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Dana Spicer Drive Axles

® ®

Single Reduction Two Speed


Planetary Double Reduction
15040T/P, 19050T/P, 19055T/P, 21065T/P,
22065T/P, 23070T/P, 23080T/P, 23085T/P,
26080T/P, 26085T/P, 30055T/P, 35055T/P Illustrated Parts List AXIP-0032 October 1995

For the most current information, visit the Roadranger web site at www.roadranger.com
Page to Insert
Table of Contents

Axle Model Index 1

Introduction 2

Ordering Eaton® Parts -------------------------------------------------------------------- 3


Abbreviations ------------------------------------------------------------------------------ 3
Kits and Assemblies ---------------------------------------------------------------------- 3
Illustrations -------------------------------------------------------------------------------- 3
Parts Listings ------------------------------------------------------------------------------ 3
Effectively using a parts listing–Example ----------------------------------------------- 3
Model Identification ----------------------------------------------------------------------- 4

Two Speed - Planetary Double Reduction 6

Axle Housing Hardware 9

Axle Shafts 11

Pinion Bearing Spacers 12

Gear and Pinion Kits 13

Carrier Exchange 15

Yokes 17

Kits and Assemblies 18

Electric Shift System 19

Electric Shift Unit (1984 - or after - Truck Models) 20

Air Shift System 22

Air Shift Valve 23

Piston Air Shift Unit 24

1
Introduction

Ordering Eaton® Parts Kits and Assemblies

• This parts book is organized in sections according to parts • Kits and Assemblies contain groups of individual or
servicing requirements. Use the Contents or page headings assembled parts developed for optimal replacement or
and colored tabs to find information. repair of a service problem.
• Use this book to order parts for your Eaton Axle. • Kits and Assemblies are shown with applicable parts
• For convenience, part numbers have been included for all groupings in the parts listing.
pieces of the carrier assembly. Some of these parts, such • See the Appendix for detailed information concerning kits
as the carrier and caps, are serviced only in kits or applicable to this model.
assemblies. Part numbers are for your reference only.
Those parts not serviced separately are identified with NSS. Illustrations

Abbreviations • Illustrations show parts in assembly groups.


• Item numbers on illustrations correspond with parts listings
• AR - As Required - Parts that vary in quantity with on pages that accompany the drawings
each axle. Example: shims • Notes are included on illustrations where additional
• NSS - Not Serviced Separately - Items which can only is needed.
be purchased in sets, kit form or service assemblies.
Example: brake shoes. Parts Listings
• RH/LH - Right Hand/Left Hand - Determined as viewed
from behind the vehicle looking forward. • Parts listings are defined by parts groupings and are broken
• “RTV” - Gasket Compound - Formed-in-place gasket down by service assemblies.
sealer. It is recommended for use on all surfaces • Parts Listings identify a part for servicing with the following
requiring a gasket. categories:
• Assy - Assembly • Item - corresponds with numbers on illustrations for
• Brg - Bearing part identification
• Diff - Differential • Current Part - service part numbers are broken down by
• Hsg - Housing model, type or other applicable information
• Inv - Involute • Description - specifies part name or description
• IASS - In Axle Speed Sensor • Replaced Part - identifies superseded or replaced
• ABS - Antilock Brake System part numbers
• N/A - Not Applicable • Quantity (Qty) - quantity required for assembly
• Str - Straight • Notes - define unique characteristics or requirements
• Kits/Assy’s Where Used - indicates Kits or Assemblies
that contain a particular part
* Other pertinent information is listed in tables or parts
listings as required.

Effectively using a parts listing–Example

• Follow the example below to locate and order exactly what


is required for servicing.
Match to items Order this quantity Indicates information
on illustration for servicing important to ordering or use
Order Part Number by Model indicated
Use to identify Part
Item Description Qty DS454-P DD454-P Notes
1 Axle Shaft 2 123456 789101 See Axle Shaft Chart
2 Flat Washer 4 246810 121416

Kits And Assemblies


Oil Seal & Shim Kit 216225 Includes 29-30, 36
Basic Overhaul Kit 216221 Contents Identified with •

2
Model Identification

Model Identification

Location of Model Identification


Differential carrier identification is either stamped on the carrier itself or on a metal tag affixed to the carrier. Location on
the carrier is the same.
Single Drive Axle Model Identification

