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Linepipe Fabrication PDF
Linepipe Fabrication PDF
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Table of Contents
Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information
is at the reader’s risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal Corporation with respect to the use of the
information contained herein. The information in this publication is subject to change or modification without notice. Please contact the Nippon
Steel & Sumitomo Metal Corporation office for the latest information.
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The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel & Sumitomo Metal
Corporation, affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or affiliated companies. Other
product or service names shown may be trademarks or registered trademarks of their respective owners.
1
Integrated Steel Manufacture
Metal material
scrap
Vacuum induction
melting furnace
Limestone
Electro-slag Vacuum arc
Charging Oxygen re-melting re-melting Hot punch
scrap blow pipes &
tubes
Iron ore Sintering plant
Torpedo car
Electric furnace AOD VOD Ingot Forging
Converter Vacuum degassing Continuous
Charging equipment casting
Coal Coking plant Blast furnace molten iron
Seamless
stainless pipes
& tubes
Mannesmann
process-Hot
extrusion method
(Round CC)
UO pipe
Continuous
heating furnace Roughing mill Continuous hot-rolling mill
Heating Roughing rolling Finish rolling Controlled cooling Plate
Spiral pipes
Hot-rolled coil
Skin-pass rolling mill Pickling line
Butt-welded
Hot-rolled pipes &
pickled coil tubes
Hot electric
Cold-rolled coil resistance-
welded
Cold-rolling mill pipes & tubes
AL SHEET™
Steel sheet coil Electric
Hot-dip galvanizing line (aluminum line and zinc line) resistance-
Electrolytic cleaning line welded pipes
& tubes
ZINKOTE™,
Skin-pass rolling mill bonderized steel sheet
Electrogalvanizing line Silver alloy
Annealing furnace
Sheet steel coil
C.A.P.L.
Planishing mill (skin-pass mill) Coil grinding line Stainless steel coil
2 3
Pipe-making facilities and product types
Pipe-making facilities Production Available production size (outer diameter: mm) Thickness
Classification Location of mills capacity Product type
Production method No. of units (tons/year) 40 80 120 160 200 300 400 500 1000 2000 3000 4000 5000 (mm)
25.4 168.3
(Hot finish) 3.0∼50.0
Mannesmann-plug mill process 1 Tokyo Works 156,000 6.0 152.4
(Cold finish) 1.0∼17.0
34.0 175.0
(Hot finish) 2.0∼25.0 Carbon steel, alloy steel, and Hot-extruded
Hikari Pipe & tube stainless pipes & tubes shape steel
Ugine-Sejournet process 1 48,000 6.0 168.3
Division
(Cold finish) 0.9∼16.0
● Pipes & tubes for oil wells ● Industrial
36.0 275 ● Line pipes machine parts
(Hot finish) 3.0∼35.0 ● Construction
● Pipes for boilers and nuclear power
Ugine-Sejournet process 1 Amagasaki Works 60,000 and civil work
6.0 219.1 ● Pipes & tubes for heat exchangers
(Cold finish) 1.0∼30.0 materials
Seamless pipes & ● Pipes & tubes for mechanical
● Pipes & tubes for
tubes 165.2 952.5 structures
15.0∼160 general structure
(Hot finish) ● Material pipes
Ehrhardt Push Bench process 1 Amagasaki Works 14,400 ● Pipes & tubes for pressure vessels
219.1 508
(Cold finish) 12.7∼40.0 ● Pipes & tubes for the chemical
industry
(Hot finish / 168.3 426.0
600,000 4.5∼50.0
Wakayama)
(Hot finish / 73.0 182.0
Mannesmann Kainan West)
350,000 4.5∼46.0
mandrel mill process 3 Wakayama Works
(Hot finish / 31.8 141.3
250,000 2.5∼40.0
Kainan East)
(Cold finish / 15.0 127.0
Kainan) 60,000 1.7∼23.5
400 1625.6
Spiral process 1 Yawata Works 102,000 4.5∼19.0
● Line pipes
400 2500
Spiral process 2 Kimitsu Works 168,000 6.0∼25.4 ● Pipes & tubes for water supply
(coated pipes & tubes)
457.2 1422 ● Pipes & tubes for general structures
Arc-welded pipes & UO process 1 Kimitsu Works 500,000 6.4∼40.0
tubes ● Sludge draining pipes
508.0 1524.0 ● Pipe piles
UO process 1 Kashima Works 500,000 6.0∼40.0
● Pipe sheet piles
OEM by related 400 6000 ● Pipes & tubes for marine structures
Press Bend process ̶ 120,000 6.5∼127
companies
4 5
Nippon Steel & Sumitomo Metal product standards
Favorable processing butt-welded Carbon steel pipes & tubes for piping with excellent strength in the butt welded area and the adhesion of galvanizing, as well as being most appropriate
SGP-SS Butt welding 76.3∼114.3mm
pipes & tubes (strong seams*) for processing regarding strength in pipes & tubes, such as flare joints
Pipes & tubes for piping
Electric resistance-welded carbon Electric resistance
STPY400-E 216.3∼609.6mm Electric resistance-welded carbon steel pipes & tubes used for relatively low-pressure steam, water, gas, air, etc.
