Professional Documents
Culture Documents
6, 165±179 (1997)
R. McIvor,
P. Humphreys and
The evolution of
E. McAleer the purchasing
function
Since the 1970s, the role of the purchasing 1. Purchasing Ð a strategic issue
function has gone through considerable 2. Trend towards more buyer/supplier col-
change. In the past, it was regarded as a laboration
clerical function with the objective of pur- 3. The growing importance of the make or
chasing a good/service at the lowest price. In buy decision
the early 1970s, Ammer (1974) found that top 4. The supplier selection process
management viewed purchasing as having a 5. Purchasing and its cost implications
1. Nature of competition in the Price based and cut-throat Collaborative and technology based
supply market
2. Basis for sourcing decision Competitive bids with price-based Long-term performance history
supplier accreditation
3. Role of information transfer One way and closed Transparency of costs in each
and its management direction
4. Attitude to capacity planning Independent Shared problem which is strategically
planned
5. Delivery practice Erratic JIT, small quantities on an agreed basis
6. Dealing with changes Secretive game playing, win/lose Collaborative, cost-reduction
programmes with shared bene®ts,
win/win
7. Product quality Aggressive goods inward Shared joint efforts with aim of zero
inspection defects
8. Role of R&D Assembler designs and supplier Shared Ð supplier involved early in
makes to speci®cation R&D process
9. Level of pressure Low Ð purchaser will go elsewhere High Ð continuous improvement to
if dissatis®ed identify better methods and materials
leading to lower costs
sector without incurring much of the nership relationship protects the supplier
associated risks. The strategic advice to the from the full rigours of competition in the
supplier, on the other hand, is to increase its supply market, particularly if the supplier is
power in the relationship by creating committed to one purchaser. The purchaser
dependence through uniqueness (creating can enjoy the bene®ts of greater security of
switching costs in the form of product, supply and more control over cost and quality
service, or quality features) and by possibly without the associated investment and risks
posing a credible threat of forward integration that would normally be involved. Companies
to keep the buyer in line (Leavy, 1994). establish partnership-sourcing relationships
However, as companies increasingly look to for materials and services that have strategic
the purchasing function to help them meet importance for their businesses. The partners
their cost and quality goals, they are becoming must have shared goals and must work
interested in partnership sourcing (Spekman, together to improve the design, quality,
1988; Ellram, 1991; Macbeth, 1994; Stuart and delivery and manufacturing aspects of their
Mueller, 1994; Akacum and Dale, 1995; Land- respective products and operations in an
eros et al., 1995). Partnership sourcing is one attempt to achieve competitive advantage
of the cornerstones of just-in-time (JIT) which (Akacum and Dale, 1995). A comparison of
adversarial and partnership relationships is
shown in Table 1. This trend towards more
Partnership sourcing differs buyer/supplier cooperation has had a con-
siderable impact on the following areas:
from the traditional
adversarial model (i) change in the supply base structure
(ii) buyer/supplier communication
(iii) supplier involvement in design
has had enormous impact on international (iv) supplier development
competition in many industries from auto-
mobiles to computers. Partnership sourcing
(i) Change in supply base structure
differs from the traditional adversarial model
in that it involves trust, commitment and The trend towards partnership sourcing has
information exchange (DTI, 1991). The part- led organizations to reduce the number of
manufacturing process. This will shorten lead The Growing Importance of the
times in product development, which is a Make or Buy Decision
major strategic issue in many industries. The
empirical evidence suggests that new inte- Within organizations the make or buy decision
grated product development concepts are is being given more consideration because of
being implemented in both regions with the its strategic implications. The make or buy
USA having progressed further down the line. decision can often be a major determinant of
In fact US ®rms reported a higher level of pro®tability making a signi®cant contribution
supplier involvement, at an earlier stage and a to the ®nancial health of the company (Yoon
higher level of interaction. and Naddimuthu, 1994). Issues that the
purchasing company should be addressing in
the make or buy decision include:
mapped out. However, this is likely to have they represent a considerable value in
occurred as the result of a series of short-term the cost price of the end product.
decisions with no consideration for the long- Examples are engines and gearboxes
term strategic direction of the organization. for automobile manufacturers.
