLETRAY-09=) and Cisco 7609-S router(CABLETRAY-09S=). Do note that the extended
and the standard cable guides are included in the CABLETRAY-09= that is shipped with Cisco 7609
routers, and only the extended cable guide is included in the CABLETRAY-09S= shipped with Cisco
7609-S routers.
Note The cable management system is shipped with the extended cable guide installed, but can be used with
the supplied standard cable guide. Use the extended cable guide with Ethernet and Fast Ethernet modules
(24 to 48 ports) using 10/100 cable. Use the standard cable guide with OSMs or other low port-density
modules (up to 16 ports) using fiber and coax cable. We recommend that you install the cable
management system before replacing the cable guide. See the “Replacing the Cable Guide” section on
page 3-17 for replacement procedures.
To install the cable management system, perform these steps:
Step 1 Place the cable management system against the chassis, as shown in Figure 3-16, and tighten the captive
installation screws.
Step 2 Assure that the hinge is flat against the chassis, and install four 6x32 screws to secure the back plate to
the chassis.
Figure 3-16 Installing the Cable Management System
CISCO 7609
85713
FAN
STATUS
FAN
1
FAN
2
8 PORT OC3 POS
OSM-8OC3-POS MM
8 PORT OC3 POS MM
OSM-8OC3-POS MM
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
STA
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
STA
SUPERVISOR2
TU
WS-X6K-SUP2-2GE
SUPERVISOR2
TU
ST
S
WS-X6K-SUP2-2GE
S
AT
U
ST
S
ST
AT
AT
U
S
U
S
ST
AT
ST
ST ST
US
AT
AT
AT
SY
US
US
ST
SY
EM
ST
EM
Hinge screws
Note To route the cables through the cable guide, remove the front panel and attach the interface
cables to the modules. See the “Attaching the Interface Cables” section on page 3-25 for
information on attaching the interface cables.

3-16 OL-4503-27
Step 3 Loosen the two captive installation screws on the front panel. (See Figure 3-18.)
Figure 3-17 Removing the Front Panel
CISCO 7609
85432
FAN
STATUS
FAN
1
FAN
2
8 PORT OC3 POS
OSM-8OC3-POS MM
8 PORT OC3 POS MM
OSM-8OC3-POS MM
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
STA
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
STA
SUPERVISOR2
TU
WS-X6K-SUP2-2GE
SUPERVISOR2
TU
STA
S
WS-X6K-SUP2-2GE
S
TU
STA
S
STA
TU
TU
S
ST
AT
ST
ST ST
US
AT
AT
AT
SY
US
US
ST
SY
EM
ST
EM
Step 4 Remove the front panel and set it aside.

Step 5 Attach the interface cables to the modules and route the cables through the cable guide.
Step 6 Install the front panel by hooking the top of the front panel over the cable guide.
Step 7 Tighten the two captive installation screws. (See Figure 3-18.)
Replacing the Cable Guide

To replace the cable guides on the cable management system, perform these steps:
Step 1 Loosen the two captive installation screws on the front panel. (See Figure 3-18.)

OL-4503-27 3-17
Figure 3-18 Removing the Front Panel
CISCO 7609
85432
FAN
STATUS
FAN
1
FAN
2
8 PORT OC3 POS
OSM-8OC3-POS MM
8 PORT OC3 POS MM
OSM-8OC3-POS MM
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
STA
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
STA
SUPERVISOR2
TU
WS-X6K-SUP2-2GE
SUPERVISOR2
TU
STA
S
WS-X6K-SUP2-2GE
S
TU
STA
S
STA
TU
TU
S
ST
AT
ST
ST ST
US
AT
AT
AT
SY
US
US
ST
SY
EM
ST
EM
Step 2 Remove the front panel and set it aside.

Step 3 Remove the two screws that secure the cable guide to the back panel and remove the cable guide by
lifting it up and away from the back panel. (See Figure 3-19.)
Figure 3-19 Removing the Cable Guide
Standard
Cable Guide 277193
FAN
STATUS
FAN
1
FAN
2
8 PORT OC3 POS
OSM-8OC3-POS MM
8 PORT OC3 POS MM
OSM-8OC3-POS MM
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
ST
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
ST
AT
SUPERVISOR2
AT
US
WS-X6K-SUP2-2GE
SUPERVISOR2
ST
US
WS-X6K-SUP2-2GE
AT
US
ST
ST
AT
AT
US
US
ST
AT
ST
ST ST
US
AT
AT AT
SY
US
US
ST
SY
EM
ST
EM
Note The installation of the cable guide module is shipped alongwith the chassis. The unit should slid
into the grooves on the chassis as shown in Figure 3-19.
Step 4 Install the standard cable guide to the back panel by hooking the lip of the cable guide to the back panel.
(See Figure 3-19.)
Step 5 Install the two screws to secure the cable guide to the back plate. (See Figure 3-19.)

3-18 OL-4503-27
System Ground Connection
Note Before installing the front panel, attach the interface cables to the modules and route the cables
through the cable guide. See the “Attaching the Interface Cables” section on page 3-25 for
information on attaching the interface cables.
Step 6 Attach the interface cables to the modules and route the cables through the cable guide.
Step 7 Install the front panel by hooking the top of the front panel over the cable guide.
Step 8 Tighten the two captive installation screws. (See Figure 3-20.)
Figure 3-20 Front Panel Installation
CISCO 7609
85432
FAN
STATUS
FAN
1
FAN
2
8 PORT OC3 POS
OSM-8OC3-POS MM
8 PORT OC3 POS MM
OSM-8OC3-POS MM
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
STA
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
STA
SUPERVISOR2
TU
WS-X6K-SUP2-2GE
SUPERVISOR2
TU
STA
S
WS-X6K-SUP2-2GE
S
TU
STA
S
STA
TU
TU
S
ST
AT
ST
ST ST
US
AT
AT
AT
SY
US
US
ST
SY
EM
ST
EM

This section describes how to connect a system (earth) ground to the Cisco 7600 series router.
Note You must connect the system ground on both AC- and DC-powered systems to an earth ground if Foreign
Exchange Station (FXS) modules are installed or if this equipment is installed in a US or European
Central Office
Note For the Cisco 7603 router, Cisco 7604 router, Cisco 7606 router, and Cisco 7606-S DC-powered systems,
the system ground is also the power supply ground. The DC ground must be installed with a permanent
connection to an earth ground according to NEC guidelines.

OL-4503-27 3-19
Note There are additional grounding requirements necessary when using the PWR-2700-DC power supply in
the Cisco 7606 router and Cisco 7606-S router, the PWR-2700-DC/4 power supply in the Cisco 7604
router, the PWR-4000-DC power supply in Cisco 7609 or Cisco 7613 routers, and the PWR-6000-DC
power supply in the Cisco 7609-S router. See Installing a PWR-2700-DC/4 Power Supply in a Cisco
7604 Router, page 5-46, Installing a PWR-2700-DC Power Supply in a Cisco 7606 Router, page 5-53,
Installing a PWR-2700-DC Power Supply in a Cisco 7606-S Router, page 5-57, Installing a
PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page 5-70, Installing a
PWR-4000-DC Power Supply in a Cisco 7613 Router, page 5-91 and Installing a PWR-6000-DC Power
Supply in a Cisco 7609 or a Cisco 7609-S Router, page 5-80.
On the Cisco 7603 router, Cisco 7603-S router, Cisco 7604 router, Cisco 7606 router, Cisco 7606-S
router, and Cisco 7613 router, two threaded M4 holes are provided on the chassis frame to attach the
ground cable. (See Figure 3-21 for the Cisco 7603 router and Cisco 7606 router, Figure 3-22 for the
Cisco 7604 router, Figure 3-23 for the Cisco 7606-S router, and Figure 3-24 for the Cisco 7613 router.)
On the Cisco 7609 router and Cisco 7609-S router, three threaded M4 holes are provided on each side
of the chassis frame to attach the ground cable. Use any set of two M4 holes to install the ground cable
horizontally or vertically. (See Figure 3-25.)
Required Tools and Equipment

To connect the system ground, you need the following tools and materials:
• One grounding lug.
• Two M4 (metric) hex-head screws with locking washers.
Note The grounding lug and M4 hex-head screws with locking washers are provided in kit
69-0815-01.
Note The Cisco 7609-S router uses the 4AWG grounding lug and M6 hex-head screws with locking
washers provided in kit 69-1713-02.
• One grounding wire. The grounding wire must be sized according to local and national installation
requirements. Depending on the power supply and system, a 12 AWG conductor or larger size wire
is required for U.S. installations.
• Number 2 Phillips-head screwdriver.
• Crimping tool (must be large enough to accommodate the girth of the grounding lug when crimping
the grounding cable into the lug).
• Wire-stripping tool.

3-20 OL-4503-27
Figure 3-21 Cisco 7603 Router, Cisco 7603-S Router, and Cisco 7606 Router—System Ground
Location
System ground
connector
Grounding lug Wire
System ground
connector
WS-X6K-SUP2-2GE
T
S M LE M
O G
TU M T
STE NS R SE
STA SY CO PW Switch
RE CONSOLE 100%
Load
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
63190
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M 4
LI 3 4 LIN CA ALA PO RR R RT
CA ALA PO
OSM-4OC12 POS-SI
1 E
3 TIV E
AC RX TX T IV
E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M 4
LI 3 4 LIN CA ALA PO RR R RT
CA ALA PO
Note The Cisco 7609-S router uses the 4AWG grounding lug and M6 hex-head screws with locking washers
provided in kit 69-1713-02.
Figure 3-22 Cisco 7604 Router—System Ground Location
System ground
Grounding connector
lug
Wire System ground

connector
FAN
STATUS
S
TU
STA
1126564
S
TU
STA

OL-4503-27 3-21
Figure 3-23 Cisco 7606-S Router—System Ground Location
System ground
Grounding connector
lug
Wire System ground

connector
7600-ES20-10G3
FAN CXL
STATU
S 1 A/L
US
AT Cisco 7606
ST 1 T606S
THERM-
ETHERNET
SERVICES
MODULE

CXL
A/L
2 A/L
US
AT
ST 1 0
ETHERNET
SERVICES
MODULE

CXL
A/L
3 A/L
US
AT
ST 0
1
ETHERNET
SERVICES
MODULE

CXL
A/L
4 A/L
US
AT
ST 1 0
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
5
191923
US
AT
ST

3-22 OL-4503-27
Figure 3-24 Cisco 7613 Router—System Ground Location
AC
AC
TIV
TIV
E
R
TX
AC
X
E
AC
TIV
TIV
R
TX
E
R
TX
X
X
TX
E
X
R
X
TX
X
TX
X
R
R
R
X
PORT 2
R
PORT 2
X
TX
R
X
LI
PORT 2
NK
PORT 2
TX
TX
TX
LI
NK
TX
TX
o
55842
o o
o
INPUT FAN OUTPUT
OKINPUT OK
FAN FAIL
OUTPUT
OK OK FAIL INPUT FAN OUTPUT
OKINPUT OK
FAN FAIL
OUTPUT
OK OK FAIL
Grounding
pad location
Grounding under lip
pad
Wire
Grounding lug
Screws (M4)
Note The system ground connection is not accessible with the PWR-4000-DC power supply; the power supply
itself provides the system ground. You must use an industry standard 2-hole compression lug for the
power supply ground terminal. For information, see Installing a PWR-4000-DC Power Supply in a Cisco
7613 Router, page 5-91.

OL-4503-27 3-23
Figure 3-25 Cisco 7609 Router and Cisco 7609-S Router—System Ground Location
Wire
System ground System ground
connector connector
OR
Grounding lug Wire
Grounding lug
System ground
connector
85461
Note The system ground connection with the PWR-4000-DC power supply in a Cisco 7609 router and a Cisco
7609-S router is provided by the PWR-4000-DC power supply ground. Additionally, you can connect a
system (earth) ground. For information, see Installing a PWR-4000-DC Power Supply in a Cisco 7609
Router or a Cisco 7609-S Router, page 5-70.
The system ground connection with the PWR-6000-DC power supply in a Cisco 7609-S router is
provided by the PWR-6000-DC power supply ground. Additionally, you can connect a system (earth)
ground. For information, see Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco
7609-S Router, page 5-80.
Note When using a PWR-4000-DC power supply in a Cisco 7609 router, you must always connect the
PWR-4000-DC power supply ground.
Note When using a PWR-6000-DC power supply in a Cisco 7609-S router, you must always connect the
Connecting the System Ground

You must complete this procedure before connecting system power or turning on the Cisco 7600 series
router.
To attach the grounding lug and cable to the grounding pad, perform these steps:

3-24 OL-4503-27
Installing the Power Supplies in the Router Chassis
Step 1 Use a wire-stripping tool to remove approximately 0.75 inch (19 mm) of the covering from the end of
the grounding wire.
Step 2 Insert the stripped end of the grounding wire into the open end of the grounding lug.
Step 3 Use the manufacturer recommended crimping tool to secure the grounding wire in place in the grounding
lug.
Step 4 Locate and remove the adhesive label from the system grounding pad on the chassis.
Step 5 Place the grounding wire lug against the grounding pad, making sure there is solid metal-to-metal
contact.
Step 6 Secure the grounding lug to the chassis with two M4 screws. Ensure that the grounding lug will not
interfere with other hardware or rack equipment.
Step 7 Prepare the other end of the grounding wire, and connect it to an appropriate grounding point in your
site to ensure adequate earth ground for the Cisco 7600 series router.
Installing the Power Supplies in the Router Chassis

The power supply (AC or DC) is shipped separately from the chassis. Remove the power supply from its
shipping packaging. Install and connect it to the site power by referring to the “Installing an AC-Input
Power Supply” section on page 5-8 or the “Installing DC-Input Power Supplies” section on page 5-42.
Note There are additional grounding requirements necessary when using PWR-4000-DC power supply in
Cisco 7609 or Cisco 7613 routers. See Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router
or a Cisco 7609-S Router, page 5-70 and Installing a PWR-4000-DC Power Supply in a Cisco 7613
Router, page 5-91.
There are additional grounding requirements necessary when using PWR-6000-DC power supply in
Cisco 7609-S router. See Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S
Router, page 5-80.
Attaching the Interface Cables

Warning During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly
touch the backplane with your hand or any metal tool, or you could shock yourself.
This section provides general information on attaching interface cables to the supervisor engines and to
the modules.
Depending on the modules you have installed in your chassis, you will have different styles of
connectors to attach.

OL-4503-27 3-25
Note Refer to the Cisco 7600 Series Internet Router Module Installation Guide for additional module
information.
Warning Do not work on the system or connect or disconnect cables during periods of lightning activity.
Warning To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network
voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some
LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables.
Connecting the Supervisor Engine Console Port

This section describes how to connect to the supervisor engine console port from a terminal or modem.
The console port on the supervisor engine allows you to perform the following functions:
• Configure the Cisco 7600 series router from the CLI
• Monitor network statistics and errors
• Configure SNMP agent parameters
• Download software updates to the Cisco 7600 series router or distribute software images residing in
Flash memory to attached devices
The console port, located on the front panel of the supervisor engine, is shown in Figure 3-26.
Figure 3-26 Supervisor Engine Console Port Connector
WS-X6K-SUP2-2
GE
E T
US EM OL GH T
AT ST LI
NS R SE CONSOLE
ST SY CO PW
RE PORT
MODE
CONSOLE
SUPERVISOR
62226
Note The accessory kit that shipped with your router contains the necessary cable and adapters to connect a
terminal or modem to the console port.
To connect a terminal to the console port using the cable and adapters provided, perform these steps:
Step 1 Place the console port mode switch in the in position (factory default).

3-26 OL-4503-27
Step 2 Connect to the port using the RJ-45-to-RJ-45 cable and RJ-45-to-DB-25 DTE adapter or RJ-45-to-DB-9
DTE adapter (labeled “Terminal”).
Step 3 Position the cable in the cable guide (if installed). Make sure that there are no sharp bends in the cable.
Step 4 Check the terminal documentation to determine the baud rate. The baud rate of the terminal must match
the default baud rate (9600 baud) of the console port. Set up the terminal as follows:
• 9600 baud
• 8 data bits
• No parity
• 2 stop bits
To connect a terminal using a Catalyst 5000 family Supervisor Engine III console cable, perform these
steps:
Step 1 Place the console port mode switch in the out position.
Step 2 Connect to the port using the Supervisor Engine III cable and the appropriate adapter for the terminal
connection.
Step 3 Position the cable in the cable guide (if installed). Make sure there are no sharp bends in the cable.
Step 4 Check the terminal documentation to determine the baud rate. The baud rate of the terminal must match
the default baud rate (9600 baud) of the console port. Set up the terminal as follows:
• 9600 baud
• 8 data bits
• No parity
• 2 stop bits
To connect a modem to the console port, perform these steps:
Step 1 Place the console port mode switch in the in position.

Step 2 Connect to the port using the RJ-45-to-RJ-45 rollover cable and the RJ-45-to-DB-25 DCE adapter
(labeled “Modem”).
Step 3 Position the cable in the cable guide (if installed). Make sure there are no sharp bends in the cable.
Connecting the Supervisor Engine Uplink Ports

This section describes how to connect to the supervisor engine uplink ports.

OL-4503-27 3-27
Note In a redundant configuration with two supervisor engines, the uplink ports on the redundant (standby)
supervisor engine are active and can be used for normal traffic, like any other ports in the chassis.
To connect to the supervisor engine uplink ports, perform these steps:
Step 1 Remove the plugs from the Gigabit Interface Converter (GBIC) optical bores; store them for future use.
Step 2 Remove the plugs from the SC-type connector on the fiber-optic cable. Insert the connector into the
GBIC. (See Figure 3-27.)
Figure 3-27 Connecting the Supervisor Engine Uplink Ports
PORT 1
48128
LIN
Note When you plug the SC-type connector into the GBIC, make sure that both the transmit (Tx) and receive
(Rx) fiber-optic cables are fully inserted into the SC-type connector.
Note If you are using the LX/LH GBIC with MMF, you need to install a patch cord between the GBIC and the
MMF cable.
Connecting to the Interface Ports
Note For connector specifications, see Appendix B, “Connector and Cable Specifications.”
Note For information on cleaning optical interfaces, see

http://www.cisco.com/warp/public/127/cleanfiber2.html.
The Optical Services Modules (OSMs) and supported Catalyst 6500 series modules have the following
interface ports:
• SC-Type fiber-optic connectors. (See Figure 3-28.)
• LC fiber-optic connectors. (See Figure 3-29.)

3-28 OL-4503-27
• MT-RJ fiber-optic connector. (See Figure 3-30.)

• Mini-SMB cable connector. (See Figure 3-31.)
• RJ-45—Catalyst 6500 series 48-port 10/100TX switching modules. (See Figure 3-32.)
Figure 3-28 SC-Type Fiber-Optic Connector
247372
Figure 3-29 LC Fiber-Optic Connector
58476
Figure 3-30 MT-RJ Fiber-Optic Connector

14367
Figure 3-31 Mini-SMB Cable Connector

77891

OL-4503-27 3-29
Verifying Router Chassis Installation
Figure 3-32 RJ-45 Connectors
48129
Verifying Router Chassis Installation
After you finish connecting the modules, you need to verify that the modules, power supplies, power
entry modules (PEMs), and fan assemblies are correctly and securely installed. To verify the chassis
installation, perform these steps:
Step 1 Verify that the ejector levers of each module are fully closed (parallel to the faceplate) to ensure that the
supervisor engine and all modules are fully seated in the backplane connectors.
Step 2 Check the captive installation screws of each module, power supply, PEM, and fan assembly. Tighten
any loose captive installation screws.
Note On the Cisco 7603 Router and Cisco 7606 Router, PEM 1 connects the site power source to power
supply 1; PEM 2 connects the site power source to power supply 2. If there is only one PEM and one
power supply installed in the chassis, verify that they are in the correct bays before powering up the
system. See the “PEM” section on page 1-37 for PEM and power supply locations.
Warning Power supply captive installation screws must be tight to ensure protective grounding continuity.
Step 3 Verify that all empty module slots have blank faceplates (WS-X6K-SLOT-CVR) installed and that the
screws holding the plates in place are tight.
Step 4 For AC-powered systems, turn the switch on the PEM or power supply to the On (|) position to power
up the system. For DC-powered systems, move the circuit breaker switch handle to the On (|) position
to power up the system.
Warning Blank faceplates and cover panels serve three important functions: they prevent exposure to
hazardous voltages and currents inside the chassis; they contain EMI that might disrupt other
equipment; and they direct the flow of cooling air through the chassis. Do not operate the system
unless all modules, faceplates, front covers, and rear covers are in place.

3-30 OL-4503-27
CH A P T E R 4
Troubleshooting
This chapter describes how to troubleshoot the Cisco 7600 series router hardware installation and
contains these sections:
• Getting Started, page 4-1
• Problem Solving to the System Component Level, page 4-2
• Identifying Startup Problems, page 4-2
• Troubleshooting the Power Supply, page 4-3
• Troubleshooting the Cooling Sub-System, page 4-5
• Troubleshooting Modules, page 4-7
• Contacting Customer Service, page 4-8
If your system has problems starting up, use the information in this chapter to help isolate the cause.
Problems with the initial startup are often caused by a module that has become dislodged from the
backplane or a power supply that has been disconnected from the power cord connector. Although
temperature conditions above the maximum acceptable level rarely occur at initial startup, you may
encounter these conditions during extended operation. Long-term monitoring functions also include
independent reporting of DC-output voltage problems.
Note This chapter covers only the chassis component hardware aspects of troubleshooting. For
module-specific information, refer to the Cisco 7600 Series Internet Router Module Installation Guide.
Getting Started
When the initial system boot is complete, verify the following:
• Power supplies are supplying power to the system.
• The system fan assembly is operating.
• System software boots successfully.
• The supervisor engine and all modules are installed properly in their slots, and each was initialized
without problems.
If each of these conditions is met and the hardware installation is complete, refer to the Cisco 7600
Series Router Supervisor Engine and Route Switch Processor Guide, the Cisco 7600 Series Internet
Router IOS Software Configuration Guide, the Cisco 7600 Series Internet Router IOS Command

OL-4503-27 4-1
Chapter 4 Troubleshooting
Problem Solving to the System Component Level
Reference, or the Cisco 7600 Series Internet Router IOS Command Reference publications to
troubleshoot the software. However, if any of these conditions are not met, use the procedures in this
chapter to isolate and, if possible, resolve the problem.
Problem Solving to the System Component Level

The key to success when troubleshooting the system is to isolate the problem to a specific system
component. The first step is to compare what the system is doing to what it should be doing. Because a
startup problem can usually be attributed to a single component, it is more efficient to isolate the problem
to a subsystem rather than troubleshoot each separate component in the system.
The router consists of the following subsystems:
• Power supply—Includes the power supplies and power supply fans.
• Power entry module (PEM)—On the Cisco 7603 Router and Cisco 7606 Router, there is one PEM
for each power supply. The PEM connects the site source to the power supply.
• Fan assembly—The chassis fan assembly should operate whenever system power is on. You should
see the FAN LED turn green and should be able to hear the fan assembly to determine whether or
not it is operating. If the FAN LED is red, this indicates that one or more fans in the fan assembly
is not operating. You should immediately contact a customer service representative. (See the
“Contacting Customer Service” section on page 4-8.) There are no installation adjustments that you
can make if the fan assembly does not function properly at initial startup.
• Supervisor engine—The supervisor engine contains the system operating software, so check the
supervisor engine if you have trouble with the system software. Status LEDs on the supervisor
engine indicate whether or not the supervisor engine is able to initialize the module.
If you have a redundant supervisor engine, refer to the Cisco 7600 Series Router Supervisor Engine
and Route Switch Processor Guide or the Cisco 7600 Series Internet Router IOS Software
Configuration Guide publications for descriptions of how the redundant supervisor engine comes
online and how the software images are handled.
• Modules—Status LEDs on each module indicate if the module has been initialized by the supervisor
engine. A module that is partially installed in the backplane can cause the system to halt.
Identifying Startup Problems

LEDs indicate all system states in the startup sequence. By checking the LEDs, you can determine when
and where the system failed in the startup sequence.
Perform these steps to identify startup problems:
Step 1 Turn on the power supplies. You should immediately hear the system fan assembly begin to operate. If
you do not, see the “Troubleshooting the Power Supply” section on page 4-3. If you determine that the
power supplies are functioning normally and that the fan assembly is faulty, contact a customer service
representative. If the system fan assembly does not function properly at initial startup, there are no
installation adjustments that you can make. To replace the fan assembly, see the “Removing and
Replacing the Fan Assembly” section on page 5-119.
Step 2 Check that the LEDs on the supervisor engine light as follows:

4-2 OL-4503-27
Troubleshooting the Power Supply
• The STATUS LED flashes orange once and stays orange during diagnostic boot tests. It turns green
when the module is operational (online). If the system software is unable to start up, this LED stays
orange.
• The SYSTEM LED turns green, indicating that all chassis environmental monitors are reporting that
the system is OK. If one or more environmental monitor reports a problem, the SYSTEM LED is
orange or red.
• The ACTIVE LED turns green, indicating that the supervisor engine is operational and active. If the
supervisor engine is in standby mode, the ACTIVE LED is orange.
• Each LINK LED flashes orange once, stays orange during diagnostic boot tests, and turns green
when the module is operational (online). If no signal is detected, the LINK LED turns off. The LINK
LED blinks orange if the port is bad.
If any LEDs on the supervisor engine front panel are red or orange, see the “Troubleshooting Modules”
section on page 4-7.
If you have a redundant supervisor engine, refer to the Cisco 7600 Series Router Supervisor Engine and
Route Switch Processor Guide or the Cisco 7600 Series Internet Router IOS Software Configuration
Guide for descriptions of how the redundant supervisor engine comes online and how the software
images are handled.
For a complete description of the supervisor engine LEDs, refer to the Cisco 7600 Series Internet Router
Module Installation Guide.
Step 3 Verify that the STATUS LEDs on the supervisor engine and on each module are green when the
supervisor engine completes initialization. This LED indicates that the supervisor engine or modules are
receiving power, have been recognized by the supervisor engine, and contain a valid Flash code version.
This LED does not indicate the state of the individual interfaces on the modules. If a STATUS LED is
red or orange, see the “Troubleshooting Modules” section on page 4-7.
Step 4 If the boot information and system banner are not displayed, refer to the Cisco 7600 Series Internet
Router Module Installation Guide to verify that the terminal is set correctly and that it is connected
properly to the supervisor engine console port.
Troubleshooting the Power Supply

Perform these steps when troubleshooting the power supply to isolate a power subsystem problem:
Step 1 Verify that the INPUT OK LED on the power supply is green.
• If the INPUT OK LED is green, the AC or DC source is good and the power supply is functional.
• If the INPUT OK LED is off, first ensure that the power supply is flush with the back of the chassis.
Turn the AC power supply or AC PEM power switch or DC circuit breaker to the Off position,
tighten the captive installation screw(s), and then turn the power on.
• If the INPUT OK LED remains off, there might be a problem with the AC source, the DC source, or
the power cable.
Turn off the power to the router, connect the power cord to another power source if one is available,
and turn the power On.
• If the INPUT OK LED is green, the problem is the first power source.