23 080 T
(GAWR (GCW Gearing Eaton Axle®
x 1000 x 1000 D - Single Reduction MODEL HEAD RATIO
AXLE MODEL NO. lbs.) lbs.) with Wheel Differential 23080S 000000 0000
23080S PRODUCTION Lock SPEC SERIAL NO.
69085 S - Single Reduction
H881796733 ASSEMBLY NO. T - 2-Speed
4.88 SERIAL NO. P - Planetary Double
CUST. PART NO.
GEAR RATIO Reduction
C - Single Reduction with
Controlled Traction
Differential Metal Tag

Top View

Carrier Assembly Serial Numbers


Starting in May of 1987, Eaton began assigning serial numbers to carrier assemblies, instead of just a date code. These
serial numbers will be stamped into the carrier casting.
The carrier assembly serial number will consist of ten characters; a letter followed by nine numerals. A sample carrier
assembly serial number is shown.
The letter designation indicates the producing plant; either an "H" for Henderson, Kentucky plant, or "G" for our Glasgow,
Kentucky plant. A five digit Julian date code follows, the first two digits indicating the year, and the last three indicating the
day of the year. The last four digits are a number unique to each axle.
Serial Number H881796733

H 88 179 6733

Sequence number assembly


Day of Year (1-365)
Year
Producing Plant

3
Model Identification

Model Identification

• Axle Housings are identified by the specification number stamped on the rear right hand side of the axle housing. This
number identifies all components of the axle as built by Eaton, including OEM special requirements such as yoke or flange.
Some axles may also include an identification tag as shown.

• These axles will be found with a number of different Axle Shafts, on the basis of OEM specification. When ordering
replacement axle shafts, note the part number stamped into the flange.

Axle Shaft Part Number

O. .
. N AP . IN
PT . C . NO E
AD
HSG. I.DG M
HSG N
USI
HO

ID TAG

PT. NO.
HSG. CAP.
HSG. I.D. NO.
HOUSING MADE IN

• The axles illustrated in this book are specified with a variety of different axle shafts, according to OEM specifications.
When ordering replacement axle shafts, note the part number stamped into the flange.
Using Model Designation to Identify Axle Components
• The Axle Model Identification number contains information that is important to understand when purchasing service parts or
new components. The Model Identification number provides important vehicle, capacity and application information and
model features. Use this guideline to understand your Axle Model Identification. If you need assistance, contact your
Eaton Roadranger® Field Marketing regional representative.

4
Two Speed - Planetary Double Reduction

Two Speed - Planetary Double Reduction


15040T/P, 19050T/P, 19055T/P, 21065T/P, 22065T/P,
23070T/P, 23080T/P, 26085T/P, 30055P, 35055P
62

57

59 60 58
4
61 3
2 24
1
58 10 40
57 9
56 39
8
36 38
5

35
55
SEE PAGE 13 & 14

37
34
33 (L.H./FLANGE HALF)
7 1

32
31 23

6
30
22
28

27
26
25 (R.H./PLAIN HALF)

