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Air Washington

Project Book – Powerplant

Student:

Grade: Date:

Instructor:

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TABLE OF CONTENTS

Introduction
Aviation Maintenance Technical School Regulations & Policies
General
Proportions of Theory and Other Instruction
Hours of Instruction
Transferability
Student Enrollment
Attendance and Grades
Records
Instructor Requirements
Maintenance of Curriculum Requirements
Display of Certificate
Testing and Test List
Courses and Subject Areas Taught
Proficiency of Skill Procedure
AMTS Specific List of Courses and Subject Areas Taught

Definitions
Practical Project Information
Practical Project Log
Project Descriptions

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INTRODUCTION

Welcome to Air Washington Aviation Maintenance Technology School. The school is FAA Part 147
approved, operating under FAA Air Agency Certificate XXXX. The program provides the background
knowledge and practical shop experience to qualify for a Federal Aviation Agency (FAA) Aircraft
Maintenance Technician Certificate, with the Airframe and/or Powerplant rating.

The combined sequence of courses for Airframe and Powerplant technicians require two years of
school. Additional academic work at the college may also qualify the students for an Associate Degree.
The A&P license and an associate degree give the graduate additional qualifications to better prepare
for advancement after employment.

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AVIATION MAINTENANCE TECHNICAL SCHOOL REGULATIONS & POLICIES

The Aviation Maintenance Program is designed to prepare students for employment in the
aviation/aircraft industry and the attainment of a Federal Aviation Administration Airframe and
Powerplant license. It is a broad course covering maintenance, inspection, overhaul and repair of
engines and airframes. Specialization on one type or size of aircraft is not intended in this program.

Definitions:
1. Subject Area: General, Airframe or Powerplant
2. Subject Area Elements: Elements listed in Part 147 Appendices B, C and D, i.e.:
1. Basic Electricity
2. Aircraft Drawings
3. Weight and Balance, etc.
3. Subject Area Element Tasks: the tasks associated with each subject area element as listed in
Appendices B, C and D, i.e.:
1. Calculate and measure capacitance and inductance
2. Calculate and measure electrical power
3. Measure voltage, current, resistance and continuity

General
There is a minimum of 1900 hours of aircraft maintenance technology studies that is required by
the FAA as per 147.21. All students who are pursuing both their Airframe and Powerplant
certification will be required to meet these 1900 hours including 400 of the General subject area,
750 of the Airframe subject area and 750 if the Powerplant subject area. Students pursuing only
Airframe or Powerplant certification will be required to meet a minimum of 1150 hours to include
400 General subject area, 750 Airframe subject area or 750 Powerplant subject area. All students
are required to meet all of the subject area elements as required by Part 147 appendix B, C, D for
the rating sought.

It is conceivable that a student will require more or less time to complete the required theory and
associated practical projects for each subject area elements. If a student has met the proficiency of
skill as indicated in FAR Part 147 appendix B, C, and D and completed all required theory and
associated practical projects prior to accumulating a minimum of 400 hours in General, 750 hours
in Airframe, and/or 750 hours in Powerplant, the student will be required to perform additional
studies, as long as it is associated with the subject area they are currently accumulating hours
towards and has been approved by the instructor. Additionally, human factors, safety and
environmental issues are embedded into the entire curriculum.

Definitions:
Subject Area means General, Airframe or Powerplant
Subject Area Element means items listed in appendix B, C or D

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Proportions of Theory and Other Instruction (147.21 (b))
Student Completion: Students must accomplish three things before a certificate of completion is
awarded:
• Students must complete all required projects.
• Students must complete all required tests.
• Students must accumulate at least the required hours of instruction in each subject area
(General, Airframe, and Powerplant)

An instruction unit shall be not less than 50 minutes in length.

Hours of instruction:
• 400 hours of General curriculum
• 750 hours of Airframe curriculum
• 750 hours of Powerplant curriculum

Option 1: 400 General plus 750 Airframe plus 750 Powerplant equaling 1900 hours for Airframe
and Powerplant Certificate
Option 2: 400 General plus 750 Airframe equaling 1150 hours for Airframe Certificate
Option 3: 400 General plus 750 Powerplant equaling 1150 hours for Powerplant Certificate

Hours of Instruction (147.31 (a))


No students will be required to attend courses of instruction for more than 8 hours in any day, or more
than 6 days, or 40 hours in any 7 day period.

Transferability
The AMTS may not graduate a student unless they have completed all of the appropriate credit
requirements. The AMTS(s) may credit a student with instruction satisfactorily completed at:
a) An accredited college, university or junior college
b) An accredited vocational, technical, trade or high school
c) A military technical school
d) A certificated aviation maintenance technician school

The AMTS(s) may determine the amount of credit to be allowed by:


a) An entrance test equal to one given to the students who complete a comparable
required curriculum subject at the crediting school
b) An evaluation of an authenticated transcript from the student’s former school; or
c) In the case of an applicant from a military school, only on the basis of an entrance test

The AMTS(s) may credit a student seeking an additional rating with previous satisfactory
completion of the General portion of an AMTS curriculum.

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The AMTS(s) may credit a student with previous aviation maintenance experience comparable
to required curriculum subjects. Verification of previous experience will be done on a case by
case basis with a minimum of two instructors or an instructor and the AMTS college
administrator. Credit to be allowed will be determined through verifying documents of previous
aviation experience and a test equal to the one given to students who complete the
comparable required curriculum subject.

Student Enrollment (147.31 (d))


The AMTS(s) will not have more students enrolled than the number stated in the application for
certification.

Attendance and Grades


The AMTS will record student attendance and grades through time cards and a time clock
and/or an electronic tracking system. In the event of an inoperable or unavailable time clock or
electronic system, the instructor will sign the student in or out and document all grades until
the system is operational. The instructors will monitor absenteeism by use of the student time
cards or electronic tracking system reports. If a student is caught clocking someone else in or
out, both students will lose credit for the day and may be cause for suspension.

Attendance will be documented daily and recorded each quarter in the student’s master file. All
students will complete a minimum number of hours required and meet all FAA required
proficiency of skill levels for certificate sought in order to complete the AMT program. A
minimum of 400 hours of General, 750 hours of Airframe and 750 hours of Powerplant.

Each student may have an allowable absence of no more than 15% of the required hours for
each subject area (400 General, 750 Airframe and/or 750 Powerplant). If a student is absent
from a scheduled lecture or lab session, the student must obtain missed information/training
from their instructor. All missed material must be made up. Hours missed beyond the 15% of
allowable absences may be made up after normal school hours or additional quarters of
enrollment at instructor discretion.

The AMTS(s) will keep a current record for each student enrolled including:
1. The grades received on each subject required by FAR 147
2. The instruction credited to him/her by instruction satisfactorily completed elsewhere
and an authenticated transcript of the grade received elsewhere.