Piping steel tubes for piping welding
Stress corrosion crack-resistant Ferrite stainless steel pipes with excellent stress corrosion crack resistance and grain boundary corrosion resistance; these are used for water heaters,
YUS™190 Seamless 15.9∼57.1mm
Stainless pipes & tubes stainless pipes & tubes etc.
for boilers and heat
exchangers High-corrosion-resistant stainless YUS 170, YUS 270 Stainless pipes & tubes with excellent corrosion resistance against a chloride environment and against sulfuric acid/organic acid environments; these
Seamless 15.9∼139.8mm
pipes & tubes DP3W, HR3C are suitable for refuse incineration boilers, seawater desalination plants, etc.
Heat
transfer Seamless, arc
Sulfuric acid-resistant pipes & This exhibits excellent sulfuric acid resistance for boilers, heat exchangers, air preheaters, and various exhaust gas pipes, etc., which may cause
Low-alloy pipes & tubes S-TEN ™1, CRIA welding, electric 21.7∼4,000mm
tubes sulfuric acid dew-point corrosion due to sulfurous acid gas.
resistance welding
Superheater tubes HCM2S™, NF616 Pipes & tubes with excellent steam oxidation resistance, high-temperature strength, and weldability; these contribute to the improved efficiency of
Pipes & tubes for boilers Seamless 6∼950A
Reheater pipes, main steam pipes SUPER304H ™ thermal power generation boilers.
Polyethylene is coated on the outside surface of the pipe & tube by extrusion forming. This is effective for problematic potential corroded areas such as
Heavy-duty anti-corrosion pipe Arc welding, electric
NS-PAC Max. 1524.0mm the splash zones of pier piles. It has a better price and a longer life compared to conventional coating. It also has an advantage in eliminating electrolytic
piles resistance welding
protection.
A urethane elastomer is spray-coated on the outside surface of the pipe & tube. This is effective for problematic potential corroded areas such as
Outside coated pipes & Heavy-duty anti-corrosion pipe
NS-PAC Arc welding 406.4∼2,250mm the splash zones of pier piles or embankments. It has a better price and a longer life compared to conventional coating, as well as an advantage in
tubes sheet piles
eliminating electrolytic protection.
A special bitumen material (SL bitumen compound) is coated on the outside surface of the pipe & tube. In addition, the surface is covered with a
Negative friction prevention piles SLP-Ⅱ Arc welding 406.4∼2,250mm hard protection layer (polyethylene or urethane elastomer) to improve the transportation and storage properties of the conventional negative friction
preventive piles (SLP).
Pipes & tubes for Tapered pipes & tubes for Electric resistance
NS-TPP Max. φ318.5mm Tapered pipes & tubes with excellent freedom of shape; these are used for lighting poles, sign poles, etc.
construction structures construction structures welding
NSNO-SM
Shaped steel for Hot extrusion shaped steel for Hot extrusion shaped steel supported by a small lot with free design; this is suitable for achieving an architectural space with originality by using these
NSNO-COR-TENO Hot extrusion Max. φ215mm
construction structures construction structures pipes & tubes as a construction material with design capability.
