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Headquarters
Johnson Electric Holdings Limited
Johnson Building, 6-22 Dai Shun St, Tai Po Industrial
Estate, New Territories
Hong Kong
Tel: +852 2663 6688
Fax: +852 2897 2054
e-mail: salessupport@johnsonelectric.com
Sales Offices
Asia Europe Americas
Shanghai, China Austria Switzerland Connecticut
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Specific operational characteristics of our products may vary according to F +65 6224 4538 F +39 02 4860 0692
individual applications. It is strongly recommended that specific operating
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conditions are clarified with Johnson Electric before application. I-10024 Moncalieri
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Johnson Electric Terms and Conditions of Sale apply. F +39 011 68 05 411
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL (Spain) www.ermec.com (Spain) bilbao@ermec.com
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
(Spain) www.ermec.com (Spain) bilbao@ermec.com
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Table of Contents
AC Laminates
Laminates Design Considerations 30
Laminates Selection 31
Size 1000 1/2" Stack 32
Size 1000 3/4" Stack 33
Size 2000 3/4" Stack 34
Size 2000 1" Stack 35
Size 3000 1" Stack 36
Resource Information
Technical Reference 42
Stock Products Listing 46
Index 47
Terms and Conditions 48
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
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OVERVIEW
Over the years, we have shipped billions of motors to more than thirty to meet all of our commitments and to support our
countries in over one hundred different motor applications. Johnson customers’ success. Product reliability and assurance
Electric has an annual production capacity of one billion motors. of supply are our commitment.
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
(Spain) www.ermec.com (Spain) bilbao@ermec.com
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Parlex Corporation
Johnson Electric Trading
Saia-Burgess Controls
V-Motor
Nanomotion
Johnson Electric Capital
China Autoparts, Inc
The Group’s motion systems, motors and Supporting these two operating divisions is the
switches businesses are managed through Group’s Components & Services function which
two primary operating divisions: Automotive produces metal and plastic parts, tooling and
Products Group and Industry Products Group. production equipment for motor and motion related
products. Johnson Electric is a highly vertically
The Automotive Products Group, which consists of integrated business that manufactures
Johnson Electric’s Automotive Motors Group and an exceptionally wide range of components that
the Automotive Division of Saia-Burgess Electronics, form the basis for its final assembled end products.
is focused on providing customized motion solutions We make magnets, bearings, shafts, housings,
for major automotive application segments that laminations, commutators and die cast parts.
include powertrain, body and chassis. We also build tools, assembly fixtures, plastic
molds as well as armature winding and other
The Industry Products Group is comprised of production machines.
business units that provide motion products and
solutions for various commercial and industrial In addition to motion systems and motors, the
application sectors, including home appliances, Group also consists of a number of complementary
power tools, business equipment, personal care manufacturing businesses and other subsidiary
products, medical equipment and healthcare, companies. These include an innovative provider
building automation and security, audio-visual and of flexible printed circuits and interconnect solutions;
other industrial products. a successful niche player in the programmable
controls industry; and a rapidly growing specialty
metals and trading services company.
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Kick
Solenoid snap-acting response and electric operation
are beneficial for part rejection processes in which
electronic interfacing with a photosensor or some other
sensor is required.
Divert
Gate diverters, depending on the application, can be
used continuously or very infrequently.
Lock/Latch
Low cost, compact size, reliability, and long life are
all reasons for the growing demand for Dormeyer open
frame solenoids and laminates in a wide variety of
Position locking applications.
Positioning applications can range from a simple
ratcheting device to precise variable positioning.