A student’s grade will consist of a combination of:


• Theory: Score received from the total of section tests, quizzes, extra credit assignments
and attendance
• Lab: Score received from the total project evaluations and extra credit assignments.
Total project evaluations include but are not limited to: safety, work, dependability,
human factors, initiative, quantity and quality of lab work will be factors in assigning lab
scores.

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A student must pass each test and obtain a proficiency of skill level. If they do not they will be
required to take a make-up test and/or additional projects to obtain required proficiency of
skill. Each course in which a failing grade is received must be repeated and a satisfactory grade
earned before a student can receive a certificate of completion. A passing grade will be a
minimum of 70%.

Records
The AMTS shall keep a current progress chart or individual progress record for each of its
students showing attendance, tests, grades and any instruction credited and the practical
project or laboratory work completed, or to be completed, (including additional projects) by
the student in each subject area and/or subject area element. All records may be electronic and
will be kept on record for a minimum of two years.

Instructor Requirements (147.36) & (147.5 (a))


The AMTS will have at least one appropriately rated (specialized or FAA certificated) instructor for
each 25 students in each shop class.

The AMTS will maintain a list of the names and qualifications of specialized instructors.

The AMTS will not exceed the total number of students in the school as indicated on the current
FAA school certificate without FAA approval.

Maintenance of Curriculum Requirements (147.38)


The AMTS may exceed the teaching levels of the subject area elements in appendix B, C or D
without additional subject area hours as long as all required proficiency levels are still met.

Display of Certificate (147.39)


The AMTS will display their FAA school certificate and ratings in a location in the school that is
normally accessible to the public and is not obscured.

Testing and Test List (147.31 (b)) & (147.21 d (3))


A test will be conducted in each subject area listed below at the completion of the theory portion
of each course. Other tests may be given at the instructor's discretion. A list of tests covering the
subject matter is as follows:
General Curriculum Minimum Tests
Basic Electricity
Aircraft Drawings
Weight and Balance
Fluid Lines and Fittings
Materials and Processes
Ground Operation and Servicing
Cleaning and corrosion control
Mathematics
Maintenance Forms and Records
Basic Physics
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Maintenance Publications
Mechanic Privileges and Limitations

Airframe Curriculum Minimum Tests


Wood Structures
Aircraft Covering
Aircraft Finishes
Sheet Metal and Non-Metallic Structures
Welding
Assembly and Rigging
Airframe Inspection
Aircraft Landing Gear Systems
Hydraulic and Pneumatic Power Systems
Cabin Atmosphere Control Systems
Aircraft Instrument Systems
Communication and Navigation Systems
Aircraft Fuel Systems
Aircraft Electrical Systems
Position and Warning Systems
Ice and Rain Control Systems
Fire Protection Systems

Powerplant Curriculum Minimum Tests


Reciprocating Engines
Turbine Engines
Engine Inspection
Engine Instrument Systems
Engine Fire Protection Systems
Engine Electrical Systems
Lubrication Systems
Ignition and Starting Systems
Fuel Metering Systems
Engine Fuel Systems
Induction and Engine Airflow Systems
Engine Cooling Systems
Engine Exhaust and Reverser Systems
Propellers
Unducted Fans
Auxiliary Power Units

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Proficiency of Skill Procedure
Each course in the program is assigned average hours for completion. Students who need more or
less time to complete the required theory and/or associated practical projects for a subject area
element will be required to perform additional studies. The primary instructor may assign
additional theory and/or lab projects in the subject area (general, airframe or powerplant) they are
currently accumulating hours towards. For students who need more or less time to reach a level
of proficiency, additional projects sheets are found in the project book.

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Keep or delete – college specific?

General Objectives
1. To develop good attitudes and work habits.
2. To develop a sense of pride in being a member of the aviation maintenance field.
3. To contribute to an improvement of communication skills.
4. To develop a thorough comprehension of the mathematics and science related to the aviation
maintenance field.
5. To develop in the student a desire to explore and study new developments and techniques in the
trade.
6. To develop an intense awareness of, and appreciation for, the need to maintain good safety
procedures.

General Information
The powerplant and airframe programs is open to anyone who is at least 18 years of age and is
a high school graduate or has a GED certificate. Applicants must read, write, speak and
understand the English language.

Unsatisfactory Progress
Any student whose grade falls below a C average (2.0) will be placed on probation. Work must
show a definite improvement to enable the student to remain in the program. If a student fails a
quarter or phase of the curriculum, that quarter or phase must be repeated and satisfactorily
completed to qualify for a graduation certificate. A failing grade will require counseling by the
student’s instructor to determine whether the student should be permitted to remain in the
program. Any quarter repeated must be paid for at the regular tuition rate. If a student’s
training is interrupted, all concerned will be notified. All required Federal Aviation
Administration tests must be passed during the normal phase of the curriculum. A grade of (I)
will be issued until all tests are passed. An incomplete grade must be made up within 10 days
into the following quarter.

Falsification of Records (Ref. FAR 65.20, A and B)


Any student, who has been determined to have falsified any records or documents
required by this curriculum, including tests, time records, project books or log entries in
any manner, shall receive a failing grade for that quarter and may be subject to dismissal
from the aviation program.

Graduation Certificate

Grading System

Lecture Grading System

Lab/Shop Grading

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Shop Safety
We require students to wear approved coveralls, or school uniform shirt and safety glasses in
the shop at all times. No sandals or open toed shoes are allowed in the shop area. Student’s
apparel may become a safety hazard while working in the shop area. One of two things must be
done; stop work and eliminate the safety hazard or discontinue work on the project until
corrective action has been taken. Wearing loose clothing or ties around an unconfined lathe, not
wearing shirts or footwear, welding without goggles, cleaning parts without rubber gloves, etc.
will be considered safety violations. Safety is as important in school as it is in industry.

Tool Room
All tools checked out must be returned to the tool room attendant at the end of each day. Your
instructor must sign your clearing sheet indicating completion of all tests and projects at the end
of each quarter. Note any change of address or phone and turn in the clearing sheet to the
office.

Conduct Requirements

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DEFINITIONS

Definitions, as used in Appendices B, C and D.

Inspect means to examine by sight and touch

Check means to verify proper operation

Troubleshoot means to analyze and identify malfunctions

Service means to perform functions that assure continued operation

Repair means to correct a defective condition. Repair of an airframe or powerplant system includes
component replacement and adjustment, but not component repair.

Overhaul means to disassemble, inspect, repair as necessary, and check.