NSNO-SUS
Pipes & tubes for civic Butt welding, Steel pipes with a large stepped area that increases friction force with the ground and that features large supporting power; these are the most suitable
Stepped pipes & tubes SGP-MD, STK-MD 21.7∼168.3mm
work projects seamless for the application of house foundations or tunnel reinforcements.
Seamless, arc
With the function of alloy elements, a fine and hard oxide layer is formed on the surface. This prevents the further progress of corrosion. The
Structure Weather-resistant pipes & tubes COR-TEN ™ welding, electric 21.7∼4,000mm
maintenance of the coating is not required. This is suitable for iron towers or buildings.
resistance welding
Low-alloy pipes & tubes Arc welding, electric Pipes & tubes with excellent weldability and seawater corrosion resistance by adding alloy elements; these are suitable for seawater piping, gas coolers
Seawater-resistant pipes & tubes MARILOY ™ S-400 100∼900A
resistance welding using seawater, cooling piping, and marine structures.
WEL-TEN ™ Pipes & tubes with high tensile force, excellent weldability, corrosion resistance, wear resistance, and notch toughness; these are suitable for strong
Weldable high-tensile pipes & tubes Seamless 17.3∼426mm
SUMISTRONG construction members or industrial machines such as crane booms.
Electric resistance Pipes & tubes developed for automobile exhaust gas treatment; these are excellent in machine processing and heat resistance at high-temperature
Aluminum-plated pipes Al sheet steel pipes for automobiles ̶ 25.4∼114.3mm
welding zones.
Original pipes for KSKM, KSHT, KSBE, Seamless, electric Pipes used for automobiles or industrial machines through the cold processing of a drawing tube or joint (elbow); various production methods and steel
Material pipes 21.7∼609.6mm
drawings/joints KSS, KEG, KEH resistance welding types for each application are available.
Electric resistance
ZINKOTE steel pipes Exhaust pipes for automobiles ̶ 21.7∼114.3mm This is suitable for low-temperature exhaust tubes in automobile exhaust gas systems.
welding
YUS™ 731 Pipes & tubes developed for automobile exhaust gas treatment; austenite type (YUS 731) with excellent heat resistance and oxidation resistance at a
Stainless pipes & tubes Heat-resistant stainless pipes & Seamless, electric
YUS 490D, 180, 180S 27.2∼139.8mm high-temperature zone and ferrite type (YUS 490D, 180, 436S) are available. Also, stainless Al sheet steel pipes that have aluminum plating for salt
for mechanical structures tubes for automobile exhaust gas resistance welding
YUS 410W, 436S damage protection are available (YUS 490D Al sheet, etc.).
Pipes & tubes for drilling Pipes & tubes for drilling STMR-M Seamless 17.3∼130mm Pipes & tubes with the strength and ductility of JIS and ASTM-R80 or more to meet increasing drilling depth; these are suitable for very deep drilling.
Oil & Gas SM ™ series Seamless, electric 60.3∼406.4mm Oil well pipes for the development of oil, natural gas, and geothermal heat with excellent characteristics regarding strength, crush resistance, and low-
Pipes & tubes for oil wells Tubing, casing
NT series resistance welding 114.3∼508mm temperature toughness.
* COR-TEN is the registered trademark of United States Steel Corporation in the United States, Japan, etc. We are allowed to use the trademark.
6 7
Applications Pipes & tubes for piping Pipes & tubes for mechanical structures
Fire-extinguishing pipe
Vibration-absorbing cylinder
Printing roll
Regional heating/cooling system
Various pipes in condominiums
(gas, water supply, water drain, hot water supply, etc.)
