TABLE OF CONTENTS DESCRIPTION CONFIGURATION: PUMPS AND MOTORS Heavy Duty Series and Types Configuration: Pumps and Motors Specifications and Requirements CONFIGURATION: CONTROLS Manual Displacement Control Manual Displacement Control with Pressure Override Neutral Start Switch Hydraulic Displacement Control Electric Displacement Control Manual Variable Pressure Control Hydraulic Variable Pressure Control Manual Displacement Motor Control Rotary By-Pass Valve MAINTENANCE INFORMATION Fluids Start Up Procedure System Maintenance BASIC OPERATION: HYDROSTATIC TRANSMISSION Axial Piston, Slipper Pad Design Tilting Swashplate Hydrostatic Transmission BASIC OPERATION: HYDRAULIC SUPPORT SYSTEM Basic Closed Circuit Case Drain and Heat Exchanger Charge System and Inlet Filter System Relief Valves Cooling Circuit Charge Pressure VARIABLE PUMP-FIXED MOTOR FLOW SCHEMATIC TROUBLE SHOOTING Gauge Installation and Information Neutral Difficult or Impossible to Find System Operating Hot ‘Transmission Operates in One Direction Only ‘System Response Is Sluggish ‘System Will Not Operate in Either Direction Inspect Manual Displacement Control Inspect System Relief Valves Inspect Shuttle Valve Inspect Charge Check Valve Inspect Pump Charge Relief Valve Inspect Motor Charge Relief Valve CONTROL ADJUSTMENTS Manual Displacement Control ‘Spool Centering Centering Spring Electric Displacement Control (EDC) and Hydraulic Displacement Control (HOC) Hydraulic Displacement Control (Crawler Style) Manual Variable Pressure Control Maximum Pressure Adjustment Page 1 PAGE © OOO BO@BYNVNOOOUTR SDS EOOODTABLE OF CONTENTS — CONTINUED DESCRIPTION Hydraulic Variable Pressure Control Maximum Pressure Adjustment Pressure Override Maximum Pressure Adjustment Manual Displacement Motor Control Control Adjustment Conversion of a Pump Displacement Control Motor Pressure Compensator Control Shift Pressure Adjustment MINOR REPAIRS Shaft Seal Manifold Assembly Components System Relief Valve Shuttle Valve Charge Relief Valve Motor Manifold Charge Pump and Charge Check Valves Control Pressure Override Neutral Start Switch Replacement Neutral Start Switch Check GENERAL PARTS IDENTIFICATION Model Number Serial Number Parts Kit Variable Displacement Pump Variable Displacement Motor Fixed Displacement Motor METRIC CONVERSION CHART Page 2 888888CONFIGURATION: PUMPS AND MOTORS Heavy Duty Series and Types The Heavy Duty Family of units consists of eight (8) different frame sizes (20 through 27 Series). Pumps and motors of different series (displacements) can be combined to meet the requirements of a variety of applications. Within each series of the Heavy Duty Family of units there are three (3) configurations available: Variable Displacement Pumps, Fixed Displacement Motors, and Variable Displacement Motors. ‘The Variable Displacement Pump can be operated with fixed or variable input speeds and provides an infinitely variable output flow between 0 and maximum flow in either direction. A variety of controls are available for the Variable Displacement Pumps and Motors which are described on the following pages. ‘The Fixed Displacement Motor can be operated in either direction of rotation with infinitely variable output speeds between its 0 and maximum speed. The Variable Displacement Motor provides a means for varying the motor output speed and torque range. “ee "=" Decreasing displacement results in higher output speed and lower output torque, Specifications and Requirements ‘Sauer-Sundstrand Heavy Duty Hydrostatic transmissions have certain pressures that must be maintained as well as some requirements and limitations which must be observed SPECIFICATIONS SYSTEM REQUIREMENTS ‘Maximum | Max ‘Charge Model| Displacement | Recommended | Speed Pressure’ | 190-210 Psi | 13-18 BAR, Working |@ Max (Neutra) Pressure’ _ | Disp. = - mney. [ocirev| pst | Ban | (RPM) Freasre | 160-190S1 | 11-125 BAR ‘orward or 2_| 203 | 332 | 000 | 345 | 3.800 = 2 315 | 816 | 6.000 | 345 | 3.500 ase i} 313 | S18 t soto | 3 | 8 a 35 sas Teo] S000] sas [2.900 Th sme | ao tn ty Max. | 0.7 BAR abs) 24_| 724 | 116.6 | 5.000 | 345 | 2,700. am Ta EGH ncaa. 25-[ roe Lies 8 | S000] sas 2.400 Suction Heron Nominal, No Bypass 26_| 13.87 | 2273 | 5.000_| 345 | 2.100 27_| 2036 | 3336 | 5.000 | 345 | 1.900 *Operation of Series 20 units at 6000 PSI (414 BAR) maximum pressure requires the use of welded (nor-filled) pistons. * Above case pressure, Some units may have special charge pressure settings. Consult machine specifications. “Measured at charge pump inlet. (May be exceeded during cold weather start up) Page 3