OL-4503-27 4-3
Troubleshooting the Power Supply Sub-System
Note The INPUT OK LED is green and the OUTPUT FAIL LED glows if there is bad power supply or
internal problem in the chassis or the cards. Troubleshoot the power suppply on an empty chassis that
has no card inserted.
• If the INPUT OK LED fails to light after you connect the power supply to a new power source,
replace the power cord, and turn the switch On.
• If the INPUT OK LED then goes on, return the first power cord for replacement.
If this unit has more than one power cord, repeat Step 1 for each power supply.
If the INPUT OK LED still fails to light when the power supply is connected to a different power source
with a new power cord, the power supply is probably faulty.
If a second power supply is available, install it in the second power supply bay and contact a customer
service representative for further instructions.
Step 2 If you have a second (redundant) power supply, repeat Step 1 for this power supply.
If you are unable to resolve the problem or if you determine that either a power supply or backplane
connector is faulty, see the “Contacting Customer Service” section on page 4-8.
Troubleshooting the Power Supply Sub-System

Table 4-1 lists the solutions for the various issues associated with power supply sub-systems.
Table 4-1 Troubleshooting Power Supply
Problem Solution
Power supply is disabled 1. Ensure that the power supply is disconnected from the chassis.
2. Ensure that all the system cards are removed from the backplane.
3. Connect the safety ground wiring to each power shelf, if not done.
4. Before connecting the power cables to the stud terminals, verify that
power inputs are not shorted-circuited with the ground or the chassis.
5. To enable the power supply systems, ensure that the AC power supply
knob is switched on.
6. Once the power is enabled, measure the voltage at the input terminal
block. Verify that the DC voltage between the negative and positive
terminal is between –37 VDC and –56 VDC. The acceptable range for
AC power supply is 110V-230V.

4-4 OL-4503-27
Troubleshooting Inadequate Power for all the Modules
Table 4-2 maps the LED indicator information in a power supply sub-system.
Table 4-2 Power Supply Indicator Information
Color Indicator Description

Green Power input Power is available; however if the LED is OFF, it indicates lack
of power.
Red Output fail Power is not available; however, if the LED is OFF, it indicates
the presence of the output power.
Troubleshooting Inadequate Power for all the Modules

If there is not enough power to initiate all the modules, follow the solutions listed in Table 4-3.
Table 4-3 Troubleshooting Inadequate Power for all the Modules
Problem Solution
Not enough power to initiate 1. Use the power redundancy-mode combined command to
all the modules combine the two power supplies in the config terminal mode OR
2. If dual RP is not required, apply the value of the
POWERNORESERVE=1 on ROMMON mode.
Troubleshooting Power Latch Up

When two power supplies are present in the system, they work in redundant mode where 50% of the
power is drawn from each power supply. Table 4-4 lists the solutions for the power latch issues.
Table 4-4 Troubleshooting Power Latch Up Issues
Problem Solution
Lost redundancy and system operates on a single 1. Check if the power drawn by the system is
power supply source. more than five thirds of the power supply
output.
2. Reduce the system power.
3. Reload the system or re-insert the power
supply module.
Troubleshooting the Cooling Sub-System

The cooling system dissipates heat generated by the chassis and controls the temperature of chassis
components. The cooling system has a fully redundant architecture that allows the chassis to continue
operating with a single-fault failure (such as a single fan or fan tray failure).
The chassis cooling system includes:
• One or Two fan trays (depending upon the chassis).

OL-4503-27 4-5
Troubleshooting the Fan Assembly
• Temperature sensors on cards and modules throughout the chassis.

• Control software
• Air filter, inlet and outlet air vents, and bezels.
• Impedance carriers for empty chassis slots.
The AC and DC power supplies have their own self-contained cooling fans. So, depending on the
required airflow, all the fans in the tray increase or decrease their rotation speed collectively. Thermal
sensors (inlet, exhaust, and hot-spot) located throughout the chassis are used to monitor temperature
readings and correct system cooling errors and faults. The supervisor software controls the speed of the
fan and the related alarms raised.
Table 4-5 lists the solutions for power loss in the sub-system.
Table 4-5 Troubleshooting the Power Loss in the Sub-System
Problem Solution
Power Loss output in the cooling sub-system Complete these steps to troubleshoot the power
loss in the sub-system:
1. Ensure that the fan-tray is installed and
functional
2. Insert fan-tray and the air filters in the
designated slot.
Note Except for 7609S, all C7600 routers have
fan tray slots located on the left side of the
chassis near to the exhaust side.
3. Ensure that the inlet temperature to the

chassis does not exceed 40 degree celsius.
4. Install fillers or blanks in the empty slots.
5. Ensure that the air filters are not choked and
are clean.
Troubleshooting the Fan Assembly

The chassis fan assembly should operate whenever the system power is on. You should see the FAN LED
turn green and should be able to hear the fan assembly to determine whether or not it is operating. If the
FAN LED is red, this indicates that one or more fans in the fan assembly is not operating. You should
contact TAC immediately. There are no installation adjustments to make if the fan assembly does not
function properly at the initial startup.
Troubleshooting An Old Fan Module

Table 4-6 lists the solutions to force an old fan module to work in single RPs only.

4-6 OL-4503-27
Troubleshooting Modules
Table 4-6 Troubleshooting An Old Fan Module
Problem Solution
Old fan module does not work Set the following in ROMMON mode:
ALLOWALLFANS=1
ALLOWALLFAN=1
ALLOWANYFAN=1
ALLOWANYPS=1
sync
Perform these steps when troubleshooting the fan assembly to isolate a fan assembly problem:
Step 1 Verify that the FAN LED on the fan assembly is green.
If it is not, see the “Problem Solving to the System Component Level” section on page 4-2 to determine
whether the power subsystem is functioning properly.
Step 2 Verify that the FAN LED is red.
• If it is red, the fan assembly is not seated in the backplane or has malfunctioned.
• To ensure that the fan assembly is seated properly, loosen the captive installation screws, remove the
fan assembly, and reinstall it.
• Tighten all captive installation screws, and then restart the system.
• If the FAN LED is still red, the system detects a fan assembly failure. Contact a customer service
representative for instructions.
Troubleshooting Modules
Perform these steps when troubleshooting the modules to isolate a supervisor engine or module problem:
Step 1 Verify that all status LEDs are on.

Step 2 If any status LEDs on the supervisor engine or any modules are red or off, the module might have shifted
out of its slot. Reseat the module until both ejector levers are at 90 degrees to the rear of the chassis.
Tighten the captive installation screws at the left and right of the module front panel, and restart the
system.
If the status LED on a module is orange, the module might be busy or disabled. Refer to the Cisco 7600
Series Router Supervisor Engine and Route Switch Processor Guide, the Cisco 7600 Series Internet
Router IOS Software Configuration Guide, the Cisco 7600 Series Internet Router IOS Command
Reference or the Cisco 7600 Series Internet Router IOS Command Reference publications to configure
or enable the interfaces. After the system reinitializes the interfaces, the status LED on the module
should be green.

OL-4503-27 4-7
Contacting Customer Service
If you still experience trouble with the startup, see the “Contacting Customer Service” section on
page 4-8.
Contacting Customer Service

If you are unable to solve a startup problem after using the troubleshooting suggestions in this chapter,
contact a customer service representative for assistance and further instructions. Before you call, have
the following information ready to help your service provider assist you as quickly as possible:
• Date you received the router
• Chassis serial number (located on a label on the right of the rear panel of the chassis)
• Type of software and release number
• Maintenance agreement or warranty information
• Brief description of the problem
• Brief explanation of the steps you have already taken to isolate and resolve the problem

4-8 OL-4503-27
CH A P T E R 5
Removal and Replacement Procedures
This chapter describes how to perform removal and replacement procedures for Cisco 7600 series router
field-replaceable units (FRUs). It contains the following sections:
• Preventing Electrostatic Discharge Damage, page 5-1
• Removing and Replacing the Power Supply, page 5-2
• Removing and Replacing the PEM, page 5-112
• Removing and Replacing the Fan Assembly, page 5-119
• Installing the Air Filter Assembly on a Cisco 7606 Router and the Cisco 7606-S Router (Optional),
page 5-126
• Replacing the Air Filter on a Cisco 7609 Router and the Cisco 7609-S Router (Optional), page 5-131
• Installing the Thermistor Module on a Cisco 7606-S Router, page 5-133
• Installing the Thermistor Module on a Cisco 7609-S Router, page 5-134
• Upgrading the Cisco 7600 Series Routers to a WS-SUP720-3BXL, page 5-136
Caution Use two hands to support the power supply during removal and replacement procedures.
Warning During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly
touch the backplane with your hand or any metal tool, or you could shock yourself.
For instructions on installing and replacing modules, refer to the Cisco 7600 Series Internet Router
Module Installation Guide.
Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) damage, which can occur when electronic cards or components are
improperly handled, results in complete or intermittent failures. Port adapters and processor modules
consist of printed circuit boards that are fixed in metal carriers. Electromagnetic interference (EMI)
shielding and connectors are integral components of the carrier. Although the metal carrier helps to
protect the board from ESD, use a preventive antistatic strap during handling.

OL-4503-27 5-1
Chapter 5 Removal and Replacement Procedures
Removing and Replacing the Power Supply
Following are guidelines for preventing ESD damage:

• Always use an ESD wrist or ankle strap and ensure that it makes good skin contact.
• Connect the equipment end of the strap to an unfinished chassis surface.
• When installing a component, use any available ejector levers or captive installation screws to
properly seat the bus connectors in the backplane or midplane. These devices prevent accidental
removal, provide proper grounding for the system, and help to ensure that bus connectors are
properly seated.
• When removing a component, use any available ejector levers or captive installation screws to
release the bus connectors from the backplane or midplane.
• Handle carriers by available handles or edges only; avoid touching the printed circuit boards or
connectors.
• Place a removed component board-side-up on an antistatic surface or in a static shielding container.
If you plan to return the component to the factory, immediately place it in a static shielding
container.
• Avoid contact between the printed circuit boards and clothing. The wrist strap only protects
components from ESD voltages on the body; ESD voltages on clothing can still cause damage.
• Never attempt to remove the printed circuit board from the metal carrier.
Caution For safety, periodically check the resistance value of the antistatic strap. The measurement should be
between 1 and 10 megohm (Mohm).

This section describes how to remove and install power supplies for the Cisco 7600 series routers.
Note In systems with redundant power supplies, you can replace the faulty supply while the system is
operating.
Required Tools
A flat-blade or number 2 Phillips-head screwdriver is required to perform these procedures.
Additionally, a wire cutter or scissors is necessary for cutting cable tie-wraps.
Clearance Guidelines
Use the following clearance guidelines when planning to install or remove power supplies at the rear of
the Cisco 7600 series routers:
• Allow atleast 3 to 4 feet of clearance behind the rack for maintenance. If the rack is mobile, you can
push it back within one foot of a wall or cabinet for normal operation and pull it out when necessary
for maintenance (installing or replacing power supplies) on the Cisco 7606, Cisco 7606-S and
Cisco 7604 routers.

5-2 OL-4503-27
Chassis Air Flow Requirements

Table 5-1 lists the chassis air flow architecture and requirements for the Cisco 76xxx routers.
Table 5-1 Chassis Air Flow Requirements
Chassis Model Airflow Intake Airflow Exhaust Air Volume

76xxx Right Side Left Side
7609 Bottom Top (back) 630 cfm
7606-S Side to side Right to left 705 cfm with 45 ppi filter; 758
cfm with 25 ppi filter
7603 Side to side Right to left 270 cfm
7603-S Side to side Right to left 282 cfm
7609 Front to back Bottom to top 630 cfm
7609-S Front to back Bottom to top 705 with 45 ppi filter; 758 with
25 ppi filter
Removing an AC-Input Power Supply

This section covers the AC-input power supply removal procedure for the following AC power supplies
and Cisco 7600 series routers:
• 950 W AC and 1400 W AC power supplies for the Cisco 7603 router
• 2700 W AC power supply for the Cisco 7604 route
• 1900 W AC power supply for the Cisco 7606 router
• 2700 W AC power supply for the Cisco 7606 router
• 2700 W AC power supply for the Cisco 7606-S router
• 3000 W AC and 4000 W AC power supplies for the Cisco 7609 and Cisco 7613 routers
• 4000 W AC power supply for the Cisco 7609-S router
• 6000 W AC power supply for the Cisco 7609, Cisco 7609-S, and Cisco 7613 routers
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution
when servicing.
Note In systems with redundant power supplies, you can replace the faulty supply while the system is
operating.

OL-4503-27 5-3
Note This procedure covers the removal of the power supply only. For information on removing the power
entry module (PEM), see the “Removing and Replacing the PEM” section on page 5-112.
Follow these steps to remove a power supply:
Step 1 Turn the power switch to the Off (0) position on the power supply or PEM for the power supply you are
removing.
Note Figure 5-1 shows the location of the AC-input PEMs on the Cisco 7603 router. The location of
the PEMs is the same for AC and DC PEMs on the Cisco 7603 router and Cisco 7606 router.
Note If you are planning on installing a PWR-2700-AC power supply in a Cisco 7606 router, you must remove
any PEMs and install a blank PEM filler plate. See Removing and Replacing the PEM, page 5-112.
PEM 1 PEM 2
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
CO PW RE
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
63191
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 TIV E
AC RX TX TIV E
S TX AC RX TX IV
TU CT RX
E
A TX A TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
Step 2 Disconnect the power cord from the power source. Do not touch the metal prongs on the power cord
when it is still connected to the power supply or PEM.
Step 3 Remove the power cord from the power connection on the PEM. Do not touch the metal prongs
embedded in the PEM.
Note The AC power cord for the 4000 W power supply is hard-wired and cannot be removed from the
supply.
Step 4 Loosen the captive installation screws on the power supply. (See Figure 5-2 for the Cisco 7603 router,
Figure 5-3 for the Cisco 7604 router, Cisco 7606 router, andCisco 7606-S router, Figure 5-4 for the
Cisco 7609 router, Cisco 7609-S router, and Cisco 7613 router.)

5-4 OL-4503-27
Figure 5-2 Cisco 7603 Router—Power Supply Captive Installation Screws
Status LEDs
INPUT FAN OUTPUT

OK OK FAIL
63183
Figure 5-3 Cisco 7604 Router , Cisco 7606 Router, Cisco 7606-S—Power Supply Captive
Installation Screws
Status LEDs
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
63895
Figure 5-4 Cisco 7609 Router, Cisco 7609-S Router, and Cisco 7613 Router— Power Supply
Captive Installation Screws
85756
0
Power
INPUT FAN OUTPUT
switch OK OK FAIL
Status LEDs
screw

OL-4503-27 5-5
Step 5 Cisco 7603 router, Cisco 7609 router, Cisco 7609-S, and Cisco 7613 router—Grasp the power supply
handle with one hand and slide the power supply part of the way out of the chassis. Place your other hand
underneath the power supply (see Figure 5-5 for Cisco 7603 router, and Figure 5-6 for Cisco 7609, Cisco
609-S, and Cisco 7613 routers), and slide the power supply completely out of the chassis.
Cisco 7604, Cisco 7606 router, Cisco 7606-S router—Grasp both power supply handles, as shown in
Figure 5-7, and slide the power supply completely out of the chassis.
Figure 5-5 Cisco 7603 Router—Handling an AC-Input Power Supply
Power Supply 2 INPUT FAN OUTPUT

OK OK FAIL
(redundant)
63032
Power INPUT FAN OUTPUT
Supply 1
OK OK FAIL

5-6 OL-4503-27
Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router— Handling an AC-Input Power
5-7

79897
OUTPUT
FAIL
WS-X6K-SUP2-2GE
Switch Load
100%
PORT 1 PORT 2
FAN
OK
E MT
US EM OL MG T
ST SY CO PW RE
PORT
MODE
EJECT
INPUT
CONSOLE PCMCIA 1%
OK
K K
LIN LIN
SUPERVISOR2
WS-X6K-SUP2-2GE
Switch Load
100%
PORT 1 PORT 2
E MT
US EM OL MG T
ST SY CO PW RE
PORT
MODE
PCMCIA EJECT 1%
CONSOLE
K K
LIN LIN
SUPERVISOR2
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
2 4 RE 3
o
AL PO AL
OC12 POS MM
NK NK NK 3 NK 4
LI 1 LI 2 LI LI
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
2 4 RE 3
AL LIN AL PO AL LIN
OC12 POS MM
NK NK NK 3 NK 4
LI 1 LI 2 LI LI
WS-C6500-SFM
CT
LE
US
SE
E
TIV
AT
AC
ST
OUTPUT
XT
FAIL
NE
SWITCH FABRIC MDL
FAN
OK
WS-C6500-SFM
CT
INPUT
LE
Supply
US
SE
E
OK
TIV
AT
AC
ST
XT
NE
SWITCH FABRIC MDL
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
2 4 RE 3
AL PO AL
OC12 POS MM
NK NK NK NK 4
LI 1 LI 2 LI 3 LI
OSM-8OC3-POS MM
OUTPUT
NK
1 3 LI IER
FAIL
RR M
CA AR
AL
o
US 1 2 3 4 5 6 7 8
AT
ST T
2 4 SE
RE
8 PORT OC3 POS MM
FAN
NK NK NK NK
OK
LI 1 2 LI LI 3 4 LI
OSM-8OC3-POS MM
NK
1 3 LI IER
RR M
INPUT
CA AR
AL
OK
US 1 2 3 4 5 6 7 8
AT
ST T
2 4 SE
RE
8 PORT OC3 POS MM
NK 1 NK NK NK
LI 2 LI LI 3 4 LI
Figure 5-6
OL-4503-27
Chapter 5
Figure 5-7 Cisco 7604, Cisco 7606, Cisco 7606-S Routers—Handling an AC-Input Power Supply
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
63901
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Step 6 If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco
part number 800-16727-01 for the Cisco 7603 router, 800-19193-01 for the Cisco 7606 router,
800-28533-01 for the Cisco 7606-S router, and 700-03104-01 for the Cisco 7609 and Cisco 7613
routers) over the opening and secure it with the captive installation screws.
Installing an AC-Input Power Supply

This section covers the AC-input power supply installation procedure for the Cisco 7600 series routers.
Warning This product requires short-circuit (over current) protection, to be provided as part of the building
Follow these steps to install an AC-input power supply:
Step 1 Ensure that the system (earth) ground connection has been made. For ground connection instructions,
see the “System Ground Connection” section on page 3-19.
Step 2 If necessary, remove the blank power supply filler plate from the chassis power supply bay opening by
loosening the captive installation screws.
Step 3 If your power supply has a power switch (see Figure 5-4), verify that the power switch is in the Off (0)
position.

5-8 OL-4503-27
Step 4 Cisco 7603 router, Cisco 7609 router, and Cisco 7613 router—Grasp the power supply handle with one
hand. Place your other hand underneath the power supply (see Figure 5-5 for Cisco 7603 router and
Figure 5-6 for Cisco 7609 and Cisco 7613 routers). Slide the power supply into the power supply bay.
Make sure that the power supply is fully seated in the bay.
Cisco 7604, Cisco 7606, Cisco 7606-S routers—Grasp both power supply handles, as shown in
Figure 5-7. Slide the power supply into the power supply bay. Make sure that the power supply is fully
seated in the bay.
Note If you are installing a PWR-2700-AC power supply in a Cisco 7606 router, you must remove any
preinstalled PEMs. You must also install a blank PEM filler plate for each power supply you are
installing. See Removing and Replacing the PEM, page 5-112.
Step 5 Securely tighten the power supply captive installation screws. (See Figure 5-2 for the Cisco 7603 router,
Figure 5-3 for the Cisco 7604 router, the Cisco 7606 router, and the Cisco 7606-S router, and Figure 5-4
for the Cisco 7609 and the Cisco 7613 routers.)
Step 6 Plug the power cord into the power supply or PEM.
Step 7 Connect the other end of the power cord to an AC-input power source.
Caution In a system with dual power supplies, connect each power supply to a separate input source. In case of
a power source failure, the second source will most likely still be available.
Step 8 Turn the switch on the power supply or PEM to the On (|) position.
Step 9 Verify power supply operation by checking that the power supply LEDs are in the following states:
• INPUT OK LED is green
• FAN OK LED is green
• OUTPUT FAIL LED is not lit
If the LEDs indicate a power problem, see the “Identifying Startup Problems” section on page 4-2 for
troubleshooting information.
Removing a DC-Input Power Supply

This section describes the DC-input power supply removal procedure for the Cisco 7600 series routers:
• Removing PWR-950-DC Power Supply from a Cisco 7603 Router, page 5-10
• Removing PWR-1500-DC Power Supply from a Cisco 7603-S Router, page 5-11
• Removing PWR-2700-DC/4 Power Supply from a Cisco 7604 Router, page 5-13

OL-4503-27 5-9
• Removing a WS-CDC-2500W Power Supply from a Cisco 7613 Router, page 5-26
• Removing a PWR-4000-DC Power Supply from a Cisco 7609 Router or a Cisco 7609-S Router, page
5-28
• Removing a PWR-6000-DC Power Supply from a Cisco 7609 or a Cisco 7609-S Router, page 5-31
• Removing a PWR-6000-DC Power Supply from a Cisco 7613 Router, page 5-38
Removing PWR-950-DC Power Supply from a Cisco 7603 Router
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Warning Voltage is present on the backplane when the system is operating. To reduce risk of an electric shock,
keep hands and fingers out of the power supply bays and backplane areas.
Follow these steps to remove a DC-input power supply:
Step 1 Verify that power is off to the DC circuit connected to the DC PEM for the power supply you are
removing (Figure 5-8).
DC PEM 1 DC PEM 2 Cable clips
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
CO PW RE
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
68154
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 IV
CT RX
E
A TX TIV E
S TX AC RX TX IV
TU CT RX
E
A TX A TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 R R AR RT
CA AL PO
Step 2 Loosen the captive installation screws on the power supply (Figure 5-9).

5-10 OL-4503-27
Status LEDs
INPUT FAN OUTPUT

OK OK FAIL
63183
Step 3 Grasp the power supply handle with one hand and slide the power supply part of the way out of the
chassis. Place your other hand underneath the power supply, as shown in Figure 5-10, and slide the
power supply completely out of the chassis.
Figure 5-10 Cisco 7603 Router—Handling a DC-Input Power Supply

OK OK FAIL
(redundant)
63032
Supply 1
OK OK FAIL
Step 4 If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco
part number 800-16727-01 for the Cisco 7603 router) over the opening and secure it with the captive
installation screws.
Removing PWR-1500-DC Power Supply from a Cisco 7603-S Router

OL-4503-27 5-11
removing (Figure 5-11).
Figure 5-11 PEM Locations
PEM 1 PEM 2
-48 TO
-60V
PEM 1 PEM 50A MAX
2
Supervisor FAN
STATU
S
PEM-DC
-48 TO
-60V
50A MAX
1 PEM-DC
Engine
7600-ES20-10G3
CXL
2 A/L
US
AT
Line Cards ETHERNET

SERVICES
MODULE
ST 1

CXL
A/L
3 A/L
FAN-MO
191810
D-3SHS US
AT
ST 0
1
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
Fan assembly
Slots 1-3
(top to bottom)
Figure 5-12 Cisco 7603-S Router—Power Supply Captive Installation Screws
PWR-1
500-DC Status LEDs
ALL FA
ST
PRIOR ENERS MUST
TO OPER BE FULLY
ATING
OF POWE ENGAGED\
R SUPP
Y
OK K L
T N O FAI
PU FA UT
IN
TP
OU
191812

Step 3 Grasp the power supply handle, as shown in Figure 5-13, and slide the power supply completely out of
the chassis.