8 9
Pipes & tubes for marine structures and general structures
Pipe & tube columns for high-rise buildings (NS columns) Offshore platform
Space truss structure Truss roof Pipe & tube columns for high-rise buildings
10 11
Pipe piles/pipe sheet piles Pipes & tubes for plants
12 13
Pipes & tubes for boilers/heat exchangers Pipes & tubes for the chemical industry/nuclear power plant
Inside view of a thermal power generation boiler under construction Heat exchanger tubes for steam generators (SG) Hollow piston
14 15
Oil & Gas Casing & Tubing/Line pipe (offshore)
Casing
Offshore Line Pipes for receiving crude oil Seabed oil/gas production equipment
16 17
Production process Seamless pipes & tubes (Mannesmann process)
■ Hot process
◎ Mandrel mill process
After heating the round steel billet, hollow pipes are made with a piercer with toe angle. Then, elongating rolling is performed
by a mandrel mill, which consists of a multi-step continuous rolling machine, to thereby produce the mother pipe. This mother
pipe is reheated and is then finished by stretch reducing mill to a specified outside diameter and thickness for the final product.
◎ Cold-rolling process
When higher dimensional accuracy and mechanical properties are required compared to pipes produced by the hot-rolling
process, cold drawing subsequent to hot rolling is performed for the final product.
Hot-rolling process
Pipe material Heating Piercing Rolling (plug mill) Reeling Sizing Reheating Stretch reducing
Heat treatment
Lubrication process Cold forging Heat treatment Straightner
18 19
Seamless pipe production (hot extrusion process)
Cutting Inner/outer
Heating surface cutting
Ingot Vertical piercing press Horizontal push bench Cutting Heat treatment Non-destructive inspection
Heat treatment
Hot extrusion process (Ugine-Sejournet process) Pickling Lubrication treatment Cold forging Heat treatment Straightner
Pilger rolling
Pipe material Heating Horizontal Cutting
extrusion press
20 21
Electric resistance-welded pipes & tubes
Electric resistance-welded pipes & tubes are produced by forming the coil into a cylindrical form with top/bottom and left/right
forming rolls while continuously rewinding the coil to be electric resistance welded.
For a hot-finish electric resistance-welded pipe & tube (SR pipe), a long-size electric resistance welded pipe & tube is heated
in a continuous heating furnace and drawn and finished by a stretch reducer. It is used to produce small-diameter pipes. Fur-
thermore, NSSMC produces PIC (Pipe in Coil) in which the pipe is formed into a coil as a long-size pipe, in particular.
Heat exchanger tubes by cold drawing are also produced.
Hydraulic test Bending inspection Pipe edge UST Outside diameter Threading Coupling Drifting test Hydraulic test Product
thickness inspection roundness inspection attachment
Product
EMT Rotary UST Seam UST Chamfering Chamfered shape Flattening Weighing/measurement Marking Detection of Rust protection
inspection test irregular material
加熱
Small-diameter pipe
Hot spinning Product
Uncoil Coil joining Forming Welding Bead removal Cooling Sizing Traveling cutting Heating
Product
Flying saw
Drawing Straightner Chamfering Hydraulic test Non-destructive Galvanizing Threading Inspection
inspection
Identification
Painting
22 23
Butt-welded pipes & tubes (CW), hot electric resistance-welded (SW) pipes & tubes
Butt-welding mill (CW) Forming and welding machine for hot electric resistance welding Cooling floor
(SW)
Preheat
Uncoil Coil joint Heating Forming, butt-welding, drawing (CW) Traveling cutting Sizing
Dividing saw
Galvanizing
Pre-treatment, flux treatment Drying Plating, cooling Threading Identification, painting, Product
with water binding Inspection
24 25
Arc-welded pipes & tubes
U press O press Production of large-diameter press forming welded pipes & tubes Spiral pipe production equipment
UO pipe
Plate Groove machining Edge bending press U press O press Tack welding Inside welding Outside welding Expansion
Bending pipes
Plate Groove machining Edge bending Roll bending Tack welding Inside welding Outside welding Hydrostatic test Non-destructive inspection
Spiral-welded pipes
Press forming Edge cutting Joined sheet pile machining Product
Welding for coil joining
Outside welding
Non-destructive inspection
Side trimmer
Groove machining
26 27
Secondary machining Pipe & tube plant of Nippon Steel & Sumitomo Metal
NSSMC performs various secondary machining on the
produced pipes & tubes according to the order specifica-
tions or applications. Head Office,
regional offices and branch offices
28 29