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
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Dormeyer® Solenoids 4 www.dormeyer-solenoids.com 1.937.454.2345 Fax: 1.937.898.8624
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Residential Appliances
• Through the door
refrigerator ice and
water dispensers
• Door locks on self-
cleaning ovens
• Gas valve control on gas
ranges and ovens
• Drain control valves
on residential washing
machines
• Brake solenoids on
residential washing
machines
Commercial Appliances
• Vacuum packaging • Hydrualic systems
• Chemical control
systems
• Dispensing valves
• Beverage dispensing
valves
• Product dispensers on
vending machines
• Coin changers on
vending machines
• Actuating devices on
commercial baking
and food processing or
packaging equipment
• Wrapping material
cutters for food
packaging
• Gas valve control on
gas fired boilers and
furnaces
• Industrial overhead door
brake mechanisms
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Duty Cycle
Continuous or Continuous or Continuous or Continuous or Continuous or
intermittent intermittent intermittent intermittent intermittent
Stroke (in) Up to 1.00 Up to 1.00 Up to 0.5 Up to 0.5 Up to 1.00
Force (lb) Up to 18 Up to 6 Up to 3 Up to 6 Up to 12
Life 50,000 to 100,000 cycles 50,000 to 100,000 cycles 50,000 to 100,000 cycles 50,000 to 100,000 cycles 50,000 to 100,000 cycles
Cycles/Second*
(Hz)
60 60 60 60 60
Supply (V)* 120 or 240 120 or 240 120 or 240 120 or 240 120 or 240
Housing Box frame Box frame Box frame Box frame Box frame
C Frame Solenoids
Characteristics Q Pull-in operation (push types available)
Q Most economical
Q On/off operation
Duty Cycle
Continuous or Continuous or Continuous or Continuous or Continuous or Continuous or
intermittent intermittent intermittent intermittent intermittent intermittent
Stroke (in) Up to 0.5 Up to 0.5 Up to 0.5 Up to 0.75 Up to 0.05 Up to 1.00
Force (lb) Up to 3.5 Up to 6.6 Up to 5 Up to 5 Up to 6 Up to 10
Life
50,000 to 100,000 50,000 to 100,000 50,000 to 100,000 50,000 to 100,000 50,000 to 100,000 50,000 to 100,000
cycles cycles cycles cycles cycles cycles
Cycles/Second*
(Hz)
60 60 60 60 60 60
Supply (V)* 120 or 240 120 or 240 120 or 240 120 or 240 120 or 240 120 or 240
Housing C frame C frame C frame C frame C frame C frame
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Laminate Solenoids
Laminates
Characteristics Q Short stroke, very high force
Q Low cost, high volume products
Q Custom design work is our strength
Q 120 or 240 VAC
Duty Cycle
Continuous or Continuous or Continuous or Continuous or Continuous or
intermittent intermittent intermittent intermittent intermittent
Max. Stroke (in) 0.75 0.75 Up to 0.5 1.00 1.25
Nom. Stroke (in) 0.375 0.375 0.50 0.50 0.50
Force (lb) Up to 8 Up to 18 Up to 16 Up to 32 Up to 36
Cycles/Second
(Hz)
60 60 60 60 60
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Special open
frame solenoid
with built-in
“latch on/latch
off” function and
mounting plate
with brackets “C” Frame solenoid
for mounting with integral mounting
miniature bracket, overmolded
switches coil, special armature
attachment, plunger stop
and locking feature
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The open frame solenoid Applications for Principle of Operation Selection Overview
is the simplest solenoid Dormeyer® AC open frame The open frame solenoid Use the selection charts
device consisting of an open devices are numerous. consists of an open iron on page 12 to determine
iron frame, an overmolded Open frame solenoids are frame, a coil, and a which model offers the
or taped coil, and a well suited for applications movable plunger in the desired performance and
movable plunger in the which require locking and center of the coil. When mechanical specifications.
center of the coil. Open latching functions. energized, the plunger Refer to the individual
frame solenoids are the Applications for is pulled into the stator frame size specification
most economical of all the Dormeyer AC open which consists of the pages for complete
solenoid types. frame solenoids frame and coil. performance and
include residential and mechanical data.
commercial door locks, Even with our many
credit card key “smart” standard solenoid
locks, self-cleaning oven designs, our customers
locks, front-loading often require a product
washing machine and with unique features or
dishwasher locks, performance capabilities.
computer cartridge locks, If you don't find what
and many more. you're looking for in the
catalog, please give us a
call and talk to one of our
application engineers.
De-energized Energized
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(1)
OM = Overmolded; T = Taped All specifications subject to change without notice.