Teaching Levels

Level 1 requires:
• Knowledge of general principles, but no practical application
• No development of manipulative skill
• Instruction by lecture, demonstration and discussion

Level 2 requires:
• Knowledge of general principles, and limited practical application
• Development of sufficient manipulative skill to perform basic operations
• Instruction by lecture, demonstration, discussion and limited practical application

Level 3 requires:
• Knowledge of general principles, and performance of a high degree of practical application
• Development of sufficient manipulative skill to simulate return to service
• Instruction by lecture, demonstration, discussion and high degree of practical application

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PRACTICAL PROJECT INFORMATION

1. Complete all projects this quarter. Record all project numbers on project log before you begin.

2. Have your instructor inspect projects immediately upon completion. They will indicate if your
project is acceptable.

3. You will receive one shop grade based on the information in this book. All projects must be
acceptable to receive a grade.

4. You must re-do all projects that are unacceptable.

5. When you have completed all projects, your instructor may assign you additional projects.

6. This is your project book for the entire year. Do not lose it. You are responsible for turning it in
for grading at the end of each quarter.

7. Project booklet grading criteria:

P = Pass
F = Fail, project must be done over until it is passed

8. The following grading criteria will be used to determine whether your individual projects are (P)
pass or (F) fail. Evaluation of each project is based on the following:

a. Safety considerations
b. Attitude
c. Knowledge of the assigned project
d. Completeness of the project
e. Comprehension
f. Care of equipment
g. Clean-up of area

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

PRACTICAL PROJECT LOG

Name:

Subject Area
Element # /
Task # Task Grade Instructor
Powerplant
AMT&251 Reciprocating Engines I
PTA-1 Inspect and repair a radial engine

PTA-2 Overhaul reciprocating engine

AMT&252 Reciprocating Engines II


PTA-3 Inspect, check, service, and repair reciprocating engines and
engine installations

PTA-4 Install, troubleshoot and remove reciprocating engines

AMT&253 Turbine Engines I


PTB-5 Overhaul turbine engine

PTB-6 Inspect, check, service and repair turbine engines and turbine
engine installations

AMT&254 Turbine Engines II


PTB-7 Install, troubleshoot and remove turbine engines

Auxiliary Power Unit


PSM-41 Inspect, check, service and troubleshoot turbine driven
auxiliary power units
AMT&257 Engine Inspection
PTC-8 Perform powerplant conformity and airworthiness inspections

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Subject Area
Element # /
Task # Task Grade Instructor
AMT&261 Engine Instrument Systems
PSA-9 Troubleshoot, service and repair electrical and mechanical
fluid rate-of-flow indicating system
PSA-10 Inspect, check, service, troubleshoot and repair electrical and
mechanical engine temperature, pressure and RPM indicating
systems

AMT&265 Engine Fire Protection Systems


PSB-11 Inspect, check, service, troubleshoot and repair engine fire
protection and extinguishing systems

AMT&267 Engine Electrical Systems


PSC-12 Repair engine electrical system components

PSC-13 Install, check and service engine electrical wiring controls,


switches, indicators and protective devices

AMT&271 Ignition & Starting Systems


PSE-17 Overhaul magneto and ignition harness

PSE-18 Inspect, service, troubleshoot and repair reciprocating and


turbine engine ignition systems and components
PSE-19A Inspect, service, troubleshoot and repair turbine engine
electrical starting systems
PSE-19B Inspect, service, troubleshoot and repair turbine engine
pneumatic starting systems

AMT&275 Lubrication Systems


PSD-14 Identify and select lubricants

PSD-15 Repair engine lubrication system components

PSD-16 Inspect, check, service, troubleshoot and repair engine


lubrication systems

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Subject Area
Element # /
Task # Task Grade Instructor
AMT&279 Engine Fuel Systems
Fuel Metering Systems
PSF-20 Troubleshoot and adjust turbine engine fuel metering systems
and electronic engine fuel controls
PSF-21 Overhaul carburetor

PSF-22 Repair engine fuel metering system components

PSF-23 Inspect, check, service, troubleshoot and repair reciprocating


and turbine engine fuel metering systems

Engine Fuel Systems


PSG-24 Repair engine fuel system components

PSG-25 Inspect, check, service, troubleshoot and repair engine fuel


systems

AMT&281 Engine Induction / Cooling Systems


Induction & Engine Airflow
PSH-26 Inspect, check, service, troubleshoot and repair engine ice and
rain control systems
PSH-27 Inspect, check, service, troubleshoot and repair engine heat
exchangers, superchargers and turbine engine airflow and
temperature control systems
PSH-28 Inspect, check, service and repair carburetor air intake and
induction manifolds

Engine Cooling Systems


PSI-29 Repair engine cooling system components

PSI-30 Inspect, check, troubleshoot, service and repair engine


cooling systems
Engine Exhaust / Reverser
PSJ-31 Repair engine exhaust system components

PSJ-32A Inspect, check, troubleshoot, service and repair engine


exhaust systems
PSJ-32B Troubleshoot and repair engine thrust reverser systems and
related components

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Subject Area
Element # /
Task # Task Grade Instructor
AMT&285 Propellers & Fans
Propellers
PSK-33 Inspect, check, service and repair propeller synchronizing and
ice control systems
PSK-34 Identify and select propeller lubricants

PSK-35 Balance propellers

PSK-36 Repair propeller control system components

PSK-37 Inspect, check, service and repair fixed pitch, constant speed
and feathering propellers and propeller governing systems
PSK-38 Install, troubleshoot and remove propellers

PSK-39 Repair aluminum alloy propeller blades

Unducted Fans
PSL-40 Inspect and troubleshoot unducted fan systems and
components

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Extra Projects Grade Instructor


AMT&252 Remove, install & troubleshoot engine (SCC)
Test run engine & record instrument readings (SCC)
Clean engine parts (SCC)
Replace valve guide (SCC)
Magnetic particle inspection (SCC)
Dye penetrant inspection of engine parts (SCC)
Fit piston rings (SCC)
Fit crankshaft bearings (SCC)
Check rod alignment (SCC)
Make dimensional check on engine part using manufacturer's
"Table of Limits" (SCC)
Assemble engine (SCC)
Magnaflux engine parts (SCC)
Dyecheck engine parts (SCC)

AMT&267 Install swagged & soldered terminals or connectors (SCC)


Install & wire solenoid switch (SCC)
Install generator & alternator on test stand & check operation
(SCC)
Repair DC generator, alternator, starter motor & test (SCC)
Check aircraft ignition system (SCC)

AMT&275 Change oil & inspect screens & interpret results (SCC)
Remove, check & reinstall oil cooler bypass valve (SCC)
Label components & indicate oil flow on a dry sump oil system
(SCC)
Adjust oil pressure (SCC)