29
PLANETARY DOUBLE
REDUCTION AXLES
11

12
1 19

20
21

13
11 14
15
41 SEE PAGE 18-24
16
35
17
42 18

43
44
SEE PAGE 13-14
45
46
47
48

50
51
52 SEE PAGE 17

53
49 54
55

AX000394.AI

5
Two Speed - Planetary Double Reduction

Two Speed - Planetary Double Reduction

QTY. 19055T/P 26085T/P, 23080T/P


ITEM PER 15040T 19050T 21065T/P 23070T BEFORE AFTER 30055P
NO. DESCRIPTION AXLE 15O4OP 19050P 22065T/P 23070P 6-88 4-6-88 35055P
BASIC OVERHAUL KIT (CONTENTS IDENTIFIED WITH *) 1 121799* 121806* 110635* 121817* 121828* 122424* 122424*
1 DIFF. CARRIER & BEARING CAPS 1 76929 85995 109365 121819 98590 98590 98590
CARRIER CASTING NO. (NSS) 1 113641 113643 107493 210573 98496 98496 98496
2 FLAT WASHER 4 N/A N/A 32912 32912 32912 32912 32912
3 BEARING CAP SCREW 2 90036 14970 32732 32732 32732 32732 32732
2 90036 127181 32732 127180 32732 32732 32732
4 LOCKWIRE 4 12563 90536 90538 90538 12563 12563 12563
5 DOWEL BUSHING 2 N/A N/A 32730 32730 32730 32730 32730
6 BEARING ADJUSTER LOCK - RH 1 90186 13377 13377 13377 14275 14275 14275
7 COTTER PIN - RH 1 90873 90873 90873 90873 90876 90876 90876
8 BEARING ADJUSTER LOCK - LH 1 10602 14949 37745 37745 78926 78926 78926
9 DOWEL BUSHING - LH 2 N/A N/A 37746 37746 37746 37746 37746
10 CAP SCREW - LH 2 9820 9820 210601 210601 210601 210601 210601
LOCK WIRE - LH (NOT SHOWN) 1 12563
11 EXPANSION PLUG - UPPER 1 9797* 9797* 30703* 30703* 30703* 30703* 30703*
EXPANSION PLUG - LOWER 1 9797* 9797* 9797* 9797* 9797* 9797* 9797*
12 SHIFT FORK SHAFT ASSY. 1 113800 113800 113801 113801 113801 113801
13 SHIFT FORK AND ROLLER ASSY. 1 32326 32425 32613 32613 32679 84508
14 SHIFT FORK MOUNTING STUD 2 119863 119863 119863 119863 119863 119863
15 SHIFT FORK SEAL AND SPRING ASSY. 1 119855* 119855* 119855* 119855* 119855* 119855*
16 SHIFT UNIT ASSY. 1 REFER TO PAGE 19, 24
17 LOCKWASHER 1 119857 119857 119857 119857 119857 119857
18 STUD NUT 1 63028 63028 63028 63028 63028 63028
19 SHIFT UNIT OPENING COVER 1 45521 45521 45521 45521 45521 45521 45521
20 LOCK WASHER 2 90415 90415 90415 90415 90415 90415 90415
21 CAP SCREW 2 20807 20807 20807 20807 20807 20807 20807
SUN GEAR SERVICE KIT
(INCL. ITEMS 19LH, 23, 32LH, 35) 1 N/A 99552 62040 62040 62041 122620 122620
22 SUN GEAR 1 113601 113631 113598 113598 113595 119902 119902
23 SUN GEAR RETAINER 1 45615 45325 43178 43178 43178 43178 43178
SLIDING CLUTCH SERVICE KIT
(INCL. ITEMS 19LH, 23, 32LH, 35) 1 98089 95371 60608 60608 60609 122420
24 SLIDING CLUTCH 1 113599 113629 113596 113596 113593 126255
STANDARD PARTS FOR PDR CONVERSION KIT 1 122085 123110 123110
25 DIFF. BEARING ADJUSTER - RH 1 10524 110243 110243 110243 21637 21637 21637
26 DIFF. BEARING CUP - RH 1 24328* 9803* 9803* 9803* 15092* 15092* 15092*
27 DIFF. BEARING CONE - RH 1 24330* 15094* 27813* 27813* 21635* 27876* 27876*
28 GEAR SUPPORT CASE - RH 1 127834 126009 110148 110148 21619 108138 108138
29 BOLT (QTY. "6" ON 15040 MODELS) 8 44355* 44356 44358 44358 44358 44358 44358
30 GEAR SUPPORT THRUST WASHER - RH 1 127837* 126004* 27827* 27827* 18198* 83726* 83726*