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(22.2) (88.9)
4.0 16.0
(17.8) (71.2)
3.0 12.0
(13.3) (53.4)
2.0 8.0
(8.9) (35.6)
1.0 4.0
(4.4) (17.8)
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
(5.1) (10.2) (15.2) (20.3) (25.4) (5.1) (10.2) (15.2) (20.3) (25.4)
Stroke - in (mm) Stroke - in (mm)
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0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
(5.1) (10.2) (15.2) (20.3) (25.4) (5.1) (10.2) (15.2) (20.3) (25.4)
Stroke - in (mm) Stroke - in (mm)
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Force - oz (N)
Force - oz (N)
(4.2) (7.0)
12.0 20.0
(3.3) (5.6)
9.0 15.0
(2.5) (4.2)
6.0 10.0
(1.7) (2.8)
3.0 5.0
(0.8) (1.4)
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
(2.5) (5.1) (7.6) (10.2) (12.7) (2.5) (5.1) (7.6) (10.2) (12.7)
Stroke - in (mm) Stroke - in (mm)
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(6.9) (13.3)
20.0 2.4
(5.6) (10.6)
15.0 1.8
(4.2) (8.0)
10.0 1.2
(2.8) (5.3)
5.0 0.6
(1.4) (2.7)
0 0.125 0.250 0.375 0.500 0.625 0 0.125 0.250 0.375 0.500 0.625
(3.18) (6.35) (9.53) (12.70) (15.88) (3.18) (6.35) (9.53) (12.70) (15.88)
Stroke - in (mm) Stroke - in (mm)
NOTES:
How to Order
1. All data is typical. Select the part number from the table provided. (For
2. Force testing is done with the solenoid in the example, to order a continuous duty cycle unit rated at
horizontal position. 120 VAC, specify B21-1-A-3.
3. All data reflects operation with no heatsink. Please see www.dormeyer-solenoids.com (click
4. Other coil terminations available. on Stock Products tab) for our list of stock products
5. 230V/50 Hz models are also available. Please contact available through our distributors.
us for ordering information.
6. All specifications subject to change without notice.
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(22.2) (44.5)
4.0 8.0
(17.8) (35.6)
3.0 6.0
(13.3) (26.7)
2.0 4.0
(8.9) (17.8)
1.0 2.0
(4.4) (8.9)
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
(5.1) (10.2) (15.2) (20.3) (25.4) (5.1) (10.2) (15.2) (20.3) (25.4)
Stroke - in (mm) Stroke - in (mm)
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0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
(2.5) (5.1) (7.6) (10.2) (12.7) (2.5) (5.1) (7.6) (10.2) (12.7)
Stroke - in (mm) Stroke - in (mm)
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(22.2) (22.2)
4.0 4.0
(17.8) (17.8)
3.0 3.0
(13.3) (13.3)
2.0 2.0
(8.9) (8.9)
1.0 1.0
(4.4) (4.4)
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
(2.5) (5.1) (7.6) (10.2) (12.7) (2.5) (5.1) (7.6) (10.2) (12.7)
Stroke - in (mm) Stroke - in (mm)
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(22.2) (22.2)
4.0 4.0
(17.8) (17.8)
3.0 3.0
(13.3) (13.3)
2.0 2.0
(8.9) (8.9)
1.0 1.0
(4.4) (4.4)
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
(2.5) (5.1) (7.6) (10.2) (12.7) (2.5) (5.1) (7.6) (10.2) (12.7)
Stroke - in (mm) Stroke - in (mm)
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0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
(5.1) (10.2) (15.2) (20.3) (25.4) (5.1) (10.2) (15.2) (20.3) (25.4)
Stroke - in (mm) Stroke - in (mm)
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0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
(2.5) (5.1) (7.6) (10.2) (12.7) (2.5) (5.1) (7.6) (10.2) (12.7)
Stroke - in (mm) Stroke - in (mm)
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0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
(5.1) (10.2) (15.2) (20.3) (25.4) (5.1) (10.2) (15.2) (20.3) (25.4)
Stroke - in (mm) Stroke - in (mm)
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0.832 ± 0.03
B4HD 0.09 Max.
(2.29) (21.13 ± 0.762)
Ø0.500
(12.7)
1.625 ± 0.020
(41.28 ± 0.508)
0.500 ± 0.015
(12.7 ± 0.381)
2.175 ± 0.02
(55.25 ± 0.508)
8-32 UNC 0.500 Typ.
(8 Places) 0.187 ± 0.015
(12.7) (4.75 ± 0.381)
Ø0.128 ± 0.005
(3.25 ± 0.127)
0.937
(23.8)
Typ.