AMT&279 Label & identify the function of the principle parts of a fuel
injection system (SCC)
Label & identify the function of the principle parts of a
pressure injection system (SCC)
Set the idle mixture & idle RPM of an operational engine (SCC)
Rig & adjust carburetor heat control (SCC)
Identify & label float carburetor parts (SCC)
Inspect, check, service, troubleshoot reciprocating engine fuel
metering system - Part 1 (SCC)
Inspect, check, service, troubleshoot turbine engine fuel
metering system - Part 2 (SCC)

AMT&281 Label & identify principle parts of a turbo charger system (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Extra Projects Grade Instructor


AMT&285 Install & track fixed pitch propeller (SCC)
Check blade angle of propeller (SCC)
Disassemble, check & re-assemble constant speed propeller
(SCC)
Rig & set RPM limit of a propeller governor (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&251

Subject Area Element: Reciprocating Engines I

Subject Area Element Task: Inspect and repair a radial engine

Task #: PTA-1

Teaching Level: 1

Lecture Hours: Lab Hours:

Objective: Ability to inspect and repair a radial engine to level 1 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine


AC 43.13-1B Materials, as required
Appropriate technical references Oil & gasoline, as required
Manufacturer’s manuals, as required Prop guard
Safety glasses, as required
Hand tools, as required

Procedure: Inspect and repair a radial engine; using FAA-H-8083-32 text, AC 43.13-1B text and text
supplied by instructor to complete all assigned tasks as outlined for this project.

Optional Tasks:

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&251

Subject Area Element: Reciprocating Engines I

Subject Area Element Task: Overhaul reciprocating engine

Task #: PTA-2

Teaching Level: 2

Objective: Ability to overhaul reciprocating engine to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine


AC 43.13-1B Materials, as required
Appropriate technical references Measuring tools, as required
Manufacturer’s manuals, as required Gaskets, as required
Safety glasses, as required Compressor tools, as required
Hand tools, as required Cleaning equipment, as required
Safety equipment, as required Oil & gasoline, as required
Engine enamel, as required

Procedure: Overhaul reciprocating engine; using FAA-H-8083-32 text, AC 43.13-1B text and text
supplied by instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Disassemble a reciprocating aircraft engine (EVCC)


Crankcase inspection (EVCC)
Hone a cylinder for aircraft reciprocating engine (EVCC, SSCC, SCC)
Balance piston rods & assemblies (EVCC)
Fitting piston rings to piston & cylinder (EVCC)
Test valve springs for proper size & spring tension (EVCC)
Assembly of a cylinder (EVCC)
Assemble crankshaft & camshaft in a crankcase with bearings (EVCC)
Assembly of cylinders to crankcase (EVCC)
Determine condition of a camshaft by using methods of visual, NDT & dimensional
inspection (SSCC)
Dimensionally inspect valve guides to valve stem (SSCC)
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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Visually inspect condition of valve seat (SSCC)


Grind an aircraft valve (SSCC)
Inspect a cylinder using dimensional inspection methods (SSCC)
Dimensionally inspect case bearings to crankshaft fit (SSCC)
Dimensionally inspect connecting rod to crankshaft fit (SSCC)
Valve seat reconditioning (SSCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&252

Subject Area Element: Reciprocating Engines II

Subject Area Element Task: Inspect, check, service and repair reciprocating engines and engine installations

Task #: PTA-3

Teaching Level: 3

Objective: Ability to inspect, check, service and repair reciprocating engines and engine
installations to level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Installation kit, as required
Safety equipment, as required

Procedure: Inspect, check, service and repair reciprocating engines and engine installations; using
FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all
assigned tasks as outlined for this project.

Optional Tasks: Clean all parts of a reciprocating engine & prepare for inspection (EVCC)
Obtain engine data (EVCC)
Complete non-destructive inspection on ferrous & non-ferrous parts (EVCC)
Removal of a broken stud (EVCC)
Connecting rod inspection (EVCC)
Perform dimensional inspection on an aircraft cylinder (EVCC)
Grind & lap valves & valve seats on reciprocating engine cylinder & assemble (EVCC)
Valve seat grinding (EVCC)
Lapping valve to valve seats (EVCC)
Crankshaft inspection (EVCC)
Check clearance between crankshaft & camshaft in an engine assembly (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Push rod inspection (EVCC)


Inspect rocker shaft (EVCC)
Inspect rocker arms (EVCC)
Valve operating mechanisms (EVCC)
Check valve clearance (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&252

Subject Area Element: Reciprocating Engines II

Subject Area Element Task: Install, troubleshoot and remove reciprocating engines

Task #: PTA-4

Teaching Level: 3

Objective: Ability to install, troubleshoot and remove reciprocating engines to level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Installation kit, as required
Safety equipment, as required Hoist, as required

Procedure: Install, troubleshoot and remove reciprocating engines; using FAA-H-8083-32 text, AC
43.13-1B text and text supplied by instructor to complete all assigned tasks as outlined
for this project.

Optional Tasks: Assemble inter-cylinder baffling (EVCC)


Assemble intake system (EVCC)
Assemble exhaust system (EVCC)
Install engine mount (EVCC)
Service an engine with oil (EVCC)
Connect oil pressure, fuel lines, magneto switches & tachometer (EVCC)
Connect power source & rotate engine until oil pressure is obtained (EVCC)
Inspect engine prior to engine run-up (EVCC)
Start engine & assure all systems are operating properly (EVCC)
Cylinder differential pressure test (EVCC)
Cold cylinder check (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Internal inspection of installed engine cylinder (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&253

Subject Area Element: Turbine Engines I

Subject Area Element Task: Overhaul turbine engine

Task #: PTB-5

Teaching Level: 2

Objective: Ability to overhaul turbine engine to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Installation kit, as required
Safety equipment, as required

Procedure: Overhaul turbine engine; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied
by instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Identify the different areas & components of a turbojet engine (EVCC)
Identify the different types of turbine engine compressors (EVCC)
Identify pressure, temperature & velocity changes in a turbojet engine (EVCC)
Identify various components of jet engines (EVCC)
Disassemble & overhaul turbine engine (SCC)
Check, service & adjust a turbine engine (SCC)
Install, start, operate & shut down a turbine engine, troubleshoot & remove from
stand (SCC)
Disassemble, inspect & reassemble a compressor section (SSCC)
Inspect a turbine section (SSCC)
Remove, inspect & install a combustion case & liner (SSCC)
Compressor blade repair (SSCC)
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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

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AVIATION MAINTENANCE TECHNOLOGY
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Course #: AMT&253

Subject Area Element: Turbine Engines I

Subject Area Element Task: Inspect, check, service and repair turbine engines and turbine engine installations

Task #: PTB-6

Teaching Level: 3

Objective: Ability to inspect, check, service and repair turbine engines and turbine engine
installations to level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Installation kit, as required
Safety equipment, as required Tie down restraints, as required

Procedure: Inspect, check, service and repair turbine engines and turbine engine installations;
using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to
complete all assigned tasks as outlined for this project.