5-12 OL-4503-27
Figure 5-13 Cisco 7603-S Router—Handling an DC-Input Power Supply

OK OK FAIL
(redundant)
63032
Supply 1
OK OK FAIL
Step 4 If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number
800-28728-01 for the Cisco 7603-S router) over the opening and secure it with the captive installation
screws.
Removing PWR-2700-DC/4 Power Supply from a Cisco 7604 Router
Step 1 Verify that power is off to the DC circuit connected to the DC-input power supply you are removing.
Step 2 Remove the four screws securing the terminal block cover, and slide the cover off the terminal block
(Figure 5-14).

OL-4503-27 5-13
Figure 5-14 DC-Input Front Panel for 2700-W DC-Input Power Supply
1
2
3
PWR-2
700-DC
/6
-VE-1 INPUT
1 INP
OK UT2
FAN OU
48V-60V OK TPUT
OK
=40A 48V-60V FAIL
-VE-1 =40A
-VE-2
-VE-2
ALL FA
4
ST
PRIOR ENERS MU
119629
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
6 8 9 11
5 7 10
1 Captive installation screw 7 Cable holder cover

2 DC power cable terminal block 8 Cable holder
3 Status LEDs 9 Tie-wrap
4 DC power cable terminal block cover 10 Cable holder
5 Cable holder cover 11 Tie-wrap
6 Ground
Step 3 Remove the two screws securing each of the cable holder covers, and remove the cable holder covers off
the cable holders (Figure 5-14).
Step 4 Disconnect the DC-input wires from the terminal block (Figure 5-14) in this order:
• Positive (+)
• Negative (-)
• Ground
Step 5 Remove the two tie-wraps from the ground cable. If there is a long cable tie securing the cable holders
as shown in Figure 5-14, remove that as well.
Warning When installing the unit, the ground connection must always be made first and disconnected last.
Caution Use both hands to install and remove power supplies. Each PWR-2700-DC DC-input power supply
weighs 13.4 pounds (6.1 kg).

5-14 OL-4503-27
Step 7 Grasp both power supply handles, as shown in Figure 5-15, and slide the power supply completely out
of the chassis.
Figure 5-15 Handling a DC-Input Power Supply
Power Supply 2
(redundant)
PWR-27
00-DC/
4
+VE-1
+VE-1 INPUT1
INPUT2
OK FAN OUT
-VE-1 48V-60V OK PUT
48V-60V OK FAIL
=40A
=40A
-VE-1
+VE-2
+VE-2
-VE-2
-VE-2
ALL FAS
PRIOR TENERS MUS
TO OPE T
RATING BE FULLY ENG
THE POW AGE
ER SUP D
PLY
PWR-27
00-DC/
4
126567
+VE-1
INPUT1
INPUT2
+VE-1 OK FAN OUT
48V-60V OK PUT
-VE-1 48V-60V OK FAIL
=40A
=40A
-VE-1
+VE-2
+VE-2
-VE-2
-VE-2
ALL FAS
PRIOR TENERS MUS
TO OPE T
RATING BE FULLY ENG
THE POW AGE
ER SUP D
PLY
Power Supply 1
Figure 5-16 If the power supply bay is to remain empty, install a blank power supply filler plate
(Cisco part number 700-03104-01) over the opening, and secure it with the captive
installation screws
removing (Figure 5-17). The location of the PEMs is the same for AC and DC PEMs on the Cisco 7603
and Cisco 7606 routers.

OL-4503-27 5-15
Figure 5-17 PEM Locations
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
CO PW RE
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
68154
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN C A AL PO
4
3 R R AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 IV
CT RX
E
A TX TIV E
S TX AC RX TX T IV
U E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
Status LEDs
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
63895
of the chassis.

5-16 OL-4503-27
Figure 5-19 Cisco 7606 Router—Handling an DC-Input Power Supply
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
63901
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
800-19193-01 for the Cisco 7606 router) over the opening and secure it with the captive installation
screws.
(Figure 5-20).

OL-4503-27 5-17
1
2
3
PWR-2
700-DC
/6
-VE-1 INPUT
1 INP
OK UT2
FAN OU
48V-60V OK TPUT
OK
=40A 48V-60V FAIL
-VE-1 =40A
-VE-2
-VE-2
ALL FA
4
ST
PRIOR ENERS MU
119629
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
6 8 9 11
5 7 10

6 Ground
• Positive (+)
• Negative (-)
• Ground

5-18 OL-4503-27
of the chassis.
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
119627
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
Note If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number
700-03104-01) over the opening, and secure it with the captive installation screws.
(Figure 5-22).

OL-4503-27 5-19
1
2
3
PWR-2
700-DC
/6
-VE-1 INPUT
1 INP
OK UT2
FAN OU
48V-60V OK TPUT
OK
=40A 48V-60V FAIL
-VE-1 =40A
-VE-2
-VE-2
ALL FA
4
ST
PRIOR ENERS MU
119629
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
6 8 9 11
5 7 10

6 Ground
• Positive (+)
• Negative (-)
• Ground

5-20 OL-4503-27
of the chassis.
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
119627
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
800-28533-01) over the opening, and secure it with the captive installation screws
Step 1 Verify that power is off to the DC circuit connected to the DC-input power supply you are removing. The
power ON/Off switch on the PWR-4500-DC power supply should be off (marked as the 0 position).
(Figure 5-24).

OL-4503-27 5-21
1
2
3
+VE-1
48V-60V
+VE-1
40A
-VE-1 48V-60V
40A
-VE-1
+VE-2
48V-60V
+VE-2
40A
-VE-2 48V-60V
40A
-VE-2
+VE-3
48V-60V
REMOVE INSTALL +VE-3
SWITC
40A
H MUST
BE IN -VE-3 48V-60V
TO INS OFF “O”
TALL/R POSIT
FASTEN EMOVE
POWER ION 40A
ERS MU SUPPLY
PRIOR ST BE
FULLY . -VE-3
TO OP ENGAG
ERATIN ED
G POW
ER SUP
PLY.
PWR-4
500-DC INPUT1
OK INPUT2
OK FAN
252586
OUTPU
OK T
FAIL
9 7 6
10 8 5
4
1 DC power cable terminal block 6 Tie-wrap

2 Cable holder 7 DC power cable terminal block
4 Ground 9 Power Switch
5 Status LEDs 10 DC power cable terminal block cover
• Positive (+)
• Negative (-)
• Ground

5-22 OL-4503-27
of the chassis.
+VE-1
48V-60
V
40A
-VE-1
+VE-2
48V-60
V
40A
-VE-2
+VE-3
48V-60
V
REMOVE INSTALL
SWITCH
40A
MUST -VE-3
TO INST BE IN
OFF “O”
ALL/REM POSITIO
FASTEN OVE POW ITION
N
ERS MUS ER SUP
PRIOR T BE FUL PPLY.
PPLY
PPPLY..
TO OPE LY ENG
RATING AGED
POWER
SUPPLY.
PWR-45
00-DC INPUT1
OK INPUT2
OK FAN OUTPUT
OK
FAIL
252584
REMOVE INSTALL
SWITCH
MUST
TO INST BE IN
OFF “O”
ALL/REM POS
SITIO
S
FASTEN OVE POW ITION 40A
ERS MUS ER SUP
UP
PRIOR T BE FUL PPLY
P PLY. -VE
VE--3
3
TO OPE LY ENG
RATING AGED
POWER
SUPPLY.
PWR-45
00-DC INPUT1
OK INPUT2
OK FAN OUTPUT
OK
FAIL
800-28533-01) over the opening, and secure it with the captive installation screws
Removing a WS-CDC-2500W Power Supply from a Cisco 7609 Router
Step 2 Turn the power switch to the Off (0) position on the power supply you are removing (Figure 5-26).
Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis.

OL-4503-27 5-23
Terminal block
cover
DC power cable
terminal block
85906
I
0
Power
switch INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Step 3 Remove the two screws securing the terminal block cover, and slide the cover off the terminal block
(Figure 5-26).
• Positive (+)
• Negative (-)
• Ground

5-24 OL-4503-27
Figure 5-27 DC-Input Wire Connections on the Terminal Block
DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( ) Ground
85907
I
0
Power
switch
INPUT FAN OUTPUT
OK OK FAIL
Captive
installation
screw
Caution Use both hands to install and remove power supplies. Each WS-CDC-2500W DC-input power supply
weighs 22 pounds (9.9 kg).
0
85741
INPUT FAN OUTPUT

OK OK FAIL

OL-4503-27 5-25
Removing a WS-CDC-2500W Power Supply from a Cisco 7613 Router
Terminal block
cover
DC power cable
terminal block
85906
0
Power
switch INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Step 3 Remove the two screws securing the terminal block cover, and slide the cover off the terminal block
(Figure 5-29).
• Positive (+)
• Negative (-)
• Ground

5-26 OL-4503-27
Figure 5-30 DC-Input Wire Connections on the Terminal Block
DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( ) Ground
85907
I
0
Power
switch
INPUT FAN OUTPUT
OK OK FAIL
Captive
installation
screw
Caution Use both hands to install and remove power supplies. Each WS-CDC-2500W DC-input power supply
weighs 22 pounds (9.9 kg).

OL-4503-27 5-27
85741
INPUT FAN OUTPUT
OK OK FAIL
Removing a PWR-4000-DC Power Supply from a Cisco 7609 Router or a Cisco 7609-S Router

5-28 OL-4503-27
3
2
1
11
10
9 I
101397
0
4
INPUT OK
FAN OUTPUT
+ VE-1 1 2 3 OK FAIL
+ VE-3
-VE-1
-VE-3
+ VE-2
7 6 5
-VE-2
Note Figure 5-32 shows PWR-4000-DC with an outer terminal block cover; an earlier version of this power
supply does not have an outer terminal block cover. To order a retrofit kit use part number
CVR-4000DC-TERM=.
1 Inner terminal block cover 7 Power switch

2 Plastic insulator 8 Outer terminal block cover
3 DC power cable terminal block 2 (TB2) 9 Inner terminal block cover
4 Ground 10 Plastic insulator
5 Status LEDs 11 DC power cable terminal block 1 (TB1)
6 Captive installation screw
Step 3 Remove the two A4 screws securing the outer terminal block cover, and remove the cover from the power
supply (Figure 5-32).
Step 4 Cut any cable tie-wraps being careful not to cut the DC-input wires.
Note The 4000 W DC-input power supply provides voltages of 2700 W or 4000 W for single and redundant
configurations. Some configurations require cable tie-wraps. For more information, refer to Installing a
PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page 5-70.
Step 5 Remove the two screws securing the left inner terminal block cover and one screw securing the right
inner terminal block cover. Remove both inner terminal block covers.
Note You must remove three terminal block covers for the 4000 W DC-input power supply.The
left-side inner terminal block cover has two securing screws and the right-side inner terminal
block cover has one securing screw.

OL-4503-27 5-29
Step 6 Remove the plastic insulator from over the terminal area (Figure 5-33).
Step 7 Disconnect the DC-input wires from the terminal block in this order:
• Positive (+)
• Negative (-)
Note You must remove DC-input wires from two terminal blocks for the 4000 W DC-input power
supply (if both terminal blocks are used).
Step 8 Disconnect the PWR-4000-DC power supply ground.
Figure 5-33 DC-Input Wire Connections for 4000-W DC-Input Power Supply
Power leads Terminal

attached to block cover
terminal block
(+) Positive Plastic
Terminal ( - ) Negative insulator
Plastic block cover
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114008
( ) Ground 0
Power INPUT OK
FAN OUTPUT
switch
1 2 3 OK FAIL
( ) Ground
Captive
installation
screw
Note Figure 5-33 shows a 4000 W configuration that requires cable tie-wraps.
Step 9 Loosen the captive installation screw on the power supply (Figure 5-33).
Caution Use both hands to install and remove power supplies. Each DC-input power supply weighs between 22
pounds (9.9 kg) and 33 pounds (15 kg).

5-30 OL-4503-27
97522
INPUT OK
FAN OUTPUT
1 2 3 OK FAIL
Removing a PWR-6000-DC Power Supply from a Cisco 7609 or a Cisco 7609-S Router
Note With the PWR-6000-DC power supply, you have the option of removing the Input Power Module (IPM)
without disconnecting the DC-input wires and the ground wires. You can then replace your power supply
and insert the fully-wired IPM. Read through this procedure carefully before removing your power
supply.

OL-4503-27 5-31
2
7 3
9 9
L
L
TA
INS
RUN
CISCO SY
STEMS, INC
1
2
INPUT 3
OK 4
FAN
5
OK OUTPU
T
FAIL
6
4
1 Terminal block cover 6 Captive installation screw

2 DC power cable terminal block 7 Input Power Module (IPM)
3 Ground 8 IPM captive screws
4 Status LEDs 9 IPM latches
5 Power switch
and insert the fully-wired IPM. To use this option, do not perform steps 3 through 6 and go to step 7.
Step 3 Remove the two A4 screws securing the terminal block cover, and remove the cover from the power

5-32 OL-4503-27
Note The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W for single and
redundant configurations. Some configurations require cable tie-wraps, depending on available DC input
pairs. For more information, refer to Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a
Cisco 7609-S Router, page 5-80.
• Positive (+)
• Negative (-)
Figure 5-36 DC-Input Wire Connections for 6000-W DC-Input Power Supply (2800W DC-input
shown)
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
L
L
TA
INS
RUN
191287
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
( ) Ground
installation
screw
Note If you are not going to remove the IPM, skip steps 7 and 8 and go to step 9.
Step 7 Loosen the IPM captive installation screws on the power supply. See Figure 5-35.

OL-4503-27 5-33
Step 8 Lift up on both IPM latches and remove the IPM. See Figure 5-37.
Figure 5-37 Removing the IPM Module
L
TA
INS
RUN
CISCO SY
STEMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPU
T
FAIL
191309
Caution Use both hands to install and remove power supplies. Each DC-input power supply weighs 35 pounds
(16 kg).
chassis. Place your other hand underneath the power supply, as shown in Figure 5-38 (without IPM) and
in Figure 5-39 (with IPM), and slide the power supply completely out of the chassis.

5-34 OL-4503-27
Figure 5-38 Handling a DC-Input Power Supply without IPM
L
RUN AL
T
INS
CISCO SYSTE
MS, INC
191308
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL
Figure 5-39 Handling a DC-Input Power Supply with IPM
L
L
TA
INS
RUN
CISCO SYST
EMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL
If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number
Removing a PWR-4000-DC Power Supply from a Cisco 7613 Router

OL-4503-27 5-35
3
2
1
11
10
9 I
101397
0
4
INPUT OK
FAN OUTPUT
+ VE-3
-VE-1
-VE-3
+ VE-2
7 6 5
-VE-2
CVR-4000DC-TERM=.

Note The 4000 W DC-input power supply provides voltages of 2700 W or 4000 W for single and redundant
configurations. Some configurations require cable tie-wraps. For more information, refer to Installing a
PWR-4000-DC Power Supply in a Cisco 7613 Router, page 5-91.
inner terminal block cover. Remove both inner terminal block covers.

5-36 OL-4503-27
Note You must remove three terminal block covers for the 4000 W DC-input power supply.The
left-side inner terminal block cover has two securing screws and the right-side inner terminal
block cover has one securing screw.
Step 6 Remove the plastic insulator from over the terminal area (Figure 5-41).
• Positive (+)
• Negative (-)
Note You must remove DC-input wires from two terminal blocks for the 4000 W DC-input power
supply (if both terminal blocks are used).
Figure 5-41 DC-Input Wire Connections for 4000-W DC-Input Power Supply

terminal block
Plastic block cover
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
I
114008
( ) Ground 0
Power INPUT OK
FAN OUTPUT
switch
1 2 3 OK FAIL
( ) Ground
Captive
installation
screw
Note Figure 5-41 shows a 4000 W configuration that requires cable tie-wraps.

OL-4503-27 5-37
97522
INPUT OK
FAN OUTPUT
1 2 3 OK FAIL
Removing a PWR-6000-DC Power Supply from a Cisco 7613 Router
and insert the fully-wired IPM. Read through this procedure carefully before removing your power
supply.

5-38 OL-4503-27
2
7 3
9 9
L
L
TA
INS
RUN
CISCO SY
STEMS, INC
1
2
INPUT 3
OK 4
FAN
5
OK OUTPU
T
FAIL
6
4

5 Power switch
and insert the fully-wired IPM. To use this option, do not perform steps 3 through 6 and go to step 7.
Step 3 Remove the two A4 screws securing the terminal block cover, and remove the cover from the power

OL-4503-27 5-39
Note The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W for single and
redundant configurations. Some configurations require cable tie-wraps, depending on available DC input
pairs. For more information, refer to Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a
• Positive (+)
• Negative (-)
Figure 5-44 DC-Input Wire Connections for 6000-W DC-Input Power Supply (2800W DC-input
shown)
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
L
L
TA
INS
RUN
191287
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
( ) Ground
installation
screw
Note If you are not going to remove the IPM, skip steps 7 and 8 and go to step 9.

5-40 OL-4503-27
Step 7 Loosen the IPM captive installation screws on the power supply. See Figure 5-43.
Step 8 Lift up on both IPM latches and remove the IPM. See Figure 5-45.
Figure 5-45 Removing the IPM Module
L
L
TA
INS
RUN
CISCO SY
STEMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPU
T
FAIL
191309
Caution Use both hands to install and remove power supplies. Each DC-input power supply weighs 35 pounds
(16 kg).
chassis. Place your other hand underneath the power supply, as shown in Figure 5-46 (without IPM) and
in Figure 5-47 (with IPM), and slide the power supply completely out of the chassis.

OL-4503-27 5-41
Figure 5-46 Handling a DC-Input Power Supply without IPM
L
L
TA
INS
RUN
CISCO SYST
EMS, INC
191308
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL
Figure 5-47 Handling a DC-Input Power Supply with IPM
L
L
TA
INS
RUN
CISCO SYST
EMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL
If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number
Installing DC-Input Power Supplies

This section covers the DC-input power supply installation procedure for the Cisco 7600 series routers:
• Installing a PWR-950-DC Power Supply in a Cisco 7603 Router, page 5-43
• Installing a PWR-1500-DC Power Supply in a Cisco 7603-S Router, page 5-45
• Installing a PWR-2700-DC/4 Power Supply in a Cisco 7604 Router, page 5-46

5-42 OL-4503-27

• Installing a PWR-2700-DC Power Supply in a Cisco 7606-S Router, page 5-57
• Installing a WS-CDC-2500W Power Supply in a Cisco 7609 Router, page 5-64
• Installing a WS-CDC-2500W Power Supply in a Cisco 7613 Router, page 5-67
• Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page
5-70
• Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S Router, page 5-80
• For information on installing a 4500W DC for 7606-S, see Appendix E, “Cisco 7606-S DC Power
Supply Configurations.”
Note The DC return is to remain isolated from the system frame and chassis (DC-I).
Installing a PWR-950-DC Power Supply in a Cisco 7603 Router
Follow these steps to install a DC-input power supply:
Step 1 Ensure that the system (earth) ground connection has been made. For ground connection installation
instructions, see the “System Ground Connection” section on page 3-19.
installing.
Step 3 Grasp the power supply handle with one hand. Place your other hand underneath the power supply, as
shown in Figure 5-48. Slide the power supply into the power supply bay. Make sure that the power
supply is fully seated in the bay.

OL-4503-27 5-43
Figure 5-48 Handling the Power Supply

OK OK FAIL
(redundant)
63032
Supply 1
OK OK FAIL
Step 4 Tighten the power supply captive installation screws (Figure 5-49).
Figure 5-49 Power Supply Captive Installation Screws
Status LEDs
INPUT FAN OUTPUT

OK OK FAIL
63183
Caution In a system with dual power supplies, connect each power supply to a separate input line. In case of a
line failure, the second source will most likely still be available.
Step 5 Verify that all connections to the DC PEM are secure.

Step 6 Remove the tape from the circuit breaker switch handle, and restore power by moving the circuit breaker
switch handle to the On (|) position.
Step 7 Verify power supply operation by checking that the power supply front panel LEDs are in the following
states:

5-44 OL-4503-27
If the LEDs indicate a power problem, see the “Identifying Startup Problems” section on page 4-2.
Installing a PWR-1500-DC Power Supply in a Cisco 7603-S Router
installing.
Step 3 Grasp the power supply handle with one hand. Place your other hand underneath the power supply, as
shown in Figure 5-50. Slide the power supply into the power supply bay. Make sure that the power
supply is fully seated in the bay.

OK OK FAIL
(redundant)
63032
Supply 1
OK OK FAIL

OL-4503-27 5-45
PWR-1
500-DC Status LEDs
ALL FA
ST
PRIOR ENERS MUST
TO OPER BE FULLY
ATING
OF POWE ENGAGED\
R SUPP
Y
OK K L
T N O FAI
PU FA UT
IN
TP
OU
191812

states:
Installing a PWR-2700-DC/4 Power Supply in a Cisco 7604 Router
Step 1 Power supply ground is required.
Note The system ground connection with the PWR-2700-DC/4 power supply in a Cisco 7604 router
is provided by the PWR-2700-DC/4 power supply ground. Additionally, you can connect a
system (earth) ground.

5-46 OL-4503-27
Note When using a PWR-2700-DC/4 power supply in a Cisco 7604 router, you must always connect
the PWR-2700-DC/4 power supply ground.
Note For redundant power supplies, you must connect the PWR-2700-DC/4 power supply ground for
both power supplies.
a. Install the PWR-2700-DC/4 power supply ground as described in this procedure.

b. If you intend to use an additional system (earth ground), ensure that the system ground connection
has been made. For ground connection installation instructions, see the “System Ground
Connection” section on page 3-19.
Step 2 Remove the plastic bag attached to the front panel and put aside. This bag contains two plastic terminal
block barriers, two cable ties, and two cable holder covers.
Step 3 Verify that power is off to the DC circuit connected to the power supply you are installing.
Grasp both power supply handles, as shown in Figure 5-52. Slide the power supply into the power supply
bay. Make sure that the power supply is fully seated in the bay.
Power Supply 2
(redundant)
PWR-27
00-DC/
4
+VE-1
+VE-1 INPUT1
INPUT2
OK FAN OUT
-VE-1 48V-60V OK PUT
48V-60V OK FAIL
=40A
=40A
-VE-1
+VE-2
+VE-2
-VE-2
-VE-2
ALL FAS
PRIOR TENERS MUS
TO OPE T
RATING BE FULLY ENG
THE POW AGE
ER SUP D
PLY
PWR-27
00-DC/
4
126567
+VE-1
INPUT1
INPUT2
+VE-1 OK FAN OUT
48V-60V OK PUT
-VE-1 48V-60V OK FAIL
=40A
=40A
-VE-1
+VE-2
+VE-2
-VE-2
-VE-2
ALL FAS
PRIOR TENERS MUS
TO OPE T
RATING BE FULLY ENG
THE POW AGE
ER SUP D
PLY
Power Supply 1
Note This illustration shows the terminal block barriers and terminal block guards attached.

OL-4503-27 5-47
PWR-2
700-DC
/4
INPUT
1 INPUT
OK 2 FA
N OUTP
48V-60V OK UT
48V-60V OK FAIL
=40A
=40A
ALL FA
ST
PRIOR ENERS MU
132220
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
Note For proper 2700 W DC-input redundant power configuration, all two pairs of input wires for one 2700W
DC-input power supply must come from the same battery system (A feed); all two pairs of input wires
for the other 2700 W DC-input power supply must come from another battery system (B feed).
Note For multiple DC input power supply, each DC input must be protected by dedicated circuit breaker or
fuse. The circuit breaker or fuse should be sized according to the power supply input rating and local or
national electrical code requirements.

5-48 OL-4503-27
1
2
3
PWR-2
700-DC
/4
-VE-1 INPUT
1 INP
OK UT2
FAN OU
48V-60V OK TPUT
OK
=40A 48V-60V FAIL
-VE-1 =40A
-VE-2
-VE-2
ALL FA
132219
ST
PRIOR ENERS MU
4 TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
6 8 9 11
5 7 10

6 Ground
Step 5 Remove the four screws securing the terminal block cover, and slide the cover off of the terminal block
(Figure 5-54).
Step 6 Attach the appropriate lugs to the DC-input wires and ground wire. The wires should be sized according
to local and national installation requirements. Use only copper wire. The maximum width of a lug is
0.600 inch (15.2 mm).
Note For 2700 W power supplies, use fine-stranded copper conductors rated for 45-degrees Celsius
for North American installations.

