KUKA Robotics (India) Pvt.

Ltd
Educational Presentation 2017

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 Robotics – Innovation leadership for 40 years

First First First First First

Electromagnetic Robot Long-range Robot Entertainment Robot Lightweight Agilus Small
with six axes: “Famulus” Heavy payload Robot Robot Payloads
First First First First
Single-arm Robot Robot remote Co-operative Robot Titan
without parallelogram First
diagnostics via Internet Robots (1,000 kg)
KR 3
First Real time
PC-based First First First
Robot Integration of Safe Quantec
controller Soft PLC Robots KR C4

1973 1985 1996 1998 1999 2000 2003 2004 2005 2006 2007 2010 2012 2016

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Image Movie

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KUKA is all over the world

Norway
Sweden
Ontario Belgium
Michigan UK Poland
Wisconsin France Germany
Switzerland Russia
Austria
Nebraska Hungary Korea
California Italy
Georgia Portugal Spain
Texas Japan
Alabama China
Taiwan
Mexico India
Thailand

Malaysia

Anchieta
São Paulo
Paraná
Argentina South Africa

Chile Australia
New Zealand

Subsidiary / Office
Representative

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 KUKA Systems
KUKA Robotics Swisslog
Industries Systems
Product Cell Solution

Automotive

Warehouse

Healthcare
Aerospace
Industrial

Service &

Technical
Solutions
Robotics

Robotics

Logistics
Medical

Reis

Integrated software solutions and modular product platform

Robotics Application and Systems and process Systems and
expertise industry expertise process expertise
expertise

Global market access

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Key markets of smart KUKA products and solutions

Product

Consumer Goods

Service Robotics

Digital Domains
Metal Industry

E-Commerce
Automotive

Healthcare
Electronics
Aerospace

Logistics/
Cell
(small)

Solution
(big)
General Industry

Intelligent machines & smart platforms

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 Robotics – Product portfolio

Quantec

LBR iiwa AGILUS

Light Small Low Medium High Heavy Special

Weight Robots Payloads Payloads Payloads Duty Models
(7-14 kg) (-10 kg) (5-16 kg) (30-60 kg) (80-300 kg) (300-1300 kg)

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Robotics – Growth through innovation and quality
Strategy and Key Facts
• Balanced business structure1
• General Industry 42%,
Automotive 38% and
service 20%
KUKA QUANTEC KR C4
• Strong key customers in
automotive
• Daimler, VW, BMW and
FORD
• Expansion in General Industry
• 100% control of service
smartPAD Software business

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Advantages of KUKA Robots

• Widest Robot Range

• Best in Class Repeatability

• Best in Class Path Accuracy

• Faster programming with 6-D mouse

• Smaller Foot Print

• Less Power consumption

• High Sensitivity Collision Detection

• Application Specific Technology package s

• Event Logging

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Features of KUKA Controller
• High performance in smaller space

• Open kinematic system

• More energy efficient

• Use of powerful standards like Ethernet

and multi-core technology

• Supports all advanced Field bus system

including Devicenet, Profibus, EtherCAT,
Ethernet IP, Profinet and Interbus

• Fast Communication via Ethernet

• Fast booting of controller

• Self-explanatory and fast configuration,

I/O mapping & monitoring using WorkVisual

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Features of KUKA smartPAD

• Less mass of approx. 1000 g

• Direct saving and loading of configuration

through smartPAD

• Hot pluggable

• Touch screen with graphics support

• Efficient programming with 6-D mouse

• Ergonomically designed keypad

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KUKA Robots: Benefits to Education Sector
 Robotics being the future, students will get
better understanding of industrial robot
 Basic programming & teaching of Industrial
Robot
 Modification and configuration of various
standard communication channel & protocols
 Communication setup with other peripheral
devices used in automation
 Different sensor integration & programming
 Study the Six Axis Kinematic system
 Creation of User Defined software technology
packages
 Study the safety procedures involved with
robotic system as per European Standard

 Application Specific Robot customization

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KUKA R2U bundles for Education
With our training cell specifically designed for schools, universities and other
educational institutions, we offer a complete package for teaching the
fundamentals of robotics.
To this purpose KUKA currently can offer these re a d y to u s e packages:

• KUKA Robot with gripper

• KUKA KR3 Ready2_Educate_pro
• KUKA Mobile Training Cell
• KUKA KR 16 Standard Training cell
• KUKA Arc Welding cell
• KUKA spot Welding cell
• KUKA Milling Application cell
• LBR iiwa Training Cell
Special teaching materials
• Script (robot programming)

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 KUKA Robot with Gripper

Basic Components
• KUKA KR 6 Agilus Robot
• Two finger Parallel Gripper
with impact safety feature.
• SCHUNK/FESTO
• KR C4 compact controller

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KUKA Ready2_educate_pro
KUKA education solutions offering proven and
modular didactic application(s) to train students in
vocational & academic training facilities

• Scalable solution with possible upgrades to minimize

entry investment and enable experience level increase,
step by step
• Solid Safety Cover with all side access to workspace, 2
sliding windows (counter balanced), 2 turning doors, all
integrated in safety circuit
• 2 application areas, grid drilling pattern enables quick
changes and versatile furniture setups
• Transportable by hand lift
• Safety according to EU Standards, CE conform &
labelled
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KUKA Ready2_educate_pro