6
Two Speed - Planetary Double Reduction

Two Speed - Planetary Double Reduction, Continued

QTY. 19055T/P 26085T/P, 23080T/P


ITEM PER 15040T 19050T 21065T/P 23070T BEFORE AFTER 30055P
NO. DESCRIPTION AXLE 15O4OP 19050P 22065T/P 23070P 6-88 4-6-88 35055P
31 IDLER PINION PIN 4 20821 126008 27861 27861 27953 126302 126302
32 IDLER PINION 4 74057 27875 27835 27835 27952 126306 126306
33 HIGH SPEED CLUTCH PLATE 1 74056 74023 56931 56931 56928 126307 126307
34 GEAR SUPPORT THRUST WASHER - LH 1 43268* 43269* 43270* 43270 43271* 43271* 43271*
35 RING & GEAR AND DRIVE PINION SET 1 REFER TO MATCHED PARTS ON PAGE 13 & 14
RING GEAR NUT & BOLT KIT 1 121448 121449 87955 87955 87955 87955 87955
36 GEAR SUPPORT CASE - LH 1 13385 27859 27838 27838 106471 126301 126301
37 NUT (QTY. "6" ON 15040 MODELS) 8 60597 67592 60599 60599 60599 60599 60599
38 DIFF. BEARING CONE - LH 1 9804* 27876* 27817* 27817* 102660* 102660* 102660*
39 DIFF. BEARING CUP - LH 1 9803* 15092* 27816* 27816* 21632* 21632* 21632*
40 DIFF. BEARING ADJUSTER - LH 1 74055 74022 56932 56932 126305 126305 126305
41 PINION PILOT BEARING 1 13224* 15828* 15828* 210588* 126187* 126187* 126187*
42 PINION BEARING CONE - INNER 1 49848 33699* 45460* 27239* 27239* 27239* 27239*
43 SPACER WASHER 1 N/A 31366 31366 31366 31366
44 PINION BEARING SPACER AR REFER TO PAGE 12
45 PINION BEARING CUP - INNER 1 49849* 12495* 14217* 27238* 27238* 27238* 27238*
46 PINION BEARING CAGE SHIMS AR
.003" 1 75968* 107567* 107567* 67920* 67920* 67920* 67920*
.005" 1 75969* 107568* 107568* 67921* 67921* 67921* 67921*
.010" 1 75970* 107569* 107569* 67922* 67922* 67922* 67922*
.020" 1 75971* 107570* 107570* 67923* 67923* 67923* 67923*
.030" 1 75972* NLA NLA 67924* 67924* 67924* 67924*
47 BEARING CAGE DOWEL PIN 1 90654
48 PINION BEARING CAGE & CUP ASSY. 1 76897 75110 107496 210592 210592 210592 210592
CAGE - NSS 1 76896 75109 107495 210591 210591 210591 210591
49 CAP SCREW 6 113325 113325 113325 113327 113327 113327 113327
50 PINION BEARING CUP - OUTER 1 49849* 12495* 12495* 14217* 14217* 14217* 14217*
51 PINION BEARING CONE - OUTER 1 49848 33699* 12496* 14218* 14218* 14218* 14218*
OIL SEAL & SHIM KIT 1 121800 114104 114104 121818 121818 122425 122425
52 OIL SEAL 1 935735* 119427* 119427* 210174* 210174* 210174* 210174*
53 INPUT YOKE 1 REFER TO PAGE 17
54 FLAT WASHER 1 210114 210114 210509 210509 210509 210509
55 PINION NUT 1 210133 210133 127589 210508 210508 210508 210508
GASKET COMPOUND TUBE 107276* 107276* 107276* 107276* 107276* 107276* 107276*

7
Two Speed - Planetary Double Reduction

Two Speed - Planetary Double Reduction, Continued

QTY. 19055T/P 26085T/P, 23080T/P


ITEM PER 15040T 19050T 21065T/P 23070T BEFORE AFTER 30055P
NO. DESCRIPTION AXLE 15040P 19050P 22065T/P 23070P 6-88 4-6-88 35055P
WHEEL DIFF. CASE KIT 1 52112 121807 101878 101878 98584 122417 122417
56 DIFF. CASE CAP SCREW 8 109237 109238 96283 96283 96284 96284 96284
DIFF. CASE CAP SCREW 4 118739 96285 96285 96285
WHEEL DIFF. KIT 1 114467 121748 98853 114474 119393 119393
19055T/19055P 114469
21065T/P, 22065T/P 114470
WHEEL DIFF. KIT LESS SIDE GEAR 1 118746 121749 118748 118748 118750 118751 118751
57 DIFF. CASE - RH - NSS 1 71881 126007 96279 96279 96281 108140 108140
58 SIDE GEAR THRUST WASHER 2 127837* 126004* 27827* 27827* 18198* 83726* 83726*
59 DIFF. SIDE GEAR 2
33 INVOLUTE SPLINES 2 85486
34 INVOLUTE SPLINES 2 110522
36 INVOLUTE SPLINES 2 126000 110528 118959 118959
39 INVOLUTE SPLINES 2 110525
41 INVOLUTE SPLINES 2 110527
60 SIDE PINION THRUST WASHER 4 25968* 126003* 27810* 27810* 18199* 108145* 108145*
61 SIDE PINION 4 102512 126001 104139 104139 96900 108142 108142
62 SPIDER 1 127836 126002 38289 38289 107371 108141 108141
63 DIFF. CASE - LH - NSS 1 71880 126005 96278 96278 96280 108139 108139
DIFF CASE W/CLUTCH PLATE PIN - NSS 1 408237 126006 98182 98182 98183 126304 126304
Note: Two-Speed Only - Items 12-18, 22 PDR Only - Items 23-27