OL-4503-27 5-49
Note The power supply terminal block lug opening width is 0.62 inch (15.8 mm). The terminal posts are
centered 0.625 inches (15.88 mm) apart and are 1/4-20 threaded. We recommend that you use an
appropriately sized industry standard 2-hole, standard barrel compression lug. The power supply ground
studs, located below the terminal block, are also threaded 1/4-20 and require two 1/4-inch split-ring
washers and two 1/4-20 hex nuts.
Step 7 Connect the DC-input wires to the 2700 W power supply terminal block (Figure 5-54) in this order:
• Ground
• Negative (-)
• Positive (+)
Note When you tighten the terminal nuts, make sure they are snug. Do not over tighten them. Recommended
torque strength is 20 inch-pounds. Over tightening the terminal nuts can break the terminal block
(Maximum torque: 36 inch-pounds).
Depending on which side you are connecting the DC-input wires, be sure that the DC-input wires rest in
the appropriate cable holder. Figure 5-55 shows DC-input wires coming in from the left side.
Step 8 Secure the ground cable to the cable holder with the two cable-ties.
Step 9 Retrieve the cable holder covers from the plastic bag and attach to the front panel at the locations shown
in Figure 5-54.
Note If the cable holder illustrated as number 5 and 8 in Fig 5-35 is loose on the DC input cables,
please use a long cable tie to secure the cable holders as shown in Figure 5-54.
Step 10 Secure the terminal block cover using four screws and the terminal block barriers with two screws each.
Step 11 Turn on the DC inputs and verify power supply operation by checking that the power supply front panel
LEDs are in the following states:

5-50 OL-4503-27
Figure 5-55 DC-Input Wires on Left Side
PWR-2
700-DC
/4
INPUT
1 INPUT
OK 2 FA
N OUTP
48V-60V OK UT
48V-60V OK FAIL
=40A
=40A
ALL FA
ST
PRIOR ENERS MU
132220
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
installing.

OL-4503-27 5-51
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
63901
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Status LEDs
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
63895


5-52 OL-4503-27
states:
Note If you are installing a PWR-2700-DC power supply in a Cisco 7606 router, you must remove any
preinstalled PEMs. You must also install a blank PEM filler plate for each power supply you are
installing. See Removing and Replacing the PEM, page 5-112.
Note When you use 2700 W DC-input redundant power configurations and if there is a system load that is
greater than 5/3 of lower power capacity on any one power supply, the system supervisor generates latch
signal to the power supply with lower power capacity. The lower power capacity on any power supply
may be because one of the DC-inputs of the power supply is disabled. Since the power supply gets into
latch mode in the system, the power supply should be removed out of chassis and put it back to turn it on.

OL-4503-27 5-53
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
119627
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
PWR-2
700-DC
/6
-VE-1 INPUT
1 INPUT
OK 2 FA
N OUTP
48V-60V OK UT
48V-60V OK FAIL
=40A
-VE-1 =40A
-VE-2
CHASSIS
GROU
ND -VE-2
ALL FA
ST
PRIOR ENERS MU
119628
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY

5-54 OL-4503-27
1
2
3
PWR-2
700-DC
/6
-VE-1 INPUT
1 INP
OK UT2
FAN OU
48V-60V OK TPUT
OK
=40A 48V-60V FAIL
-VE-1 =40A
-VE-2
-VE-2
ALL FA
4
ST
PRIOR ENERS MU
119629
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
6 8 9 11
5 7 10

6 Ground
(Figure 5-60).
Step 6 Attach the appropriate lugs to the DC-input wires. The maximum width of a lug is 0.600 inch (15.2 mm).
The wire should be sized according to local and national installation requirements. Use only copper wire.

OL-4503-27 5-55
• Ground
• Negative (-)
• Positive (+)
in Figure 5-60.
Note If the cable holder illustrated as number 5 and 8 in Figure 5-60 is loose on the DC input cables,

5-56 OL-4503-27
PWR-2
700-DC
/6
INPUT
1 INPUT
OK 2 FA
N OUTP
48V-60V OK UT
48V-60V OK FAIL
=40A
=40A
CHASSIS
GROU
ND
ALL FA
ST
PRIOR ENERS MU
TO OP ST
ERATING BE FULLY
119950
THE PO ENGA
WER SU GED
PPLY

OL-4503-27 5-57
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
PWR-27
00-DC/
6
-VE-1 INPUT1
INPUT2
OK FAN OU
48V-60 OK TPUT
V 48V-60 OK
=40A V FAIL
-VE-1 =40A
-VE-2
CHASS
119627
IS
GROU
ND -VE-2
ALL FAS
TENERS
PRIOR MUST
TO OP
ERATIN BE FULLY
G THE ENGAG
POWE ED
R SUP
PLY
PWR-2
700-DC
/6
-VE-1 INPUT
1 INPUT
OK 2 FA
N OUTP
48V-60V OK UT
48V-60V OK FAIL
=40A
-VE-1 =40A
-VE-2
CHASSIS
GROU
ND -VE-2
ALL FA
ST
PRIOR ENERS MU
119628
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY

5-58 OL-4503-27
1
2
3
PWR-2
700-DC
/6
-VE-1 INPUT
1 INP
OK UT2
FAN OU
48V-60V OK TPUT
OK
=40A 48V-60V FAIL
-VE-1 =40A
-VE-2
-VE-2
ALL FA
4
ST
PRIOR ENERS MU
119629
TO OP ST
ERATING BE FULLY
THE PO ENGA
WER SU GED
PPLY
6 8 9 11
5 7 10

6 Ground
(Figure 5-64).

OL-4503-27 5-59
• Ground
• Negative (-)
• Positive (+)
in Figure 5-60.

5-60 OL-4503-27
PWR-2
700-DC
/6
INPUT
1 INPUT
OK 2 FA
N OUTP
48V-60V OK UT
48V-60V OK FAIL
=40A
=40A
CHASSIS
GROU
ND
ALL FA
ST
PRIOR ENERS MU
TO OP ST
ERATING BE FULLY
119950
THE PO ENGA
WER SU GED
PPLY
Note There are different power supply configurations available for the Cisco 7606-S router. See the appendix,
Cisco 7606-S DC Power Supply Configurations, for more information.
Note When you use 4500 W DC-input redundant power configurations and if there is a system load that is
greater than 5/3 of lower power capacity on any one power supply, the system supervisor generates latch
signal to the power supply with lower power capacity. The lower power capacity on any power supply
may be because one of the DC-inputs of the power supply is disabled. Since the power supply gets into
latch mode in the system, the power supply should be removed out of chassis and put it back to turn it on.

OL-4503-27 5-61
+VE-1
48V-60
V
40A
-VE-1
+VE-2
48V-60
V
40A
-VE-2
+VE-3
48V-60
V
REMOVE INSTALL
SWITCH
40A
MUST -VE-3
TO INST BE IN
OFF “O”
ALL/REM POSITIO
FASTEN OVE POW ITION
N
ERS MUS ER SUP
PRIOR T BE FUL PPLY.
PPLY
PPPLY..
TO OPE LY ENG
RATING AGED
POWER
SUPPLY.
PWR-45
00-DC INPUT1
OK INPUT2
OK FAN OUTPUT
OK
FAIL
252584
REMOVE INSTALL
SWITCH
MUST
TO INST BE IN
OFF “O”
ALL/REM POS
SITIO
S
FASTEN OVE POW ITION 40A
ERS MUS ER SUP
UP
PRIOR T BE FUL PPLY
P PLY. -VE
VE--3
3
TO OPE LY ENG
RATING AGED
POWER
SUPPLY.
PWR-45
00-DC INPUT1
OK INPUT2
OK FAN OUTPUT
OK
FAIL
+VE-1
48V-60V
4 A
40
REMOVE INSTALL
SWITC
H MUST
TO INS BE IN
TALL/R OFF “O”
EMOVE PO
OSITION
FASTEN POWER
ERS MU SUP
UPP
U
PRIOR ST BE PLY.
TO OP FULLY
Captive ERATIN ENGAG

252585
G POW ED
ER SUP
PLY.
installation PWR-4
500-DC INPUT1
screws OK INPUT2
OK FAN
OK
OUTPU
FAIL
T

5-62 OL-4503-27
Figure 5-68 Input Front Panel for 4500-W DC-Input Power Supply
1
2
3
+VE-1
48V-60V
+VE-1
40A
-VE-1 48V-60V
40A
-VE-1
+VE-2
48V-60V
+VE-2
40A
-VE-2 48V-60V
40A
-VE-2
+VE-3
48V-60V
REMOVE INSTALL +VE-3
SWITC
40 A
H MUST
BE IN -VE-3 48V-60V
TO INS OFF “O”
TALL/R POSIT
FASTEN EMOVE
POWER ION 40A
ERS MU SUPPLY
PRIOR ST BE
FULLY . -VE-3
TO OP ENGAG
ERATIN ED
G POW
ER SUP
PLY.
PWR-4
500-DC INPUT1
OK INPUT2
OK FAN
252586
OUTPU
OK T
FAIL
9 7 6
10 8 5
4
1 DC power cable terminal block 6 Tie-wrap

2 Cable holder 7 DC power cable terminal block
4 Ground 9 Install/Removal Switch
5 Status LEDs 10 DC power cable terminal block cover
(Figure 5-66).

OL-4503-27 5-63
• Ground
• Negative (-)
• Positive (+)
the appropriate cable holder.
in Figure 5-60.
Installing a WS-CDC-2500W Power Supply in a Cisco 7609 Router

5-64 OL-4503-27
Step 2 Verify that power is off to the DC circuit that is connected to the power supply you are installing.
Step 3 Grasp the power supply handle with one hand, and place your other hand underneath the power supply.
Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the
bay (Figure 5-69).
85741
INPUT FAN OUTPUT
OK OK FAIL
Step 4 Tighten the power supply captive installation screws. (See Figure 5-70.)

OL-4503-27 5-65
Terminal block
cover
DC power cable
terminal block
85906
I
0
Power
switch INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Step 5 Remove the two screws securing the terminal block cover, and slide the cover off of the terminal block
(Figure 5-70).
• Ground
• Negative (-)
• Positive (+)

5-66 OL-4503-27
Figure 5-71 DC-Input Wire Connections for 2500 W DC-Input Power Supply
DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( ) Ground
85907
I
0
Power
switch
INPUT FAN OUTPUT
OK OK FAIL
Captive
installation
screw
Step 8 After ensuring that all wire connections are secure, reinstall the terminal block cover.
Caution To prevent a short circuit or shock hazard after wiring the DC-input power supply, reinstall the terminal
block cover.
states:
Installing a WS-CDC-2500W Power Supply in a Cisco 7613 Router

OL-4503-27 5-67
Step 2 Verify that power is off to the DC circuit that is connected to the power supply you are installing.
bay (Figure 5-72).
85741
INPUT FAN OUTPUT
OK OK FAIL

5-68 OL-4503-27
Figure 5-73 2500 W DC-Input Power Supply Front Panel
Terminal block
cover
DC power cable
terminal block
85906
I
0
Power
switch INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Step 5 Remove the two screws securing the terminal block cover, and slide the cover off of the terminal block
(Figure 5-73).
• Ground
• Negative (-)
• Positive (+)

OL-4503-27 5-69
Figure 5-74 DC-Input Wire Connections for 2500 W DC-Input Power Supply
DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( ) Ground
85907
I
0
Power
switch
INPUT FAN OUTPUT
OK OK FAIL
Captive
installation
screw
Step 8 After ensuring that all wire connections are secure, reinstall the terminal block cover.
block cover.
states:
Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router

5-70 OL-4503-27
Note For proper 4000W DC-input redundant power configuration, all three pairs of input wires for one 4000W
DC-input power supply must come from the same battery system (A feed); all three pairs of input wires
for the other 4000W DC-input power supply must come from another battery system (B feed).
Note The 4000 W DC-input power supply provides voltages of 2700 W or 4000 W. Select 2700 W by wiring
any two positive (+)/negative (-) terminal pairs in any sequence. Select 4000 W by wiring all three
terminals. The Cisco IOS software detects the wired inputs and sets the proper system power.
Note The procedure that follows provides instructions for installing PWR-4000-DC power supplies in
redundant 2700 W or 4000 W configurations. If you are installing a single power supply, install it in the
left-side position that corresponds to the chassis labeling “Power 1.”
Note You should allow a minimum of 2.5 to 3 inches (63.5 mm to 76.2 mm) of space between the side of the
power supply and any obstructions (such as the side of an enclosed equipment rack). This space is needed
to install and secure the DC-input power cables correctly. Incorrectly routing the DC-input power cables
can cause airflow blockage into the power supply and inadequate strain relief in the cables. The exact
amount of space required depends upon the gauge and flexibility of the DC-input power cables you are
using.
Note If you install the PWR-4000-DC power supply in slot 2 and power supply is not present in slot 1, then
the power supply capacity is limited to 2940W.
Step 1 Power supply ground is required.
Note The system ground connection with the PWR-4000-DC power supply in a Cisco 7609 router is provided
by the PWR-4000-DC power supply ground. Additionally, you can connect a system (earth) ground.
Note When using a PWR-4000-DC power supply in a Cisco 7609 router, you must always connect the

OL-4503-27 5-71
Note For redundant power supplies, you must connect the PWR-4000-DC power supply ground for both
power supplies.
a. Install the PWR-4000-DC power supply ground as described in this procedure.

b. If you intend to use an additional system (earth ground), ensure that the system ground connection
has been made. For ground connection installation instructions, see the “System Ground
Connection” section on page 3-19.
Step 2 Verify that power is off to the DC circuit that is connected to the power supply you are installing. Place
appropriate safety flag and lockout devices at power switch handle to avoid any circuit inputs from
becoming energized.
Caution Use both hands to install and remove power supplies. Each PWR-4000-DC weighs 33 pounds (15 kg).
bay (Figure 5-75).
+ VE-1
+ VE-3
-VE-1
-VE-3
+ VE-2
-VE-2
0
104978
INPUT OK
FAN OUTPUT
1 2 3 OK FAIL
Step 4 Tighten the power supply captive installation screw (Figure 5-76).

5-72 OL-4503-27
3
2
1
11
10
9 I
101397
0
4
INPUT OK
FAN OUTPUT
+ VE-3
-VE-1
-VE-3
+ VE-2
7 6 5
-VE-2
CVR-4000DC-TERM=.

inner terminal block cover.
Note You must remove three terminal block covers for the 4000 W DC-input power supply: one outer
terminal block cover and two inner terminal block covers.
to local and national installation requirements. Use only copper wire.

OL-4503-27 5-73
Note The power supply terminal block lug opening width is 0.62 inch (15.8 mm). The terminal posts
are centered 0.625 inches (15.88 mm) apart and are 1/4-20 threaded. We recommend that you
use an appropriately sized industry standard 2-hole, standard barrel compression lug. The power
supply ground studs, located below the terminal block, are also threaded 1/4-20 and require two
1/4-inch split-ring washers and two 1/4-20 hex nuts.
Note You must install plastic insulators that are shipped with the power supply as described below.
Note If you are wiring for 2700 W for a single power supply, proceed to Step 9; if you are wiring 2700 W for
a redundant power supply, proceed to Step 9 and then Step 11. If you are wiring for 4000 W for a single
power supply, proceed to Step 10; if you are wiring 4000 W for a redundant power supply, proceed to
Step 10 and then Step 12.
Step 9 Wire for 2700 W (left side of power supply bay) as follows:
a. Place both plastic insulators over the terminal areas, aligning the circular holes in insulating cover
with terminal posts. The protective end flap on the plastic cover is opposite the wire entry area. The
protective end flap must fold down and cover the open side of the terminal (opposite side from wire
entry).
Note Be sure to place a plastic insulator over the smaller terminal block even if you are not attaching DC-input
wires to it; this ensures that the plastic insulator is available for future use.
b. Wrap the large perforated flaps around each pair of conductors, inserting each locking tab into rear
of slot. Pull the tab until the cover is secured around the power cabling trim and discard excess tab
plastic.
c. From the left side of the power supply, connect the ground wire to the ground (Figure 5-77).

5-74 OL-4503-27
Figure 5-77 DC-Input Wire Connections for 2700-W DC-Input Power Supply for Left Side of Power
Bay
Terminal
Plastic block cover
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114010
( ) Ground 0
Power INPUT OK
FAN OUTPUT
switch 1 2 3 OK FAIL
Captive
installation
screw
d. From the left side of the power supply, connect the DC-input wires to TB1 (Figure 5-76 and
Figure 5-77) in this order:
Negative (-)
Positive (+)
Note When you tighten the terminal nuts, make sure they are snug. Do not over tighten them.
Recommended torque strength is 20 inch-pounds. Over tightening the terminal nuts can
break the terminal block (Maximum torque: 36 inch-pounds).
Place and secure left and right inner terminal block cover.
e. Secure outer block cover.
entry).
plastic.

OL-4503-27 5-75
Bay

terminal block
Plastic block cover
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114008
( ) Ground 0
Power INPUT OK
FAN OUTPUT
switch
1 2 3 OK FAIL
( ) Ground
Captive
installation
screw
d. From the left side of the power supply, connect the DC-input wires to TB1 in this order:
Negative (-)
Positive (+)
e. From the left side of the power supply, connect the DC-input wires to TB2 in this order:
Negative (-)
Positive (+)
f. Using the cable tie provided, place the cable tie through the slot at the top of the left terminal block
cover and secure the wiring going to TB2.
g. Place and secure left and right inner terminal block cover.
h. Secure outer block cover.
Step 11 Wire for 2700 W (right side of power supply bay) as follows:
entry).

5-76 OL-4503-27
Note Be sure to place a plastic insulator over the smaller terminal block even if you are even if you are not
attaching DC-input wires to it; this ensures that the plastic insulator is available for future use.
plastic.
c. From the right side of the power supply, connect the ground wire to the ground (Figure 5-79).
Figure 5-79 DC-Input Wire Connections for 2700-W DC-Input Power Supply, Right Side of Power
Plastic
insulator
Power leads
attached to
Terminal terminal block
block cover (+) Positive
( - ) Negative
(+) Positive
( - ) Negative
I
0
Power
switch
INPUT OK
114011
FAN OUTPUT
1 2 3 OK FAIL
( ) Ground
Captive
installation
screw
Bay
d. From the right side of the power supply, connect the DC-input wires to TB1 (Figure 5-76 and
Negative (-)
Positive (+)
e. Place and secure left and right inner terminal block cover.
f. Using the cable tie provided, place the cable tie through the slot at the top of the right terminal block
cover and secure the wiring to the left terminal block.
g. Secure outer block cover.

OL-4503-27 5-77
entry).
plastic.
Power leads
attached to
terminal block Power leads
(+) Positive attached to
( - ) Negative Terminal Plastic terminal block
(+) Positive
block cover insulator (+) Positive
( - ) Negative ( - ) Negative
Plastic
insulator
Terminal
block cover
( ) Ground
I
114009
0
Power
switch
INPUT OK
FAN OUTPUT
1 2 3 OK FAIL
( ) Ground
Captive
installation
screw
Bay
d. From the right side of the power supply, connect the DC-input wires to the right power supply
terminal block (Figure 5-76 and Figure 5-80) in this order:
Negative (-)
Positive (+)
e. From the right side of the power supply, connect the DC-input wires to TB1 (Figure 5-80) in this
order:
Negative (-)

5-78 OL-4503-27
Positive (+)
cover and secure the wiring going to the left terminal block.
Note For proper 4000W DC-input redundant power configuration, all three pairs of input wires for
one 4000W DC-input power supply must come from the same battery system (A feed); all three
pairs of input wires for the other 4000W DC-input power supply must come from another battery
system (B feed).
Note For multiple DC input power supply, each DC input must be protected by dedicated circuit
breaker or fuse. The circuit breaker or fuse should be sized according to the power supply input
rating and local or national electrical code requirements.
block covers.
Step 13 After confirming all installation steps are correctly completed, safety flags and lockout devices can be
removed, and the input circuits to the supplies can be energized.
states:

OL-4503-27 5-79
Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S Router
Note With the PWR-6000-DC power supply, you have the option of installing an Input Power Module (IPM)
(previously removed) with the DC-input wires and the ground wires still connected. You can then install
your power supply and insert the fully-wired IPM. Read through this procedure carefully before
installing your power supply.
Note For proper 6000W DC-input redundant power configuration, all input wires (two pairs for 2800W
DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for one 6000W
DC-input power supply must come from the same battery system (A feed); all input wires (two pairs for
2800W DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for the other
6000W DC-input power supply must come from another battery system (B feed).
Note The 6000 W DC-input power supply provides power of 2800 W, 4500 W, or 6000 W. Select 2800 W by
wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select 4500 W by wiring any
three positive (+)/negative (-) terminal pairs in any sequence. Select 6000 W by wiring all four positive
(+)/negative (-) terminal pairs. The Cisco IOS software detects the wired inputs and sets the proper
system power.
Note The PWR-6000-DC power supply ground provides the system ground connection when the
PWR-6000-DC power supply is installed in a Cisco 7609-S router. Install the ground as described in this
procedure.
power supplies.

5-80 OL-4503-27
using.
becoming energized.
bay (Figure 5-81).
L
L
TA
INS
RUN
CISCO SYST
EMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL

OL-4503-27 5-81
2
7 3
9 9
L
L
191286
TA
INS
RUN
CISCO SYS
TEMS, INC
1
2
INPUT 3
OK 4
FAN
5
OK OUTPUT
FAIL
6
4

5 Power switch
your power supply and insert the fully-wired IPM. If you are going to install an IPM with DC-input wires
and ground wires still connected, skip steps 4 through 12 and go directly to step 13.

5-82 OL-4503-27
Note 6000 W power supplies ship with AWG #4 lugs with 45-degree angled, 2-hole compression lug
for both power and ground wiring. Additional lugs for different wire size should be purchased
seperately.
use an appropriately sized industry standard 45 degree angled, 2-hole, standard barrel
compression lug for both power and ground lugs (for example, on AWG #4 wires, Panduit part
number LCC4-14AWH-L or equivalent). The power supply ground studs, located beside the
terminal block.
Note The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W. Select
2800 W by wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select
4500 W by wiring any three positive (+)/negative (-) terminal pairs in any sequence. Select
6000 W by wiring all four terminals. The Cisco IOS software detects the wired inputs and sets
the proper system power.
Note If you are wiring for 2800 W for a single power supply, proceed to Step 7; if you are wiring
2800 W for a redundant power supply, proceed to Step 7 and then Step 10. In either case, proceed
to step 14 upon completion.
a redundant power supply, proceed to Step 8 and then Step 11. In either case, proceed to step 14 upon
completion.
completion.
a. From the left side of the power supply, connect the ground wire to the ground (Figure 5-83).

OL-4503-27 5-83
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
L
L
TA
INS
RUN
191287
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
( ) Ground
installation
screw
b. From the left side of the power supply, connect each of the DC-input wires to the terminal block
(Figure 5-82 and Figure 5-83) in this order:
Negative (-)
Positive (+)
c. Secure outer block cover.


5-84 OL-4503-27
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
L
L
TA
INS
RUN
191288
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
installation ( ) Ground
screw
Negative (-)
Positive (+)


OL-4503-27 5-85
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative L
L
TA
(+) Positive
INS
RUN
191289
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
( ) Ground
installation
screw
Negative (-)
Positive (+)
a. From the right side of the power supply, connect the ground wire to the ground (Figure 5-86).

5-86 OL-4503-27
Terminal
block cover
Input power
module
Power leads
attached to
L
terminal block
L
TA
( - ) Negative
INS
RUN
(+) Positive
( - ) Negative
(+) Positive
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
191290
T
FAIL
Captive
screw
Bay
b. From the right side of the power supply, connect the DC-input wires to the terminal block
Negative (-)
Positive (+)
Note For proper 2800W DC-input redundant power configuration, both pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); both
pairs of input wires for the other 6000W DC-input power supply must come from another
battery system (B feed).

OL-4503-27 5-87
breaker or fuse. The circuit breaker or fuse should be sized according to the power supply
input rating and local or national electrical code requirements.
Terminal
block cover
Input power
module
Power leads
attached to
L terminal block
L
TA
( - ) Negative
INS
RUN
(+) Positive
( - ) Negative
(+) Positive
Power CISCO SY
STEMS, INC ( - ) Negative
switch 1
2
INPUT
OK
3
4
FAN
(+) Positive
OK OUTPU
T
FAIL
Captive
191291
screw
Bay
b. From the right side of the power supply, connect each of the DC-input wires to the right power
supply terminal block (Figure 5-82 and Figure 5-87) in this order:
Negative (-)
Positive (+)

5-88 OL-4503-27
Note For proper 4500W DC-input redundant power configuration, three pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); three
Figure 5-88 DC-Input Wire Connections for 6000-W DC-Input Power Supply for Right Side of
Power Bay
Terminal
block cover
Input power
module
Power leads
attached to
L terminal block
L
TA
( - ) Negative
INS
RUN
(+) Positive
( - ) Negative
(+) Positive
CISCO SY
Power STEMS, INC ( - ) Negative
(+) Positive
1
switch 2
INPUT
OK
3
4
FAN
OK OUTPU
T
( - ) Negative
FAIL
Captive (+) Positive

191293
screw
b. From the right side of the power supply, connect each of the DC-input wires to the terminal block
Negative (-)
Positive (+)

OL-4503-27 5-89
Note For proper 6000W DC-input redundant power configuration, all four pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); all
four pairs of input wires for the other 4000W DC-input power supply must come from
another battery system (B feed).
block covers.
Step 12 If you are installing a previously-wired IPM, insert the IPM firmly into the power supply and tighten the
IPM captive screws. See Figure 5-89.
Figure 5-89 Inserting Previously-Wired IPM (2700W DC-input shown)
L
L
TA
INS
RUN
CISCO SYST
EMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL
191292
Step 14 Use the power switch to turn the power supply on.
states:

5-90 OL-4503-27

Note For proper 4000W DC-input redundant power configuration, all three pairs of input wires for one 4000W
DC-input power supply must come from the same battery system (A feed); all three pairs of input wires
for the other 4000W DC-input power supply must come from another battery system (B feed).
Note The procedure that follows provides instructions for installing PWR-4000-DC power supplies in
redundant 2700 W or 4000 W configurations. If you are installing a single power supply, install it in the
left-side position that corresponds to the chassis labeling “Power 1.”
PWR-4000-DC power supply is installed in a Cisco 7613 router. Install the ground as described in this
procedure.
power supplies.

