OPERATION AND INSTRUCTION MANUAL
MODEL DB PUMP
STANADYNESECTION
GENERAL
A. Purpose of the Manual
B. Model Numbér System
C. General Information
11 CONSTRUCTION AND OPERATION
Components and Functions
8 Fact How
C. Charging and Discharging ~
Delivery Valve Rotor
D. Delivery Valve Function
E. Return Oil Circuit
F. Charging ond Discharging
‘Channel Type Rotor
G. End Plate Operation
H. Centrifugal Governor
IM REMOVAL FROM ENGINE
IV DISASSEMBLY
V__ PARTS INSPECTION
A. General Inspection
B. Detailed Inspection
C. Supplementary Inspection
VI REASSEMBLY
Page
on
10
10
2
13
18
18
9
a
CONTENTS
SECTION
VII ACCESSORIES
A. Automatic Advance
B. Electrical Shut-Off
C. Variable Speed Droop Device
xt
xi
xu
xiv
xv
xvi
D. Drive Shaft
TORQUE CONTROL
BENCH TEST PROCEDURE
INSTALLATION
FUEL PIPING AND FILTRATION
HAND PRIMER PUMP
GENERAL DATA
TORQUE VALUES
EXPLODED VIEW
SPECIAL TOOLS
TROUBLE SHOOTING
PogeGENERAL
‘A. PURPOSE OF THE MANUAL
This manual is expressly intended to provide
sufficient information for qualified technici~
aans experienced in diesel engines and diesel
injection equipment to disassemble and
assemble the Roosa Master Fuel Injection
Pump and to make such adjustments and parts
replacements as may be needed. It is rec~
commended that an inexperienced person re=
frain from making adjustments and repairs,
s such action may result in very extensive
damage to the pump and possibly to the
engine.
No services should be performed on-the pump
before making @ careful study of this manual
and becoming familiar with the pr
and instructions which follow.
This manual completely describes the opera~
ting principles of the various mechar
the pump itself as well as its accessories
Only through a thorough knowledge of these
ump itself as well as its accessories can the
service man locate and correct possible opera
flonal fouls,
fi
Ss
B. MODEL NUMBER SYSTEM
Itis necessary to understand the model number
system for reference to the proper sections of
this manual covering the operation and main
tenance of your pump.
EXAMPLE MODEL NUMBER - DBGVCC429-4C.
DB - "B" execution of "D" pump
incorporates .920" diameter
istibutor rotor
G ~ TYPE OF GOVERNOR
G ~ Mechanical or Flyweight
\V = METHOD OF MOUNTING.
F ~ Flange
V = Vertical
CC = ROTATION
GC ~ Counter-Clockwise
4~ NUMBER OF CYLINDERS
(Ist digit in series of 3)
2-2eylinders 6 - 6 cylinders
3-Seylinders 8 - 8 cylinders
4-4 cylinders
29 = PLUNGER DIAMETER
(2nd ond Sed digits in series of 3)
25 ~ .250" 33.330"
27 ~ (270" 35 - |350"
29- :290" 37 - '370"
31 - :310" 39 ‘390"
4 SPECIFICATION NUMBER. Be sure to Include this in any reference to the pump.
C. ACCESSORY CODE
The code pertains to special occessories such ot electrical shut-off,
cutomatic advance, variable speed droop adjustment, and/or combina~
tion of these. See the.proper manual section for operation and construc=
tion of these eccessories. Also Include this in any reference to the pump»