Optional Tasks: Inspect the burner section of a jet turbine engine (EVCC)
Removal & installation of a turbine engine (EVCC)
Starting a turbine engine (EVCC)
Install a starter on a turbine engine (EVCC)
Inspect, check, service & repair turbine engines & turbine engine installations (SSCC)
Inspect turbine engines & turbine engine installations (SSCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&254

Subject Area Element: Turbine Engines II

Subject Area Element Task: Install, troubleshoot and remove turbine engines

Task #: PTB-7

Teaching Level: 3

Objective: Ability to install, troubleshoot and remove turbine engines to level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Installation kit, as required
Safety equipment, as required Engine hoist & sling, as required

Procedure: Install, troubleshoot and remove turbine engines; using FAA-H-8083-32 text, AC 43.13-
1B text and text supplied by instructor to complete all assigned tasks as outlined for
this project.

Optional Tasks: Removal & installation of a turbine engine (EVCC)


Starting a turbine engine (EVCC)
Inspect & operate a turbojet engine (EVCC)
Remove, inspect, troubleshoot & re-install turbine engines (SSCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&254

Subject Area Element: Turbine Engines II – Auxiliary Power Unit

Subject Area Element Task: Inspect, check, service and troubleshoot turbine driven auxiliary power units

Task #: PSM-41

Teaching Level: 1

Objective: Ability to inspect, check, service and troubleshoot turbine driven auxiliary power units
to level 1 proficiency.

Materials Required: FAA-H-8083-32


AC 43.13-1B
Appropriate technical references
Manufacturer’s manuals, as required
Safety glasses, as required
Hand tools, as required

Procedure: Inspect, check, service and troubleshoot turbine driven auxiliary power units; using
FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all
assigned tasks as outlined for this project.

Optional Tasks:

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&257

Subject Area Element: Engine Inspection

Subject Area Element Task: Perform powerplant conformity and airworthiness inspections

Task #: PTC-8

Teaching Level: 3

Objective: Ability to perform powerplant conformity and airworthiness inspections to level 3


proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Equipment & materials, as specified in
Appropriate technical references manufacturer’s manual
Manufacturer’s manuals, as required Hand tools, as required
Safety glasses, as required

Procedure: Perform powerplant conformity and airworthiness inspections; using FAA-H-8083-32


text, AC 43.13-1B text and text supplied by instructor to complete all assigned tasks as
outlined for this project.

Optional Tasks: Inspect engine for conformity (EVCC)


Inspect engine accessories for conformity (EVCC)
Review engine records for appropriate entries (EVCC)
Properly complete FAA Form 337 (EVCC)
Properly complete a Malfunction or Defect Report (EVCC)
Research engine & accessory records for compliance with airworthiness directives
(EVCC)
Perform a 100 hour inspection on an aircraft engine (EVCC)
Inspect engine for compliance with airworthiness directives & conform to TCDS (SCC)
Inspect engine for compliance with airworthiness directives & conformity to type
certified (SCC)
Make 100 hour inspection of fixed wing & inspection checklist (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
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Hot section & compressor section inspection of a turbine engine (SCC)

33
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&261

Subject Area Element: Engine Instrument Systems

Subject Area Element Task: Troubleshoot, service and repair electrical and mechanical fluid rate of flow indicating
systems

Task #: PSA-9

Teaching Level: 2

Objective: Ability to troubleshoot, service and repair electrical and mechanical fluid rate of flow
indicating systems to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned fluid flow system


AC 43.13-1B Repair parts, hardware, seals & fluids as
Appropriate technical references required
Manufacturer’s manuals, as required Electrical measuring equipment, as
Safety glasses, as required required
Hand tools, as required

Procedure: Troubleshoot, service and repair electrical and mechanical fluid rate of flow indicating
systems; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to
complete all assigned tasks as outlined for this project.

Optional Tasks: Bleed a pressure indicating system (EVCC)


Inspect & check the flow of a fuel injector systems (EVCC)
Inspect, check, troubleshoot, service, and repair electrical fluid rate-of-flow indicating
systems (SSCC)
Troubleshoot, service, and repair fuel flow indicating systems (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&261

Subject Area Element: Engine Instrument Systems

Subject Area Element Task: Inspect, check, service, troubleshoot and repair electrical and mechanical engine
temperature, pressure, and RPM indicating systems

Task #: PSA-10

Teaching Level: 3

Objective: Ability to inspect, check, service, troubleshoot and repair electrical and mechanical
engine temperature, pressure, and RPM indicating systems to a level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine temperature indicating


AC 43.13-1B system
Appropriate technical references Assigned engine pressure indicating
Manufacturer’s manuals, as required system
Safety glasses, as required Assigned engine RPM indicating system
Hand tools, as required Repair parts, hardware, seals & fluids as
required

Procedure: Inspect, check, service, troubleshoot and repair electrical and mechanical engine
temperature, pressure, and RPM indicating systems; using FAA-H-8083-32 text, AC
43.13-1B text and text supplied by instructor to complete all assigned tasks as outlined
for this project.

Optional Tasks: Inspect, check & troubleshoot the operation of a tachometer system which utilizes a
tachometer generator. Service & repair as necessary. (EVCC)
Inspect, check, service, troubleshoot & repair engine instruments for proper operation
& markings (EVCC)
Field service of temperature indicating instruments (EVCC)
Field service of pressure indicating instruments (EVCC)
Field service of RPM indicating instruments (EVCC)
Field service of flow metering instruments (EVCC)
Inspect, check, service, troubleshoot, and repair engine temperature, and R.P.M.
indicating systems (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&265

Subject Area Element: Engine Fire Protection Systems

Subject Area Element Task: Inspect, check, service, troubleshoot and repair engine fire detection and extinguishing
systems

Task #: PSB-11

Teaching Level: 3

Objective: Ability to inspect, check, service, troubleshoot and repair engine fire detection and
extinguishing systems to a level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine fire detection system


AC 43.13-1B Assigned engine fire extinguishing system
Appropriate technical references Repair parts, hardware, seals & fluids as
Manufacturer’s manuals, as required required
Safety glasses, as required Materials, as required
Hand tools, as required
Multimeter, as required

Procedure: Inspect, check, service, troubleshoot and repair engine fire detection and extinguishing
systems; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to
complete all assigned tasks as outlined for this project.

