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6HP19 - 21 Manual PDF
6HP19 - 21 Manual PDF
RU
Руководство по ремонту АКПП
ZF Transmissions
with Mechatronics
Hans-Peter Bach, Director Serivce (hans-peter.bach@zf.com)
ZF Getriebe GmbH, Business Unit Automatic Transmissions
mbH, 2006
© ZF Getriebe Gm
AKPPHELP.RU
Руководство по ремонту АКПП
Topics
Topics
Introduction of 2nd generation of automatic 6-speed transmissions with another 3-6% in fuel savings
2006
and even faster shift times (partly below the driver’s limit of perception)
parking
lock
pawl
Nm]
ne torque [N
engin
2 nd generation
- 6%
- 2%
Verbrauch
consumption
- 5% Benzin
Diesel
- 3%
- 6%
Î Shift dynamic is one of the most significant characteristics of the vehicle performance
Î The direct shift gearbox has set new standards in shifting dynamics
engine torque
switching command
shifting time
Vergleich Reaktionszeiten
comparison reaction time
1200
6HP19
1000 6HP21
DKG
me in ms
Reaktionszeit iin ms
800
eaction tim
600
400
re
R
200
0
S
S
S
S
SR
SR
SR
SR
SR
ZH
ZH
ZH
ZH
ZH
ZR
ZR
ZR
ZR
ZR
ZR
ZR
ZR
21
32
43
54
65
12
23
34
45
56
21
32
43
54
65
64
53
42
MK/MKTA/sk 11 APRA_Birmingham, November 2009 ZF confidential
AKPPHELP.RU
Руководство по ремонту АКПП
Topics
Towing a vehicle
Topics
Remove converter strap right before assembling the gearbox to the engine
Pump Gear
Driving
D i i pins
i off th
the pump can
break
Effect:
- no power flow
fl ( R,D
RD)
driving pin
Pump Gear
Effect:
• leakage
ea age be
between
ee e
engine
g ea and
d
transmission
Reasons:
• centre
t bush
b h iis missing
i i iin
crank shaft
• centre pin between engine
and transmission is missing
Centre Bush
After assembling
Aft bli off th
the ttransmission
i i tto th
the
engine, don‘t forget to build in the centre
centre bush bush!
A missing centre bush cause damages of
the torque converter and the oil pump!
Centre Pins
It is veryy important
p that the centre p
pins
are assembled to the engine case.
Missing centre pins will cause damages
in the transmission
transmission.
center pin
Functional test
6HP28A61
6HP28AF
integrated 4x4
Topics
6HP..-Mechatronics
left side: E
E-version
version / right side: M
M-Version
Version
Mechatronik identification
Mechatronic replacement
Mechatronic replacement
Mechatronic replacement
Mechatronic replacement
Mechatronic replacement
Mechatronic replacement
Mechatronic replacement
Mechatronic replacement
Topics
6 HP 26 1,6 kg
0501 215 789 Oilpan 6HP26 / 26X Aston Martin, Ford USA, Ford Australia
Jaguar, Range Rover
ZF Part Number:
Plate oilpan and Oilfilter 1
ZF-part
number Name Gearbox Customer
ZF Part Number:
Plate oilpan and Oilfilter 2
ZF-part
number Name Gearbox Customer
Topics
PLUS
Lifeguardfluid 6 (yellow)
BMW, Jaguar, Ford,
Maserati, Hyundai, L.Rover,
Aston Martin, RR,
BMW,, Bentleyy
plus