0.468
(11.89) 1.082 ± 0.03 0.725
Typ. (27.48 ± 0.762) (18.42) 0.940 ± 0.015
2.12 ± 0.03 Typ. (23.88 ± 0.381)
(53.85 ± 0.762) 0.187 x 0.020
0.358 Ref. 0.812 ± 0.010
(9.09) (4.75 x 0.508) (20.62 ± 0.254)
Q.C. Terminals (2X)
0.625 ± 0.005
B11 (15.88 ± 0.127)
0.937 ± 0.010
(23.8 ± 0.254)
0.312 ± 0.010 1.182 ± 0.010 0.468
(7.92 ± 0.254) (30.02 ± 0.254) (11.89)
0.187 x 0.020
0.812 (4.75 x 0.508)
(20.62) Q.C. Terminals 1.86 ± 0.015 1.00
(47.24 ± 0.381) (25.4)
0.622 ± 0.015
(15.8 ± 0.381)
1.06 ± 0.030
(26.92 ± 0.762)
6-32 UNC Tapped 0.406 ± 0.015
(4) Holes (10.31 ± 0.381)
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0.421 ± 0.015
(10.69 ± 0.381)
0.750 ± 0.030
(19.05 ± 0.762)
0.375 ± 0.015
(9.53 ± 0.381)
B21
1.312 ± 0.015
1.312 ± 0.015 (33.32 ± 0.381)
(33.32 ± 0.381)
1.000
0.656 ± 0.015 (25.4) 10.0 (254)
(16.66 ± 0.381) 0.500 ± 0.010 Min 20 AWG
(12.7 ± 0.254) PVC Lead Wires
1.204 ± 0.015
#10-32 UNF-2B Thd
(30.58 ± 0.381)
(2 Holes)
0.500 ± 0.015
(12.7 ± 0.381)
0.845 ± 0.030
(21.46 ± 0.762)
0.375 ± 0.015
(9.53 ± 0.381)
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B22
0.187 (4.75)
QC Terminals
0.845 ± 0.030
(21.46 ± 0.762)
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C8 0.486
(12.34)
0.187
(4.75) 0.234
Q.C. Terminals (5.94)
0.140
1.020 (3.56)
(25.91) Min.
Ref.
0.662
(16.81)
0.437 ± 0.015
(11.1 ± 0.381) 0.125
(3.18)
0.438
(11.13)
0.109
(2.77)
0.073 (1.85)
0.187 ± 0.015 0.500 0.067 (1.70)
(4.75 ± 0.381) (12.4) Dia. (2) Holes
1.375 ± 0.015
(34.93 ± 0.381)
1.000
0.500 ± 0.010 (25.4)
(12.7 ± 0.254)
0.531 ± 0.015
(13.49 ± 0.381)
1.062 ± 0.015
(29.979 ± 0.381)
#10-32 UNF
1.140 ± 0.030 Tap
0.468 ± 0.015 (28.96 ± 0.762) (2 Holes)
Ø0.097 ± 0.003 (11.89 ± 0.381)
(2.46 ± 0.076) 0.030
(0.762)
0.125 ± 0.015
0.312 (3.175 ± 0.381)
(7.92) 0.750 0.421
(19.05) (10.69)
1.250 ± 0.015
(31.75 ± 0.381)
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0.531 ± 0.015
(13.49 ± 0.381) 0.125 ± 0.015
(3.18 ± 0.381)
0.114 ± 0.015
1.140 ± 0.015 (2.9 ± 0.381)
10.00 Min. 20 AWG
1.062 ± 0.015 Lead Wires (28.96 ± 0.381)
(26.97 ± 0.381)
#10-32 UNF Thd 0.070 ± 0.003
(2 Holes) (1.78 ± 0.076)
0.375 ± 0.010 Dia. (2) Holes
(9.53 ± 0.254)
0.250 ± 0.010
(0.00 ± 0.254)
0.750 ± 0.005
(19.05 ± 0.127)
C26
0.187 0.190 ± 0.020 0.900
(4.75) (4.83 ± 0.508) (22.86)
Q.C.Terminals
1.73 ± 0.02 0.55
(2) Places
(43.94 ± 0.508) (13.97)
0.125 ± 0.010
(3.18 ± 0.254)
0.500
(12.7)
0.127
(3.23)
Dia.
0.218
(5.54) 6-32 UNC
0.500 (2) places
(12.7)
0.455
(11.56)
Ref.
