pAet y ey SERVICE MANUAL MARINE DIESEL ENGINE |ODELS 1GM1 10 (c) 2GM20 (F)(c) 3GM30 (F)(C) SHM35(F)(c)Printed in Jopan acoaan3en| FOREWORD This service manual has been compiled for engineers engaged in sales, service, inspection and maintenance, Accordingly, descriptions: Cf the construction and functions of the engine are emphasized in this manual while items which should already be common knowledge are omitted ‘One characteristic of a marine diese! engine is that its performance in a vessel is governed by its applicability 10 the vessel's hull construction and its steering system, Engine installation, fiting out and propeller selection have a substantial elect on the performance of the engine and the vessel. Moreaver, ‘when the engine runs unevenly or when trouble occurs, # is essential 10 ccheck a wide range of operating conditions —such as installation on the hull and suitability of the ship's piping and propeller —and not just the ‘engine itself. To get maximum performance from this engine, you should completely understand its functions, construction and capabilities, as well as proper use and servicing, Use this manual as a handy reference in daity inspection and mainte- nance, and as a tex! for engineering guidance.Models A. Engine Modo! Name BL Engine Mogel Name Pete and Cluteh Mede! Name Pate © Cylinder Number : CHAPTER 1 GENERAL ‘Sreitications Principal Construction Performance Curves. Fextures Engine Cross Sections Dimensions Piping Diagrams CHAPTER 2 BASIC ENGINE Cylinder Bloek Cylinder Head Piston Connecting Ros. Crankshaft Flywheel and Housing Camenett. Timing Grae CHAPTER 3 FUEL SYSTEM Fuel injection System. Injection Purmp Injection Nozze Fue Filter Fuel Fee Pump. Fei Tank (Option? CHAPTER 4 GOVERNOR, 1X, Governor 2. Injection Liter 3. No: Load Maximurn Speed Limiter 4 5. SNOOP ORK g NOR RONE eoeune toling Adjuster Engine Stop Lever CHAPTER 5 INTAKE AND EXHAUST SYSTEM Y. Intake and Exhaust System | 2 Intake Sloncer 3. Bdhaust Systom 4. Braatner CHAPTER 6 LUBRICATION SYSTEM 1 Lublication Systern 2 OliPum 3. Of Fiker | Oli Pressure Regulator Valve 5. Oil Pressure Mansurement a 1GM1 0(C) 2GM20(F)(C) 3GM30(F)(C) 3HM35(F)(C) of 03 4 4 13 10 a7 124 2 29 226 234 238 249 253 259 31 230 325 329 330 333 aa a0 az a3 6a 53 34 56 6 65 69 62 4 HAPTER 7 DIRECT SEA-WATER COOLING SYSTEM 1 Cooling System 2. Wetor Pump 3. Thermortat 4. anticorosion Zink 5. Kingston Cock (Option) 6. Blige Pump and Bilge Strainer {Ostion} Printed in Joy ago AoA 1368 7A 75 mn ma r6 a7 CHAPTER & FRESH WATER COOLING SYSTEM Cooling System ‘Sea Water Pump. Fresh Water Pum, Hest Exchanger Filler Cap and Sabrane Thott Cooling Water Temperature Switch Precaations CHAPTER 9 MODIFYING THE COOLING SYSTEM 1. General 2. Disassombiy of Ses Water Cooled Engine 3. Asserniag modified parte to the Fresh Water-Cooled Engine 4. Cautions When the Engine i Installed Inboard aa a3 Ba a7 1 B13 a6 Bay 27, 12 CHAPTER 10 REDUCTION AND REVERSING GEAR {isl For Engine Medals 1GANG, 2GNZO(F] and SGMSOLFY 1. Construction 2. Shitting Device 3. Inspection and Servicing 4 Disassembly 5, Reatsomoiy {81 For Model 36M35(F1 1, Construction 21 Anstallation 3. Opecation and Maite 4, Inspection and Servicing 5 6 Disassembly Remsembly {c] Marine Gear Models KM2P, KMGP ard KMBV for Engine Models 1GM10, 2GM201F) and 3GMBO(F) construction Shifting Device Isspaction and Servicing Vive Gear, Model KMSV ‘construction. Specifications Power Trenemission System Cooling Syetem (Seawater Coating Engine) Piping Diagreme. Inspoetion and Servicing ‘Shim Agjustmont for V-drive Gear Shaft, ‘ad Backlash Agjstment for V deve Gear Shatt and Drive Gear Disossemby Reasserbiy 101 107 1014 1019 1024 1028 3033 1034 1035 1040 s044 1050 1056 1061 1068 1073 1077 1080 108 1082 10.85 1090 10.92 1094 1007