epf=mêáëÉÅ

qÜÉ=ïçêäÇ=äÉ~ÇáåÖ=ÇÉîÉäçéãÉåí=çÑ=íÜÉ=~ää=åÉï=eçêáòçåí~ä=pÜ~Ñí=fãé~Åíçê=EepfF

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
 eÉ~äíÜ=C=p~ÑÉíó

p~ÑÉíó=áë=çÑ=é~ê~ãçìåí=áãéçêí~åÅÉ=~åÇ=åç=ã~áåíÉå~åÅÉ=ëÜçìäÇ=
ÄÉ=ìåÇÉêí~âÉå=ïáíÜçìí=Ñáêëí=ÅçåëáÇÉêáåÖ=íÜÉ=ÑçääçïáåÖ=éçáåíëW

qÜÉ=ïçêâ=íç=ÄÉ=ÇçåÉ=~åÇ=~ëëÉëë=íÜÉ=êáëâë=áåîçäîÉÇK

^êÉ=óçì=ÅçãéÉíÉåí=íç=ë~ÑÉäó=Å~êêó=çìí=íÜÉ=éêçéçëÉÇ=ïçêâ\

e~îÉ=óçì=ÄÉÉå=íê~áåÉÇ\

^êÉ=óçì=ÅçãéäóáåÖ=ïáíÜ=~ää=äçÅ~ä=ë~ÑÉíó=éêçÅÉÇìêÉë=çå=ëáíÉK

båëìêÉ=óçì=Ü~îÉ=ëìáí~ÄäÉ=éÉêëçå~ä=éêçíÉÅíáîÉ=ÅäçíÜáåÖ=~åÇ=íÜ~í=áí=
áë=ïçêåK=

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
 eÉ~äíÜ=C=p~ÑÉíó

eÉ~äíÜ=C=p~ÑÉíó=áë=çÑ=é~ê~ãçìåí=áãéçêí~åÅÉK

pçãÉ=çÑ=íÜÉ=~ää=åÉï=é~íÉåíÉÇ=ÄÉåÉÑáíë=çÑ=íÜÉ=mêáëÉÅ=
ëÉêáÉë=epf=ÅêìëÜÉêë=Ü~îÉ=êÉ~ä=eÉ~äíÜ=~åÇ=p~ÑÉíó=
î~äìÉëK

^ää=epf=ÅêìëÜÉêë=~êÉ=ÑáííÉÇ=ïáíÜ=~=ìåáèìÉ=Q=âÉó=
íê~ééÉÇ=ëóëíÉãK

qÜáë=~ääçïë=Ñçê=ë~ÑÉ=áåëéÉÅíáçå=~åÇ=ã~áåíÉå~åÅÉ=
ïçêâI=ÉåëìêáåÖ=ÄçíÜ=ÉäÉÅíêáÅ~ä=áëçä~íáçå=~åÇ=íáãÉ=
ÇÉä~óÉÇ=êÉäÉ~ëÉ=çÑ=~ÅÅÉëë=âÉóëK

qÜáë=éêÉîÉåíë=çéÉåáåÖ=çÑ=íÜÉ=`êìëÜÉê=máîçí=cê~ãÉ=
~åÇ=fåëéÉÅíáçå=L=j~áåíÉå~åÅÉ=aççêëI=ÄÉÑçêÉ=íÜÉ=
êçíçê=Ü~ë=ëíçééÉÇ=êçí~íáåÖK

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
epf=mêáëÉÅ
ïÜó=mêáëÉÅÒ=\

eáëíçêáÅ~ääó=~ää=epf=ÅêìëÜÉêë=Ü~îÉ=ÄÉÉå=ã~åìÑ~ÅíìêÉÇ=L=ëìééäáÉÇ=áå=íïç=î~êá~åíë=Ó
mêáã~êó=~åÇ=pÉÅçåÇ~êóK

qÜÉ=~ää=åÉï=p~åÇîáâ=mêáëÉÅ=ÅêìëÜÉê=áë=~=ÜáÖÜäó=ãçÇìä~êáëÉÇ=epf=ÅêìëÜÉê=íÜ~í=ÅçãÄáåÉë=
íÜÉ=~Äáäáíó=íç=ÅçåÑáÖìêÉ=çåÉ=Ä~ëÉ=ÅêìëÜÉê=áåíç=ÉáíÜÉê=~=mêáã~êó=çê=pÉÅçåÇ~êó=
ÅçåÑáÖìê~íáçå=EÜÉåÅÉ=/mêáJëÉÅÒFK

cìêíÜÉê=ÇÉëáÖå=ÅçåëáÇÉê~íáçåë=éÉêãáí=íÜÉ=ë~ãÉ=Ä~ëÉ=ÅêìëÜÉê=íç=ÄÉ=ìëÉÇ=áå=ÉáíÜÉê=
ëí~íáçå~êó=çê=ãçÄáäÉ=ìåáí=çéíáçåëK

