SIMPLE TROUBLESHOOTING vacon eat 3. SIMPLE TROUBLESHOOTING 3.4. SAFETY NoTICE Before analyzing/checking measurements, make sure that the unit or module being repaired is disconnected from the power supply, unless it is required to be powered up. Make sure any dangerously high voltage remaining in the circuitry is discharged and that there is no voltage source with life threatening potential. It is imperative to ensure that the main supply is switched off and the main terminals and DC busbars are de-energized. Also, make sure that the working enviranment is safe and will not cause personal injury, damage to the unit, orto the environment. If repairs are being carried out in the field, make sure that the supply voltage cannot be switched on during service, and the action of the service personnel will not cause unnecessary disturbance or interruption to the process. ‘Busbars, internal components and circult boards are alive and carrying mains, potential when any VACON® AC drive is connected to 2 power supply, This voltage is extremely dangerous and may cause death or severe injury, if anyone comes into > contact with exposed components. 3.2 VISUAL CHECKING 3.2.4 CHECKING THE COOLING TUNNEL + Remove the main cooling fan (see the instructions in Chapter 4.2] + Check the cooling tunnel and clean the heat sink and cooling tunnel, if necessary 3.2.2 CHECKING THE POWER UNIT + Toaccess the power module, see the instructions in Chapter 4.11 + Check for possible burn marks, broken components or foil on boards, power module or rectifier module. I they are badly burned, replace the boards, power module and/or rectifier module without testing, ‘26-hour support +958 [01201 212 575 « Email: servcet@vecon.comvacon ¢ s2 SIMPLE TROUBLESHOOTING 3.3 CHECKING THE MAIN FAN Accessing the fan + See the instructions in Chapter 4.2 Testing the fan + Supply the fan with 48Vp¢ and check if the fan starts to rotate. See the plus and minus pins in Figure 7. Also the control input needs to be connected to +48Vn¢ for the fan to operate. + Ifthe fan does not start to rotate, it needs to be replaced. See the instructions in Chapter 4.2. Table 3. FR fan connector pins and signals ea 1 Red Plus 2 Yellow Control input 3 White Tach output & Blue Minus Figure 7. Fan and wire connector pins Tel. +368 0) 201 2121 « Fax «958 (01201 212 785SIMPLE TROUBLESHOOTING vacon * 13 3.4 MAIN CIRCUIT MEASUREMENTS Forward/reverse bias measurements + Measure the forward and reverse bias of the free wheeling diodes and IGBTs from the main terminals, See Figure 8 and Table 4. + The main terminals are shown in Figure 9 below. + Also check the main circuit diagrams in Chapter 1. ~0.5V Infinite Forward biased PN-junction _Reverse biased PN-junction Figure 8. Diode forward and reverse bias measurements Table 4. Main circuit measurements for FR9 (typical values) ett rs Rectifier forward: L1/L2/L3 to jerse: B+/R> (DC) to Be/Rs (DC+] ww Li/L2/u3 poe Rectifier forward: B-(OC-1t6 Rectifier reverse: Li/L2/L3t0 LI/L2/L3 ee B- (DC-] na T6BT diode forward: B-(0C-1t0 | a ~0.0 jode reverse: UNIW to B- (0C-I| Infini ia 0.4 _|I68T diode reverse: UMW to 8- (DC-) Infinite TSBT diode forward: UNIWt | _g.gy | (GBT diode reverse: BR [OCT | isting Bu/Rr IDC) UNIW "Brake 1GBT forward: Reto Be/Rv | -OAV | “Brake [GBT reverse: Bv/R+ to R-_| Infinite | *Brake [GBT forward: B- to R- ~0.V “Brake IGBT reverse: R-to8- | Infinite = Brake is optional NOTE! Measurement from U,V, W to 8- measures the rectifier board diodes. Measurement from B+/ Re to U, V, W measures the charging circuit. 2i-hour support +368 (01201 212 575 « Email: servicefvacon.com