Copyright © 2004 International Society of Automation All rights reserved. Printed in the United States of America, 109876 ISBN: 978-1-55617-8757 No part of this work may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photo- copying, recording or otherwise, without the prlor written permission of the publisher. ISA 67 Alexander Drive, P.O. Box 12277 Research Triangle Park, NC 27709 wwwsa.org Library of Congress Cataloging:in-Publication Data Patton, Joseph D. Preventive maintenance / Joseph D. Patton, Jr-~ 3rd ed, pcm, ISBN 1.55617-875-1 (pbk) 1. Maintenance. 1, Tie ‘Ts192.P34 2004 658.202-de22 2004004950 Preventive Maintenance Joseph D. Patton, Jr. 3rd Edition ISA-The Instrumentation, Systems, and Automation Society f.Contents Preface and Acknowledgements ... ‘Chapter 1. Major Types of Maintenance Improvement Maintenance Corrective Maintenance Preventive Maintenance Summary ‘Chapter 2. Advantages and Disadvantages Advantages Management Control Overtime Work Load Summary ‘Chapter 3. Designing a PM Program. Failure Data Improving Equipment Reliability Improvement Process Failures That Can Be Prevented ‘Chapter 4. Economics of PM.... Benefit Versus Costs Chapter 5. Nondestructive Inspection. Human Senses Thresholdswnt Preventive Maintenance Chapter 6. On-Condition Maintenance. Chapter 7. Condition Monitoring Prediction ..... Web-based Condition Monitoring Chapter 8. Scheduled Preventive Maintenance .. Chapter 9. Lubrication Chapter 10. Cal Standards Inspection Intervals Control Records ation. Chapter 11. Data and Information . Organizing Data Range Cumulative Distribution Mean, Mode, and Median Graphics Standard Deviation Log-Normal Distribution Confidence Interval Risk, Certainty, and Uncertainty Moving Average Weighted Averages Sampling Chapter 12. Planning and Estimating ... Estimating Time Estimating Labor Cost Estimating Materials Feedback from Actual Chapter 13. Shutdown Planning .............0s Critical Path Coordination 105 Contents Chapter 14. Scheduling Prioritizing Coordination with Production Opportunity PM Chapter 15. Computerized PM System: Computer Aids for PM Work Orders Fixed Interval Scheduling Condition Monitoring and On-condition Maintenance Computerized PM Scheduling Resource Coordination Chapter 16. PM Metrics Chapter 17. Motivation Production/Maintenance Cooperation Effectiveness Chapter 18. Implementing a New PM Program ... Objectives and Goals Plans Chapter 19. Special Concern: Parts Availability Repairable Parts Detailed Procedures Quality Assurance Avoiding Callbacks Repairs at PM Data Gathering Summary Selected Readings............ esseeeesnssssesseesssee TBA Index. sresenseaneereereees 183.