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1.167 ± 0.020
(29.64 ± 0.254)
0.655 ± 0.015
(16.64 ± 0.381)
0.656 ± 0.015
(16.66 ± 0.381)
1.140 ± 0.015
0.970 (28.96 ± 0.381)
(24.6) 0.27
Ref. 0.655 ± 0.010
0.500 ± 0.010 (6.86)
(16.64 ± 0.254)
(12.7 ± 0.254) Ref.
0.806 ± 0.010
1.000
(20.47 ± 0.254)
(25.40)
1.363 ± 0.015
(34.62 ± 0.381)
0.897 ± 0.030
(22.78 ± 0.762)
0.067 (1.70)
0.073 (1.85)
Dia.
0.59
C34 0.295 (14.99)
(7.49)
0.25 Q.C. Terminals
1.342 ± 0.020 (6.35)
(34.09 ± 0.51)
0.937
(23.8)
0.778 ± 0.015
1.312 ± 0.015 1.437 ± 0.015
(19.8 ± 0.381)
(33.32 ± 0.381) (36.5 ± 0.381)
1.000
(25.4) 0.500 ± 0.010
(12.7 ± 0.254)
0.485 ± 0.015
(12.32 ± 0.381)
0.845 ± 0.030
(21.46 ± 0.762)
0.067 (1.70)
0.063 (1.60)
0.140
Dia. (2)
(3.56)
0.250 ± 0.015 0.109 ± 0.015 Min. 0.033
(6.35 ± 0.381) (2.77 ± 0.381) (0.84) 0.125 ± 0.015
(3.18 ± 0.381)
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Dormeyer® AC Laminates
■ Low cost, high volume Applications
products • Commercial equipment
• Industrial doors
■ Strokes to 1.25 inches (0.32
• Machine tools
mm)
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Dormeyer® AC Laminates
Design Considerations
Life Duty Cycle Performance Curves
When selecting an Duty cycle is determined The Force/Stroke
open frame solenoid, as by solenoid ON time/(ON + performance curves in this
with any other solenoid OFF time). section serve as guides to
style, it is important to For example: a solenoid determine the solenoid
consider the effects of is actuated for 30 seconds, size needed to produce
heat, since an increase in then off for 90 seconds. a desired force at a
coil temperature reduces 30 sec ON / (30 Sec ON + 90 given stroke, duty cycle,
the work output and the sec OFF) = 30/120 = 1/4 or and power source. All
life of the unit. Standard 25% duty cycle. Force/Stroke curves are
life is 50,000 to 100,000 performed under standard
operations. Consult test conditions: ambient
the factory for longer temperature of 20°C. A
life of 500,000 or more design safety factor of 1.3
cycles, and other special to 1.5 is recommended.
requirements. For example, when a 4.5 lb
pull force is required,
select a model with a
safety factor of 1.3 to 1.5
times (5.8 to 6.7 lb).
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8.0 8.0
(35.6) 100% Rated Voltage (35.6) 100% Rated Voltage
85% Rated Voltage 85% Rated Voltage
Force - lb (N)
Force - lb (N)
6.0 6.0
(26.7) (26.7)
4.0 4.0
(17.8) (17.8)
2.0 2.0
(8.9) (8.9)
0 0.125 0.25 0.375 0.50 0.625 0.75 0 0.125 0.25 0.375 0.50 0.625 0.75
(3.18) (6.35) (9.53) (12.7) (15.88) (19.05) (3.18) (6.35) (9.53) (12.7) (15.88) (19.05)
Stroke - in (mm) Stroke - in (mm)
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8.0 16.0
(35.6) 100% Rated Voltage (71.2) 100% Rated Voltage
85% Rated Voltage 85% Rated Voltage
Force - lb (N)
Force - lb (N)
6.0 12.0
(26.7) (53.4)
4.0 8.0
(17.8) (35.6)
2.0 4.0
(8.9) (17.8)
0 0.125 0.25 0.375 0.50 0.625 0.75 0 0.125 0.25 0.375 0.50 0.625 0.75
(3.18) (6.35) (9.53) (12.7) (15.88) (19.05) (3.18) (6.35) (9.53) (12.7) (15.88) (19.05)
