MT LEV.IIE (Model questions)- Prepared/collected by G.Jothinathan, IITM, Chennai 41. Which of the following discontinuities could be classified a service induced discontinuity a. fatigue crack _b. porosity c. machining tear. lap Which of the following discontinuities might be found in rolled plate a.lamination —b. shrinkage —c. lack of fusion d. undercut. A continuous linear indication can be caused by which of the following a. porosity _—_b. slag inclusion. pitting d. cracks Which of the following discontinuities might be fcund in forged test part a. shrinkage —b. bleed out —_c. laps 4. undercut ‘The venetrant indication uf 4 -old shut of casting will by a. dotted or smooth continuous line b. small spherical indications ¢. porosity aligned ina line d. cold shut is not shown in PT Which of the fo!'owing is a discontinuity the might be found in rolled bar stock a. blow holes. shrinkage laps. c. cracks or seams —d. insufficient penetration . The part is Al forging - description : indication is sharp, half moon shape-NOT deep and is called a.lap _b center line porosity ¢. cracks or seams _d..insufficient penetration 8. The penetrant indication of a forging lap will normally be @. a round or nearly round indication _b. a cluster of indications ©. continuous line d.a dotted line . Part is a Ye" thick Al plate with a Vee weld. Description ~ the indication appears in an area that is somewhat dish shaped. The indication extends from the center in a spopke formation. The indication is a.shrinkage —b. nonrelevant cc. quench crack, d. a crater crack 10. A heat treatment crack is most likely to show what type of indication a fine, blue white indication an intermittent fine line indication a bright yellow green indication a line of bright dots GJUITM,Chennai 111. Which one of th2 following is not probably from a fatigue crack a fine line of dots a fine, shurp straight line an area o fine sharp indications a fine, sh irp and jagged or forked indication 12. A defect can éiso be w ich of the following a. discontinu ty b. blemish c. flaw d. all of the above 13. Which of the fi lowing discontinuities would not be revealed in penetrant testing ©. crater crack —_b, forging lap. grinding cracks d. nometallic inclusions 14, Penetrant may not show which of the following a. inclusions b. laminations c, bursts d. quench cracks 15. Which of the following weld:ng methods would not : 2quire the removal slag and oxides prior to the penetrant indication a. metal inert gas_b. rod weld —_c. submergeu arc d. electroslag welds ©. ail Uf he above needs precleaning 1. Which one of the following Is ferromagnetic a. anickel alloy . a copper alloy €) a low carbon'steel wsroth awe 2. The magnetic lines of force contained in a permagnet magnet leave from the higher magnetic permeability to lower at - 2. at northe pole ». at south pole © at both poles 4. it cannot leave the magnet 3, Ina current carrying conductor, the magnetic lines of force is always Derpendicular to the direction af currant and the fiald strangth ie maximum at at the center of the conductor at the surface of the conductor. ~ only on the surface of a ferromagnetic conductor ‘maximum at tha innar surface of a nonmagnetic conductor 4. A permanent magnet always produce a orcurar neta 8 longitudinal feld be“ a vector field irection on the direction of placement of the magnet on the job 5. Whieh ofthe ests mentionad below is ditical fo magnetize 4, sles! wit fow carbo content. steel with very high penalty 4¢) steal with ver low permesthiity ad general es han 100 A et bafone to feat reine GJ.UTM,Chennai 26. AC meter shows L000 mp, The aetua euront passed on the jos b, 1. 14simes the meter reading 1.4 times the meter reading 4, 1.41 simes ess than that red on the meter © iss measread on the metar 18. The recomm ded rod spacing is: 1. above inet bi. below inch yf hetwes Fad 8 neh Le below inch 19 In order to dete defo indifferent dieeto in a material by magnetic particle inspection it bast to vse 4. to oF more fields in different directions L +s only uae field but with varying current density ©. other prabe cations 4 with diferent froquencies 20. An example ofa nonselevant indication that would be classes a aignsic ‘eregularty rather than an actual discontinuity could be caused by 4a slag packet » prinding racks © abrupt change inthe hardness of part {none oft above 21 Reluctance in the magni ict canbe compared to ———~ in AC cireit {inductance frets iv nde eactance 2 ‘90 inch log and 5 inch dia isto be tested using coil magnetization. For best resulis which one ofthe fellousng would you recommend, i, 4 equal seamen and using the farmisa NI=#5000L/D) 1. 5 gua agents and wing de Forula NI=450H1(LID) w ~ Scoilshots, V— 1.3 equal shots and compet 1m, cannot be teste. ‘ough overlap and with more than iy wrapping the coit 3. fan overall pater (Sometime cree Hines) appear onthe lst soe, how should the inspector reprocessthe test poe? as yer ye fered ihe pore Sitio eats Corer A Satine amnames Or LG 24 What happens to a magnetic material when it reaches 10 curie temperature? ‘it becomes dia magnetic ~~ wi ithecomesnonnagiets Ue" C@Mmnptrve: oi tod <1 itbezomes radioactive Ula gue 10 GI,ITM,Chennai