8
Axle Housing & Axle Shafts

9
13
11 12 8
10
6

4
2
2 3

13
15

7 14

Qty. Per 30055P


Item No. Part Name Axle 35055P Remarks
1 Axle Shaft 2 119903 72" track
36 Splines, 2.25" dia. 119409 75" track
119904 80" track
119905 85" track
2 Hub Bearing Adjuster Nut 4 11249
3 Bearing Adjuster Lockwasher 2 11245
4 Axle Housing Spindle Tube 2 82620
5 Vent Fitting 1 126980 Note 1
1 809560
6 Axle Housing Assembly 1 SEE OEM CATALOG
7 Magnetic Drain Plug 1 54254
Magnetic Filler Plug 1 75130
8 Axle Housing Cover 1 98276
9 Cover Cap Screw 1 85454
10 Cover Stud 11 85453
11 Nut 11 25348
12 Lockwasher 12 90414
Diff. Carrier Attaching Parts
13 Stud 8 36435 Short
4 51212 Long
14 Nut 12 90208
15 Lockwasher 12 90422

Note 1: If equipped with 25110, order 123306 update kit.


9
Axle Housing & Axle Shafts (30055P, 35055P)

Axle Housing & Axle Shafts (30055P, 35055P)


2

7
6

5
3 4 12
13

9
8
11
12 14
10

61510-8-95

QTY. 23070T/P
ITEM PER 23080T/P
NO. PART NUMBER AXLE 15O4OT/P 19050T/P 19055T/P 21065T/P 26085T/P
1 AXLE SHAFT 2 See Page 11
2 AXLE HOUSING ASSY. 1 See OEM Catalog
3 OUTER NUT 2 215109 19186 19186 119881 119881
4 LOCK WASHER 2 215112 30714 30714 119883 119883
5 INNER NUT 2 215109 19186 19186 119882 119882
6 VALVE (BREATHER) 1 809560 809560 809560 809560 809560
7 CAP (BREATHER) 1 126980 126980 126980 126980 126980
8 1/2" PLUG (TEMPERATURE) 1 90898 90898 90898 90898 90898
9 MAGNETIC FILL PLUG 1 75130 75130 75130 127572 75130
10 MAGNETIC DRAIN PLUG 1 54254 54254 54254 54254 54254
11 STUD-CARRIER TO HSG. 2
4 127641
12 LOCKWASHER 12 210140 210140 90422 90422 90422
13 CAPSCREW CARRIER TO HSG. 12 210135 210135 210173 210173
8 210173
2
DBL. ENDED CAPSCREW AND 2 210377 210377 210380
CAPSCREWS (GM ONLY) 10 210135 210135 210173
14 HEX NUT 2
4 127567
12