Optional Tasks: Weigh aircraft fire extinguishing bottle (container) (EVCC)


Test the operation of an engine fire extinguishing system (EVCC)
Check a fire detection system for operation (EVCC)
Test a Kidde or Fenwal continuous loop fire detection circuitry (EVCC)
Engine fire detection & extinguishing system (SCC)
Fire detection sensors (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&267

Subject Area Element: Engine Electrical Systems

Subject Area Element Task: Repair engine electrical system components

Task #: PSC-12

Teaching Level: 2

Objective: Ability to repair engine electrical system components to a level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned electrical system component


AC 43.13-1B Repair parts, hardware, seals & fluids as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required
Hand tools, as required

Procedure: Repair engine electrical system components; using FAA-H-8083-32 text, AC 43.13-1B
text and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Starter overhaul (EVCC)


Generator overhaul (EVCC)
Brush run-in after overhaul (EVCC)
Repair engine electrical system components (SSCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&267

Subject Area Element: Engine Electrical Systems

Subject Area Element Task: Install, check and service engine electrical wiring controls, switches, indicators and
protective devices

Task #: PSC-13

Teaching Level: 3

Objective: Ability to install, check and service engine electrical wiring controls, switches,
indicators and protective devices to a level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned component, aircraft or mockup


AC 43.13-1B Repair parts, hardware, seals & switches,
Appropriate technical references as required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required
Hand tools, as required

Procedure: Install, check and service engine electrical wiring controls, switches, indicators and
protective devices; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by
instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Draw a diagram of a starter system on an operational engine (EVCC)


Troubleshoot a generator circuit (EVCC)
Change a solenoid operated starter (EVCC)
Change a generator (EVCC)
Draw a diagram of a reversible DC electric motor (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&271

Subject Area Element: Ignition & Starting Systems

Subject Area Element Task: Overhaul magneto and ignition harness

Task #: PSE-17

Teaching Level: 2

Objective: Ability to overhaul magneto and ignition harness to a level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned magneto & ignition harness


AC 43.13-1B Materials, as required
Appropriate technical references Magneto overhaul tools, as required
Manufacturer’s manuals, as required Ignition harness overhaul tools, as
Safety glasses, as required required
Hand tools, as required

Procedure: Overhaul magneto and ignition harness; using FAA-H-8083-32 text, AC 43.13-1B text
and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Overhaul & test aircraft magnetos (EVCC)


Service, repair & test aircraft spark plugs harness assemblies (EVCC)
Time magnetos to engines (EVCC)
Overhaul & bench test magneto (SCC)
Install & time two makes of magneto engine (SCC)
Install, test & troubleshoot high tension ignition harness (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&271

Subject Area Element: Ignition & Starting Systems

Subject Area Element Task: Inspect, service, troubleshoot and repair reciprocating and turbine engine ignition
systems and components

Task #: PSE-18

Teaching Level: 2

Objective: Ability to inspect, service, troubleshoot and repair reciprocating and turbine engine
ignition systems and components to a level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine ignition system


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required

Procedure: Inspect, service, troubleshoot and repair reciprocating and turbine engine ignition
systems and components; using FAA-H-8083-32 text, AC 43.13-1B text and text
supplied by instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Service, troubleshoot & repair auxiliary ignition systems (EVCC)
Remove, inspect, recondition, test & reinstall shielded spark plugs (SCC)
Troubleshoot ignition system reciprocating aircraft engine (SCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&271

Subject Area Element: Ignition & Starting Systems

Subject Area Element Task: Inspect, service, troubleshoot and repair turbine electrical starting systems

Task #: PSE-19A

Teaching Level: 3

Objective: Ability to inspect, service, troubleshoot and repair turbine electrical starting systems to
level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine starting system


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required

Procedure: Inspect, service, troubleshoot and repair turbine electrical starting systems; using FAA-
H-8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all
assigned tasks as outlined for this project.

Optional Tasks: Service, troubleshoot & repair auxiliary ignition systems (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&271

Subject Area Element: Ignition & Starting Systems

Subject Area Element Task: Inspect, service and troubleshoot turbine pneumatic starting systems

Task #: PSE-19B

Teaching Level: 1

Objective: Ability to inspect, service and troubleshoot turbine pneumatic starting systems to level
1 proficiency.

Materials Required: FAA-H-8083-32


AC 43.13-1B
Appropriate technical references
Manufacturer’s manuals, as required
Safety glasses, as required
Hand tools, as required

Procedure: Inspect, service and troubleshoot turbine pneumatic starting systems; using FAA-H-
8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all assigned
tasks as outlined for this project.

Optional Tasks:

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&275

Subject Area Element: Lubrication Systems

Subject Area Element Task: Identify and select lubricants

Task #: PSD-14

Teaching Level: 2

Objective: Ability to identify and select lubricants to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned component, aircraft or mockup


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required
Hand tools, as required

Procedure: Identify and select lubricants; using FAA-H-8083-32 text, AC 43.13-1B text and text
supplied by instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Select proper lubricants (EVCC)


Service a powerplant lubrication system (EVCC)
Identify & select aircraft engine lubricants for reciprocating & turbine engines (SSCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&275

Subject Area Element: Lubrication Systems

Subject Area Element Task: Repair engine lubrication system components

Task #: PSD-15

Teaching Level: 2

Objective: Ability to repair engine lubrication system components to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned component, aircraft or mockup


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required
Hand tools, as required

Procedure: Repair engine lubrication system components; using FAA-H-8083-32 text, AC 43.13-1B
text and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Inspect, repair & adjust lube system components (EVCC)
Adjust engine oil pressure (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&275

Subject Area Element: Lubrication Systems

Subject Area Element Task: Inspect, check, service, troubleshoot and repair engine lubrication systems

Task #: PSD-16

Teaching Level: 3

Objective: Ability to inspect, check, service, troubleshoot and repair engine lubrication systems to
a level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned component, aircraft or mockup


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required
Hand tools, as required

Procedure: Inspect, check, service, troubleshoot and repair engine lubrication systems; using FAA-
H-8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all
assigned tasks as outlined for this project.

Optional Tasks: Diagram reciprocating & turbine lubrication systems (EVCC)


Service a turbine lubrication system (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&279

Subject Area Element: Engine Fuel Systems – Fuel Metering

Subject Area Element Task: Troubleshoot and adjust turbine engine fuel metering systems and electronic engine
fuel controls

Task #: PSF-20

Teaching Level: 1

Objective: Ability to troubleshoot and adjust turbine engine fuel metering systems and electronic
engine fuel controls to a level 1 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Installation kit, as required
Safety equipment, as required Hoist, as required

Procedure: Troubleshoot and adjust turbine engine fuel metering systems and electronic engine
fuel controls; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by
instructor to complete all assigned tasks as outlined for this project.

