List of Repair Groups 944 General Technical Data Page 0.1 Repair Groups Group Maintenance, Self-diagnosis 03 Engine Engine, Crankcase 10 Engine, Crankshaft, Pistons 13 , Cylinder Head and Valve Drive 15 , Lubrication 7 Engine, Cooling 19 Fuel Supply 20 Air Flow Controlled Fuel Injection 24 Exhaust System/Emission Controls 26 Starter, Power Supply, Cruise Control 27 Ignition System 28 DME Diagnosis Transmission Clutch, Controls 30 Torque Converter 32 Manual Transmission, Controls, Case 4 Nianual Transmissi 35 ‘Automatic Transmis 37 ‘Automatic Transmission, Gears, Valve Body 38 Differential, Transaxle System 39 Chassis Front Wheel Suspension 40 Rear Wheel Suspension, Axle Shaft 42 Wheels, Tires, Alignment 44 Antiblock System 45 Brakes, Mechanical 46 Brakes, Hydraulics, Regulator, Booster a7 Steering 48 Body Body-Front Section 50 Body-Center Section 51 Body-Rear Section 53 Lids 55 Doors 57 Hardtop 61 Bumpers 63 Glasses, Window Control 64 Exterior Equipment 66 Interior Equipment 68 Seats 72 Seat Covers 74 Airbag Diagnosis Heating, 9% <-"°°"” “Heater 80 Ventilation, Ventilation 85 Air Condition Air Conditioner, ; 87 Electrics Instruments, Fuel Gauge, Alatm System 90 Radio, Telephone 1 Windshield Wipers and Washer'* 92 Exterior Lights, Lamps, Switches 94 Interior Lights 96 Wiring 97 Printed in Germany - X08, 1989944 Table of contents volume I Page General data Technical data (Type 016 J and 016K)... ... . 30-01 Technical data (Type 016 J and O16 K, Mod. 85/2 onward) 30-02 Technical data (Type 016 J/K and 083 D) - 30-03 Technical data (Type 083 F) 30 - 04 Tightening torques (Type 016 J and 016 K) - 30-05 Technical data, clutch 2.2... eee - 30-07 Clutch, Control ‘Checking clutch play, adjusting clutch spring . 30-1 ‘Checking condition of clutch drive disk - 30-2 Checking release travel, bleeding hydraulic clutch system - 90-3 Clutch, removing and installing 30-5 Clutch control, disassembling and assembling 30-13 Checking drive disk . . 30-16 Checking pressure plate 30-17 Overhauling slave cylinder 30-19 Automatic clutch, Torque convertor ‘Checking convertor (Type 087 M and 087 N) 32-1 Draining convertor (Type 087 M and 087 N) 32-2 Installing convertor (Type 087 M and 087 N) 32-3 Manual transmission, Control, Housing Gearbox, removing and installing (Type 016 J and 016 K) 2 84et Gearbox, removing and installing, Type 016 J and 016 K (Mod. 85/2 onward) 84-4 Adjusting shift = 34-5 Checking oil level, replacing transmission oll : 8407 Transfer box, removing and installing (Type 016 J and 016 K) . 24-9 Transfer box, disassembling and assembling (Type 016 J and 016 K) + 94-15 Rear cover, disassembling and assembling (Type 016 J and 016 K) - 34-27 End plate, disassembling and assembling (Type 016 J and 016 K) 34-31 Transmission case, disassembling and assembling (Type 016 J and 016 K) - 34-39 Manual transmission, Gears, Shafts Input shaft, disassembling and assembling (Type 016 J and 016 K) 35-1 Output shaft, disassembling and assembling (Type 016 J and 016 K) 35-7 Table of contents Printed in Germany ~ 201, 1989volume II Table of contents 944 Automatic transmission Technical data (Type 087 Mand 087N) ......... Identtication code for transmission (Type 087 M and 087 N) Technical data (Type 087 Mand087N) .......... Postion of the shift elements in the various selector lever postions or gears (Type 087M and087N) ..............-0-- Planetary gear with shift elements (Type 087 M and 087 N) Tightening torques (Type 087 Mand 087N) .......... Selector lever cable, removing and instaling (Type 087 M and 087 N) Page -37-01 37-02 .37- 03 37-04 37-05 .37-07 37-1 Throttle and control pressure cable, removing and installing (Type 087 M and 087 N).. .97 - 8a Adjusting throttle and control pressure cable (Type 087 Mand 087N) ..........37-11 Functional test (Type 087 Mand 087N) ......... 37-13 Troubleshooting table (Type 087 M and 087 N) eee 37-17 Transmission, removing and instaling (Type 087 M and 087N) -87-19 Automatic transmission, Gears, Regulation Replacing ATF fluid, cleaning ATF fiter (Type 087 Mand 087N) .............. 38-1 Flushing ATF cooler and line system... 2... 2... -38 - 2c Disconnecting and connecting planetary gear to final drive (Type 087 M and 087 N) . . .98-9 Turbine-shaft seal, removing and installing (Type 087 M and 087 N) -38-7 ‘Adjusting axial play - planetary gear/final drive (Type 087 M and 087 N) . . -38-9 Planetary gear, disassembling and assembling (Type 087 M and 087 N) 38-11 Ring gear, disassembling and assembling (Type 087 M and 087 N) -38-19 Overrunning clutch, disassembling and assembling (Type 087 M und 087 N) -38-21 Overrunning clutch with plastic cage, disassembling and assembling (Type 087 Mand 087N) . 62.2. ee eee eee 38 - 22a Forward clutch, disassembling and assembling (Type 087 Mand 087N) ........ .38-23 Direct and reverse clutch, disassembling and assembling (Type 087 M and 087N) . . .38 - 27 pump, disassembling and assembling (Type 087 M and 087 N) +98 - 33 Valve body, removing and installing (Type 087 M and 087 N) +98 - 35 Transfer and intermediate plates, removing and instaling (Type 087 M and 087 N) . . . .8 - 99 Valve body, disassembling and assembling (Type 087 M and 087 N) 98 - 45 2nd gear brake, disassembling and assembling (Type 087 M and 087 N) 38 - 55 Regulator, disassembling and assembling (Type 087 M and 087 N) 2. 88-87 Parking lock, disassembling and assembling (Type 087 Mand 087N) .... . . os 88-59 Differential, Transaxle system Differential, removing and installing (Type 016 Jand 016K) ............-.0. 39-1 Differential, disassembling and assembling (Type 016 J and 016K)... .. . we 89-5 Table of contents Printed in Germany ~ 00, 1989