OL-4503-27 5-91
using.
becoming energized.
bay (Figure 5-90).
+ VE-1
+ VE-3
-VE-1
-VE-3
+ VE-2
-VE-2
0
104978
INPUT OK
FAN OUTPUT
1 2 3 OK FAIL

5-92 OL-4503-27
3
2
1
11
10
9 I
101397
0
4
INPUT OK
FAN OUTPUT
+ VE-3
-VE-1
-VE-3
+ VE-2
7 6 5
-VE-2
CVR-4000DC-TERM=.

inner terminal block cover.
Note You must remove three terminal block covers for the 4000 W DC-input power supply: one outer
terminal block cover and two inner terminal block covers.

OL-4503-27 5-93
use an appropriately sized industry standard 2-hole, standard barrel compression lug. The power
supply ground studs, located below the terminal block, are also threaded 1/4-20 and require two
1/4-inch split-ring washers and two 1/4-20 hex nuts.
Note You must install plastic insulators that are shipped with the power supply as described below.
a redundant power supply, proceed to Step 8 and then Step 10. If you are wiring for 4000 W for a single
power supply, proceed to Step 9; if you are wiring 4000 W for a redundant power supply, proceed to Step
9 and then Step 11.
entry).
Note Be sure to place a plastic insulator over the smaller terminal block even if you are not attaching DC-input
wires to it; this ensures that the plastic insulator is available for future use.
plastic.

5-94 OL-4503-27
Bay
Terminal
Plastic block cover
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114010
( ) Ground 0
Power INPUT OK
FAN OUTPUT
switch 1 2 3 OK FAIL
Captive
installation
screw
d. From the left side of the power supply, connect the DC-input wires to TB1 (Figure 5-91 and
Negative (-)
Positive (+)
Place and secure left and right inner terminal block cover.
e. Secure outer block cover.
entry).
plastic.

OL-4503-27 5-95
Bay

terminal block
Plastic block cover
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114008
( ) Ground 0
Power INPUT OK
FAN OUTPUT
switch
1 2 3 OK FAIL
( ) Ground
Captive
installation
d. From the left side of the power supply, connect the DC-input wires to TB1 in this order:
Negative (-)
Positive (+)
e. From the left side of the power supply, connect the DC-input wires to TB2 in this order:
Negative (-)
Positive (+)
f. Using the cable tie provided, place the cable tie through the slot at the top of the left terminal block
cover and secure the wiring going to TB2.

5-96 OL-4503-27
entry).
Note Be sure to place a plastic insulator over the smaller terminal block even if you are even if you are not
attaching DC-input wires to it; this ensures that the plastic insulator is available for future use.
plastic.
Plastic
insulator
Power leads
attached to
Terminal terminal block
block cover (+) Positive
( - ) Negative
(+) Positive
( - ) Negative
I
0
Power
switch
INPUT OK
114011
FAN OUTPUT
1 2 3 OK FAIL
( ) Ground
Captive
installation
screw
Bay
d. From the right side of the power supply, connect the DC-input wires to TB1 (Figure 5-91 and
Negative (-)
Positive (+)
e. Place and secure left and right inner terminal block cover.

OL-4503-27 5-97
cover and secure the wiring to the left terminal block.
g. Secure outer block cover.
entry).
plastic.
Power leads
attached to
terminal block Power leads
(+) Positive attached to
( - ) Negative Terminal Plastic terminal block
(+) Positive
block cover insulator (+) Positive
( - ) Negative ( - ) Negative
Plastic
insulator
Terminal
block cover
( ) Ground
I
114009
0
Power
switch
INPUT OK
FAN OUTPUT
1 2 3 OK FAIL
( ) Ground
Captive
installation
screw
Bay
d. From the right side of the power supply, connect the DC-input wires to the right power supply
terminal block (Figure 5-91 and Figure 5-95) in this order:
Negative (-)
Positive (+)
e. From the right side of the power supply, connect the DC-input wires to TB1 (Figure 5-91 and
Negative (-)
Positive (+)

5-98 OL-4503-27
cover and secure the wiring going to the left terminal block.
Note For proper 4000W DC-input redundant power configuration, all three pairs of input wires for
one 4000W DC-input power supply must come from the same battery system (A feed); all three
pairs of input wires for the other 4000W DC-input power supply must come from another battery
system (B feed).
block covers.
states:
your power supply and insert the fully-wired IPM. Read through this procedure carefully before
installing your power supply.

OL-4503-27 5-99
Note For proper 6000W DC-input redundant power configuration, all input wires (two pairs for 2800W
DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for one 6000W
DC-input power supply must come from the same battery system (A feed); all input wires (two pairs for
2800W DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for the other
6000W DC-input power supply must come from another battery system (B feed).
Note The 6000 W DC-input power supply provides power of 2800 W, 4500 W, or 6000 W. Select 2800 W by
wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select 4500 W by wiring any
three positive (+)/negative (-) terminal pairs in any sequence. Select 6000 W by wiring all four positive
(+)/negative (-) terminal pairs. The Cisco IOS software detects the wired inputs and sets the proper
system power.
PWR-6000-DC power supply is installed in a Cisco 7609-S router. Install the ground as described in this
procedure.
power supplies.
using.

5-100 OL-4503-27
becoming energized.
bay (Figure 5-96).
L
L
TA
INS
RUN
CISCO SYST
EMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL

OL-4503-27 5-101
2
7 3
9 9
L
L
191286
TA
INS
RUN
CISCO SYS
TEMS, INC
1
2
INPUT 3
OK 4
FAN
5
OK OUTPUT
FAIL
6
4

5 Power switch
your power supply and insert the fully-wired IPM. If you are going to install an IPM with DC-input wires
and ground wires still connected, skip steps 4 through 12 and go directly to step 13.

5-102 OL-4503-27
Note 6000 W power supplies ship with AWG #4 lugs with 45-degree angled, 2-hole compression lug
for both power and ground wiring. Additional lugs for different wire size should be purchased
seperately.
use an appropriately sized industry standard 45 degree angled, 2-hole, standard barrel
compression lug for both power and ground lugs (for example, on AWG #4 wires, Panduit part
number LCC4-14AWH-L or equivalent). The power supply ground studs, located beside the
terminal block.
Note The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W. Select
2800 W by wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select
4500 W by wiring any three positive (+)/negative (-) terminal pairs in any sequence. Select
6000 W by wiring all four terminals. The Cisco IOS software detects the wired inputs and sets
the proper system power.
Note If you are wiring for 2800 W for a single power supply, proceed to Step 7; if you are wiring
2800 W for a redundant power supply, proceed to Step 7 and then Step 10. In either case, proceed
to step 14 upon completion.
completion.
completion.

OL-4503-27 5-103
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
L
L
TA
INS
RUN
191287
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
( ) Ground
installation
screw
Negative (-)
Positive (+)


5-104 OL-4503-27
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
L
L
TA
INS
RUN
191288
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
screw
Negative (-)
Positive (+)


OL-4503-27 5-105
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative L
L
TA
(+) Positive
INS
RUN
191289
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
T
FAIL
Captive
( ) Ground
installation
screw
Negative (-)
Positive (+)

5-106 OL-4503-27
Terminal
block cover
Input power
module
Power leads
attached to
L
terminal block
L
TA
( - ) Negative
INS
RUN
(+) Positive
( - ) Negative
(+) Positive
Power CISCO SY
STEMS, INC
switch 1
2
INPUT
OK
3
4
FAN
OK OUTPU
191290
T
FAIL
Captive
screw
Bay
b. From the right side of the power supply, connect the DC-input wires to the terminal block
Negative (-)
Positive (+)
Note For proper 2800W DC-input redundant power configuration, both pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); both

OL-4503-27 5-107
Terminal
block cover
Input power
module
Power leads
attached to
L terminal block
L
TA
( - ) Negative
INS
RUN
(+) Positive
( - ) Negative
(+) Positive
Power CISCO SY
STEMS, INC ( - ) Negative
switch 1
2
INPUT
OK
3
4
FAN
(+) Positive
OK OUTPU
T
FAIL
Captive
191291
screw
Bay
b. From the right side of the power supply, connect each of the DC-input wires to the right power
supply terminal block (Figure 5-97 and Figure 5-102) in this order:
Negative (-)
Positive (+)

5-108 OL-4503-27
Note For proper 4500W DC-input redundant power configuration, three pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); three
Figure 5-103 DC-Input Wire Connections for 6000-W DC-Input Power Supply for Right Side of
Power Bay
Terminal
block cover
Input power
module
Power leads
attached to
L terminal block
L
TA
( - ) Negative
INS
RUN
(+) Positive
( - ) Negative
(+) Positive
CISCO SY
Power STEMS, INC ( - ) Negative
(+) Positive
1
switch 2
INPUT
OK
3
4
FAN
OK OUTPU
T
( - ) Negative
FAIL
Captive (+) Positive

191293
screw
b. From the right side of the power supply, connect each of the DC-input wires to the terminal block
Negative (-)
Positive (+)

OL-4503-27 5-109
Note For proper 6000W DC-input redundant power configuration, all four pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); all
four pairs of input wires for the other 4000W DC-input power supply must come from
another battery system (B feed).
block covers.
Step 12 If you are installing a previously-wired IPM, insert the IPM firmly into the power supply and tighten the
IPM captive screws. See Figure 5-104.
Figure 5-104 Inserting Previously-Wired IPM (2700W DC-input shown)
L
L
TA
INS
RUN
CISCO SYST
EMS, INC
1
2
INPUT 3
OK 4
FAN
OK OUTPUT
FAIL
191292
Step 14 Use the power switch to turn the power supply on.
states:

5-110 OL-4503-27


OL-4503-27 5-111
Removing and Replacing the PEM

This section describes how to remove and install the PEMs for the Cisco 7603, Cisco 7603-S, and Cisco
7606 routers.
The PEM provides an input power connection on the front of the chassis to connect the site power source
to the power supply. In addition to providing an input power connection, the PEM also has an illuminated
power switch (AC-input only), current protection, surge and EMI suppression, and filtering functions.
The PEM on the left (PEM 1) connects the site power source to power supply 1; the PEM on the right
(PEM 2) connects the site power source to power supply 2. See Figure 5-105 for the location of the PEM;
see Figure 5-106 (Cisco 7603 router), Figure 5-107 (Cisco 7603-S router), and Figure 5-108 (Cisco 7606
router) for the location of the power supplies.
PEM 1 PEM 2
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
CO PW RE
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
63191
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 IV
CT RX
E
A TX TIV E
S TX AC RX TX T IV
U E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
Figure 5-106 Cisco 7603 Router—Power Supply Location
INPUT FAN OUTPUT

OK OK FAIL
Power supply 2
(redundant)
63031
INPUT FAN OUTPUT

OK OK FAIL
Power supply 1

5-112 OL-4503-27
Figure 5-107 Cisco 7603-S Router—Power Supply Location
INPUT FAN OUTPUT

OK OK FAIL
Power supply 2
(redundant)
63031
INPUT FAN OUTPUT
OK OK FAIL
Power supply 1
Figure 5-108 Cisco 7606 Router—Power Supply Location
Power supply 2
(redundant)
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.

Power supply 1
63893
IN
FA
OU
PU
TP
TO
OK
UT
K
FA
IL
Cisco Systems Inc.
Required Tools
You need a flat-blade or number 2 Phillips-head screwdriver to perform these procedures.
Removing the AC-Input PEM

Follow these steps to remove an AC-input PEM:
Step 1 Turn the power switch to the Off (0) position on the PEM you are removing. (see Figure 5-105.)
Step 2 Disconnect the power cord from the power source. Do not touch the metal prongs on the power cord
when it is still connected to the PEM.

OL-4503-27 5-113
Step 3 Remove the power cord from the power connection on the PEM. Do not touch the metal prongs
embedded in the PEM.
Step 4 Loosen the captive installation screws (Figure 5-109).
Figure 5-109 AC-Input PEM
IEC 60320 C15 connector
AC power switch
130058
Step 5 Grasp the PEM with one hand, and slide it part of the way out of the chassis. Place your other hand
underneath the PEM, as shown in Figure 5-110, and slide it completely out of the chassis.
Figure 5-110 Handling a PEM
WS-X6K-SUP2-2GE
T
M
US EM
LE
M
G
AT ST NSO R ET
ST SY CO PW RES
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
63301
OSM-4OC12 POS-SI
NK
LI
NK
LI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
Step 6 If the PEM bay is to remain empty, install a blank PEM filler plate (Cisco part number 800-16719-01)
over the opening, and secure it with the captive installation screws. See Figure 5-111.

5-114 OL-4503-27
Figure 5-111 Blank PEM Filler Plate
119948
Installing the AC-Input PEM
Follow these steps to install an AC-input PEM:
Step 1 Ensure that the system (earth) ground connection has been made. For ground connection instructions,
see the “System Ground Connection” section on page 3-19.
Step 2 If necessary, remove the blank PEM filler plate (Cisco part number 800-16719-01) from the chassis PEM
bay opening by loosening the captive installation screws. See Figure 5-111.
Step 3 Grasp the PEM with one hand. Place your other hand underneath the PEM, as shown in Figure 5-110.
Slide the PEM into the PEM bay. Make sure that the PEM is fully seated in the bay.
Step 4 Tighten the PEM captive installation screws (Figure 5-109).
Step 5 Plug the power cord into the PEM.
Step 6 Connect the other end of the power cord to an AC-input power source.
Caution In a system with dual power supplies, connect each power supply to a separate input source. In case of
a power source failure, the second source will most likely still be available.
Step 7 Turn the power switch to the On (|) position on the PEM.
Removing a DC-Input PEM

OL-4503-27 5-115
Follow these steps to remove a DC-input PEM:
Step 1 Verify that power is off to the DC circuit for the PEM you are removing.
Step 2 Loosen the captive installation screws on the PEM (Figure 5-112).
Figure 5-112 DC-Input PEM
-48 TO -48 TO -48 TO

-60 -60 -60
X X X

/3
191813
Step 3 Slide the PEM part way out of the chassis so that you have access to the PEM terminal block screws
(Figure 5-113).
Figure 5-113 DC-Input PEM Terminal Block Screws
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
CO PW RE
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
68154
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 T IV
E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
Step 4 Disconnect the DC-input wires from the PEM terminal block in the following order:
• Positive (+)
• Negative (–)
Note It is not necessary to disconnect the system ground connection.

5-116 OL-4503-27
Step 5 Grasp the PEM with one hand, and place your other hand underneath the PEM, as shown in Figure 5-114,
and slide the PEM completely out of the chassis. Set the PEM aside.
Figure 5-114 Handling a DC-Input PEM
WS-X6K-SUP2-2GE
T
M
US EM
LE
M
G
AT ST NSO R ET
ST SY CO PW RES
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
68155
OSM-4OC12 POS-SI
NK
LI
NK
LI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
Step 6 If the PEM bay is to remain empty, install a blank PEM filler plate (Cisco part number 800-16719-01)
over the opening and secure it with the captive installation screws.
Installing a DC-Input PEM
Follow these steps to install a DC-input PEM:
Step 2 Verify that power is off to the DC circuit for the PEM you are installing.
Step 3 Install the PEM part way in the chassis so you still have access to the PEM terminal block screws
(Figure 5-115).

OL-4503-27 5-117
Figure 5-115 DC-Input PEM Terminal Block Screws
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
T
M
US EM O
LE G
AT ST NS
M T
ST SY
R SE
CO PW RE
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
68154
LI
NK
LI
1 E
3 TIV E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
C A AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
LIN 1 2 LIN K K CA AL PO R R AR RT R
IE M
LIN 4 LIN CA AL PO
4
3 RR AR RT
CA AL PO
OSM-4OC12 POS-SI
1 E
3 T IV
E
AC RX TX TIV E
TX AC RX TX TIV
US E
AT TX AC RX TX TIV
ST T RX TX AC RX TX
2 SE
4 RE R RX TX
IE M 1 RX
SM IR
CA AL PO
IE M 2 RX
K K RR AR RT R
IE M 3
IE M
LIN 4 LIN C A AL PO
4
3 RR AR RT
CA AL PO
Step 4 Connect the DC-input wires to the terminal block in the following order:
• Negative (–)
• Positive (+)
Note For a Cisco 7603-S router with 1500W DC power supply, the size of the holes on the PEM into which
the DC wires are input, is 0.6-inch in diameter.
Step 5 After ensuring that all wire connections are secure, install the PEM in the bay.
Figure 5-116 DC-Input PEM
-48 TO -48 TO -48 TO

-60 -60 -60
X X X

/3
191813
states:

5-118 OL-4503-27
Removing and Replacing the Fan Assembly


This section describes how to remove and replace fan assemblies for the Cisco 7600 series router. A
flat-blade or number 2 Phillips-head screwdriver is required to perform this procedure.
Note The Cisco 7609 router and Cisco 7609-S router use redundant fan assemblies. The fan assemblies are
installed one on top of the other.
Removing the Fan Assembly

The fan assembly is designed to be removed and replaced while the system is operating without
presenting an electrical hazard or damage to the system.
Perform these steps to remove the existing fan assembly:
Step 1 Locate the fan assembly. (See Figure 5-117 for the Cisco 7603 router, Figure 5-118 for the Cisco 7603-S
router, Figure 5-119 for the Cisco 7604 router, Figure 5-120 for the Cisco 7606 router, Figure 5-121
for the Cisco 7606-S router, Figure 5-122 for the Cisco 7613 router, and Figure 5-124 for the Cisco
7609 router and the Cisco 7609-S router.)
Note On the Cisco 7609 router, the fan assembly is located behind the cable management system. You
must first loosen the two captive installation screws located at the top of the cable management
system and fold the cable guide down to access the fan assembly (see Figure 5-123).
Step 2 Loosen the two captive installation screws by turning them counterclockwise.
Warning When removing the fan tray, keep your hands and fingers away from the spinning fan blades. Let the
fan blades completely stop before you remove the fan tray.

OL-4503-27 5-119
Figure 5-117 Cisco 7603 Router—Fan Assembly
WS-X6K-SUP2-2GE
T
M
US EM
LE
M
G
AT ST NSO R ET
ST SY CO PW RES
Switch Load
CONSOLE 100%
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
63184
OSM-4OC12 POS-SI
NK
LI
NK
LI
1
3 VE
TI
AC RX VE
1 TU
S TX
TX
AC
TI
TX
RX TX
AC
TI
VE
RX TX VE
TI
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU
TX AC RX TX VE
TI
STA
2 2
4 RE
SE
T
R
RX
RX
TX AC
TX
RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
Figure 5-118 Cisco 7603-S Router—Fan Assembly
-48 TO
-60V
50A MAX
PEM-DC
-48 TO
-60V
50A MAX
PEM-DC
PEM 1 PEM
2
FAN
STATUS
1 7600-ES20-10G3
CXL
A/L
U S
AT
ST 1
ETHERNET
SERVICES
MODULE
2 7600-ES20-10G3
CXL
CLASS 1 LASER
A/L
A/L
S
TU
S TA 0
1
ETHERNET
SERVICES
MODULE
3 CLASS 1 LASER
A/L
FAN-MO
191814
D-3SHS
Captive
installation
screws

5-120 OL-4503-27
FAN
STATUS
US
AT
ST
126568
US
AT
ST
WS-X6K-SUP2-2GE
T
S M LE M
O G
TU M T
STE NS R SE
STA SY CO PW Switch
RE CONSOLE 100%
Load
PORT
CONSOLE MODE PORT 1
SUPERVISOR2 PORT 2
PCMCIA
EJECT
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
TU AC RX VE
1 STA
2 SE
T RX
TX
TX
TX
AC
TI
RX TX
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
AC RX TX VE
TI
S TX AC RX TX VE
TI
VE
2 STA
TU
T RX
TX AC
TX
RX TX
AC
TI
RX TX
2 SE
4 RE R RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
VE
4 S
AC
TX
RX TX
AC
TI
RX TX TI
VE
VE
TU
TX AC RX TX TI
STA AC RX
3 2
4 RE
SE
T
R
RX
RX
TX
TX
TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK RR R RT R
IE M 3
LI NK NK CA ALA PO RR R RT R
63903
1 2 LI K IE M
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
TI
RX VE
5 S
AC
TX
TX
AC
TI
RX TX TI
VE
VE
TU
TX AC RX TX TI
4 STA
2
4 RE
SE
T
R
RX
RX
TX AC
TX
RX TX
IE M 1 RX
IR
CA ALA PO
IE M 2 RX
NK K RR R RT R
IE M 3
IE M
CA ALA PO
OSM-4OC12 POS-SI
1
3 VE
6 S
AC
TI
TX
RX TX
AC
TI
VE
RX TX TI
VE
TU
TX AC RX TX VE
TI
2 SE
5 4 RE R
IE M
RR R
1
RX
RX
TX
4 PORT OC-12 POS SM
IR RT R
IE M 2 RX
CA ALA PO RR R RT R
NK K IE M 3
IE M
CA ALA PO

OL-4503-27 5-121
Figure 5-121 Cisco 7606-S Router—Fan Assembly
7600-ES20-10G3CX
L
A/L
S
TU
STA
Cisco 7606 T606S
1 THERM-
FAN ETHERNE
T
STATUS 1 SERVICES
MODULE
7600-ES20-10G3CX CLASS 1 LASER

L
A/L
A/L
S
TU
STA 1 0
ETHERNE
T
2 SERVICES
MODULE

L
A/L
A/L
S
TU
STA 0
1
ETHERNE
T
SERVICES
3 MODULE

L
A/L
A/L
S
TU
STA 1 0
ETHERNE
T
SERVICES
4 MODULE
CLASS 1 LASER
A/L
191924
US
AT
ST
WS-X6K-SUP2-2GE
E MT
US EM OL MG T
AT ST NS R
PORT
MODE PORT 1
CONSOLE PORT 2
SUPERVISOR2
PCMCIA
EJECT
1%
K
LIN K
LIN
WS-X6K-SUP2-2GE
E MT
US EM OL MG T
AT ST NS R
PORT
MODE PORT 1
CONSOLE PORT 2
SUPERVISOR2
PCMCIA
1 EJECT
1%
OSM-40C12-POS-MM K
LIN K
LIN
1
3 E
TIV E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
2 K
LIN 1
K
LIN 2
K
LIN 3
K
AL
PO
RT CA AR
AL
PO
RT
2
CA AR
IER
RR M
RX
RT
3 IER
RR M
RX
LIN 4 AL CA AR
1
3 E
TIV E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
3 K
LIN 1
K
LIN 2
K
LIN 3
K
AL
PO
RT CA AR
AL
PO
RT
2
CA AR
IER
RR M
RX
RT
3 IER
RR M
RX
LIN 4 AL CA AR
1
3 E
TIV E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
4 K
LIN 1
K
LIN 2
K
LIN 3
K
AL
PO
RT CA AR
AL
PO
RT
2
CA AR
IER
RR M
RX
RT
3 IER
RR M
RX
LIN 4 AL CA AR
1
3 E
TIV E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
5 K
LIN 1
K
LIN 2
K
LIN 3
K
AL
PO
RT CA AR
AL
PO
RT
2
CA AR
IER
RR M
RX
RT
3 IER
RR M
RX
LIN 4 AL CA AR
1
3 E
TIV E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
6 K
LIN 1
K
LIN 2
K K
AL
PO
RT CA AR
AL
PO
RT
2 IER
RR M
CA AR
RX
3 IER
RR M
RX
PO AL
WS-C6500-SFM
US
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL

7
XT
NE
WS-C6500-SFM
US
E
TIV
AT
ST
AC
CT
LE
SE
SWITCH FABRIC MDL

8
XT
NE
OSM-40C12-POS-MM
1
3 E
TIV E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
9 K
LIN 1
K
LIN 2
K K
AL
PO
RT CA AR
AL
PO
RT
2 IER
RR M
CA AR
RX
3 IER
RR M
RX
1
3 E
TIV E
AC RX TX TIV
US TX AC RX TX E
AT TX TIV E
ST T AC RX TX TIV
2 SE IER RX
AC RX
4 RX TX TX
RE RR M IER
CA AR 1 TX
OC12 POS MM RR M
10 K
LIN 1
K
LIN 2
K K
AL
PO
RT CA AR
AL
PO
RT
2 IER
RR M
CA AR
RX
3 IER
RR M
RX
PO AL
11
12
FAN
STATUS
13
91096
o
o
INPUT FAN OUTPUT