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
epf=mêáëÉÅ
~Çî~åÅÉÇ=ãçÇìä~êáë~íáçå

bå~ÄäÉë=ëÜçêíÉê=ÇÉäáîÉêó=íáãÉë=íç=çìê=ÅìëíçãÉêëK

oÉÇìÅÉë=ëíçÅâÜçäÇáåÖ=Ñçê=ÅìëíçãÉêë

j~åó=çÑ=íÜÉ=ë~ãÉ=ïÉ~ê=é~êíë=~êÉ=ìëÉÇ=Åçåíáåìçìëäó=~Åêçëë=íÜÉ=ê~åÖÉ

j~åó=çÑ=íÜÉ=ë~ãÉ=ëé~êÉ=é~êíë=~êÉ=ìëÉÇ=Åçåíáåìçìëäó=~Åêçëë=íÜÉ=ê~åÖÉ

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
epf=mêáëÉÅ
~Çî~åÅÉÇ=ãçÇìä~êáë~íáçå

k~ãÉ=Åä~êáÑáÅ~íáçå
`êìëÜÉê=ëáòÉ=EÉñ~ãéäÉF
N=Z=pã~ää
bñ~ãéäÉW O=Z=jÉÇáìã
P=Z=i~êÖÉ

`êìëÜÉê=íóéÉ
Ò`êìëÜÉê=fãé~ÅíçêÒ
`fQNN
pÉÖãÉåí `çåÑáÖìê~íáçå
Q=Z=jçÄáäÉ=Eíê~ÅâÉÇ=ìåáíëF N=Z=mêáã~êó=ÅêìëÜáåÖ=
R=Z=pí~íáçå~êó= O=Z=pÉÅçåÇ~êó=ÅêìëÜáåÖ

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
epf=mêáëÉÅ
~Çî~åÅÉÇ=ãçÇìä~êáë~íáçå

mêáã~êó=jçÄáäÉ=`fQNN=ÅçåÑáÖìê~íáçåK=táíÜ=Åìêí~áå=éáîçí=ëÜ~Ñíë=áå=/qçéÒ=éçëáíáçå

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
epf=mêáëÉÅ
~Çî~åÅÉÇ=ãçÇìä~êáë~íáçå
pÉÅçåÇ~êó=jçÄáäÉ=`fQNO=ÅçåÑáÖìê~íáçåK=táíÜ=Åìêí~áå=éáîçí=ëÜ~Ñíë=áå=/_çííçãÒ=éçëáíáçå

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
 epf=mêáëÉÅ
~Çî~åÅÉÇ=ãçÇìä~êáë~íáçå

mêáã~êó=pí~íáçå~êó=`fRNN=ÅçåÑáÖìê~íáçåK=táíÜ=Åìêí~áå=éáîçí=ëÜ~Ñíë=áå=/qçéÒ=éçëáíáçå

^ÇÇÉÇ=ÑÉÉÇ=ÅÜìíÉ

^ÇÇÉÇ=Ä~ëÉ

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
 epf=mêáëÉÅ
~Çî~åÅÉÇ=ãçÇìä~êáë~íáçå
pÉÅçåÇ~êó=pí~íáçå~êó=`fRNO=ÅçåÑáÖìê~íáçåK=táíÜ=Åìêí~áå=éáîçí=ëÜ~Ñíë=áå=/_çííçãÒ=éçëáíáçå

^ÇÇÉÇ=ÑÉÉÇ=ÅÜìíÉ

^ÇÇÉÇ=Ä~ëÉ

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
 epf=mêáëÉÅ=
é~íÉåíë

P=åÉï=é~íÉåíë=éêçíÉÅíáåÖ=íÜÉ=mêáëÉÅ
− qÜÉ=mêáëÉÅ=ÅçåÅÉéí
− `êçëëJÄÉ~ã=EÅìêí~áåF=~ÇàìëíãÉåí
− `ìêí~áå=éçëáíáçå=áåÇáÅ~íçê

