Overall Equipment Effectiveness OEE Is essentially the ratio of Fully Productive Time to Planned Production Time (refer to the OEE Factors section for a graphic representation). In practice, however, OEE is calculated as the product of its three contributing factors: OFF = Availability x Performance x Quality This type of calculation makes OEE a severe test. For example, if all three contributing factors are 90.0%, the OEE would be 72.9%. In practice, the generally accepted World- Class goals for each factor are quite different from each other, as is shown in the table below. So Availability 90.0% Performance 95.0% Quality 99.9% OEE 35.0% Of course, every manufacturing plant is different. For example, if your plant has an active Six Sigma quality program, you may not be satisfied with a first-run quality rate of 99.9%, Worldwide studies indicate that the average OEE rate In manufacturing plants Is 60%. As you can see from the above table, a World Class OEE Is considered to be 85% or better. Clearly, there is room for improvement in most manufacturing plants! How about yours? Avanapuity Reaiisbility takes into accor [Avaitabitity ~ Operating Tima? Planned Production Tira [Pertormance = Ideal Gvcle Time 7 (opersong Tinie 7 Total Pieces) Ideal Gycle Time is the minimum cycle time that your process can be expected to achieve in Shimer circumstances. Te fe sometimes called Design Cyele Fine, Thearstical Cyele THne oF Since Run Rate te the reciprocal of Gycle Time, Performance can also be calculated as: nortan ia made In specifying the Foal Quanry Sune tae nto account Quality Less, and Ie calculated as: [[quatey = Good Feces FOF PIECE [BEF = avatabiiny = Performance © QualyOverall Equipment Effectiveness + Utilization should be measured separately — Utilization = planned production time/plant operating time ¢ TEEP (Total Effective Equipment Performance) or NET UTILIZATION — TEEP = OEE x Utilization Effective Maintenance KPI « Availability + A proportion of time wherein an equipment was available to fulfill its function _ uptime _ MIBE ~ uptime + downtime ~~ MTBF+MTTR_ (where ‘uptime’ is the time for which the equipment could have been working if it had not broken down).Effective Maintenance KPI * MTBF (Mean Time Before Failure) + Average operating time of an equipment between one failure to the next, in a repairable equipment _ Total operating time MIBE = —Toral number of breakdowns Breakdown time Startup Seal ral eraeel eraenl on (Repair time) Operating time verpp == Bea tat Effective Maintenance KPI * MTTF (Mean Time To Failure) + Average operating time from start up to failure, in case of non-repairable component A {1 t: Service life of each component t2 +h.t. nate th tet t3 4 c t4