Stroke - in (mm) Stroke - in (mm)
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Force - lb (N)
8.0 8.0
(35.6) (35.6)
4.0 4.0
(17.8) (17.8)
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Force - lb (N)
Force - lb (N)
8.0 16.0
(35.6) (71.2)
4.0 8.0
(17.8) (35.6)
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Force - lb (N)
Force - lb (N)
16.0 16.0
(71.2) (71.2)
8.0 8.0
(35.6) (35.6)
0 0.25 0.50 0.75 1.00 1.25 0 0.25 0.50 0.75 1.00 1.25
(6.35) (12.7) (19.05) (25.4) (31.75) (6.35) (12.7) (19.05) (25.4) (31.75)
Stroke - in (mm) Stroke - in (mm)
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1.609 o 0.015
(40.87 o 0.381)
Terminals
Solder Lugs
0.156 o 0.003
(3.96 o 0.076)
(8 Holes)
0.535 o 0.020
(13.59 o 0.508)
0.250 o 0.010
(6.35 o 0.254)
0.130 o 0.003
0.875 o 0.010 0.060 o 0.005 (3.30 o 0.076)
(22.23 o 0.254) (1.52 o 0.127) Dia. (2 Holes) 0.188 o 0.015
0.138 o 0.020 0.375 o 0.005 (4.78 o 0.381)
(3.51 o 0.508) (9.53 o 0.127) 0.195 o 0.015
(4.95 o 0.381)
0.130 o 0.003
0.250 o 0.015 0.130 o 0.003
(3.30 o 0.076) 0.250 o 0.015
(6.35 o 0.381) 0.036 (3.30 o 0.076)
0.060 o 0.005 Dia. (2 holes) (6.35 o 0.381)
0.190 o 0.010 (0.91) Dia. (2 holes)
(1.52 o 0.127) 0.188 o 0.015
0.375 o 0.005 (4.83 o 0.254) Max.
0.398 o 0.015 0.188 o 0.015 0.138 o 0.020 0.375 o 0.005
(9.53 o 0.127) (4.78 o 0.381)
(10.11 o 0.381) (4.78 o 0.381) (3.51 o 0.508) (9.53 o 0.127)
Straight Reinforced
0.566 o 0.030
(14.38 o 0.762) 0.214
(5.44)
Ref.
0.130 o 0.003
(3.30 o 0.076)
Dia. (2 holes)
0.068 o 0.005
(1.73 o 0.127) 0.250 o 0.010 0.143 o 0.015
(6.35 o 0.254) (3.63 o 0.381)
Swivel Link
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0.875 o 0.010
(22.23 o 0.254) 1.427 o 0.025 0.687
(36.25 o 0.635) (17.45) 1.438 o 0.015
0.125 Ref. (36.52 o 0.381)
(3.18) 1.125 o 0.015
Ref. (28.58 o 0.381) 0.724
0.165 (18.39)
(4.19) Ref.
Ref.
Terminals
Solder Lugs
0.156 o 0.003
(3.96 o 0.076)
Dia. (8 Holes)
0.535 o 0.020
0.250 o 0.005 (13.59 o 0.508)
(6.35 o 0.127)
1.375 o 0.015 0.130 o 0.003
(34.93 o 0.381) (3.30 o 0.076)
Dia. (2 Holes) 0.195 o 0.015
0.060 o 0.005 (4.95 o 0.381)
1.609 o 0.015 (1.52 o 0.127)
(40.87 o 0.381) 0.387 o 0.020 0.375 o 0.005 0.188 o 0.005
(9.83 o 0.508) (9.53 o 0.127) (4.78 o 0.127)
0.130 o 0.003
(3.30 o 0.076) 0.250 o 0.015 0.036 0.130 o 0.003 0.195 o 0.015
Dia. (2 holes) (6.35 o 0.381) (0.91) (3.30 o 0.076) (4.95 o 0.381)
0.060 o 0.005
(1.52 o 0.127) Max. Dia. (2 holes)
0.375 o 0.005 0.188 o 0.015
0.647 o 0.020 (9.53 o 0.127) (4.78 o 0.381) 0.387 o 0.020 0.190 o 0.010 0.375 o 0.005
(4.83 o 0.254) 0.188 o 0.015
(16.43 o 0.508) (9.83 o 0.508) (9.53 o 0.127)
(4.78 o 0.381)
Straight Reinforced
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0.250
(6.35)
QC Terminals
2.00 o 0.010
(50.8 o 0.254)
0.180 o 0.005
(4.57 o 0.127)
(2 Holes)
0.437 o 0.030
(11.1 o 0.762)
0.130 o 0.005
0.433 o 0.030 0.210 o 0.010 0.433 o 0.030
(3.30 o 0.127) 0.301 o 0.020 0.210
0.075 o 0.005 (11 o 0.762) (5.33 o 0.254) (11 o 0.762)
Dia. (2 holes) (7.65 o 0.508) (5.33)
(1.91 o 0.127) 0.240 o 0.005 0.150 o 0.015 Ref.