In a study of six engineering manufacturers (ii) Leverage items
in the USA, Venkatesan (1992) found that These are items that can be obtained
these companies in many cases had over- from various suppliers and represent a
invested in commodity parts and had ne- relatively large share of the end pro-
glected developing proprietary components duct's cost price. A small change in
that could create sources of competitive price has a relatively strong effect on
advantage. Underlying this situation was the the cost price of the end product.
fact that the same companies had no ®rm basis Examples are bulk chemicals and steel.
for distinguishing core components from (iii) Non-critical items
commodity-type items. Venkatesan argues These items produce few technical or
there was no effort to place any of the commercial problems. They usually
components in a hierarchy of strategic have a small value per unit and there
importance Ð a critical input into the make are many alternative suppliers. Exam-
or buy decision. It is crucial to make this ples are cleaning materials and of®ce
categorization in order to match the purchas- supplies.
ing strategy with the relevant purchased item.
Without this categorization, when companies There is little doubt now that organizations
are making sourcing decisions they may ®nd are assigning more strategic attention to the
themselves overinvesting in non-critical com- make or buy decision. For example, at the
ponents and disregarding the core activities of heart of IBM's approach to the make or buy
their business. Synon (1995) believes that a decision, it has strived to de®ne the absolute
company must concentrate resources on minimum resources and critical `value-added'
strategic buying rather than expending pur- skills that are the very core of their business.
chasing's managerial resources on less im- Distinguishing between core and non-core
portant commodity and transactional-type activities in the make or buy decision involved
buying. A purchasing company needs to assessing the long-term strategic implications
develop a differentiated purchasing strategy of each activity for the overall business. In this
towards its various sourced items. This is analysis, IBM was careful not to lose the core
illustrated in the hierarchy of strategic im- competences of the business Ð the features
portance pyramid in Figure 3. This pyramid that actually provide the business with its
categorizes the type of items sourced by a competitive edge (Gillett, 1994).
typical manufacturing company and the A further example is BP Exploration Oper-
purchasing implications for each category. ating Company which made the sourcing of its
For each item category, the sourcing company information technology (IT) services a strate-
should adopt the type of supply strategy that gic issue. It had previously developed all its IT
allows it to exploit its purchasing power with services in-house. Under this arrangement, IT
suppliers and minimize risks. It provides a staff found themselves being drawn into the
framework to place items in a hierarchy of day-to-day decisions of running the computer
strategic importance. A brief description of systems rather than being able to focus on
each category is presented here. activities that directly improved the business
such as working directly with senior man-
(i) Strategic items agers. However, in 1993, it decided to out-
These are generally obtained from one source all its IT operations in an effort to cut
supplier, and/or they concern products costs, gain more ¯exible and higher quality IT
of which the short- and long-term resources. IT staff can now work directly with
supply is not guaranteed. Furthermore, business managers at a strategic level to
173
174 R. McIvor, P. Humphreys and E. McAleer
suggest technologies that will improve busi- Crucially however, this study found a shift
ness processes, cut costs, or create business from price as being the primary attribute in
opportunities. By doing this, they believed the selection process. This decline in the
their IT staff could then be engaged in importance of price was associated with an
activities that would create value for the increase in the relative importance of quality
organization (Cross, 1995). and service. The overall increase in the
importance of quality and service and the
decline in importance of price may be
The Supplier Selection Process indicative of the changes occurring in the
relationship between buyers and their suppli-
One of the most important objectives in the ers. Whereas, in the past buyer/supplier
purchasing process is that of the selection and relations have been adversarial in nature,
maintenance of an effective supply base collaborative relationships are becoming more
(Weber et al., 1991). Companies must have a prevalent, particularly in the purchase of
supplier selection strategy that enables them strategic items. For example, computer man-
ufacturers such as NCR, require vendor
support with the buyer and supplier operating
Vendor selection is becoming closely in order to install in an optimal manner
increasingly critical sourced components in the ®nished products
(Bertrand, 1986).