OK OK FAIL
INPUT FAN OUTPUT
OK OK FAIL

5-122 OL-4503-27
5-123

85743
WS-X6K-SUP2-2GE
US EM
AT ST
ST SY
SUPERVISOR2
WS-X6K-SUP2-2GE
US EM
AT ST
ST SY
SUPERVISOR2
OSM-40C12-POS-MM
S
U
AT
ST
OC12 POS MM
Accessing the Fan Assemblies
OSM-40C12-POS-MM
CISCO 7609
S
U
AT
ST
OC12 POS MM
WS-C6500-SFM
US
CISCO 7609
AT
ST
SWITCH FABRIC MDL

WS-C6500-SFM
AT
ST
SWITCH FABRIC MDL
STATUS
FAN
FAN
FAN
OSM-40C12-POS-MM
1
2
S
U
AT
ST
OC12 POS MM
OSM-8OC3-POS MM
S
TU
STA
8 PORT OC3 POS MM
OSM-8OC3-POS MM
S
TU
STA
8 PORT OC3 POS
Figure 5-123
OL-4503-27
Chapter 5
OL-4503-27
Cisco 7609 Router and Cisco 7609-S Router—Fan Assembly
79898
Chapter 5
OUTPUT
FAIL
WS-X6K-SUP2-2GE
Switch Load
100%
PORT 1 PORT 2
FAN
OK
E MT
US EM OL MG T
ST SY CO PW RE
PORT
MODE
EJECT
INPUT
CONSOLE PCMCIA 1%
OK
K K
LIN LIN
SUPERVISOR2
WS-X6K-SUP2-2GE
Switch Load
100%
PORT 1 PORT 2
E MT
US EM OL MG T
ST SY CO PW RE
PORT
MODE
PCMCIA EJECT 1%
CONSOLE
K K
LIN LIN
SUPERVISOR2
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
2 4 RE 3
o
AL PO AL
OC12 POS MM
NK NK 2 NK 3 NK 4
LI 1 LI LI LI
screw
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
2 4 RE 3
AL LIN AL PO AL LIN
OC12 POS MM
NK 1 NK NK NK 4
LI LI 2 LI 3 LI
WS-C6500-SFM
CT
LE
US
SE
E
TIV
AT
AC
ST
OUTPUT
XT
FAIL
NE
SWITCH FABRIC MDL
FAN
OK
WS-C6500-SFM
CT
INPUT
LE
US
SE
E
OK
TIV
AT
AC
ST
XT
NE
SWITCH FABRIC MDL
OSM-40C12-POS-MM
VE VE
TI RX TX TI VE VE
1 3 AC RX TX TI TI
AC RX TX RX TX
TX TX AC AC
TX TX
US T R RX R RX
2 4 RE 3
AL PO AL
OC12 POS MM
NK 1 NK 2 NK 3 NK 4
LI LI LI LI
OSM-8OC3-POS MM
NK
1 3 LI IER
RR M
CA AR
AL
o
US 1 2 3 4 5 6 7 8
AT
ST T
2 4 SE
RE

8 PORT OC3 POS MM
NK 1 NK NK NK
LI 2 LI LI 3 4 LI
OSM-8OC3-POS MM
NK
1 3 LI IER
RR M
CA AR
AL
US 1 2 3 4 5 6 7 8
AT
ST T
2 4 SE
RE
8 PORT OC3 POS MM
NK 1 NK NK NK
LI 2 LI LI 3 4 LI
Figure 5-124
screw
5-124
Step 3 Grasp the fan assembly with both hands and pull it outward; rock it gently if necessary to unseat the
power connector from the backplane.
Warning When removing the fan tray, keep your hands and fingers away from the spinning fan blades. Let the
fan blades completely stop before you remove the fan tray.
Step 4 Pull the fan assembly clear of the chassis, and put it in a safe place.
Installing the Fan Assembly

Perform these steps to install the new fan assembly:
Step 1 Hold the fan assembly with the fans facing to the right and the FAN STATUS LED at the bottom (see
Figure 5-117 for the Cisco 7603 router, Figure 5-118 for the Cisco 7603 router, Figure 5-119 for the
Cisco 7604 router, Figure 5-120 for Cisco 7606 router, Figure 5-121 for Cisco 7606-S router, and
Figure 5-122 for the Cisco 7613 router.) For the Cisco 7609 router and the Cisco 7609-S router, hold the
fan assembly so that the handle is at the top of the assembly (see Figure 5-124).
Step 2 Place the fan assembly into the front chassis cavity so that it rests on the chassis, and then lift the fan
assembly up slightly, aligning the top and bottom chassis guides.
Step 3 Push the fan assembly into the chassis until the power connector seats in the backplane and the captive
installation screws make contact with the chassis.
Step 4 Tighten the captive installation screws.
Note On the Cisco 7609 router and the Cisco 7609-S router, fold the cable guide up and tighten the
two captive installation screws at the top of the chassis (see Figure 5-123).

OL-4503-27 5-125
Installing the Air Filter Assembly on a Cisco 7606 Router and the Cisco 7606-S Router (Optional)
Checking the Installation

Perform these steps when checking the installation to verify that the new fan assembly is installed
correctly:
Step 1 Listen for the fans; you should immediately hear them operating. If you do not hear them, ensure that
the fan assembly is inserted completely in the chassis and the faceplate is flush with the switch back
panel.
Step 2 Verify that the FAN STATUS LED is green. If the LED is red, one or more fans is faulty.
Step 3 If after several attempts the fans do not operate or you experience trouble with the installation (for
instance, if the captive installation screws do not align with the chassis holes), contact a Cisco customer
service representative for assistance.
Installing the Air Filter Assembly on a Cisco 7606 Router and the
Cisco 7606-S Router (Optional)
This section describes how to install the optional air filter assembly (CVPN7600FIPS/KIT=) for the
Cisco 7606 and Cisco 7606-S routers.
Perform these steps to install the new filter assembly.
Step 1 Install filter assembly using thumscrews (see Figure 5-125). Enage thumbscrews only halfway.
Figure 5-125 Cisco 7606 and Cisco 7606-S Router Filter Assembly
FAN
STATUS
1
Cisco 7606 06S

THERM-T6
7600-ES20-
10G3CXL
3 A/L
US
AT
ST 1
ETHERNET
SERVICES
MODULE
2
7600-ES20- CLASS 1 LASER
10G3CXL
A/L
4 A/L
US
AT
ST 1 0
ETHERNET
SERVICES
MODULE

10G3CXL
A/L
A/L
5
US
AT
ST 1 0
ETHERNET
SERVICES
MODULE

10G3CXL
A/L
A/L
6
US
AT
US ST 1 0
STAT
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
250163
4 3

5-126 OL-4503-27
1 Filter 3 Plastic rivets

2 Thumbscrews 4 Plastic fastener
Step 2 Insert plastic rivet through filter assembly into ventilation holes on chassis as shown. While holding the
filter assembly and inserted rivet in place, insert the plastic fastener to the rivet.
Step 3 Fully secure the thumscrews.
Installing the Air Filter Assembly on a Cisco 7609 Router and the
Cisco 7609-S Router (Optional)
This section describes how to install the optional air filter assembly for the Cisco 7609 router and the
Cisco 7609-S router. The filter assembly is not included with the chassis or bundle configurations. The
necessary parts can be ordered at listed in Table 5-2. The filter assembly installation requires
INTAKEPNL-09= be installed on the chassis. This intake panel can be identified by the two filter
assembly support loops extending from the bottom front of the panel and the thumbscrews of the front
left and right sides of the panel (see Figure 5-127).
Note The use of air filter assembly provides the convenience of intake panel maintenance. The disposable
form air filter fits on the intake panel and prevents dust, dirt and other impurities from entering the panel.
You can replace the air filter when it wears out. The air filter should be used for intake panels in
environments where settling of dust particles on intake panel is high.
Note If you are replacing an air filter and not installing a new air filter assembly, see Replacing the Air Filter
on a Cisco 7609 Router and the Cisco 7609-S Router (Optional), page 5-131.
Table 5-2 Air Filter Part Numbers
Part Number Description

INTAKEPNL-09= Replacement Intake Panel
FLTRASSM-09= Filter Cage Assembly, no filter inserts included
FLTRINSERTS-09= Set of five replacement air filter inserts for
FLTRASSM-09=
Perform these steps to install the new filter assembly. If INTAKEPNL-09= is already installed, skip to
Step 3.
Step 1 Remove the intake panel by unscrewing four thumbscrews (see Figure 5-126).

OL-4503-27 5-127
Figure 5-126 Removing the Intake Panel
AC
TI
VE
AC
TI
VE
R
TX
X
TX
X
TX
X
R
X
R
X
R
X
PORT 2
PORT 2
TX
LI
NK
TX
TX
o
o
INPUT FAN OUTPUT
101391
OK OK FAIL
INPUT FAN OUTPUT
OK OK FAIL
Step 2 Install the new intake panel (see Figure 5-127) by tightening four thumbscrews.
Figure 5-127 Installing the New Intake Panel
3 1 2
AC
TI
VE
AC
TI
VE
R
TX
X
TX
X
TX
X
R
X
R
X
R
X
PORT 2
PORT 2
TX
LI
NK
TX
TX
o
o
INPUT FAN OUTPUT

104897
OK OK FAIL
INPUT FAN OUTPUT
OK OK FAIL
1 Thumbscrews 2 Fastening screw

3 Support loop

5-128 OL-4503-27
Step 3 Remove the inner filter retainer from the filter cage assembly (see Figure 5-128) by depressing the
thumb loops and carefully sliding filter retainer outwards.
Figure 5-128 Removing the Inner Filter Retainer
2
3
1
104898
4
1 Filter cage assembly 2 Filter retainer

3 Thumb loops 4 Tabs (on rear of filter cage assembly)
Step 4 Place the foam filter over the filter retainer (see Figure 5-129).
Step 5 Slide retainer and filter into cage assembly.

OL-4503-27 5-129
Figure 5-129 Placing the Foam Filter Over the Filter Retainer
5
3
104899
4
1 Filter cage assembly 2 Filter

3 Filter retainer 4 Tabs (on rear of filter cage assembly)
5 Thumb loops
Step 6 Install filter assembly with tabs facing the floor as follows:
a. Fit tabs (see Figure 5-129) on bottom of filter cage assembly into lower support loops (see
Figure 5-127).
b. Rotate the filter assembly towards the intake panel (see Figure 5-130).
c. Tighten two fastening screws.

5-130 OL-4503-27
Replacing the Air Filter on a Cisco 7609 Router and the Cisco 7609-S Router (Optional)
Figure 5-130 Installing the Filter Assembly
1
AC
TI
VE
AC
TI
VE
R
TX
X
TX
X
TX
X
R
X
R
X
R
X
PORT 2
PORT 2
TX
LI
NK
TX
TX
o
o
INPUT FAN OUTPUT

OK OK FAIL
104900
INPUT FAN OUTPUT
OK OK FAIL
1 Thumbscrews 2 Fastening screw
Note Cisco Systems recommends that air filters be changed every three months.
Replacing the Air Filter on a Cisco 7609 Router and the Cisco
7609-S Router (Optional)
Step 1 Loosen the two fastening screws as shown in Figure 5-130 and lift the filter cage assembly off of the
support loops (see Figure 5-127).
Step 2 Remove the inner filter retainer from the filter cage assembly (see Figure 5-131) by depressing the
thumb loops and carefully sliding filter retainer outwards.

OL-4503-27 5-131
Cleaning or Replacing the Chassis Air Filter and Intake Panel
Figure 5-131 Replacing the Foam Filter on the Filter Retainer

5
3
104899
4
1 Filter cage assembly 2 Filter

3 Filter retainer 4 Tabs (on rear of filter cage assembly)
5 Thumb loops
Step 3 Remove the foam filter and place a new foam filter over the filter retainer (see Figure 5-131).
Step 4 Slide retainer and filter into cage assembly.
Step 5 Install filter assembly with tabs facing the floor as follows:
a. Fit tabs (see Figure 5-129) on bottom of filter cage assembly into lower support loops (see
Figure 5-127).
b. Rotate the filter assembly towards the intake panel (see Figure 5-130).
c. Tighten two fastening screws.
Note Cisco Systems recommends that air filters be changed every three months.
Cleaning or Replacing the Chassis Air Filter and Intake Panel

The Cisco 7609 Router and the Cisco 7609-S Router are equipped a user-serviceable air filter that
removes dust drawn into the router and intake panel . One time per month (or more often in environments
where routers are prone to dust particles), examine the air filter and intake panel for damage and
cleanliness.

5-132 OL-4503-27
Air Filters in C7603-S Chassis
Caution Damage to the air filter and intake panel can restrict the airflow, cause overheating in the router, and
degrade EMI performance. Be careful when cleaning and replacing the air filter.
Air Filter Maintenance

Follow the procedure described in “Replacing the Air Filter on a Cisco 7609 Router and the Cisco
7609-S Router (Optional)” section on page 5-131 to remove and reinstall the air filter on the air filter
assembly. After taking out the air filter, visually check the condition of the air filter to determine whether
to clean or install a new replacement. If the air filter is dirty, clean the filter. Change the air filter if it is
torn or worn out.
Caution Do not vacuum the air filter while it is installed in the chassis. You must remove the air filter completely
before you clean it to prevent contaminants from being drawn into the bays or cage. The cleaning process
should be performed outside the router installation area.
You can use the pressurized air to clean the air filter. If the filter appears worn or torn, dispose of it in a
responsible manner and install a replacement air filter.
Intake Panel Maintenance

Visually check the condition of the intake panel (If the air filter assembly is fitted on the intake panel,
remove it). If the intake panel is dirty, you need to clean the panel. Remove the intake panel from the
router and take is outside the router installation area. Clean the intake panel using high presurrised air
and replace it in the router.
Caution Do not vacuum the air filter while it is installed in the chassis. You must remove the air filter completely
before you clean it to prevent contaminants from being drawn into the bays or cage. The cleaning process
should be performed outside the router installation area.
Air Filters in C7603-S Chassis

Do note that there are no air filters in a c7603-S chassis.
Installing the Thermistor Module on a Cisco 7606-S Router

This section describes how to install the thermistor module for the Cisco 7606-S router. The necessary
parts can be ordered at listed in Table 5-3.
Table 5-3 Thermistor Module Part Numbers

THERM-7606S= Replacement thermistor module

OL-4503-27 5-133
Perform these steps to replace a thermistor module.
Step 1 Remove the thermistor module by unscrewing two captive thumbscrews (see Figure 5-132) and sliding
the termistor module out.
Step 2 Slide the replacement thermistor module into the chassis and tighten the two captive screws. the single
captive screw that retains the thermistor module in the chassis. See Figure 5-132.
Figure 5-132 Thermistor Module Replacement.
7600-ES20-10G3C
FAN XL
STATU
S 1 A/L
S
TU
STA
Cisco 7606
1
ETHERNET
SERVICES
MODULE

XL
T606S
THERM- A/L
2 A/L
S
TU
STA 1 0
ETHERNET
SERVICES
MODULE

XL
A/L
3 A/L
S
TU
STA 0
1
ETHERNET
SERVICES
MODULE

XL
A/L
4 A/L
S
TU
STA 1 0
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
5
191925
6
US
AT
ST

This section describes how to install the thermistor module for the Cisco 7609-S router. The necessary
parts can be ordered at listed in Table 5-4.
Table 5-4 Thermistor Module Part Numbers

THERM-7609S= Replacement thermistor module
Perform these steps to replace a thermistor module.
Step 1 Remove the intake panel by unscrewing four captive thumbscrews (see Figure 5-133).

5-134 OL-4503-27
Figure 5-133 Removing the Intake Panel
A
C
IT
V
E
R
T
X
X
R
X
A
C
IT
V
E
R
T
X
X
T
X
R
T
X
X
R
X
R
X
T
X
PORT 2
LIN
K
T
X
PORT 2
191353
Step 2 Unscrew the single captive screw that retains the thermistor module in the chassis. See Figure 5-134.
Figure 5-134 Thermistor Module
2 191354
1 Thermistor slots 2 Captive screw

3 Flange
Step 3 Grasp the flange on the thermistor module (see Figure 5-134) and pull to remove the thermistor module.
See Figure 5-135.

OL-4503-27 5-135
Upgrading the Cisco 7600 Series Routers to a WS-SUP720-3BXL
Figure 5-135 Thermistor Module Replacement
A
C
IT
V
E
R
T
X
X
R
X
A
C
IT
V
E
R
T
X
X
T
X
R
T
X
X
R
X
R
X
T
X
PORT 2
LIN
K
T
X
PORT 2
191355
Step 4 Insert the thermistor module until the faceplate of the module bottoms out to the ramp in the chassis.
Step 5 Tighten the captive screw on the module into the chassis.
Step 6 Reinstall the intake panel by tightening four captive thumbscrews.

To perform the upgrade, you must shut down the system.
Before you shut down the system, you should first upload the current configuration to a server. This saves
time when bringing the module back online. You can recover the configuration by downloading it from
the server to the nonvolatile memory of the supervisor engine.
For information on installing the WS-SUP720-3BXL, see “Installing a Supervisor Engine or a Module”
in the Cisco 7600 Series Router Module Installation Guide.
The SUP720-3BXL is supported with the following chassis. High-speed fans and larger power supplies
are required for the WS-SUP720-3BXL. If your chassis has the low speed fan, you will need to upgrade
them. For information on replacing the fans, see the “Removing and Replacing the Fan Assembly”
procedure on page 5-119. For information on replacing the power supplies, see “Removing and
Replacing the Power Supply” procedure on page 5-2.
Table 5-5 Required Fan Upgrades for the WS-SUP720-3BXL
Low Speed Fan (Original High Speed Fan (Required for the
Supported Chassis Fan) SUP720-3BXL)
Cisco 7603 FAN-MOD-3 FAN-MOD-3HS
Cisco 7604 N/A FAN-MOD-4HS
Cisco 7606 FAN-MOD-6 FAN-MOD-6HS
1
Cisco 7609 N/A FAN-MOD-09
Cisco 7613 WS-C6K-13SLOT-FAN WS-C6K-13SLOT-FAN2

5-136 OL-4503-27
1. Model CISCO7609 is equipped with two tiered-speed fan trays. There is no replacement or adjustment required. For model
OSR-7609, refer to http://www.cisco.com/univercd/cc/td/doc/product/core/cis7600/hardware/osrouter/index.htm.
Table 5-6 Required Power Supply Upgrades for the WS-SUP720-3BXL
Supervisor 720 and Supervisor 3BXL

Supported Chassis AC DC
Cisco 7603 WS-CAC-950W WS-CDC-950W
Cisco 7604 N/A N/A
WS-CAC-4000W PWR-4000-DC
WS-CAC-4000W PWR-4000-DC

OL-4503-27 5-137

5-138 OL-4503-27
A P P E N D I X A
Technical Specifications
osrouter/index.htm
This appendix provides the technical specifications for the Cisco 7600 series routers:
• Cisco 7603 Router, page A-2
• Cisco 7603-S Router, page A-2
• Cisco 7600 Series Router Power Supplies, page A-9
• Regulatory Standards Compliance, page A-15
Refer to the Cisco 7600 Series Internet Router Module Installation Guide for module and interface port
specifications.

OL-4503-27 A-1
Appendix A Technical Specifications
Cisco 7603 Router
Cisco 7603 Router

The Cisco 7603 Router specifications are provided in Table A-1.
Table A-1 Cisco 7603 Router Specifications
Item Specification
Environmental
Temperature, ambient operating 32°F (0°C) to 104°F (40°C)
Temperature, ambient nonoperating and –40°F (–40°C) to 158°F (70°C)
storage
Humidity (RH), ambient 10% to 90%
(noncondensing) operating
(noncondensing) nonoperating and
storage
Altitude, operating Sea level to 13,123 feet (4000m)1
Physical Characteristics
Dimensions (H x W x D) 7 x 17.37 x 21.75 inches (17.78 x 44.12 x 55.25 cm).
Chassis requires 4 RU2
Weight Chassis only: 28.5 lb (12.93 kg)
Chassis fully configured with 1 supervisor engine,
2 modules, 2 AC-input PEMs, and 2 AC-input power
supplies: 83 lb (37.65 kg)
Power Supply 950 W AC- or DC-input power supply—optional
second power supply can be installed in the chassis
1400 W AC-input power supply—optional second
power supply can be installed in the chassis
Airflow • FAN-MOD-3 (Standard fan tray)—170 CFM
• FAN-MOD-3HS (Optional high-speed fan
tray)—270 CFM
Acoustical Noise 64 to 76 dB. International Organization for
Standardization (ISO) 7779: Bystander position
operating to an ambient temperature of 86°F (30°C).
1. Designed and tested for normal operation for altitudes up to 13,123 ft (4000m); safety approvals apply only to an operating
altitude of 6500 feet (2000 m).
2. RU = rack units
Cisco 7603-S Router

The Cisco 7603-S Router specifications are provided in Table A-2.

A-2 OL-4503-27
Cisco 7604 Router
Table A-2 Cisco 7603-S Router Specifications
Item Specification
Environmental
storage
storage
Dimensions (H x W x D) 7 x 17.37 x 20.3 inches (17.78 x 44.12 x 51.562 cm).
2 modules, 2 DC-input PEMs, and 2 DC-input power
supplies: 83 lb (37.65 kg)
Power Supply 1500 W DC-input power supply—optional second
Airflow • FAN-MOD-3SHS (Optional high-speed fan
tray)—270 CFM
2. RU = rack units
Cisco 7604 Router

Item Specification
Environmental
storage

OL-4503-27 A-3
Cisco 7606 Router
Table A-3 Cisco 7604 Router Specifications (continued)
Item Specification
storage
Dimensions (H x W x D) 8.7 x 17.5 x 21.6 inches (22.09 x 44.45 x 54.86 cm).
Chassis fully configured with 2 supervisor engines,
supplies: 97 lb ( 43.99 kg); FAN-MOD-4HS, 6.1 lb
(2.78 kg)
Airflow FAN-MOD-4HS—300 CFM
Acoustical Noise 63.2 to 72.5 dB. International Organization for
1. Designed and tested for normal operation for altitudes up to 10000 ft (3048m); safety approvals apply only to an operating
2. RU = rack units
Cisco 7606 Router

Item Specification
Environmental
storage
storage
Dimensions (H x W x D) 12.20 x 17.25 x 21.50 inches (30.98 x 43.81 x
54.61 cm). Chassis requires 7 RU2

A-4 OL-4503-27
Cisco 7606-S Router
Item Specification
supplies: 133.2 lb (60.42 kg); FAN-MOD-6HS, 7.7 lb
(3.5 kg)
2700 W AC-input power supply—optional second
power supply can be installed in the chassis.
Airflow 540 CFM through system fan assembly
2. RU = rack units
Cisco 7606-S Router

Item Specification
Environmental
storage
storage

OL-4503-27 A-5
Cisco 7609 Router
Table A-5 Cisco 7606-S Router Specifications (continued)
Item Specification
5 modules, and 2 AC-input power supplies: 133.2 lb
(60.42 kg); FAN-MOD-6SHS, 7.7 lb (3.5 kg), includes
one fan tray.
2. RU = rack units
Cisco 7609 Router

Item Specification
Environmental
storage
storage
8 modules, 2 AC-input power supplies: 270 lb
(122.47 kg); FAN-MOD-09, 12.7 lb (5.8 Kg), includes
two fan trays.

A-6 OL-4503-27
Cisco 7609-S Router
Item Specification
Power Supply 2500 W DC-input power supply, 3000 W AC-input
power supply, 4000 W DC-input power supply,
4000 W AC- input power supply, 6000 W AC- input
power supply, 6000 W DC-input power
supply—optional second power supply can be installed
in the chassis
Airflow FAN-MOD-09 (High-speed fan tray)—760 CFM, 12.7
lb (5.8 Kg)
2. RU = rack units
Cisco 7609-S Router

The Cisco 7609-S router specifications are provided in Table A-6.
Item Specification
Environmental
storage
storage
52.57 cm). . Chassis requires 21 RU2
8 modules, 2 AC-input power supplies: 270 lb
(122.47 kg); FAN-MOD-9SHS, 13.4 lb (6.1 kg),
includes two fan trays.