10
Axle Shafts

Axle Shafts T/P Models

BODY SHAFT SPLINE FLANGE FLANGE


MODEL PART NO. QTY SPLINE O.D. LENGTH LENGTH O.D. HOLES OEM
15040T/P 111544 1 34 1.61 38.843 4.00 6.223 8 (.781) TPR 1,2 1 = FORD
19050T/P 210512 1 36 1.81 41.313 4.00 6.125 12 (.748) TPR 2 2 = GMC
128375 1 36 1.75 40.906 3.844 6.125 12 (.750) TPR 2 3 = FREIGHTLINER
19055T/P 119927 1 39 1.81 40.906 4.00 6.125 12 (.748) TPR 2 4 = MACK
127870 1 39 1.81 40.906 DBL SPL 6.125 12 (.750) TPR 2 5 = PETERBILT
21065T/P 110883 1 41 1.89 41.313 4.00 8.500 8 (.948) TPR 2 6 = KENWORTH
110884 1 41 1.89 41.594 4.00 8.500 8 (.948) TPR 2 7 = VOLVO WHITE
110888 1 41 1.89 41.313 4.00 8.500 8 (.638) STR 3,5,6 8 = MARMON
113503 1 41 1.89 46.156 4.00 8.500 8 (.948) TPR 9 = WESTERN STAR
126877 1 41 1.89 40.630 4.00 8.500 8 (.948) TPR 1 10 = NAVISTAR
23070T/P 126160 1 33 2.06 41.375 4.00 8.500 8 (.948) TPR 2,3,7
127866 1 33 2.06 40.669 4.00 8.500 8 (.948) TPR 1
128266 1 33 2.06 40.669 4.00 8.500 8 (.773) STR 7,10
23080T/P 110185 1 36 2.06 41.375 4.00 8.500 8 (.948) TPR
26085T/P 119596 1 36 2.06 40.747 4.00 8.375 8 (.773) STR 10
126878 1 36 2.06 40.000 3.125 8.5 8 (.948) TPR 1
128055 1 36 2.06 40.600 4.00 8.500 8 (.773) STR 7
(30055P, 119409 1 36 2.25 42.750 3.750 8.375 8 (.948) TPR 1,4,7,9,10
35055P) 119903 1 36 2.25 41.250 3.750 8.375 9 (.948) TPR 6

11
Pinion Bearing Spacers

Pinion Bearing Spacers

15040T/P 19050T/P
Diameter Part No. Diameter Part No.
.525 91631 .634 91511
.526 91633 .635 91513
.527 91637 .636 91515
.528 91641 .637 91519
.529 91645 .638 91523
.530 91649 .639 91527
.531 91653 .640 91531
.532 91657 .641 91535
.533 91661 .643 91539
.534 91665 .644 91541
.535 91667 .645 91542
.536 91669 .646 91543
.537 91671
.538 91672

19055T/P, 21065T/P, 22065T/P 23070T/P, 23080T/P, 23085T/P, 30055P, 35055P


Diameter Part No. Diameter Part No.
.631 91560 .179 91691
.632 91561 .180 91692
.633 91562 .181 91694
.634 91564 .182 91696
.635 91566 .183 91698
.636 91568 .184 91700
.637 91572 .185 91702
.638 91576 .186 91704
.639 91580 .187 91706
.640 91584 .188 91708
.641 91588 .189 91710
.642 91592 .190 91712
.643 91596 .191 91714
.644 91600 .192 91716
.645 91602 .193 91718
.646 91604 .194 91719
.195 91720

12
Gear and Pinion Kits

Gear and Pinion Kits

Ring Gear and Pinion Identification


Ring Gear and Drive Pinion are matched parts and must be replaced
in sets. Complete identification is stamped on both parts shown in
the adjacent drawing. Order by Eaton "Set No.” which includes drive
pinion nut.

15040T/P 19055T/P, 21065T/P, 22065T/P


Drive Pinion Spline-34 Drive Pinion Spline-39
1.750" Diameter 2.000" Diameter

Ratio Gear Set Ring Gear Pinion Teeth Ratio Gear Set Ring Gear Pinion Teeth
(NSS) (NSS) No. (NSS) (NSS) No.
4.56/6.34 122011 74044 126093 41/9 3.90/5.32 121956 107507 126080 39/10
5.14/7.16 121801 74046 126094 36/7 4.11/5.61 121957 107508 126081 37/9
5.57/7.75 121802 110164 126101 39/7 4.33/5.91 121810 107509 126082 39/9
5.86/8.15 121803 113444 126102 41/7 4.63/6.31 122146 107510 126083 37/8
6.29/8.75 121804 113446 126103 44/7 4.88/6.65 121811 107511 126084 39/8
5.29/7.21 121812 107512 126085 37/7
5.57/7.60 121813 107513 126086 39/7
19050T/P 6.17/8.41 121814 107514 126087 37/6
6.50/8.86 121815 107515 126088 39/6
Drive Pinion Spline-34 7.17/9.77 121816 107516 126089 43/6
1.750" Diameter