0.157 o 0.020 (6.1 o 0.127) R 0.080 o 0.005
(3.99 o 0.508) (3.81 o 0.381)
(2.03 o 0.127)
0.141 o 0.010
(3.58 o 0.254)
Formed Swivel Link
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0.250
(6.35)
QC Terminals
2.060 o 0.015
(52.32 o 0.381)
0.250 o 0.015 2.062 o 0.025
(52.37 o 0.635) 0.750 o 0.010 1.062 o 0.015
(6.35 o 0.381)
(19.05 o 0.254) (26.97 o 0.381)
(4 Places) 1.625 o 0.020
(41.28 o 0.508)
0.208 o 0.005
(5.28 o 0.127) 0.590 o 0.010
(4 Places) (14.99 o 0.254)
2.00 o 0.010
(50.8 o 0.254)
0.180 o 0.005
(4.57 o 0.127)
(2 Holes)
0.433 o 0.030
(11 o 0.762)
1.000 o 0.010
(25.4 o 0.254)
0.036 0.191 o 0.003
2.500 o 0.015 (4.85 o 0.076) 0.210 o 0.010
(0.91) Max
(63.5 o 0.381) Dia. (2 Holes)
0.200 o 0.020 0.240 o 0.005 (5.33 o 0.254)
0.587 o 0.020 (5.08 o 0.508) (6.1 o 0.127) R
(14.91 o 0.508)
Swivel Link
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0.375 o 0.005
(9.53 o 0.127)
0.281 o 0.005
1.000 o 0.005 (7.14 o 0.127)
(25.4 o 0.127) Dia. (4 Holes)
0.785 o 0.025
(20 o 0.635)
0.250 o 0.015
(6.35 o 0.381) 0.190 o 0.003
(4.83 o 0.076)
Dia. (2 Holes)
0.075 o 0.005 0.375 o 0.015
(1.91 o 0.127) 0.875 o 0.005 (9.53 o 0.381)
0.985 o 0.020 (22.22 o 0.127)
(25.02 o 0.508)
0.293 o 0.015
(7.44 o 0.381)
0.785 o 0.025
0.785 o 0.030 (19.94 o 0.635)
(19.93 o 0.762)
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Technical Data
A solenoid is a basic, rugged Saturation When space permits, a Maximum ON Time
device. Its component Saturation of the iron simple solution is to use Solenoids have a maximum
parts consist of a coil (to path in a solenoid can be a larger solenoid. Heat in ON time for a given duty
carry current and generate considered in two ways. In a solenoid is a function of cycle, wattage and power
ampere turns), an iron the true sense it is point (a) power and the time during input. For example, if a
shell or case (to provide at which the iron ceases to which power is applied. solenoid is energized for
a magnetic circuit), and a carry any increase in flux. For continuous duty, hold- one second out of four
movable plunger or pole (to In broader terms, saturation in resistor circuits are (25% duty cycle), its ON
act as the working element). is usually considered as commonly used to provide time is one second, which
A major objective in the point (b), where the iron higher starting torques/ will cause no damage.
design of a solenoid is begins to saturate. forces than are obtainable On the other hand, if the
to provide an iron path at continuous duty rating. solenoid is energized for
capable of transmitting Our stock model standard 10 minutes out of every
(a)
maximum magnetic flux (b) solenoids are designed 40 minutes at the 25%
density with a minimum to operate in ambient duty cycle wattage, the
energy input. Another B temperatures of -55°C to duty cycle is still 25%, but
objective is to get the best 80°C. A solenoid operating its ON time is now 600
relationship between the at the predetermined seconds. A single pulse of
variable ampere turns and conditions established in this duration would burn
the working flux density in the coil data charts, with out the solenoid. Ledex and
H Dormeyer DC solenoids are
the air gap. When applying the specified heat sink, will
a solenoid, it is extremely have a coil temperature specified with two criteria
important to consider As the pole pieces are rise of about 80°C (above for maximum ON time:
the effects of heat, since moved together or when ambient temperature). Our when pulsed repeatedly at
for a constant voltage input power is increased, standard solenoids will the stated watts and duty
application, an increase in the flux density of the withstand 120°C without cycle, and; for a single
coil temperature reduces magnetic circuit increases thermal damage. A special pulse at the stated watts
the work output. until the iron saturates high temperature coil (with the coil at 20°C
near point (b). Beyond this with a 175°C temperature ambient temperature).