OL-4503-27 A-7
Cisco 7613 Router
Table A-7 Cisco 7609-S Router Specifications (continued)
Item Specification
Power Supply 4000 W DC-input power supply, 4000 W AC- input
power supply, 6000 W AC- input power supply,
6000 W DC-input power supply—optional second
2. RU = rack units
Cisco 7613 Router

Item Specification
Environmental
storage
storage
Dimensions (H x W x D) 33.15 x 17.3 x 18.1 inches (84.2 x 43.9 x 46 cm).
Weight Chassis only: 90 lb (40.82 kg)
Chassis fully configured with 2 supervisor engines,
11 modules, and two power supplies: 240 lb (108.9 kg)
Power Supply 2500 W DC-input power supply, 3000 W AC-input
power supply, 4000 W DC-input power supply,
4000 W AC- input power supply, 6000 W AC- input
power supply, 6000 W DC-input power
supply—optional second power supply can be installed
in the chassis

A-8 OL-4503-27
Cisco 7600 Series Router Power Supplies
Item Specification
Airflow WS-C6K-13SLT-FAN2 (Optional high-speed fan
tray)—1090 CFM
Acoustical Noise 61.4 to 77 dB. International Organization for
2. RU = rack units

Table A-9 lists the specifications for the Cisco 7600 series router power supplies.
Table A-9 Power Supply Specifications
Item Specification
950 W AC- and DC-input Power Supplies
AC-input type Autoranging input with power factor corrector
AC-input voltage rating 100 to 240 VAC (±10% for full range)
AC-input current rating 12-5 A
AC-input frequency 50/60 Hz (nominal)
Power supply output capacity 950 W maximum (100–240 VAC)
DC-input voltage rating -48 VDC to -60 VDC continuous
DC-input current rating 25 A
Power supply output (AC supply) +1.5V @ 15A, +3.3V @ 2.5A, +50V @ 19.15A
Power supply output (DC supply) +1.5V @ 15A, +3.3V @ 2.5A, +50V @ 19.15A
Output holdup time 20 ms minimum (AC-input power supply)
4 ms (DC-input power supply)
1400 W AC-input Power Supplies Specification
AC-input current rating • 16 A @ 100 VAC
• 8 A @ 240 VAC
AC-input frequency 50/60 Hz (nominal) (±3 Hz for full range)
Power supply output capacity 1400 W
Power supply output • 15.0 A @ 1.5V
• 2.5A @ 3.3V
• 27.4 A @ 50V

OL-4503-27 A-9
Table A-9 Power Supply Specifications (continued)
Item Specification
1500 W DC-input Power Supply
Power supply output capacity 1500 W maximum.
System power dissipation 1770 W (total input power).
DC-input voltage rating • -48VDC nominal @ 37A in North America (operating
range: -40.5VDC to -56VDC)
• 60VDC nominal @ 29A for International (operating
range: -55VDC to -72VDC).
DC-input current 40A @ -48VDC input voltage
Power supply output rating +1.5V @ 15A, +3.3V @ 2.5A, +50V @ 29.4A
DC-input voltage rating

A-10 OL-4503-27
Item Specification
1900 W AC- and DC-input Power Supply
AC-input current rating 12A
AC-input frequency 50/60 Hz (nominal)
Power supply output capacity 1050 W maximum (100–120 VAC)
1900 W maximum (200–240 VAC)
DC-input voltage rating -48 VDC to -60 VDC continuous
DC-input current rating 50A
Power supply output (AC supply) +1.5V @ 15A, +3.3V @ 2.5A, +50V @ 20.38A (110 VAC)
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 37.38A (220 VAC)
Power supply output (DC supply) +1.5V @ 15A, +3.3V @ 2.5A, +50V @ 37.38A
Output holdup time 20 ms minimum (AC-input power supply)
8 ms (DC-input power supply)
2500 W DC-input Power Supply Specification
Power supply output capacity 2500 W maximum.
System power dissipation 3520 W (total input power).
DC-input voltage rating -48 VDC to -60 VDC continuous.
DC-input current 80A
Power supply output rating 15A @ +3.3V, 5A @ +5V, 12A @ +12V, 55.5A @ +42V.
DC input terminal block Accepts 2-14 AWG copper conductors. Actual size of the
wire needed is determined by the installer or local
electrician. Terminal block material rated at 150°C.
Output holdup time 4 ms
2700 W AC-input Power Supply Specification
AC-input voltage rating 100 to 120 VAC, 200 to 240 VAC (±10% for full range)
AC-input current rating • 16 A @ 200 VAC (2700 W output)
• 16 A @ 100 VAC (1350 W output)
Power supply output capacity • 1350 W maximum (100–120 VAC)
• 2700 W maximum (200–240 VAC)
AC-input frequency 50/60 Hz (nominal) (±3% for full range)
Power supply output • +1.5V @ 15A, +3.3V @ 2.5A, +50V @ 27.49A (110
VAC)
• +1.5V @ 15A, +3.3V @ 2.5A, +50V @ 55.61A (220
VAC)
KVA rating 3.4 KVA (high-line operation)

OL-4503-27 A-11
Item Specification
Output holdup time 20 ms minimum
Power supply output capacity 2700W with two inputs active; 1350 W with one input
active.
System power dissipation 3500W (total input power).
DC-input voltage • -48VDC nominal @ 37A in North America (operating
range: -40.5VDC to -56VDC)
• -60VDC nominal @ 29A for International (operating
range: -55VDC to -72VDC).
DC-input current 40A per each DC input @ -48VDC input voltage (total two
inputs)
Power supply output • +1.5V @ 15A, +3.3V @ 5.0A, +50V @ 27.49A (one
DC input)
• +1.5V @ 15A, +3.3V @ 5.0A, +50V @ 55.61A (Two
DC input)
DC input terminal block Accepts 4 AWG copper conductors. Actual size of the wire
needed is determined by the installer or local electrician.
Ground Nut 1/4 inch x 20
Washer 1/4 inch split type
Lugs required Industry Standard 2-hole compression lug with holes
on5/8- inch centers.
Maximum torque 36 inch-lb
AC-input type Autoranging input with power factor correction1 (PFC)
AC-input voltage rating 100 to 120 VAC, 200 to 240 VAC (±10% for full range)
AC-input current rating • 16 A @ 200 VAC (3000 W output)
• 16 A @ 100 VAC (1400 W output)
Power supply output capacity • 1400 W maximum (100–120 VAC)
• 3000 W maximum (200–240 VAC)
Power supply output • 1400 W maximum (100–120 VAC)
• 3000 W maximum (200–240 VAC)
AC-input type High-line input with power factor corrector, 30A
single-phase circuit

A-12 OL-4503-27
Item Specification
AC-input current rating 23A
Power supply output capacity 4000W maximum
Power supply output 15A @ +3.3V, 5A @ +5V, 10A @ +12V, 91.20A @ +42V
KVA rating 5.4 KVA maximum
Power supply output capacity 4000W with three inputs active; 2700 W with two inputs
active.
System power dissipation 5200W (total input power)
DC-input voltage -48VDC nominal @ 37A in North America (operating
range: -40.5VDC to -56VDC), -60VDC nominal @ 29A for
International (operating range: -55VDC to -72VDC)
DC-input current 40A per each DC input @ -48VDC input voltage (total
three inputs)
Power supply output + 3.3 VDC @ 15.0A, + 5 VDC @ 5.0A, +12 VDC @12.0A,
+42 VDC @ 90.63A (three inputs)/59.68A (two inputs)
DC input terminal block Accepts 4 AWG copper conductors. Actual size of the wire
needed is determined by the installer or local electrician.
Terminal and Ground Studs 1/4 inch x 20
Washer 1/4 inch split type
Hex Nut 1/4 inch-20 x .226 inch T, SS
Maximum Torque 36 inch-lb.
Lugs Required Industry Standard 2-hole compression lug with holes on
5/8- inch centers
Recommended Ground Terminal Power Supply Bay #1: left ground termination
Power Supply Bay #2: Right ground termination
Power supply output capacity 4500W with three inputs active; 3000 W with two inputs
active, 1500 w with one input active.
System power dissipation 5300W (total input power)
DC-input current 40A per each DC input @ -48VDC input voltage (total
three inputs)

OL-4503-27 A-13
Item Specification
Power supply output + 3.3 VDC @ 15.0A, + 5 VDC @ 5.0A, +50 VDC @ 90A
(three inputs)/ 60A (two inputs)/ 30A (one input)
DC input terminal block Accepts up to 2AWG copper conductors. Actual size of the
electrician.
Terminal and Ground Studs 1/4 inch-20
Hex Nut with integrated washer: 1/4 inch-20, SS
5/8- inch centers
Power supply output capacity 6000 W with four inputs active; 4506 W with three inputs
active; 2800 W with two inputs active
System power dissipation 7060 W
DC-input current 40A per each DC input @ -48VDC input voltage (total four
inputs)
Power supply output • 2800W operation (two DC inputs)
– 25.0 A @ 3.3 VDC
– 12.0 A @ 12 VDC
– 61.2A @ 42 VDC
• 4500W operation (three DC inputs)
– 25.0 A @ 3.3 VDC
– 12.0 A @ 12 VDC
– 101.9 A @ 42 VDC
• 6000W operation (four DC inputs)
– 25.0 A @ 3.3 VDC
– 12.0 A @ 12 VDC
– 137.4 A @ 42 VDC
DC input terminal block Accepts up to 2 AWG copper conductors. Actual size of the
electrician.
Terminal and Ground Studs 1/4 inch x 20
Hex Nut with Integrated Washer 1/4 inch-20

A-14 OL-4503-27
Regulatory Standards Compliance
Item Specification
5/8- inch centers
AC-input type High-line input with power factor correction (PFC)
included
AC-input voltage rating Single-phase, 100 to 120 VAC, 200 to 240 VAC (±10% for
full range)
AC-input current rating 16 A each input
Power supply output capacity • 2900 W maximum (one input active at 220 VAC, or
both inputs active and one input is 110 VAC and the
other is 220 VAC)
• 6000 W maximum (both inputs active at 220 VAC)
Power supply output • 2900 W operation (one 220 VAC source or two
110 VAC sources)
– 25 A @ +3.3 V
– 12 A @ +12 V
– 63.6 A @ +42 V
• 6000 W operation (two 220 VAC sources)
– 25 A @ +3.3 V
– 12 A @ +12 V
– 137.4 A @ +42 V
Output holdup time • 20 ms minimum
1. Power factor correction is a standard feature on all Cisco 7600 series AC-input power supplies. PFC reduces the reactive
component in the source AC current allowing higher power factors (typically 99 percent or better) and lower harmonic current
components.

The Cisco 7600 series routers comply with the regulatory standards listed in the Regulatory Compliance
and Safety Information for the Cisco 7600 Series Routers document.

OL-4503-27 A-15

A-16 OL-4503-27
A P P E N D I X B
Connector and Cable Specifications
This chapter describes the cables and connectors used with the Cisco 7600 series routers.
The chapter is divided into the following sections:
• Connector Specifications, page B-1
• Cable Specifications, page B-7
Warning To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord. Statement 1023
Warning To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network
voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some
LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables. Statement 1021
Connector Specifications
This section covers the types of connectors used with the Cisco 7600 series routers:
• RJ-45, page B-1
• Mini-SMB, page B-2
• MT-RJ, page B-2
• LC, page B-3
• SC-Type, page B-3
• Gigabit Interface Converters, page B-4
Note For information on cleaning optical interfaces, see

http://www.cisco.com/warp/public/127/cleanfiber2.html.
RJ-45
The RJ-45 connector (shown in Figure B-1) is used to connect a Category 3 or Category 5 shielded or
unshielded twisted-pair cable from the external network to the module interface connector.

OL-4503-27 B-1
Appendix B Connector and Cable Specifications
Figure B-1 RJ-45 Interface Cable Connector
RJ-45 (both ends)
Pin 1
251134
Pin 8
Mini-SMB
The mini-SMB connector (shown in Figure B-2) is used to connect the channelized DS3 OSMs to optical
networks using RG-179 75-Ohm copper coax cable.
Figure B-2 Mini-SMB Cable Connector

77891
The following cable options are available:

• 2-MINISMB/BNC-M—Two 10-foot (3-meter) cables with mini-SMB to male BNC connectors
• 2-MINISMB/BNC-F—Two 10-foot (3-meter) cables with mini-SMB to female BNC connectors
• 2-MINISMB-OPEN—Two 82-foot (25-meter) cables with mini-SMB, open-ended
MT-RJ
The MT-RJ style connector, shown in Figure B-3, is used on fiber-optic modules to increase port density.
Figure B-3 MT-RJ Connector

14367
When you are connecting MT-RJ cables to a module, make sure that you firmly press the connector plug
into the socket. The upper edge of the plug must snap into the upper front edge of the socket. You may
or may not hear an audible click. Gently pull on the plug to confirm whether or not the plug is locked

B-2 OL-4503-27
into the socket. To disconnect the plug from the socket, press down on the raised portion on top of the
plug (releasing the latch). You should hear an audible click indicating that the latch has released.
Carefully pull the plug out of the socket.
When you disconnect the fiber-optic cable from the module, grip the body of the connector. Do not grip
the connector jacket-sleeve. Gripping the sleeve can, over time, compromise the integrity of the
fiber-optic cable termination in the MT-RJ connector.
Always make sure that you insert the connector completely into the socket. This action is especially
important when you are making a connection between a module and a long distance (1.24 miles) (2 km)
or a suspected highly attenuated network. If the link LED does not light, try removing the network cable
plug and reinserting it firmly into the module socket. It is possible that enough dirt or skin oils have
accumulated on the plug faceplate (around the optical-fiber openings) to generate significant attenuation,
reducing the optical power levels below threshold levels so that a link cannot be made.
To clean the MT-RJ plug faceplate, perform these steps:
Step 1 Use a lint-free tissue soaked in 99 percent pure isopropyl alcohol to gently wipe the faceplate.
Step 2 Carefully wipe the faceplate with a dry lint-free tissue.
Step 3 Remove any residual dust from the faceplate with compressed air before installing the cable.
Note Make sure that dust caps are installed on all unused module connectors and unused network fiber-optic
cable connectors.
LC
The LC fiber-optic connector, shown in Figure B-4, is used to connect the channelized OC-12 and OC-48
OSMs to optical networks using SMF.
Figure B-4 LC Fiber-Optic Connector

58476
SC-Type
connected, avoid exposure to laser radiation and do not stare into open apertures. Statement 70

OL-4503-27 B-3
The SC-type fiber connector, shown in Figure B-5, is used to connect fiber-optic module ports with the
external network.
Figure B-5 SC-Type Fiber-Optic Connector
251135
Gigabit Interface Converters
connected, avoid exposure to laser radiation and do not stare into open apertures. Statement 70
A GBIC is a hot-swappable input/output device that plugs into a Gigabit Ethernet module, linking the
module with the fiber-optic network. GBICs are available in two physical models. There are three optical
models and 32 dense wavelength division multiplexing (DWDM) models. The two physical models are
shown in Figure B-6. The three optical models are listed in Table B-1. The DWDM models are listed in
Table B-2.
Figure B-6 GBIC Physical Styles
Clip
Receiver Handle
Transmitter Receiver
51178
Transmitter
Table B-1 GBIC Optical Model List
GBIC Product Number

Short wavelength WS-G5484
(1000BASE-SX)
Long wavelength/long haul WS-G5486
(1000BASE-LX/LH)
Extended distance WS-G5487
(1000BASE-ZX)

B-4 OL-4503-27
WS-G5484
The WS-G5484 GBIC (1000BASE-SX) operates on ordinary multimode fiber-optic link spans of up to
550 meters in length.
WS-G5486
The WS-G5486 GBIC (1000BASE-LX/LH) interfaces fully comply with the IEEE 802.3z
1000BASE-LX standard. However, their higher optical quality allows them to reach 10 km over
single-mode fiber (SMF), versus the 5 km specified in the standard.
WS-G5487
The WS-G5487 GBIC (1000BASE-ZX) operates on ordinary single-mode fiber-optic link spans of up to
70 km in length. Link spans of up to 100 km are possible using premium single-mode fiber or
dispersion-shifted single-mode fiber. (Premium single-mode fiber has a lower attenuation per unit length
than ordinary single-mode fiber; dispersion-shifted single-mode fiber has both lower attenuation per unit
length and less dispersion.)
The WS-G5487 GBIC must be coupled to single-mode fiber-optic cable, which is the type of cable
typically used in long-haul telecommunications applications. The WS-G5487 GBIC will not operate
correctly when coupled to multimode fiber, and it is not intended to be used in application environments
(e.g., building backbones or horizontal cabling) where multimode fiber is frequently used.
The WS-G5487 GBIC is intended to be used as a physical medium dependent (PMD) component for
Gigabit Ethernet interfaces, as found on various switch and router products. It will operate at a signaling
rate of 1250 MBaud, transmitting and receiving 8B/10B encoded data.
When shorter distances of single-mode fiber are used, you might need to insert an in-line optical
attenuator in the link to avoid overloading the receiver:
• Insert a 10-dB in-line optical attenuator between the fiber-optic cable plant and the receiving port
on the WS-G5487 GBIC at each end of the link whenever the fiber-optic cable span is less than
25 km.
• Insert a 5-dB in-line optical attenuator between the fiber-optic cable plant and the receiving port on
the WS-G5487 GBIC at each end of the link whenever the fiber-optic cable span is equal to or
greater than 25 km and less than 50 km.
GBICs use an SC-type connector to link the module to the fiber-optic cable.
Dense Wavelength Division Multiplexing (DWDM) GBIC Transceivers

DWDM GBIC transceivers are used as part of a DWDM optical network to provide high-capacity
bandwidth across an optical fiber network. There are 32 fixed-wavelength GBICs that support the
International Telecommunications Union (ITU) 100 GHz wavelength grid. Refer to your release notes
for a list of compatible modules and the software release level necessary to support these DWDM
GBICs. Figure B-7 shows the physical form of the DWDM GBIC.

OL-4503-27 B-5
Figure B-7 DWDM GBIC Transceiver
36494
Receiver Transmitter
Table B-2 lists the DWDM GBIC product numbers, a brief description of the GBIC, and the ITU channel
number.
Table B-2 DWDM GBIC Product Numbers and ITU Channel Numbers
DWDM GBIC
Product Number Description ITU Channel
DWDM-GBIC-60.61 1000BASE-DWDM 1560.61 nm GBIC 21

B-6 OL-4503-27
Cable Specifications
Table B-2 DWDM GBIC Product Numbers and ITU Channel Numbers (continued)
DWDM GBIC
Product Number Description ITU Channel
You can order a connector kit for the accessory kit that contains the cable and adapters you need to
connect a console (an ASCII terminal or PC running terminal emulation software) or modem to the
console port.
The accessory kit includes these items:
• RJ-45-to-RJ-45 rollover cable
• RJ-45-to-DB-9 female DTE adapter (labeled “Terminal”)
• RJ-45-to-DB-25 female DTE adapter (labeled “Terminal”)
• RJ-45-to-DB-25 male DCE adapter (labeled “Modem”)
The cable and adapters are the same cable and adapters that ship with the Cisco 2500 series routers and
other Cisco products.
Note The console cable is not shipped with the chassis, you can order the CONNECTOR-KIT as a spare if
required.
Console Port Mode Switch

The supervisor engine front-panel console port mode switch allows you to connect a terminal or modem
to the console port as follows:
Note Use a ballpoint pen tip or other small, pointed object to access the console port mode switch. The switch
is shipped in the in position.
• Mode 1—Switch in the in position. Use this mode to connect a terminal to the console port using
the RJ-45-to-RJ-45 rollover cable and DTE adapter (labeled “Terminal”).
You can also use this mode to connect a modem to the console port using the RJ-45-to-RJ-45
rollover cable and DCE adapter (labeled “Modem”).
See the “Console Port Mode 1 Signaling and Pinouts” section on page B-8.

OL-4503-27 B-7
• Mode 2—Switch in the out position. Use this mode to connect a terminal to the console port using
the Catalyst 5000 family Supervisor Engine III console cable and appropriate adapter for the
terminal connection (cable and adapter are not provided).
See the “Console Port Mode 2 Signaling and Pinouts” section on page B-10.
Identifying a Rollover Cable

You can identify a rollover cable by comparing the two ends of the cable. Holding the cables side by
side, with the tab at the back, the wire connected to the pin on the outside of the left plug should be the
same color as the wire connected to the pin on the outside of the right plug. (See Figure B-8.) If your
cable was purchased from Cisco Systems, pin 1 will be white on one connector, and pin 8 will be white
on the other. (A rollover cable reverses pins 1 and 8, 2 and 7, 3 and 6, and 4 and 5.)
Figure B-8 Identifying a Rollover Cable
Pin 1 and pin 8

should be the
same color
Pin 1 Pin 8
H3824
Console Port Mode 1 Signaling and Pinouts

This section provides the signaling and pinouts for the console port in mode 1 (port mode switch in the
in position).
DB-9 Adapter (for Connecting to a PC)

Use the RJ-45-to-RJ-45 rollover cable and RJ-45-to-DB-9 female DTE adapter (labeled “Terminal”) to
connect the console port to a PC running terminal emulation software. Table B-3 lists the pinouts for the
asynchronous serial console port, the RJ-45-to-RJ-45 rollover cable, and the RJ-45-to-DB-9 female DTE
adapter.

B-8 OL-4503-27
Table B-3 Port Mode 1 Signaling and Pinouts (DB-9 Adapter)
RJ-45-to-RJ-45 RJ-45-to-DB-9 Console

Console Port Rollover Cable Terminal Adapter Device
Signal RJ-45 Pin RJ-45 Pin DB-9 Pin Signal
1
RTS 1 8 8 CTS
DTR 2 7 6 DSR
TxD 3 6 2 RxD
GND 4 5 5 GND
GND 5 4 5 GND
RxD 6 3 3 TxD
DSR 7 2 4 DTR
1
CTS 8 1 7 RTS
1. Pin 1 is connected internally to Pin 8.
DB-25 Adapter (for Connecting to a Terminal)

Use the RJ-45-to-RJ-45 rollover cable and RJ-45-to-DB-25 female DTE adapter (labeled “Terminal”) to
connect the console port to a terminal. Table B-4 lists the pinouts for the asynchronous serial console
port, the RJ-45-to-RJ-45 rollover cable, and the RJ-45-to-DB-25 female DTE adapter.
Table B-4 Port Mode 1 Signaling and Pinouts (DB-25 Adapter)
RJ-45-to-DB-25
Terminal Console
Console Port RJ-45-to-RJ-45 Rollover Cable Adapter Device
1
RTS 1 8 5 CTS
DTR 2 7 6 DSR
TxD 3 6 3 RxD
GND 4 5 7 GND
GND 5 4 7 GND
RxD 6 3 2 TxD
DSR 7 2 20 DTR
1
CTS 8 1 4 RTS
Modem Adapter
Use the RJ-45-to-RJ-45 rollover cable and RJ-45-to-DB-25 male DCE adapter (labeled “Modem”) to
connect the console port to a modem. Table B-5 lists the pinouts for the asynchronous serial auxiliary
port, the RJ-45-to-RJ-45 rollover cable, and the RJ-45-to-DB-25 male DCE adapter.

OL-4503-27 B-9
Table B-5 Port Mode 1 Signaling and Pinouts (Modem Adapter)
RJ-45-to-RJ-45 RJ-45-to-DB-25
Console Port Rollover Cable Modem Adapter Modem
1
RTS 1 8 4 RTS
DTR 2 7 20 DTR
TxD 3 6 3 TxD
GND 4 5 7 GND
GND 5 4 7 GND
RxD 6 3 2 RxD
DSR 7 2 8 DCD
1
CTS 8 1 5 CTS
Console Port Mode 2 Signaling and Pinouts

This section provides the signaling and pinouts for the console port in mode 2 (port mode switch in the
out position). (See Table B-6 for the pinouts.)
Table B-6 Port Mode 2 Signaling and Pinouts (Port Mode Switch Out)
Console Port Console Device

Pin (signal) Input/Output
1
1 (RTS) Output
2 (DTR) Output
3 (RxD) Input
4 (GND) GND
5 (GND) GND
6 (TxD) Output
7 (DSR) Input
1
8 (CTS) Input
Mode-Conditioning Patch Cord

When using the long wavelength/long-haul (LX/LH) GBIC with 62.5-micron diameter MMF, you must
install a mode-conditioning patch cord (Cisco product number CAB-GELX-625 or equivalent) between
the GBIC and the multimode fiber (MMF) cable on both the transmit and receive ends of the link. The
patch cord is required for link distances greater than 984 feet (300 meters).

B-10 OL-4503-27
Note We do not recommend using the LX/LH GBIC and MMF without the patch cord for very short link
distances of 33 to 328 feet (10 to 100 meters). The result could be an elevated bit error rate (BER).
The patch cord is required to comply with IEEE standards. IEEE found that link distances could not be
met with certain types of fiber-optic cable due to a problem in the center of some fiber-optic cable cores.
The solution is to launch light from the laser at a precise offset from the center by using the patch cord.
At the output of the patch cord, the LX/LH GBIC complies with the IEEE 802.3z standard for
1000BASE-LX.
Patch Cord Configuration Example

Figure B-9 shows a typical patch cord configuration.
Figure B-9 Patch Cord Configuration
Patch Building Patch

cord cable plant cord
Rx Tx
1000BASE-LX/LH Patch Patch 1000BASE-LX/LH
port panel panel port
Tx Rx
13088
Link span greater than 984 ft
(300 m)
Patch Cord Installation
Plug the end of the patch cord labeled “To Equipment” into the GBIC. (See Figure B-10.) Plug the end
labeled “To Cable Plant” into the patch panel. The patch cord is 9.84 feet (3 meters) long and has duplex
SC-type male connectors at each end.
Figure B-10 Patch Cord Installation
To equipment To cable plant

13089

OL-4503-27 B-11
Differential Mode Delay

When an unconditioned laser source designed for operation on an SMF cable is directly coupled to an
MMF cable, differential mode delay (DMD) might occur. DMD can degrade the modal bandwidth of the
fiber-optic cable. This degradation causes a decrease in the link span (the distance between the
transmitter and the receiver) that can be reliably supported.
The Gigabit Ethernet specification (IEEE 802.3z) outlines parameters for Ethernet communications at a
gigabit-per-second rate. The specification offers a higher-speed version of Ethernet for backbone and
server connectivity using existing deployed MMF cable by defining the use of laser-based optical
components to propagate data over MMF cable.
Lasers function at the baud rates and longer distances required for Gigabit Ethernet. The 802.3z Gigabit
Ethernet Task Force has identified the DMD condition that occurs with particular combinations of lasers
and MMF cable. The results create an additional element of jitter that can limit the reach of Gigabit
Ethernet over MMF cable.
With DMD, a single laser light pulse excites a few modes equally within an MMF cable. These modes,
or light pathways, then follow two or more different paths. These paths might have different lengths and
transmission delays as the light travels through the cable. With DMD, a distinct pulse propagating down
the cable no longer remains a distinct pulse or, in extreme cases, might become two independent pulses.
Strings of pulses can interfere with each other making it difficult to recover data.
DMD does not occur in all deployed fibers; it occurs with certain combinations of worst-case fibers and
worst-case transceivers. Gigabit Ethernet experiences this problem because of its very high baud rate and
its long MMF cable lengths. SMF cable and copper cable are not affected by DMD.
MMF cable has been tested for use only with LED sources. LEDs can create an overfilled launch
condition within the fiber-optic cable. The overfilled launch condition describes the way LED
transmitters couple light into the fiber-optic cable in a broad spread of modes. Similar to a light bulb
radiating light into a dark room, the generated light that shines in multiple directions can overfill the
existing cable space and excite a large number of modes. (See Figure B-11.)
Figure B-11 LED Transmission Compared to Laser Transmission
LED transmission
LED
Laser transmission
Laser
12871
Lasers launch light in a more concentrated fashion. A laser transmitter couples light into only a fraction
of the existing modes or optical pathways present in the fiber-optic cable. (See Figure B-11.)
The solution is to condition the laser light launched from the source (transmitter) so that it spreads the
light evenly across the diameter of the fiber-optic cable, making the launch look more like an LED source
to the cable. The objective is to scramble the modes of light to distribute the power more equally in all
modes and prevent the light from being concentrated in just a few modes.

