Technical Handbook ECS SERVICE ContChamp DRD400-450 (KalmarContChamp DRD oka ECS SERVICE Contents [erupp 20S. 4 Contents ECs Overview Terminal nner Terminal functions. Menu structure Operating menus. Overload indicator. Error messages. Service menus.. cut SETUP 01 Automatic gear changin; Initiation of module 01 Throttle settings. Calibration... 04 Lever steering Initiation of module 04 (Truck supplied before 98-05-18)... Initiation of module 04 (Truck supplied after 98-05-18) Calibration 06 Micro steering Initiation of module 06 (Truck supplied before 98-05-18). Initiation of module 06 (Truck supplied after 98-05-18) Ecu2 SETUP, el-servo. 60 Electronic overioad protection. Calibration Diagnosis..ContChamp DRD400-450 ECS SERVICE 3280 Ecs (Kater 2230 Overview [Grup 2015.2 KALMAR ECS - Electronic Control System - is a modular control ‘and monitoring system to ensure optimum operational security and total economy. Itis possible to combine the systems different modules in a number of different ways All vital points of the trucks different systems are connected to ‘one or several central computer units, ECUs. A terminal display in the operator's cab shows current values and generates an alarm ifthe values exceed the programmed tolerances. DAD Container machines are equipped with ECS as standard. Depending on how respective machines are equipped, one, two of three ECU central units may be fited. * ECU 1 is used for different additional modules, such as 01 ‘Automatic Gear Changing, 04 Lever Steering, 06 Micro steering 07 Monitoring. ¢ ECU 2s obligatory and is used to control the El-Servo cir- cuits. ECU 2 also functions as overload protection and con- trols the regeneration system, © ECU Sis used for machines with bottom lit and controls the functions of the bottom lit, also modules 4, 55, 56, 61 ac- cording to table below. Ecu1) Ecu2 Ecus") (1 Automatic Gear | El-Servo Bottom lift” Changing” | 5 Mechanical | 54 Tit”? 04 Lever overioad 85 Pile slope”) Steering” protection cE 06 Micro Regeneration ment") steering” 51 Vertical lit” cess a fi 52Balance + | 61 Support jacks’ 07 Monitoring’ vertical lit!” 53 Tilt locking”? 57 Hydraulic balance”? 70 PC/Printer” 60 Electronic over- load protection Regeneration Vertical itt 53 Tilt locking’) 70 POPrinter”) ? Optional equipment The ECs: ~ monitors the engine and gearbox to ensure reasonable op- erating conditions = monitors the components in the system, e.g., sensors, to ensure their correct function rovides torque controlled automatic gear changing interrupts hydraulic functions when overload ofthe steering axle occurs, ‘controls the regeneration function for boom extension and lift cylinders — controls vertical lit, balance, pile slope, etc Ha fault occurs: ~ a red warning lamp blinks on the terminal ~ an error message appears on the terminal display — The ECS limits the functions of the truck in different ways depending on the seriousness of the fault. Certain func- tions are monitored on two levels, where level 2 limits the functions of the truck. See the error messages on the ter- minal display on the following pages.