The criteria discussed so far on supplier
to have a supply base that achieves this selection have focused on quanti®able mea-
objective. Vendor selection is becoming sures such as cost, quality, delivery and other
increasingly critical as companies continue related factors. These are important factors
to develop more collaborative and long-term that should be considered in almost any
relationships with their suppliers. With the supplier selection decision. However, under
purchasing function playing a more strategic partnership sourcing, it becomes not a task of
role, vendor selection has now become a supplier selection but rather a question of
strategic decision, particularly in relation to identifying the best partner for a long-term
strategic purchased items. relationship. In this situation, a new set of
A study carried out by Dickson (1966) supplier selection criteria come into consid-
surveyed buyers to identify the factors that eration, equally as important as some of the
they considered in awarding contracts to criteria already mentioned. Ellram (1990) uses
suppliers. Although some supplier selection the term `soft' factors to describe this new set
criteria were found to vary in different of criteria. These soft factors can include
situations, in addition to price three common issues such as top management compatibility,
criteria emerged as important regardless of the design capabilities, company culture and the
type of purchased product. These were strategic direction of the supplier ®rm. These
quality, on-time delivery and supplier perfor- factors are unique due to the partnership
mance history along these criteria. Another nature of the buyer supplier relationship. A
study carried out by Lehmann and O'Shaugh- fuller listing of these factors identi®ed by
nessy in 1982, found that, the key factors Ellram is shown in Table 2. Each of these
generally thought to affect supplier selection factors may have varying levels of importance
decisions were price, quality, delivery and depending upon the characteristics of the
service. purchased item, the technology involved and
In 1993, Wilson's ®ndings appear to the nature of the purchasing organization. In
con®rm the earlier ®ndings of Lehmann and the strategic supplier selection decision, there
O'Shaughnessy. This study paid particular is a long-term focus. This focus suggests that
attention to the purchasing situation in order while a supplier's performance and capabil-
to facilitate comparisons with earlier studies. ities are important, the supplier's potential
Table 2. Supplier partnership selection criteria (Ellram, or buy a product can be determined more
1990). effectively. As outlined earlier, the supplier
Financial issues network is now recognized as an integral part
1. Economic performance of many organizations, requiring the same
2. Financial stability
level of effective cost measurement that
Organizational culture and strategy issues would be applied in the costing of the
1. Feeling of trust
2. Management attitude/outlook for future internal operations of the purchasing organi-
3. Strategic ®t zation. Under the traditional adversarial
4. Top management compatibility purchasing relationship, the focus has tended
5. Compatibility across levels and functions of buyer
and supplier ®rms to be on purchase price alone. However, the
6. Supplier's organizational structure and personnel purchase price is only one element in a
Technology issues model that incorporates a broader set of costs
1. Assessment of current manufacturing facilities/ in the supply process. With more collabora-
capabilities tive purchaser/supplier relationships, it is
2. Assessment of future manufacturing capabilities
3. Supplier's design capabilities more important to set the goal of reducing
4. Supplier's speed in development total supply costs, rather than focusing on
Other factors one variable Ð price. This has led companies
1. Safety record of the supplier to consider total acquisition cost (TAC). TAC
2. Business references
3. Supplier's customer base
sums up all the actual and potential costs
involved in the purchasing process (DTI,
1995). It encompasses all direct and indirect
costs associated with the acquisition of a
and future direction must also be taken into good/service throughout the entire supply
consideration. This long-term orientation as- chain and not just the purchase price. An
sociated with partnership sourcing creates the understanding of the true cost implications of
need for these more qualitative factors to be the purchasing process can make a signi®cant
included in the analysis. It must be stressed contribution to the achievement of lower
that these qualitative factors should not re- costs. The purchasing function is playing a
place but should supplement the quanti®able more important role in analysing the cost
measures used in the supplier selection performance of suppliers (Cohn and Tayi,
process. With partnership sourcing, the buyer 1990). This involves determining and under-
recognizes the supplier as an integral member standing the supplier's ability to maintain
of the organization, thus requiring the im- effective cost performance. The purchasing
plementation of a supplier selection strategy company should be utilizing more effectively
that provides a measure of overall supplier the available information on a supplier's cost
performance along with supplier account- dynamics Ð that is, the factors that are likely
ability. to increase or decrease the supplier's cost
(Lere and Saraph, 1995). The information
produced by this type of analysis is
Purchasing and its Cost particularly vital under partnership-sourcing
Implications relationships.
