eyASNIANB Es eh L eee NEW MODEL H-SERIES TANABE a tee bie MACHINERY CO., LTD. ir OSAKA, JAPAN33) PREC UU Cr Nace Newly developed, NN) Etsy ADVANTAGES: Air Compressor Series For Starting 1. INTRODUCTION In recent years, in order to achieve high efficiency in shipping services, remarkable offorts have boon paid to save labor and eneray and to reduce costs. Particularly in the engine department, laborsaving has been put forward, so that the staffs for tho maintenance are decreasing in number. Naturally there are growingly urgent requests for reliability, low-price and small maintenance cost of engines, and also for prevention of environmental pollution that the crew will enjoy comfortable working conditions, ‘TANABE has shared the efforts in the field of Marine Air Compressors and we successfully developed a new improved type. 2, DEVELOPMENT POLICY 1) Compact and light type (Cost-saving) 2) Easy maintenance 3) Improvement of performance 4) High durability and reliability 5) Prevention of pollution 3, DEVELOPMENT POINTS 3-1 PRINCIPAL ITEMS One series machine can play all the roles of present marine air compressors as the specification (P. 6) and capacity comparison List (P. 7) shown 3-2 MAIN POINTS 3-21 Compact and light-weighted type (Cost- saving) 1) To make compact & light by high speed (at speed 1,200 & 1,800 rpm) 2) Reduction of the number of parts by making the parts available for all kinds of machine in the series. 3) Compact by putting coolers of each stage into the cylinder block. 4) Plain bearing is used as main bearing. 5) Abolishing the external piping 6) Reduction of the number of poles in the electric motor by high speed. tg Topping-up Use. 3-2-2 Easy Maintenance 1) Light weighted by separating each cylinder with cylinder head as individual unit. 2} Reduction of the weight of piston and connecting tod 3} Easy and compact to assemble and disassemble the cooler in each stage 3-2-3 Improvement of Performance 1) Adoption of high-speed automatic valve in order to copy with the increase of pressure loss by high-speed. 2) Abolishing external piping shortened the length of compressed air passage. 3-2-4 High Durability and Reliability 41) Improving the cooling of cylinder and cylinder head, equipping cooler with larger heat transfer area and reducing delivery temperature, automa- tic valve became more durable. 2) Shortening the process in order to meet with high-speed, the average speed of piston was limited to 6 mvs 3) Adoption of high-speed automatic valve (to enlarge the passage area and to change the valve spring into the plate spring) 4) Improvement of the corrosion resistance of ‘cooler in each stage (Adoption of special anti-rust treatment and stainless) 5) High durability of oil seal (hardening the surface of contact-part) 6) High durability of oil pump (Improvement of driving structure) 3-2-5 Prevention of Environmental Pollution 1) Reduction of the weight of moving parts 2) Low noise of suction air (improvement of suction filter) 3) Prevention of trasmission of vibration by using anti-vibration rubber 4) Sound-proof capsule being compact, low-noise ‘compressor can be made in low-cost. TANABE’S LONG BROAD HARD EXPERIENCES ARE NOW AT YOUR SERVICE Advanced engineering feature insure highest efficiency and endurance. Balanced simple desigh conforms to all maritime compressed air requirement Certified by all registers of shipping(LR, AB, BY, NV, GL, NK and others) through long experience in production. Dual profit by low maintenance cost together with reliable performance. CONSTRUCTIONS Valves: High speed type valve having low lift, largo passage area and cushoned valve plate affords quiet and efficient operation under continuous loading of 25~30k9/TTi delivery pressure, Crankcase, Cylinder Block Machined form close-grainec cast iron, assembled into one block ensuring perfect alignment for total motion work. Low crankshaft centre against installing plane provides stable operation with minimum of vibration. Crankshaft: High grade forged steel finally ground finish to fine limit. Supported by precision type plain bearings. Connecting Rod: Made from dropforged steel, having precision type shellemetal and press-fit bushing on large and small ends. Pisto Stepped type 2-stage piston machined from heat- treated aluminium alloy having superior charac- teristics against high temperature and high speed sliding Rings: ‘Adequate number of compression and oil scraper rings made from special cast iron. Ideal design of ‘scraper ring promises lowest oil consumption, Piston Pin: Case-hardened steel, precision ground all over and fitted to piston body by snap-rings;—full- floating type. Cooling: ‘Ample capacity of cooling water jackets and efficient air cooler (LP, HP sides) with U-type pipes of sufficient numbers provide highly efficient cooling under both sea water and fresh water cooling systems. Direct-coupled water pump, Installation is avallable for all models as option Drain Separator: Cyclone type efficient separators furnished to each stage air coolers realized less oil and water rain in oullet ait, and also prevent lub, oil emul- sification occasionally caused by highly contained water drain in compressed air. Lubrication: Totally enclosed force-fosd lubrication system by gear pump feeds pressured-oll to all bearings, Dual system oil filteration, pressure regulating valve and gauge assure reliable operation. Finoly-metored lubricator sends oil to LP cylinder. Suctions: Dry-element type suction filter combined with suction silencer provides clean inlet air and lownoise running, Driv Directly coupled to electric motor or engine through flexible coupling or manual, pneumatic or magnetic friction clutch, Accessories: Furnished with Pressure gauge (LP, HP air, cil, water) , Safety valve (LP, HP, air, water) Water sight glass, Necessary manual valves, ‘Automatic. drainer for LP’ side separator. Control_and Regulation ‘Automatic statt-stop control system composed of pressure switch and magnetic unloading valve. Emergency stop and alarm equipments for lub, oil, cooling water, and compressed air systems are also available. i They are designed and arranged to meet’ the requirements of all sorts of up-to-date automation systems in ships. TANABE’S LONG BROAD HARD EXPERIENCES ARE NOW AT YOUR SER’ TANABE PNEUMATIC MACHINERY CO., LTD. submitted itself to qualification according to ISO 9001 and was certified as fuffilling this standard by the accredited certification agency,Det KHK-QA. ISO 9001-1994 95QR-01033) TANABE PNEUMATIC MACHINERY CO., LTD. MODULE SYSTEM: Consist 2 cylinder bore sizes, 2 stroke sizes, 1~3 cylinder numbers, builds up 9 model series. H.63, 64, 74 One Cylinder Compressor WIDE PORFORMANCE RANGE: from 60 to 600m°/hr capacity, from 15 to 132kW output, H-264, 273, 274 at close steps. ‘Two Cylinder Compressor H-373, 374 Three Cylinder Compressor TANABE’S LONG BROAD HARD EXPERIENCES ARE NOW AT YOUR SERVICE 33] TANABE PNEUMATIC MACHINERY CO., LTD. Cylinder Block Intercooler » Aftercooler LP. Valve HP. Valve TANABE’S LONG BROAD HARD EXPERIENCES ARE NOW AT YOUR SERVICE