CORVETTE 1963 ASSEMBLY @\ MANUAL 8ASSEMBLY INSTRUCTION 3797000 CORVETTE SERIES INTRODUCTION THE CORVETTE INSTRUCTION MANUAL ILLUSTRATES THE OPERATIONS REQUIRED FOR THE FINAL ASSEMBLY OF THE CAR. THE MANUAL IS ARRANGED IN SECTIONS CORRESPONDING AS CLOSELY AS PRACTICABLE TO THE U, P.C. (UNIFORM PARTS CLASSIFICATION) GROUPS TO WHICH THE COMPONENT PARTS AND ASSEMBLIES ARE ASSIGNED AT THE POINT OF RELEASE. AGENERAL INDEX OF THE PRODUCTION SECTION IS PROVID- ED IN SECTION O. A SECTION INDEX SHEET IS PROVIDED AT THE BEGINNING OF EACH SECTION, WHERE WARRANTED. SECTIONS 11 AND 13 ARE COMBINED INTO A SINGLE SECTION. SECTION 12 HAS BEEN EXPANDED TO INCLUDE ENGINE ELECTRICAL WIRING. A GENERAL INDEX OF ALL R. P.O. (REGULAR PRODUCTION OPTIONS) FOLLOW THE PRODUCTION SECTIONS. OPTIONS WITH ITEMS VARYING IN ASSEMBLY FROM REGULAR PRODUCTION ARE ILLUSTRATED. ITEMS LISTED WITHIN ILLUS- TRATED OPTIONS AND INSTALLED THE SAME AS REGULAR PRO- DUCTION ARE INDICATED BY SYMBOL. (SEE SYMBOL-SHEET 3. 00) OPTIONS RELATING TO TIRES OR COLORS ARE SHOWN IN THE R. P.O, INDEX ONLY. OPTIONS IN WHICH ALL ITEMS ARE ASSEMBLED THE SAME AS REGULAR PRODUCTION ARE SHOWN IN THE R. P.O, INDEX ONLY. THIS MANUAL HAS BEEN DESIGNED TO EXPEDITE THE FURNISHING OF THE LATEST INFORMATION TO THE USER. IT IS IMPERATIVE THAT ADDITIONS AND REVI- SIONS BE INSERTED IN THEIR PROPER PLACES AND ‘THAT SUPERSEDED SHEETS BE REMOVED. eee = MODELS: B00 . lS We 0cé ‘3797000 weer ne WW TEOBUCTION. cowmewrs GENERAL WRORMATION LY INSTRUCTIONS CORVETTE SERIES Cen eRne MrrRUcTIONS CENGRRL AE TLE TINS seer Loup or ceo ae eer C) cenenne mevemarnw Sh eveae BA wen, meyoces ¢ i oes 4 sete ceunercertau eaoaroe F Geers ewmowe tert F B ezeerarene 3 agzenaet © courting winnie ¢ a 2 rouse BUMPERS EMIS. 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MUST BE FREE OF ALL FOREIGN MATERIAL SUCH AS DIRT, GREASE, ETC, PRIOR TO ISTALLATION. ‘TWO PACING RELATED SINGLE SIZE SHRETS, AT TIMES, ‘Aw USED IN PLACE OF THE DOUBLE SIZE SHEETS, ‘THR RELATED SHEETS ARE NOTED IMMEDIATELY BELOW THE SECTION, NTLE: cencenn ecRMA TIONcs ASSEMBLY INSTRUCTIONS ‘3797000 CORVETTE SERIES BOND "AY" wore Lt ia wows pow own ee pos ote! wore (1 [ila aprsaRance AREAS, AFTER BOND BAS CURED GRIND EXCESS CEMENT BEAD FLUSH WITH SURFACE AND SAND TO SMOOTH FINISH. (BBRE) DE REQUIRED QUANTITY OF PLASTIC ADHESIVE CEMENT @ 19 SHOWN WTIPICAL SECTIONS SEE SECTION 14. fy PPDP Dare] svm. ee Fores gaa) 7 en mare = : — = MODES! 200 Beziiot# Oo 4.00 \tVti: cevena ureverions7 co ASSEMBLY INSTRUCTIONS 3797000 CORVETTE SERIES COTTER PIN & ENGINE BELTS WHEN CASTELLATED MUTE COTTER PINS ARE USED TOE THER, TORQUE NUT AS SPECIFIED G THEN TIONTEN TO NEXT MOTCH FOR (VSERTION be correm PW EXCEPT WHEN OTHER WISE SReCIFIED. 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