Optional Tasks:

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&279

Subject Area Element: Engine Fuel Systems – Fuel Metering

Subject Area Element Task: Overhaul carburetor

Task #: PSF-21

Teaching Level: 2

Objective: Ability to overhaul carburetor to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned carburetor


AC 43.13-1B Overhaul kit, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required
Safety glasses, as required
Hand tools, as required

Procedure: Overhaul carburetor; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by
instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Overhaul float & pressure carburetors (CPTC)


Diagram float carburetor system (EVCC)
Overhaul & test float type carburetors (EVCC, SCC)
Diagram pressure carburetor system (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&279

Subject Area Element: Engine Fuel Systems – Fuel Metering

Subject Area Element Task: Repair engine fuel metering system components

Task #: PSF-22

Teaching Level: 2

Objective: Ability to repair engine fuel metering system components to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Flexible line replacement tools, as
required

Procedure: Repair engine fuel metering system components; using FAA-H-8083-32 text, AC 43.13-
1B text and text supplied by instructor to complete all assigned tasks as outlined for
this project.

Optional Tasks: Remove, install & adjust pressure carburetor (EVCC)


Diagram Continental & Bendix fuel injection systems (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&279

Subject Area Element: Engine Fuel Systems – Fuel Metering

Subject Area Element Task: Inspect, check, service, troubleshoot and repair reciprocating and turbine engine fuel
metering systems

Task #: PSF-23

Teaching Level: 3

Objective: Ability to inspect, check, service, troubleshoot and repair reciprocating and turbine
engine fuel metering systems to a level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Flexible line replacement tools, as
required

Procedure: Inspect, check, service, troubleshoot and repair reciprocating and turbine engine fuel
metering systems; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by
instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Inspect, service, troubleshoot & repair constant flow fuel injection systems (EVCC)
Inspect, service, troubleshoot & repair float carburetor systems (EVCC)
Diagram turbine engine fuel metering & water injection systems (EVCC)

49
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&279

Subject Area Element: Engine Fuel Systems – Engine Fuel Systems

Subject Area Element Task: Repair engine fuel system components

Task #: PSG-24

Teaching Level: 2

Objective: Ability to repair engine fuel system components to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Flexible line replacement tools, as
required

Procedure: Repair engine fuel system components; using FAA-H-8083-32 text, AC 43.13-1B text
and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Inspect & service engine fuel strainers (EVCC)


Clean, service & inspect fuel strainer (SCC)
Inspect & repair engine primer systems (EVCC)
Clean, service & repair primer system (SCC)
Inspect & service engine fuel heaters (EVCC)

50
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&279

Subject Area Element: Engine Fuel Systems – Engine Fuel Systems

Subject Area Element Task: Inspect, check, troubleshoot, service and repair engine fuel systems

Task #: PSG-25

Teaching Level: 3

Objective: Ability to inspect, check, troubleshoot, service and repair engine fuel systems to a level
3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Flexible line replacement tools, as
required

Procedure: Inspect, check, troubleshoot, service and repair engine fuel systems; using FAA-H-
8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all assigned
tasks as outlined for this project.

Optional Tasks: Overhaul, test & adjust engine fuel pumps (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Induction & Engine Airflow

Subject Area Element Task: Inspect, check, troubleshoot, service and repair engine ice and rain control systems

Task #: PSH-26

Teaching Level: 2

Objective: Ability to inspect, check, troubleshoot, service and repair engine ice and rain control
systems to a level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required

Procedure: Inspect, check, troubleshoot, service and repair engine ice and rain control systems;
using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to
complete all assigned tasks as outlined for this project.

Optional Tasks:

52
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Induction & Engine Airflow

Subject Area Element Task: Inspect, check, troubleshoot, service and repair heat exchangers, superchargers and
turbine engine airflow and temperature control systems

Task #: PSH-27

Teaching Level: 1

Objective: Ability to inspect, check, troubleshoot, service and repair heat exchangers,
superchargers and turbine engine airflow and temperature control systems to level 1
proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required

Procedure: Inspect, check, troubleshoot, service and repair heat exchangers, superchargers and
turbine engine airflow and temperature control systems; using FAA-H-8083-32 text, AC
43.13-1B text and text supplied by instructor to complete all assigned tasks as outlined
for this project.

Optional Tasks: Inspect, check, service, troubleshoot & repair heat exchangers, turbochargers & turbo-
superchargers (CPTC)
Inspect, test & repair a carburetor heat system (EVCC)
Disassemble & inspect a turbocharger (EVCC)
Inspect & check a turbocharger installation (EVCC)

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AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Induction & Engine Airflow

Subject Area Element Task: Inspect, check, service and repair carburetor air intake and induction manifolds

Task #: PSH-28

Teaching Level: 3

Objective: Ability to inspect, check, service and repair carburetor air intake and induction
manifolds to a level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Manifold pressure gauge, as required
Special tools, as required

Procedure: Inspect, check, service and repair carburetor air intake and induction manifolds; using
FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all
assigned tasks as outlined for this project.

Optional Tasks: Repair a carburetor air intake (CPTC)

54
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Engine Cooling Systems

Subject Area Element Task: Repair engine cooling system components

Task #: PSI-29

Teaching Level: 2

Objective: Ability to repair engine cooling system components to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required

Procedure: Repair engine cooling system components; using FAA-H-8083-32 text, AC 43.13-1B text
and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Inspect, service, check, troubleshoot & repair engine cooling system & related
components (SSCC)
Inspect an inter-cylinder baffling system & repair as necessary (EVCC)

55
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Engine Cooling Systems

Subject Area Element Task: Inspect, check, troubleshoot, service and repair engine cooling systems

Task #: PSI-30

Teaching Level: 3

Objective: Ability to inspect, check, troubleshoot, service and repair engine cooling systems to
level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required

Procedure: Inspect, check, troubleshoot, service and repair engine cooling systems; using FAA-H-
8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all assigned
tasks as outlined for this project.

Optional Tasks: Clean, inspect & test an oil cooler (EVCC)

56
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Engine Exhaust Reverser

Subject Area Element Task: Repair engine exhaust system components

Task #: PSJ-31

Teaching Level: 2

Objective: Ability to repair engine exhaust system components to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Gaskets, as required
Hi temp silicones, as required

Procedure: Repair engine exhaust system components; using FAA-H-8083-32 text, AC 43.13-1B
text and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Inspect an exhaust system (EVCC)

57
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Engine Exhaust Reverser

Subject Area Element Task: Inspect, check, troubleshoot, service and repair engine exhaust systems

Task #: PSJ-32A

Teaching Level: 3

Objective: Ability to inspect, check, troubleshoot, service and repair engine exhaust systems to a
level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned engine or aircraft


AC 43.13-1B Test stand, as required
Appropriate technical references Materials, as required
Manufacturer’s manuals, as required Oil, gasoline & grease, as required
Safety glasses, as required Testing equipment, as required
Hand tools, as required Gaskets, as required
Hi temp silicones, as required

Procedure: Inspect, check, troubleshoot, service and repair engine exhaust systems; using FAA-H-
8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all assigned
tasks as outlined for this project.

