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General

Report Type: Vibration Field acceptance test (turbine change-out)


Survey Date: 19/5/2018
Report Date: 22/5/2018
Location: Erb West
Report by: Fazli
Details of Machine
Equipment tag no:
Equipment Description: Reinjection Compressor
Driver: Make/Model: Ruston TB5000
GG Speed : 10000 RPM
PT speed : 7500 RPM

Speed reducer gearbox: Make: Allen Gears


Type: Epicyclic
Ratio:18.8876:1
Input R.P.M.:7500
Output R.P.M.: 420.9

Driven: Make: NouvoPignone


Type: Reciprocating compressor
Model: 4 HE/2

Finding

Vibration level on the turbine unit at all measurement points found to acceptable as it is
evaluated with practice level of vibration limit for Ruston TB5000, and the compressor part is
evaluated with ISO 10816-8 as below:

r.m.s vibration velocity values for


horizontal compressors (mm/s)
Evaluation zone boundary
A/B B/C C/D
Ruston TB5000 NA 7,0 9,0

Compressor r.m.s vibration velocity values for


system part horizontal compressors (mm/s)
Evaluation zone boundary
A/B B/C C/D
Foundation 2,0 3,0 4,5
Frame {top) 5,3 8,0 12,0
Cylinder {lateral) 8,7 13,0 19,5
Cylinder {rod) 10,7 16,0 24,0
Crosshead guide 6,0 9,0 13,5
However, there is huge difference of amplitude level at PT side in vertical direction where
current record is 3.564 mm/s rms (previous record was 0.842 mm/s rms).

Though, it doesn’t show any abnormality based on the spectral data as it is predominantly
by 1xPT speed and the amplitude ratio is not much different when compared to vibration level on
the vertical direction on the same point.

Overall vibration level at all measurement points on this unit are tabulated as below:
POINT POINT CURRENT REF ABS. % ALR
ID DESCRIPTION VALUE VALUE UNITS DELTA DEV. SYM
----- ----------------------------- ------- ----- ------- ------- ---- ---

K6260 - Reinjection Compressor #1 (19-May-18) PARM = OVERALL


GGH=GG NDE Horizontal 2.105 2.360 mm/Sec -.255 -11
GGV=GG NDE Vertical 3.487 2.733 mm/Sec .754 28
GGA=GG NDE Axial 2.822 1.463 mm/Sec 1.359 93 %
PTH=PT Horizontal 3.141 1.037 mm/Sec 2.105 203 %
PTV=PT Vertical 3.564 .842 mm/Sec 2.722 323 %+
PTA=PT Axial 2.418 1.755 mm/Sec .663 38
G1H=RGB Input Horizontal 3.311 3.451 mm/Sec -.140 -4
G1P=RGB Input Horz Peakvue 1.995 4.229 G-s -2.234 -53
G1V=RGB Input Vertical 1.301 2.577 mm/Sec -1.276 -50
G1A=RGB Input Axial 3.216 2.036 mm/Sec 1.180 58 %
G2H=RGB Output Horizontal 3.399 1.720 mm/Sec 1.679 98 %
G2P=RGB Output Horz Peakvue .581 .738 G-s -.157 -21
G2V=RGB Output Vertical 2.323 1.769 mm/Sec .553 31
G2A=RGB Output Axial 2.094 2.310 mm/Sec -.215 -9
F1H=Frame DE Horizontal 3.380 1.292 mm/Sec 2.088 162 %
F1P=Frame DE Peakvue .087 .065 G-s .023 35
F1V=Frame DE Vertical 1.355 .815 mm/Sec .540 66 %
F1A=Frame DE Axial 1.670 .788 mm/Sec .882 112 %
C1V=CYL#1 Crosshead 1.830 .906 mm/Sec .924 102 %
C3V=CYL#3 Crosshead 1.076 1.330 mm/Sec -.254 -19
F2H=Frame NDE Horizontal 3.909 1.709 mm/Sec 2.200 129 %
F2P=Frame NDE Peakvue .195 .145 G-s .050 34
F2V=Frame NDE Vertical 1.572 1.194 mm/Sec .378 32
F2A=Frame NDE Axial 1.764 .660 mm/Sec 1.103 167 %
C2V=CYL#2 Crosshead 2.160 .704 mm/Sec 1.456 207 %
C4V=CYL#4 Crosshead 2.623 .952 mm/Sec 1.671 175 %
Vibration Plot

1xGG

1xGG

1xGG

1xPT

1xPT

1xP
1x RGB input

1x RGB input

1x RGB input
1x Compressor

1x Compressor

1x Compressor

1x Compressor

1x Compressor

1x Compressor