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Um2010-2 14 01 PDF
Um2010-2 14 01 PDF
-1-
Overview
Modal analysis
Weight influence
Command control
Transient
structural analysis
MOR4ANSYS,
Model Order
Influence of a temperature Reduction
Transient thermal
analysis
- 2-
Stiffness analysis
Loading
Goal is to create a load case similar to the real loading
Define action and reaction forces at the Tool Cutting Point (TCP),
defining the stiffness loop of the machine-tool
Idealise the liaison of the machine to the ground
- 3 / 38-
Stiffness analysis
Results
Goal is to obtain the maximum amount of information
Deformation plots
- 4 / 38-
Stiffness analysis
Parametric study
Goal is to evaluate the stiffness at different working positions
Simulate the machine-tool at different position
- 5 / 38-
Weight Influence on accuracy
Results
- 6 / 38-
Temperature difference & Accuracy
Concept
Steps
3D parts are needed to replace bushings, for example so that the spindle
expansion can be taken into account.
As the temperature is uniform,
• there is no gradient
• no thermal coefficients are needed.
- 7 / 38-
Temperature difference & Accuracy
Total deformation
x-dir. 2.1 μm
y-dir. -3.0 μm
z-dir. -0.1 μm
- 8 / 38-
Modal analysis
Concept
Steps
Similar to a static analysis
Define point masses replacing non-idealised parts
The liaison to the ground is very important
- 9 / 38-
Harmonic analysis
Concept
Steps
Similar to a static and modal analysis
Define frequency range and sampling.
- 10 / 38-
Harmonic analysis
- 11 / 38-
Transient structural analysis
Concept
Steps
Define an initial state and an excitation
Damping is important to obtain realistic amplitudes
Perform the transient analysis over a given number of time steps
- 12 / 38-
Transient analysis
Example :
An initial velocity is applied to the Y-axis. The axis is then stopped. This
event excite some eigenmodes. The vibrations are then damped out.
V0
Amplitude
Time
- 13-
Command control
Principle
Electrical
schematic as
ANSYS
elements
S
E FI
R
R VIE ELEME IN/OU COMB
T L
E RUN MISC MECH
E W NTS T TRAN IN37
U E
C IN- P-
S
G
P IN SPLIT P-GLIED SIEN BEAM P-GLIED
O PLOT CONST HAR GLIED
E
R SE IN- T I-
R SCOP I-GLIED MONI MASS D-GLIED
T
I R SPRUNG SCH GLIED
D ES
PLOT IN- C
MOD PT1- D-
D T D-GLIED WING
SENS RAMPE AL GLIED GLIED
PLOT D2- ER PT2- SUMM
IN-SINE
STD
ANIM GLIED GLIED ENGL.
DIFFE
PI- U- SUMME
ATES RENZG
GLIED SENSOR NGL.
TR. PD- V- DIFFERE L
GLIED SENSOR NZGL.
PID- A-
GLIED SENSOR
PT1-
AKTOR
GLIED
PT2- ADDSCO
GLIED PE
CONNEC
T
NEGIER
EN
NODE
TRANSF
ERDOF
DECOUP
37 - 14 / 38-
Command control
Harmonic analysis
- 15-
Command control
Transient analysis
Velocity sensor
Maschine bed
- 16-
Command control
Transient analysis
Axis
Maschine bed
- 17-
Command control
Transient analysis
Displacement
Control as an output
F
Axis
Maschine bed
- 18-
Command control
Kreisformtest
Positioning
für verschiedene Kv- und Kp-Werte
20,00
18,00
Soll
16,00 Ist 1
Ist 2
14,00
12,00
Y
10,00
8,00
6,00
4,00
2,00
0,00
-12,50 -7,50 -2,50 2,50 7,50 12,50
X
Perturbation
damping
19 - 19-
MOR4ANSYS – Model Order Reduction
Principle
- 20-
MOR4ANSYS – Model Order Reduction
Principle
- 21-
MOR4ANSYS – Model Order Reduction
Application
- 22-
MOR4ANSYS – Model Order Reduction
Advanced application - CHATTERING
- 23-
MOR4ANSYS – Model Order Reduction
Advanced application - CHATTERING
not stable
stable
- 24-
Transient Thermal
Example
Coupled simulation: control of unsymmetrical heating
1 Spindle (machining)
2 Motor
3 Belt drive
4 Bearing
5 Bearing
6 Housing
7 Guideway
8 Housing
9 Spindle (drive)
- 25-
Transient Thermal
Example
Coupled simulation: control of unsymmetrical heating
- 26-
Transient Thermal
Example
Coupled simulation: control of unsymmetrical heating
- 27-
Thanks!
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1007 Lausanne