Optional Tasks: Inspect a heat muff system (EVCC)


Inspect an augmenter system (EVCC)

58
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&281

Subject Area Element: Engine Induction / Cooling – Engine Exhaust Reverser

Subject Area Element Task: Troubleshoot and repair engine thrust reverser systems and related components

Task #: PSJ-32B

Teaching Level: 1

Objective: Ability to troubleshoot and repair engine thrust reverser systems and related
components to level 1 proficiency.

Materials Required: FAA-H-8083-32


AC 43.13-1B
Appropriate technical references
Manufacturer’s manuals, as required
Safety glasses, as required
Hand tools, as required

Procedure: Troubleshoot and repair engine thrust reverser systems and related components; using
FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to complete all
assigned tasks as outlined for this project.

Optional Tasks:

59
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Propellers

Subject Area Element Task: Inspect, check, service and repair propeller synchronizing and ice control systems

Task #: PSK-33

Teaching Level: 1

Objective: Ability to inspect, check, service and repair propeller synchronizing and ice control
systems to a level 1 proficiency.

Materials Required: FAA-H-8083-32


AC 43.13-1B
Appropriate technical references
Manufacturer’s manuals, as required
Safety glasses, as required
Hand tools, as required

Procedure: Inspect, check, service and repair propeller synchronizing and ice control systems;
using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by instructor to
complete all assigned tasks as outlined for this project.

Optional Tasks: Accomplish complete 100 hour inspection on a propeller system including feathering &
de-icing systems (EVCC)

60
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Propellers

Subject Area Element Task: Identify and select propeller lubricants

Task #: PSK-34

Teaching Level: 2

Objective: Ability to identify and select propeller lubricants to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned propeller or mockup


AC 43.13-1B Grease gun, as required
Appropriate technical references Propeller lubricants, as required
Manufacturer’s manuals, as required
Safety glasses, as required
Hand tools, as required

Procedure: Identify and select propeller lubricants; using FAA-H-8083-32 text, AC 43.13-1B text
and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Lubricate a constant speed propeller (EVCC)

61
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Propellers

Subject Area Element Task: Balance propellers

Task #: PSK-35

Teaching Level: 1

Objective: Ability to balance propellers to level 1 proficiency.

Materials Required: FAA-H-8083-32 Assigned propeller or aircraft


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Balance weights, as required
Safety glasses, as required Propeller stand, as required
Hand tools, as required

Procedure: Balance propellers; using FAA-H-8083-32 text, AC 43.13-1B text and text supplied by
instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Balance wood propellers (SCC)


Balance metal propellers (SCC)

62
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Propellers

Subject Area Element Task: Repair propeller control system components

Task #: PSK-36

Teaching Level: 2

Objective: Ability to repair propeller control system components to level 2 proficiency.

Materials Required: FAA-H-8083-32 Assigned propeller or aircraft


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required
Hand tools, as required

Procedure: Repair propeller control system components; using FAA-H-8083-32 text, AC 43.13-1B
text and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks:

63
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Propellers

Subject Area Element Task: Inspect, check, service and repair fixed-pitch, constant speed and feathering propellers
and propeller governing systems

Task #: PSK-37

Teaching Level: 3

Objective: Ability to inspect, check, service and repair fixed-pitch, constant speed and feathering
propellers and propeller governing systems to a level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned propeller or aircraft


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required Files, as required
Hand tools, as required Protractors, as required
Thickness measurement tools, as required

Procedure: Inspect, check, service and repair fixed-pitch, constant speed and feathering propellers
and propeller governing systems; using FAA-H-8083-32 text, AC 43.13-1B text and text
supplied by instructor to complete all assigned tasks as outlined for this project.

Optional Tasks: Accomplish 100 hour inspection of a wood propeller installation (EVCC)
Check track of a propeller installation on featherable propeller (EVCC)
Accomplish complete 100 hour inspection on a propeller system including feathering &
de-icing systems (EVCC)
Lubricate a constant speed propeller (EVCC)
Remove, inspect, check, troubleshoot, service, repair and re-install fixed-pitch,
constant speed and feathering propellers (SSCC)
Inspect, check, service, and repair propeller governing systems (SSCC)
Install, troubleshoot & track constant speed propellers (SCC)

64
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Propellers

Subject Area Element Task: Install, troubleshoot and remove propellers

Task #: PSK-38

Teaching Level: 3

Objective: Ability to install, troubleshoot and remove propellers to level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned propeller or aircraft


AC 43.13-1B Safety wire, as required
Appropriate technical references Safety wire pliers, as required
Manufacturer’s manuals, as required Materials, as required
Safety glasses, as required
Hand tools, as required

Procedure: Install, troubleshoot and remove propellers; using FAA-H-8083-32 text, AC 43.13-1B
text and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Remove, troubleshoot & install a fixed pitch wood propeller on a tapered shaft
crankshaft (EVCC)
Remove, troubleshoot, repair & install a fixed pitch aluminum propeller on a flanged
crankshaft (EVCC)
Remove & install a controllable pitch propeller. (EVCC)

65
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Propellers

Subject Area Element Task: Repair aluminum alloy propeller blades

Task #: PSK-39

Teaching Level: 3

Objective: Ability to repair aluminum alloy propeller blades to level 3 proficiency.

Materials Required: FAA-H-8083-32 Assigned propeller or aircraft


AC 43.13-1B Repair parts, hardware, seals & fluids, as
Appropriate technical references required
Manufacturer’s manuals, as required Testing equipment, as required
Safety glasses, as required Materials, as required
Hand tools, as required

Procedure: Repair aluminum alloy propeller blades; using FAA-H-8083-32 text, AC 43.13-1B text
and text supplied by instructor to complete all assigned tasks as outlined for this
project.

Optional Tasks: Remove, troubleshoot, repair & install a fixed pitch aluminum propeller on a flanged
crankshaft (EVCC)
Remove minor nicks & scratches from metal propeller blades (SCC)

66
AVIATION MAINTENANCE TECHNOLOGY
PRACTICAL PROJECT DETAILS - POWERPLANT

Course #: AMT&285

Subject Area Element: Propellers & Fans – Unducted Fans

Subject Area Element Task: Inspect and troubleshoot unducted fan systems and components

Task #: PSL-40

Teaching Level: 1

Objective: Ability to inspect and troubleshoot unducted fan systems and components to level 1
proficiency.

Materials Required: FAA-H-8083-32


AC 43.13-1B
Appropriate technical references
Manufacturer’s manuals, as required
Safety glasses, as required
Hand tools, as required

Procedure: Inspect and troubleshoot unducted fan systems and components; using FAA-H-8083-
32 text, AC 43.13-1B text and text supplied by instructor to complete all assigned tasks
as outlined for this project.

Optional Tasks:

67

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