Smytka and Clemens (1993) argue that
Successful businesses develop accurate cost de®ning the total cost involved in the
pro®les for all their operations. Freedman procurement process has become important
(1993) argues that knowing the true cost of as consumer expectations for product quality
an operation allows better strategic as well as and price competitiveness change at increas-
operational decision making. Questions as to ing rates. There is considerable scope to
which products and services should be produce direct cost savings and hence main-
offered, to which customers, what inventory tain pro®ts in the purchasing and supply area.
should be held, and whether or not to make For example, a saving in raw material costs
will lead to an increase in pro®ts and may cost build the trust required for better, longer
nothing to introduce, whereas an increase in term relationships with its suppliers. Total
price, may lead to a loss of sales and require an cost measurement complements movement
increase in investment and promotional towards more purchaser/supplier coopera-
activity. Hence, in order to remain competi- tion, as costs extend over each organization's
tive, an organization needs to manage its functional areas. Cost analysis not only
supply chain cost effectively. Measuring costs bene®ts the buyer, but bene®ts the
in the supply chain becomes necessary in the supplier as well. Traditionally, buyers have
supplier selection decision by providing been insensitive to the needs of
complete cost data on the important cost their suppliers to make money, especially in
issues involved. high-risk projects (Burt, 1989). In some cases,
Polaroid has developed a comprehensive suppliers may have been reluctant to do
programme entitled Zero Based Pricing, business with a particular purchaser if in the
which focuses on reducing Polaroid's costs past unreasonable demands mave been made
for purchased materials, equipment and by the buyer to reduce costs. Part of the
services. It encompasses all costs associated reason for this has been a lack of cost
with the acquisition of a material or compo- information. However, if the buyer and
nent for the ®nished product. It considers supplier have a clear outline of the costs
costs right from idea conception, as in involved in the acquisition at the outset then
collaborating with a supplier in the design margins can be determined more precisely.
phase of the component, through to any costs
(for example, warranty claims) associated
with the component once the ®nished Conclusion
product is being used by the ®nal customer.
The company has enjoyed considerable sav- This article has attempted to describe the
ings with this programme, including reduced major changes that have taken place in the
scrap, rework and ®eld failure. It has also role of the purchasing function over the last
demonstrated that a mutual understanding of two decades and the implications that these
costs between the purchasing company and changes have had for organizations. The
supplier can help build trust and foster challenge for purchasing is to view its
communication for longer term supply rela- function from a more strategic and proactive
tionships (Burt, 1989). perspective. The movement towards more
outsourcing, rapid changes in technology,
supplier involvement in new product devel-
A mutual understanding of opment, partnership sourcing and the mea-
costs can help build the trust surement of TAC require the purchasing
required for better, longer function to assume more responsibility in
the planning and implementation process of
term relationships with the corporate strategy of the organization. The
suppliers purchasing function plays a key role in these
issues which can determine the long-term
With organizations having to measure total strategic direction of the orgnization. The
costs more effectively, they are now recog- contribution of the supplier as part of the
nizing the bene®ts of purchaser/supplier larger value-adding network of the purchasing
co-operation in this process. In the supplier organization cannot be realized unless pur-
selection process, the ideal situation for the chasing plays a stategic role in the formulation
buyer is to have each potential supplier of corporate strategy.
submit the costings involved in supplying Purchasing plays a key role in corporate
the item. Polaroid has demonstrated that a strategy through the selection and deve-
mutual understanding of costs can help lopment of suppliers that support the
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