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 The new Mobile Training Cell with Agilus KR 6 R700 sixx

Ideally suited for learning the basics of robot operation and

programming

• Compact
• Mobile
• Safe (CE compliant)
• Application includes
Gripper, Cubes, Pens, Shield

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The new Mobile Training Cell with Agilus KR 6 R700 sixx
Specification

dimensions
length 1200 mm
width 900 mm
height 1900 mm
• fits through every room door
• similar dimensions as a Euro pallet
weight approx. 300 kg
• no problems with passenger elevators
• easy to move from one person
energy supply
Nominal input voltage 230 V
compressed air 6 bar
Usable in any office or classroom with a small air
compressor

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 Standard Training Cell with KR 16 KUKA Robot
Ideally suited for learning the basics of robot
operation and programming

• KUKA KR16 Robot

• KUKA KR C4 Controller
• Rack With Magazine
 Block Magazine, Pen Magazine,
External TCP
• Table For Teaching
• Gripper, Cubes, Pens, Shield
• Capable many essential industrial operations
used by the automobile, food & beverages,
packaging and other
manufacturing/Production industries.
• Safe Cell (CE compliant), when training solely
sensitivity
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KUKA Arc Welding Application Cell

• Basic Components

• KUKA Arc Welding Cell

• KUKA Robot KR8 R1620 arc HW
• Robot Controller KRC4
• State of art Welding Technology
• Vapour extracting ducting
• Emergency Stop
• Welding Torch
• Welding Fixtures
• Safe Cell (CE compliant), when
training solely sensitivity

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KUKA Spot Welding Application Cell

• Basic Components

• KUKA Spot Welding Cell

• KUKA Robot KR 210 R2700
• Robot Controller KRC4
• Safe Cell (CE compliant), when
training solely sensitivity
• Spot Welding Fixture
• Vapour extracting ducting
• Emergency Stop
• Spot Welding Gun
• Spot Welding Power Source

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 KUKA Milling Application Training Cell with KR 210 KUKA Robot

• KUKA KR 210 Robot

• KUKA KR C4 controller
• Spindle
• CAD/CAM Software
• Single Axis turntable
• Customised Tooling
• Tool Changer

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Training Cell LBR iiwa
Ideally suited for learning to operate, program and
commissioning of advanced robot features like Sensitivity
and Human Robot Collaboration HRC

• Compact
• Mobile
• Safe Cell (CE compliant), when training solely sensitivity
• HRC safety to be programmed individually (KUKA
College HRC commissioning and programming training
recommended)
• Proven training application included
Gear Wheel Assembling

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KUKA Simulation Software
FOCUS: Simulation Tools with special Education Floating Server License for 15
seats simultaneous use

• KUKA.Sim is designed to be an engineering tool

for the simulation of KUKA robots (cell design,
reachability, tool design, accessibility, collision
detection…)

• With predefined training layouts students can

discover and test different robots and their
moving behaviors & workspaces

• Using predefined programs, students can adapt

• those (points, tools, bases, moves) and test it
• Enabling class training scenarios
• to implement robot in lab environment and other subjects/domains

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Teaching Materials
Teaching materials and instructions for
robot education is very wanted in
Education Sector.

• Available in following languages

(others to be requested and paid for
translation):
 English
 German
 Turkish
 Russian
 French

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Applications in the Indian Automotive Industry
Assembly Laser Welding

Plastics Destacking Machine loading / unloading Spot welding

MIG Brazing Crankshaft Deburring Press to press linking Inline Measurement

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 Applications inMedical
the Indian General Industry Entertainment
Metallising Picture Tube Handling Plasma Cutting

Forging Wood Carving Time Twin welding TIG Welding MIG Welding

Milling Laser Cladding Deburring Education Simulation

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Major Customers

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Major Customers

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 KUKA Robotics India Robot Installation Base

Well
Established
Sales &
Service
Network

• 2000 + Robot Installations since

2006 across India

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Customer Support

 Customer Support base in Pune, Gurgaon and

Chennai, Pantnagar
 30 highly trained service and support engineers for
2000+ KUKA Robots
 Capable of supporting service and programming
requirements
 Tailor-made customer support modules can be
offered for BIW projects
 Core development team for new applications
 Offering AMC for robots
 24 hr hotline support available on demand

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 Training-KUKA College Pune

 World class training centre set-up in Pune

 Well designed curriculum.
 6 specialised certification courses.
 Multiple robot cells for on hand training
 Specialised training tools
 Expert trainers
 Trained 2000+ personnel from different
industries

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 Today Tomorrow
NEW PRODUCTS

New product lines

(small robots and low cost)

Safe mobility

Internet of things

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 Contact us:
KUKA Robotics India Pvt. Ltd. KUKA Robotics India Pvt. Ltd.
Head Office Branch Office and KUKA College
Office Number-7, German Centre Office Block No. 105, Gat No. 2337/1,
Level 12, Building No. – 9B Pune Trade Centre, Pune-Nagar Road,
DLF Cyber City Phase III Ubale Nagar, Wagholi,
Gurgaon - 122002, Haryana, India Pune – Maharashtra, India
Tel. +91 124 4635774-776 Tel. +91 20 46909999 / 901
Fax +91 124 4635773
Email ID: info@kuka.in
Website: www.kuka.in

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