PINTO/Luis H.

Análise Falhas + 55 41 3380-2250

luisterbeck@yahoo.com.br

Nome do equipamento COMPRESSOR A PARAFUSOS

Quantidade de equip. avaliados 6 [eqpts]

16 [horas/dia]

Taxa de utilização 360 [dias/ano]

5,760 [horas]

Início 01-01-03
Intervalo de análise Fim 01-01-06

Duração 17,536 [horas]

Intervalo de confiança 5 [%]

nj lj
kj MTTFj t¨%
Componente/função [comp/eqp [horas-1]
[falhas]
t]
Mínimo Máximo Mínimo Máximo 1% 10% 25% 50%

1 MANCAIS FLUTUANTES 4 8 9.78E-06 3.43E-05 29,181 102,266 293 3,074 8,395 20,227

2 SELO DE VEDAÇÃO 3 7 1.09E-05 4.14E-05 24,170 91,391 243 2,547 6,953 16,753

3 VÁLVULA DE CONTROLE 1 3 1.04E-05 6.87E-05 14,563 96,540 146 1,534 4,190 10,095

4 CONJUNTO DE PARAFUSOS 3 1 7.67E-07 1.17E-05 85,567 1,303,204 860 9,015 24,616 59,311
5 MOTOR ELÉTRICO 1 1 2.30E-06 3.51E-05 28,522 434,401 287 3,005 8,205 19,770

6 CONVERSOR DE FREQUÊNCIA 1 2 5.88E-06 5.30E-05 18,884 170,067 190 1,990 5,433 13,090
7 BOMBA HIDRÁULICA 2 3 5.18E-06 3.43E-05 29,127 193,081 293 3,069 8,379 20,189
CONTROLADOR DE SOBRE-
8 1 1 2.30E-06 3.51E-05 28,522 434,401 287 3,005 8,205 19,770
TEMPERATURA
9 CONJUNTO DE ENGRENAGENS 3 1 7.67E-07 1.17E-05 85,567 1,303,204 860 9,015 24,616 59,311
10 nc nc nc nc nc nc nc nc

11 nc nc nc nc nc nc nc nc

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15 nc nc nc nc nc nc nc nc
16 nc nc nc nc nc nc nc nc

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 PINTO/Luis H.
+ 55 41 3380-2250
Análise de Disponibilidade e Custo de Manutenção luisterbeck@yahoo.co
m.br

Nome do equipamento COMPRESSOR A PARAFUSOS

Período de análise 1 5,760 [horas]

MTTFj MTTRj lj kj TTRj A%j $LABOR $MAT. $LABOR $MAT. $TOTAL

Componente/função nj
[horas] [horas] [horas-1] [falhas] [horas] [%] [$/horas] [$/horas] [$] [$] [$]

1 MANCAIS FLUTUANTES 4 29,181 16.0 3.4E-05 0.8 12.6 99.781% 26.00 6,175.00 328.46 4,875.55 5,204.01
2 SELO DE VEDAÇÃO 3 24,170 8.2 4.1E-05 0.7 5.9 99.898% 26.00 3,200.00 152.42 2,287.79 2,440.22

3 VÁLVULA DE CONTROLE 1 14,563 2.5 6.9E-05 0.4 1.0 99.983% 26.00 2,450.00 25.71 969.00 994.71

4 CONJUNTO DE PARAFUSOS 3 85,567 36.0 1.2E-05 0.2 7.3 99.874% 26.00 12,200.00 189.02 2,463.74 2,652.76
5 MOTOR ELÉTRICO 1 28,522 12.5 3.5E-05 0.2 2.5 99.956% 26.00 7,350.00 65.63 1,484.30 1,549.94

6 CONVERSOR DE FREQUÊNCIA 1 18,884 3.5 5.3E-05 0.3 1.1 99.981% 26.00 14,750.00 27.76 4,499.00 4,526.76

7 BOMBA HIDRÁULICA 2 29,127 2.5 3.4E-05 0.4 1.0 99.983% 26.00 3,550.00 25.71 1,404.07 1,429.78
CONTROLADOR DE SOBRE-
8 1 28,522 1.5 3.5E-05 0.2 0.3 99.995% 26.00 1,750.00 7.88 353.41 361.28
TEMPERATURA
9 CONJUNTO DE ENGRENAGENS 3 85,567 4.5 1.2E-05 0.2 0.9 99.984% 26.00 7,890.00 23.63 1,593.35 1,616.98

10 nc nc nc nc nc nc nc nc nc nc

11 nc nc nc nc nc nc nc nc nc nc

12 nc nc nc nc nc nc nc nc nc nc

13 nc nc nc nc nc nc nc nc nc nc

14 nc nc nc nc nc nc nc nc nc nc

15 nc nc nc nc nc nc nc nc nc nc

16 nc nc nc nc nc nc nc nc nc nc

17 nc nc nc nc nc nc nc nc nc nc

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Sistema 3,076.1 9.5 3.3E-04 3.4 32.5 99.435% 846.21 19,930.22 20,776.43
 Pareto de TTR
100.0%
99.1% 100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
14.0 96.3% 100.000%
93.2%
12.63 90.2%
86.9%
90.000%
12.0 79.2%
80.000%
10.0 70.000%
61.2%
60.000%
8.0 7.27
50.000%
5.86
6.0 38.8%
40.000%

4.0 30.000%
2.52 20.000%
TTRj - [horas]

2.0
1.07 0.99 0.99 0.91 10.000%
0.30
0.0 0.000%
MOTOR ELÉTRICO
CONJUNTO DE PARAFUSOS

nc

nc

nc

nc

nc
SELO DE VEDAÇÃO
MANCAIS FLUTUANTES

CONJUNTO DE ENGRENAGENS
VÁLVULA DE CONTROLE

VÁLVULA DE CONTROLE

nc

nc

nc

nc

nc

nc
CONVERSOR DE FREQUÊNCIA

CONTROLADOR DE SOBRE-TEMPERATURA
 Pareto de Custos Totais de Manutenção
98.3%
6,000.00 93.5% 100.000%

5,204 86.6% 90.000%

5,000.00 79.1%
4,527 80.000%
71.3%
70.000%
4,000.00 59.6%
60.000%

3,000.00 46.8% 50.000%

2,653
2,440
40.000%
2,000.00
25.0% 1,6171,550 30.000%
1,430
995 20.000%
1,000.00
$TOTAL - [$]

361 10.000%

0.00 0.000%
SELO DE VEDAÇÃO

MOTOR ELÉTRICO
MANCAIS FLUTUANTES

CONJUNTO DE PARAFUSOS

CONJUNTO DE ENGRENAGENS

VÁLVULA DE CONTROLE

nc

nc

nc

nc

nc

nc

nc

nc

nc

nc

nc
BOMBA HIDRÁULICA

CONTROLADOR DE SOBRE-TEMPERATURA
CONVERSOR DE FREQUÊNCIA