Ambient temperature point any further increase
range, voltage fluctuation, limit, for operation in up to
in power only serves to add 95°C ambient, is available Operating Speed
return springs and heat without an appreciable
temperature rise all for rotary and low profile The energizing time for a
increase in force or torque. solenoids.
affect the net output solenoid to complete a given
By changing the iron path
torque/force. For stroke is measured from the
area, the pole shape, or the Duty Cycle
preliminary calculations, beginning of the initial pulse
magnetic circuit material,
we recommend that a 1.5 Duty cycle is determined by to the seated or energized
output torque/force can be
safety factor be applied to ON time/(ON + OFF) time. position. For a given solenoid,
increased.
the variables. For example, if a solenoid this time is dependent
is energized one second out upon the load, duty cycle,
Ampere Turns input power, stroke and
Magnetic Flux of four seconds, the duty
The number of copper wire cycle is 1/(1 + 3) = 1/4 or temperature range.
Magnetic flux lines are turns, the magnitude of the
transmitted through the 25%. Duty cycle is the time
current, and permeance factor which determines Environmental
iron shell and the air gap of the magnetic circuit
between the shell and the permissible watts input Considerations
determine the absolute and the subsequent amount
the plunger (for linear value of magnetic flux Factors which impact the
solenoids) or the armature of torque/force and heat.
within the solenoid. The operation and performance
(for rotary solenoids). An If, for example, a 10-watt
permissible temperature of solenoids include:
iron path is much more input power causes a heat
rise limits the magnitude rise of 20°C in 10 seconds,
efficient than air, but the • Temperature
of the power input. When approximately the same
air gap is needed to permit using a constant voltage, • Sand and dust
movement of the plunger or temperature rise will
heat makes the coil less • Humidity
armature. result if a power of 100
efficient because it reduces watts is applied for one • Shock and vibration
The force or torque of a the ampere turns and, • Altitude, vacuum
given solenoid is inversely second. In terms of duty
hence, the flux density and cycle, a solenoid designed and pressure
proportional to the square the torque/force output.
of the distance between for continuous duty can • Specific application
the pole faces. The lowest dissipate ten times the considerations such as
Heat input power at 10% duty.
force or torque is generated Heat can be dissipated by paper dust and exposure
when the distance is controlling the air flow, by to certain chemicals
widest/longest; the mounting the solenoid on Please consult an
strongest when the distance a surface large enough to application engineer, if
is smallest. dissipate the energy (heat any of these factors are
sink), or by resorting to prominent in your planned
some other cooling method. solenoid design.
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ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
(Spain) www.ermec.com (Spain) bilbao@ermec.com
www.ermec.com
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
(Spain) www.ermec.com (Spain) bilbao@ermec.com
www.ermec.com
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Headquarters
Johnson Electric Holdings Limited
Johnson Building, 6-22 Dai Shun St, Tai Po Industrial
Estate, New Territories
Hong Kong
Tel: +852 2663 6688
Fax: +852 2897 2054
e-mail: salessupport@johnsonelectric.com
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Specific operational characteristics of our products may vary according to F +65 6224 4538 F +39 02 4860 0692
individual applications. It is strongly recommended that specific operating
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conditions are clarified with Johnson Electric before application. I-10024 Moncalieri
T +39 011 68 05 401
Johnson Electric Terms and Conditions of Sale apply. F +39 011 68 05 411
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
(Spain) www.ermec.com (Spain) bilbao@ermec.com
www.ermec.com
ermec@ermec.com
ERMEC, S.L. BARCELONA Tel.: (+34) 902 450 160 ERMEC, S.L. MADRID PORTUGAL
C/ Francesc Teixidó, 22 Fax: (+34) 902 433 088 C/ Sagasta, 8, 1ª planta portugal@ermec.com
E-08918 Badalona info@ermec.com E-28004 Madrid BILBAO
(Spain) www.ermec.com (Spain) bilbao@ermec.com
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