`êçëëJÄÉ~ã=~ÇàìëíãÉåí
`ìêí~áå=éçëáíáçå=áåÇáÅ~íçê

qÜÉ=mêáëÉÅ=ÅçåÅÉéí

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
epf=mêáëÉÅ=
áå=íÜÉ=ÑáÉäÇ

SMMãã=ÑÉÉÇ `êìëÜÉê=
aáëÅÜ~êÖÉW=JSMãã
qÜÉ=jçÄáäÉ=nfOQM=ìåáí=ÑáííÉÇ=ïáíÜ=íÜÉ
mêáëÉÅ=`fQNN=ÅêìëÜÉê

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
epf=mêáëÉÅ=

p~åÇîáâI=ïçêâáåÖ=íçÖÉíÜÉê=ïáíÜ=çìê=ÅìëíçãÉêë=íç=éêçîáÇÉ=êÉ~ä=î~äìÉ
ëçäìíáçåë=íÜ~í=êÉëìäí=áå=ïçêäÇ=äÉ~ÇáåÖ=ÇÉëáÖå=~åÇ=çéÉê~íáåÖ=ÄÉåÉÑáíëK

p~åÇîáâ=jáåáåÖ=~åÇ=`çåëíêìÅíáçå
 HSI Wear Part Advantages

Sandvik Mining and Construction

 Health & Safety

Safety is of paramount importance and no maintenance should

be undertaken without first considering the following points:

The work to be done and assess the risks involved.

Are you competent to safely carry out the proposed work?

Have you been trained?

Are you complying with all local safety procedures on site.

Ensure you have suitable personal protective clothing and that it
is worn.

Sandvik Mining and Construction

 Health & Safety

Health & Safety is of paramount importance.

Some of the all new patented benefits of the Prisec
series HSI crushers have real Health and Safety
values.

All HSI crushers are fitted with a unique 4 key
trapped system.

This allows for safe inspection and maintenance
work, ensuring both electrical isolation and time
delayed release of access keys.

This prevents opening of the Crusher Pivot Frame
and Inspection / Maintenance Doors, before the
rotor has stopped rotating.

Sandvik Mining and Construction

 Hammer & Rotor Advantages

Hammers are in one continuous length.

Never is there a joint in the middle of the rotor.

This ensures that streaming and wear to the backing bars is kept to an absolute minimum.

Extra Heavy duty rotor ensures smooth operation combined with maximum reduction.

Hammers located against backing bar with hardened steel replaceable”vee” locating blocks,
ensuring long rotor life.

Sandvik Mining and Construction

 Hammer Advantages

Unique Sandvik Banana profile shape, ensures maximum reduction of

material, even as the hammer wears.

After the first initial wear of the hammers, they can be turned for a “second
life”.

Fitting is easy with specifically supplied handling tools.

Hammer can be lifted vertically, an important consideration during
maintenance (some competitors are removed horizontally requiring a lot of
space around the crusher).

Sandvik Mining and Construction

 Hammer Advantages

Hammers designed specifically for recycling applications.

Ceramic lined for extra life.

Specific tools and design help to ensure safe system of work for routine
maintenance.

Sandvik Mining and Construction

 Hammer Advantages

Chart showing how reduction remains constant, even as hammers wear, due
to unique Banana profile.
Net Production - Hammer side A

110

100

90

80 Banana shape helps keeping the hammer edge sharper and

for a longer time : accrued production remains steadier
Index

70

60

50 Production Index - Accrued Production

Trend Index - Accrued Production

40

30
0 20 40 60 80 100 120 140 160 180
Operating Hours - Hammer side A

Sandvik Mining and Construction

 Liner Advantages

All HSI crushers are built with just two standard size liners.

This ensures low stock inventory at the customers stores.

It also permits maximum flexibility as the liners are modularised and can be
interchanged to any position within the crusher, thus ensuring maximum
wear parts usage.

Sandvik Mining and Construction

 Liner Advantages

EASY TO INSTALL

Sandvik Mining and Construction

Liner Advantages

Curtain Liners
can be turned
when partially
worn to
extend the
operational life
and ensure
lowest
operating cost
per tonne are
achieved.

Sandvik Mining and Construction

 HSI Wear Parts

All wear parts are held in stock for immediate delivery.

Specialised fixings, “T” bolts, wedges and locating bolts are also held in stock,
ensuring minimal downtime for the customer.

Sandvik Mining and Construction

 Sandvik

Sandvik, working together with our customers to provide real value solutions
that result in world leading design and operating benefits.

The End

Sandvik Mining and Construction