B-12 OL-4503-27
An unconditioned launch, in the worst case, might concentrate all of its light in the center of the
fiber-optic cable, exciting only two or more modes equally.
A significant variation in the amount of DMD is produced from one MMF cable to the next. No
reasonable test can be performed to survey an installed cable plant to assess the effect of DMD.
Therefore, you must use the mode-conditioning patch cords for all uplink modules using MMF when the
link span exceeds 984 feet (300 meters). For link spans less than 300 meters, you can omit the patch cord
(although there is no problem using it on short links).
For link spans less than 984 feet (300 meters), you can omit the patch cord.
Note We do not recommend using the LX/LH GBIC and MMF without a patch cord for very short link
distances of 33 to 328 feet (10 to 100 meters). The result could be an elevated bit error rate (BER).

OL-4503-27 B-13

B-14 OL-4503-27
A P P E N D I X C
Configuration Register Information
The following information is found in this appendix:

• Configuration Bit Meanings, page C-1
• Displaying the Configuration Register While Running Cisco IOS, page C-5
• Displaying the Configuration Register While Running ROM Monitor, page C-5
• Setting the Configuration Register While Running Cisco IOS, page C-6
• Setting the Configuration Register While Running ROM Monitor, page C-6
Configuration Bit Meanings

Use the processor configuration register information contained in this appendix to do the following:
• Set and display the configuration register value
• Force the system into the bootstrap program
• Select a boot source and default boot filename
• Enable or disable the Break function
• Control broadcast addresses
• Set the console terminal baud rate
• Load operating software from ROM
• Enable booting from a Trivial File Transfer Protocol (TFTP) server
Table C-1 lists the meaning of each of the configuration memory bits. Following the table is a more
in-depth description of each setting.
Table C-1 Configuration Register Bit Settings
Bit No. Hex Meaning

00–03 0x0000–0x000F Boot field
06 0x0040 Causes the system software to ignore nonvolatile random-access
memory (NVRAM) contents
07 0x0080 OEM (original equipment manufacturer) bit enabled
08 0x0100 Break disabled
10 0x0400 IP broadcast with all zeros

OL-4503-27 C-1
Appendix C Configuration Register Information
Table C-1 Configuration Register Bit Settings (continued)
Bit No. Hex Meaning

11–12 0x800–0x1000 Console line speed
13 0x2000 Boots default ROM software if initial boot fails
14 0x4000 IP broadcasts do not have network numbers
15 0x8000 Enables diagnostic messages and ignores NVRAM contents
Bits 0–3
The lowest four bits of the processor configuration register (bits 3, 2, 1, and 0) form the boot field.
Table C-2 provides information about the bits settings.
Table C-2 Bits 0–3 Settings
Boot Field Meaning

0 Stays at the system bootstrap prompt (ROM monitor) on a reload or power cycle
1 Boots the boot helper image as a system image
2 Full boot process, which loads the Cisco IOS image into Flash memory
3-F Specifies a default filename for booting over the network from a TFTP server
The boot field specifies a number in binary. If you set the boot field value to 0, you must have a console
port access to boot the operating system manually. Boot the operating system by entering the b command
at the bootstrap prompt as follows:
> b [tftp] flash filename
Definitions of the various command options follow:

b—Boots the default system software from ROM
b flash—Boots the first file in Flash memory
b filename [host]—Boots over the network using TFTP
b flash filename—Boots the file (filename) from Flash memory
If you set the boot field value to a value of 2 through F, and there is a valid system boot command stored
in the configuration file, the router boots the system software as directed by that value. (See Table C-3.)
If you set the boot field to any other bit pattern, the router uses the resulting number to form a default
boot filename for netbooting.
If there are no boot commands in the configuration file, the router attempts to boot the first file in system
Flash memory. If no file is found in system Flash memory, the router attempts to netboot a default file
with a name derived from the value of the boot field (for example, cisco2-7301). If the netboot attempt
fails, the boot helper image in boot flash memory will boot up.
If boot commands are in the configuration file, the router software processes each boot command in
sequence until the process is successful or the end of the list is reached. If the end of the list is reached
without a file being successfully booted, the router will retry the netboot commands up to six times if
bit 13 of the configuration register is set, otherwise it will load the operating system software available

C-2 OL-4503-27
in ROMmon. If bit 13 is not set, the router will continue to netboot images indefinitely. The default
setting for bit 13 is 0. If bit 13 is set, the system boots the boot helper image found in boot flash memory
without any retries.
The server creates a default filename as part of the automatic configuration processes. To form the boot
filename, the server starts with Cisco and links the octal equivalent of the boot field number, a dash, and
the image name. Table C-3 lists the default boot filenames or actions.
Note A boot system configuration command in the router configuration in NVRAM overrides the default
netboot filename.
Table C-3 Default Boot Filenames
Action/File Name Bit 3 Bit 2 Bit 1 Bit 0

Bootstrap mode 0 0 0 0
ROM software 0 0 0 1
Flash software 0 0 1 0
cisco3-< image-name1> 0 0 1 1
cisco4-<image-name2> 0 1 0 0
Bit 6
Bit 6 causes the system software to ignore nonvolatile random-access memory (NVRAM) contents.
Bit 7
Bit 7 enables the OEM bit. It disables the bootstrap messages at startup.

OL-4503-27 C-3
Bit 8
Bit 8 controls the console Break key. Setting bit 8 (the factory default) causes the processor to ignore the
console Break key. Clearing bit 8 causes the processor to interpret Break as a command to force the
system into the bootstrap monitor, halting normal operation. A Break can be sent in the first sixty
seconds while the system reboots, regardless of the configuration settings.
Bit 10 and Bit 14

Bit 10 controls the host portion of the Internet IP broadcast address. Setting bit 10 causes the processor
to use all zeros; clearing bit 10 (the factory default) causes the processor to use all ones. B it 10 interacts
with bit 14, which controls the network and subnet portions of the IP broadcast address. Table C-4 shows
the combined effect of bit 10 and bit 14.
Table C-4 Bit 10 and Bit 14 Settings
Bit 14 Bit 10 IP Address (<net> <host>)

Off Off <ones><ones>
Off On <zeros><zeros>
On On <net><zeros>
On Off <net><ones>
Bit 11 and Bit 12

Bit 11 and Bit 12 in the configuration register determine the baud rate of the console terminal. Table C-5
shows the bit settings for the four available baud rates. (The factory set default baud rate is 9600.)
Table C-5 Bit 11 and Bit 12 Settings
Baud Bit 12 Bit 11

9600 0 0
4800 0 1
2400 1 1
1200 1 0
Bit 13
Bit 13 determines the server response to a bootload failure. If boot commands are in the configuration
file, the router software processes each boot command in sequence until the process is successful or the
end of the list is reached. If the end of the list is reached without a file being successfully booted, the
router will retry the netboot commands up to six times if bit 13 of the configuration register is set,
otherwise it will load the operating system software available in ROMmon. If bit 13 is not set, the router
will continue to netboot images indefinitely. The default setting for bit 13 is 0. If bit 13 is set, the system
boots the boot helper image found in boot flash memory without any retries.

C-4 OL-4503-27
Displaying the Configuration Register While Running Cisco IOS
Bit 15
Bit 15 enables diagnostic messages and ignores NVRAM contents.
Displaying the Configuration Register While Running Cisco IOS

The configuration register can be viewed by using the show version or show hardware command.
The following is sample output of the show version command from a Cisco 7301 router.
Cisco Internetwork Operating System Software
IOS (tm) 7301 Software (C7301-JS-M), Experimental Version 12.2(20020904:004736) [biff 107]
Copyright (c) 1986-2002 by cisco Systems, Inc.
Compiled Mon 09-Sep-02 18:02 by biff
Image text-base:0x600088F8, data-base:0x61A94000
ROM:System Bootstrap, Version 12.2(20020730:200705) [biff-TAZ2_QA_RELEASE_16B 101],

DEVELOPMENT SOFTWARE
BOOTLDR:7301 Software (C7301-BOOT-M), Experimental Version 12.2(20020813:014224)
[biff-TAZ2_QA_RELEASE_17B 101]
7301p2b uptime is 0 minutes

System returned to ROM by reload at 00:01:51 UTC Sat Jan 1 2000
System image file is "tftp://10.1.8.11/tazii/images/c7301-js-mz"
cisco 7301 (NPE-G1) processor (revision A) with 491520K/32768K bytes of memory.

Processor board ID 0
BCM1250 CPU at 700Mhz, Implementation 1, Rev 0.2, 512KB L2 Cache
1 slot midplane, Version 2.0
Last reset from power-on

Bridging software.
X.25 software, Version 3.0.0.
SuperLAT software (copyright 1990 by Meridian Technology Corp).
TN3270 Emulation software.
3 Gigabit Ethernet/IEEE 802.3 interface(s)
509K bytes of non-volatile configuration memory.
62976K bytes of ATA PCMCIA card at slot 0 (Sector size 512 bytes).
32768K bytes of Flash internal SIMM (Sector size 256K).
Configuration register is 0x102
Displaying the Configuration Register While Running ROM

Monitor
If the bootstrap prompt “>”, the o command displays the virtual configuration register currently in effect.
It includes a description of the bits. See the following sample output:
>o
Configuration register + 02x100 at last boot
Bit# Configuration register option settings:
15 Diagnostic mode disabled
14 IP broadcasts do not have network numbers
13 Boot default ROM software if network boot fails
12-11 Console speed is 9600 baud
10 IP broadcasts with ones

OL-4503-27 C-5
Setting the Configuration Register While Running Cisco IOS
09 Do not use secondary bootstrap

08 Break disabled
07 OEM disabled
06 Ignore configuration disabled
05 Fast boot disabled
04 Fan boot disabled
03-00 Boot to ROM monitor
If the prompt is “rommon1”, the confreg command displays the virtual configuration register currently
in effect. It includes a description of the bits. See the following sample output:
rommon 1 > confreg
Configuration Summary
enabled are:
load rom after netboot fails
console baud: 9600
boot: the ROM Monitor
Do you wish to change the configuration? y/n [n]
Setting the Configuration Register While Running Cisco IOS

The configuration register can be set in the configuration mode with the config-register 0x<value>
command. See the following sample output:
Router# config t
Enter configuration commands, one per line. End with CNTRL/Z.
Router(config)#config-register 0x2142
Router(config)#end
Router#
%SYS-5-CONFIG_I: Configured from console by console
Setting the Configuration Register While Running ROM Monitor

If the prompt is “>”, the or0x<value> command sets the configuration register. See the following sample
output:
>o/r 0x2102
>
If the prompt is “rommon1”, the confreg command sets the configuration register. It prompts the user
about each bit. See the following sample output:
rommon 1 > confreg
Confiuration Summary
enabled are:
console baud: 9600
boot: the ROM Monitor
do you wish to change the configuration y/n [n]: y

enable “diagnostic mode”? y/n [n]: n
enable “use net in IP bcast address”? y/n [n]: n
disable “use rom after netboot fails”? y/n [n]: n
enable “use all zero broadcast”? y/n [n]: n
enable “break/abort has effect”? y/n [n]: n

C-6 OL-4503-27
enable “ignore system config info”? y/n [n]: n

change console baud rate? y/n [n]: n
change the boot characteristics? y/n [n]:y
enter to boot:
0 = ROM Monitor
1 = the boot helper image
2 - 15 = boot system
[0]: 2
Configuration Summary:
enabled are:
console baud: 9600
boot: image sepcified by the boot system commands or default to: cisco2-c7301
do you wish to change the configuration? y/n [n] n
You must reset or power cycle for new config to take effect
rommon 2 >

OL-4503-27 C-7

C-8 OL-4503-27
A P P E N D I X D
Repacking the Cisco 7600 Series Router
This appendix provides repacking and shipping instructions for the following routers if you need to
return your switch to the factory:
• Cisco 7603 Router, page D-1
• Cisco 7609 Router and Cisco 7609-S Router, page D-4
Cisco 7603 Router

Warning To prevent personal injury or damage to the chassis, never attempt to lift or tilt the chassis using the
If you need to return or move the Cisco 7603 Router, follow these steps to repack the switch using the
original packaging material:
Step 1 Set the chassis on the packing material on the bottom pallet. (See Figure D-1.)
Step 2 Place the packing material on the sides of the chassis.
Step 3 Place the top packing material over the top of the switch.
Step 4 Place the accessory kit on the top packing material.
Step 5 Place the shipping carton so the open end is on one side and the glue joint is at the top; slide the pallet
into the carton horizontally.
Step 6 Seal the carton with packing tape.

OL-4503-27 D-1
Appendix D Repacking the Cisco 7600 Series Router
Cisco 7606 Router
Figure D-1 Cisco 7603 Router Packing Material
Documentation and
accessories in poly bag
Packing foam
Packing
foam
Packing
carton
63872
Cisco 7606 Router
Step 2 Place the top-packing material over the top of the chassis.
Step 3 Place the accessory kit on the top-packing material.
Note You must include the accessory kit for the final packaging to fit properly.

D-2 OL-4503-27
Cisco 7606 Router
Step 4 Place the outside carton over the entire package.

Step 5 Fold the outside carton down over the top and seal with packing tape.
Step 6 Wrap three packing straps tightly around the top and bottom of the package to hold the outside carton
and the bottom pallet together. (See Figure D-3.)
Docs and accessories

go in here
Top packing material
Cisco 7606 chassis

68336

OL-4503-27 D-3
Figure D-3 Cisco 7606 Router Final Package
12985

If you need to return or move the Cisco 7609 router or the Cisco 7609-S router, follow these steps to
repack the switch using the original packaging material:
Step 1 Install the power supplies in the chassis.

Step 3 Place the packing bag over the chassis.
Step 4 Place the top-packing material over the top of the chassis.
Step 6 Place the cable management kit and the accessory kit on the top-packing material.

D-4 OL-4503-27
Step 7 Place the top carton over the top.

Cable
management
Accessory kit
kit
Top
packing
material
85740

OL-4503-27 D-5
Cisco 7613 Router
85748
Cisco 7613 Router

Step 1 Set the chassis in the bottom pallet. (See Figure D-6.)
Step 2 Place the packing bag over the chassis.
Step 3 Place the front-packing material and power supply packing material around the chassis.
Step 4 Place the power supplies in the spaces provided in the power supply packing material. (See Figure D-6.)
Step 5 Place the top-packing material over the top of the chassis and power supplies.
Step 6 Place the rack-mount kit and the accessory kit on the top-packing material.

D-6 OL-4503-27
Cisco 7613 Router

Step 8 Fold the outside carton down over the top and seal with packing tape.
Docs and
accessories
go in here
Top
packing
material
Power
supply(s)
go in here
12984

OL-4503-27 D-7
Cisco 7613 Router
12985

D-8 OL-4503-27
A P P E N D I X E
Cisco 7606-S DC Power Supply Configurations
The Cisco 7606-S router accepts two DC power supplies:

• 2700 W DC-input power supply
• 4500 W DC-input power supply
You can configure the DC power supplies in the Cisco 7606-S router as follows:
• 2700 W DC-input power supplies in both shelves.
• 4500 W DC-input power supplies in both shelves.
• A 2700 W DC-input power supply in the upper shelf and a 4500 W DC-input power supply in the
lower shelf.
To configure the Cisco7606-S V01 and the Cisco7606-V V02 chassis to use the 2700 W DC-input power
supply and the 4500 W DC-input power supply, you must use the booster bracket (Part Number
800-31261-01) and the slim bracket (Part Number 700- 26979-01).
The PID for the slim bracket is KIT-MNTG-4500W06S= .
The PID for booster bracket is KIT-MNTG-2700W06S=.
Identifying Chassis Version in the Supported Line Card

You can use either of the following methods to identify the chassis version in the supported router:
• Product Identification Label on the router: - Displays the labels of all the supported chassis. For
example, the PID label Cisco7606-S V01 specifies that the chassis version is 01.
• Show inventory command in the command line interface: - Displays the version ID of all the
supported chassis.
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution
when servicing.
Cisco 7606-S V01 Configuration with Two 2700 W DC Power

Supplies
This chassis uses booster bracket (Part Number 700-23386-01) to support the power supplies. You do
not have to change anything.

OL-4503-27 E-1
Appendix E Cisco 7606-S DC Power Supply Configurations
Cisco 7606-S V01 Configuration with Two 4500 W DC Power Supplies

Supplies
Note This configuration requires you to remove the old booster brackets (Part Number 700-23386-01 ) and
replace them with the slim brackets (Part Number 700- 26979-01). To do this, proceed as follows:
Step 1 Remove the power supplies as described in Removing PWR-2700-DC Power Supply from a Cisco
Step 2 Remove the two screws (Part Number 48-2030-01) securing the bracket (Part Number 700-23386-01) at
the top slot and remove the bracket. See Figure E-1.
the lower slot and remove the bracket. See Figure E-1.
Step 4 Use the screws (Part Number 48-2030-01) removed in Step 1 to install the slim bracket (Part Number
700-26979-01) at the top slot. See Figure E-2.
700-26979-01) at the bottom slot. See Figure E-2.
Step 6 Install the 4500 W DC in the upper and lower shelves as described in Installing a PWR-4500-DC Power
Supply in a Cisco 7606-S Router, page 5-61.
Figure E-1 Removing Fat Brackets

253051
Cisco 760
0 Series

E-2 OL-4503-27
Cisco 7606-S V01 Configuration with a 2700 W DC Power Supply and a 4500 W DC Power Supply
Figure E-2 Installing Slim Brackets
253052
Cisco 760
0 Series
Cisco 7606-S V01 Configuration with a 2700 W DC Power Supply

and a 4500 W DC Power Supply
This configuration requires you to remove the booster brackets (Part Number 700-23386-01) and replace
them with the slim brackets (Part Number 700- 26979-01) . To do this, proceed as follows:
Step 1 Remove the power supplies as described in Removing a DC-Input Power Supply, page 5-9.
Note When you are using a PWR-2700-DC and a PWR-4500-DC, you must install the PWR-4500-DC supply
in the lower slot.
the top slot and remove the bracket. See Figure E-1.
the lower slot and remove the bracket. See Figure E-1.
Step 5 At the top slot, use three screws (Part Number 48-2454-01) to install the booster bracket (Part Number
800-31261-01) . See Figure E-3.
Step 6 Install the 2700 W DC power supply in the top slot as described in Installing a PWR-2700-DC Power
Supply in a Cisco 7606-S Router, page 5-57.
Step 7 Install the 4500 W DC in the lower shelves as described in Installing a PWR-4500-DC Power Supply in
a Cisco 7606-S Router, page 5-61.

OL-4503-27 E-3
Cisco 7606-S V02 Configuration with Two 2700 W DC Power Supplies
Figure E-3 Installing Booster Bracket
253053
Cisco 760
0 Series

Supplies
This configuration requires you to do nothing as this version of the Cisco 7606-S router already has the
slim brackets (Part Number 700- 26979-01) and the booster brackets (Part Number 800-31261-01).

Supplies
This configuration requires you to remove both upper and lower booster brackets 800-31261-01.
Step 1 Remove the power supplies from the top slot and the lower slot as described in Removing
PWR-2700-DC Power Supply from a Cisco 7606-S Router, page 5-19.
Step 2 Remove three screws (Part Number 48-2454-01) securing the booster bracket (Part Number
Step 3 Push the booster bracket (Part Number 800-31261-01) backward and then lift and remove it from the
chassis.
800-31261-01) at the bottom slot. See Figure E-4.
chassis.
Step 6 Install the 4500 W DC in the top slot as described in Installing a PWR-4500-DC Power Supply in a Cisco

E-4 OL-4503-27
Step 7 Install the 4500 W DC in the lower slot as described in Installing a PWR-4500-DC Power Supply in a
Figure E-4 Removing Booster Brackets
253054
Cisco 760
0 Series
Cisco 7606-S V02 Configuration with a 2700 W DC Power Supply

and a 4500 W DC Power Supply
This configuration requires you to remove the lower booster bracket (Part Number 800-31261-01).
Step 1 Remove the PWR-2700-DC power supply from the lower slot as described in Removing PWR-2700-DC
Power Supply from a Cisco 7606-S Router, page 5-19.
Note When you are using a PWR-2700-DC and a PWR-4500-DC, you must install the PWR-4500-DC supply
in the lower slot.
800-31261-01) at the bottom slot See. Figure E-4.
chassis.
Step 4 Install the 4500 W DC in the lower slot as described in Installing a PWR-4500-DC Power Supply in a

OL-4503-27 E-5
Figure E-5 Removing Lower Booster Bracket
253055
Cisco 760
0 Series

E-6 OL-4503-27

Cisco 76xx-2019 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Cisco 76xx-2019 PDF

Uploaded by

Copyright:

Available Formats

Preface

Document Revision History

Cisco 7600 Series Router Installation Guide

Revision Date Change Summary

Cisco 7600 Series Router Installation Guide

Revision Date Change Summary

Chapter Title Description

Cisco 7600 Series Router Installation Guide

Chapter Title Description

Cautions use the following conventions:

Warnings use the following conventions:

Warning IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Waarschuwing BELANGRIJKE VEILIGHEIDSINSTRUCTIES

Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die

BEWAAR DEZE INSTRUCTIES

Cisco 7600 Series Router Installation Guide

Varoitus TÄRKEITÄ TURVALLISUUSOHJEITA

Tämä varoitusmerkki merkitsee vaaraa. Tilanne voi aiheuttaa ruumiillisia

SÄILYTÄ NÄMÄ OHJEET

Attention IMPORTANTES INFORMATIONS DE SÉCURITÉ

Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une

CONSERVEZ CES INFORMATIONS

Warnung WICHTIGE SICHERHEITSHINWEISE

BEWAHREN SIE DIESE HINWEISE GUT AUF.

Avvertenza IMPORTANTI ISTRUZIONI SULLA SICUREZZA

Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare

CONSERVARE QUESTE ISTRUZIONI

Advarsel VIKTIGE SIKKERHETSINSTRUKSJONER

TA VARE PÅ DISSE INSTRUKSJONENE

Cisco 7600 Series Router Installation Guide

Aviso INSTRUÇÕES IMPORTANTES DE SEGURANÇA

GUARDE ESTAS INSTRUÇÕES

¡Advertencia! INSTRUCCIONES IMPORTANTES DE SEGURIDAD

GUARDE ESTAS INSTRUCCIONES

Varning! VIKTIGA SÄKERHETSANVISNINGAR

SPARA DESSA ANVISNINGAR

Cisco 7600 Series Router Installation Guide

Obtaining Documentation and Submitting a Service Request

Cisco 7600 Series Router Installation Guide

Cisco 7600 Series Router Installation Guide

This publication describes the following Cisco 7600 series routers:

Cisco 7600 Series Router Installation Guide

• 30 Mpps forwarding processor and up to 512 MB DRAM for Internet routing

Cisco 7603 Router

Note Both supervisor engines in a single chassis must be identical.

The Cisco 7603 router supports the following supervisor engines:

• The Cisco 7603 router also supports:

Cisco 7600 Series Router Installation Guide

Figure 1-1 Cisco 7603 Router—Front View

Fan assembly Slots 1-3

Figure 1-2 Cisco 7603 Router—Rear View

INPUT FAN OUTPUT

INPUT FAN OUTPUT

Cisco 7603-S Router

Cisco 7600 Series Router Installation Guide

Note Both supervisor engines in a single chassis must be identical.

The Cisco 7603-S router supports the following supervisor engines:

• The Cisco 7603-S router also supports:

Cisco 7600 Series Router Installation Guide

Figure 1-3 Cisco 7603-S Router—Front View

Line Cards ETHERNET

7600-ES20-10G3 CLASS 1 LASER