Ratio Gear Set Ring Gear Pinion Teeth


(NSS) (NSS) No.
4.56/6.34 121545 83868 126112 41/9
4.88/6.78 121546 74008 126105 39/8
5.29/7.35 121547 118925 126117 37/7
5.57/7.75 121548 74010 16106 39/7
6.14/8.55 121549 74012 126107 43/7
6.57/9.14 121550 113452 126116 46/7
7.17/9.97 121551 74016 126109 43/6
13
Gear and Pinion Kits

23070T/P 19055T/P, 21065T/P, 22065T/P


Drive Pinion Spline-41 Drive Pinion Spline-39
2.100" Diameter 2.000" Diameter

Ratio Gear Set Ring Gear Pinion Teeth Ratio Gear Set Ring Gear Pinion Teeth
(NSS) (NSS) No. (NSS) (NSS) No.
3.90/5.32 121820 210593 210575 39/10 3.70/5.04 122362 53165 126120 37/10
4.11/5.61 122015 210594 210576 37/9 4.11/5.61 122045 53167 126121 37/9
4.33/5.91 121821 210595 210577 39/9 4.33/5.91 121829 53812 126118 39/9
4.63/6.31 121933 210596 210578 37/8 4.88/6.65 121830 53814 126119 39/8
4.88/6.65 121822 210597 210579 39/8 5.43/7.39 121831 53169 126122 38/7
5.29/7.21 121823 210598 210580 37/7 6.17/8.41 121832 53171 126123 37/6
5.57/7.60 121824 210599 210581 39/7 6.67/9.08 121833 53173 126124 40/6
6.17/8.41 121825 210600 210582 37/6

23080T/P, 26080T/P, 26085T/P 30055P, 35055P


Drive Pinion Spline-41 Drive Pinion Spline-41
2.100" Diameter 2.100" Diameter

Ratio Gear Set Ring Gear Pinion Teeth Ratio Gear Set Ring Gear Pinion Teeth
(NSS) (NSS) No. (NSS) (NSS) No.
3.70/5.04 122394 126568 126120 37/10 5.04 122394 126568 126120 37/10
3.90/5.32 124445 127184 127048 39/10 5.32 124445 127184 127048 39/10
4.11/5.61 122395 126570 126121 37/9 5.60 122395 126570 126121 37/9
4.33/5.91 122396 126572 126118 39/9 5.90 122396 126572 126118 39/9
4.56/6.20 122397 126574 126125 41/9 6.20 122397 126574 126125 41/9
4.88/6.65 122398 126576 126119 39/8 6.64 122398 126576 126119 39/8
5.43/7.39 122399 126578 126122 38/7 7.39 122399 126578 126122 38/7
6.17/8.41 122400 126580 126123 37/6 8.40 122400 126580 126123 37/6
6.67/9.08 123157 126876 126124 40/6 9.08 123157 126876 126124 40/6

14
Carrier Exchange

Carrier Exchange

15040T 15040T HYB.

Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
4.56/6.34 34 Involute 110522 674680 5.86/8.15 16 Ang. 102509 675411
5.14/7.16 34 Involute 110522 674681 6.29/8.75 16 Ang. 102509 674403
5.57/7.75 34 Involute 110522 674682 5.86/8.15 16 Str. 102510 674858
5.86/8.15 34 Involute 110522 674401 6.29/8.75 16 Str. 102510 674404
6.29/8.75 34 Involute 110522 674405 5.86/8.15 16 Ang. 102511 674400
6.29/8.75 16 Ang. 102511 674402

19050T 19050T HYB.

Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
6.56/6.34 36 Involute 126000 674406 4.88/6.78 16 Ang. 210387 674408
4.88/6.78 36 Involute 126000 674409 5.57/7.75 16 Ang. 210387 674411
5.29/7.33 36 Involute 126000 674802 6.14/8.54 16 Ang. 210387 674414
5.57/7.75 36 Involute 126000 674412 6.57/9.14 16 Ang. 210387 674417
6.14/8.54 36 Involute 126000 674415 7.17/9.97 16 Ang. 210387 674420
6.57/9.14 36 Involute 126000 674418 4.56/6.34 16 Str. 210388 675447
7.17/9.97 36 Involute 126000 674630 4.88/6.78 16 Str. 210388 674407
5.57/7.75 16 Str. 210388 674410
6.14/8.54 16 Str. 210388 674413
6.57/9.14 16 Str. 210388 674416
7.17/9.97 16 Str. 210388 674419

19050T MIDL. 19055T

Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
4.56/6.34 30 Involute 210386 674538 3.90/5.32 39 Involute 110525 675458
4.88/6.78 30 Involute 210386 674539 4.11/5.61 39 Involute 110525 675459
5.29/7.21 30 Involute 210386 674540 4.33/5.91 39 Involute 110525 675299
4.63/6.31 39 Involute 110525 674920
5.57/7.75 39 Involute 110525 674905
6.50/8.86 39 Involute 110525 675234

15
Carrier Exchange

21065T 21065T HYB.

Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
3.90/5.32 41 Involute 110527 674910 5.57/7.60 16 Str. 37069 674906
4.11/5.61 41 Involute 110527 674757 6.50/8.86 16 Str. 37069 674592
4.33/5.91 41 Involute 110527 674758
4.63/6.31 41 Involute 110527 674759
4.88/6.65 41 Involute 110527 674760
5.29/7.21 41 Involute 110527 674761
5.57/7.60 41 Involute 110527 674762
6.17/8.41 41 Involute 110527 674763
6.50/8.86 41 Involute 110527 674764
7.17/9.77 41 Involute 110527 674765

23070T 23080T

Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
3.90/5.32 33 Involute 85486 674653 3.70/5.04 36 Involute 118959 674610
4.11/5.61 33 Involute 85486 674654 3.90/5.32 36 Involute 118959 674829
4.33/5.91 33 Involute 85486 674655 4.11/5.60 36 Involute 118959 674531
4.63/6.31 33 Involute 85486 674656 4.33/5.90 36 Involute 118959 674532
4.88/6.65 33 Involute 85486 674657 4.56/6.21 36 Involute 118959 674533
5.29/7.21 33 Involute 85486 674658 4.88/6.64 36 Involute 118959 674534
5.57/7.60 33 Involute 85486 674659 5.43/7.39 36 Involute 118959 674535
6.17/8.41 33 Involute 85486 674660 6.17/8.40 36 Involute 118959 674908
6.67/9.08 36 Involute 118959 674913

23080T HYB.

Ratio Side Gear Side Carrier


Spline Gear Exchange
3.70/5.05 22 Involute 110521 675238
3.90/5.32 22 Involute 110521 675498
4.11/5.60 22 Involute 110521 675387
4.33/5.90 22 Involute 110521 675376
4.56/6.21 22 Involute 110521 675499
4.88/6.64 22 Involute 110521 675361
5.43/7.39 22 Involute 110521 675393
6.17/8.40 22 Involute 110521 674987
6.67/9.08 22 Involute 110521 675227

16
Yokes

Yokes

Style X – Half Round Style Y – Full Round Style Z - Half Round


U-Bolt Brg. Strap-tapped Hole

Tapped Holes/
Thru holes or Tapped Full Round
BRG Strap

15040T/P, 19050T/P (34 Involute Splines) 19055T/P, 21065T/P, 22065T/P (39 Involute Splines)
Yoke Joint Yoke Part Yoke Joint Yoke Part
Series Angle Style Number Series Angle Style Number
1410 24.5 X 126425 1480 20.0 Z 126565
1480 25.0 X 126427 1550 22.0 X 213185
1480 25.0 Z 126533 1550 24.5 X 126555
1550 24.5 Z 126429 1610 21.5 X 126561
1610 30.0 Z 126531 1610 21.5 X 207976
1610 35.0 Y 126469 1610 23.0 Y 126557
1710 34.0 Z 126535 1710 32.0 X 126563
1710 32.0 Y 126559

23070T/P, 23080T/P, 23085T/P, 30055P, 35055P


(44 Involute Splines)
Yoke Joint Yoke Part
Series Angle Style Number
1610 26.0 Y 128882
1610 24.5 Z 128889
1610 45.0 Y 128883
1710 28.0 Y 128884
1710 29.0 Z 128890
1710 42.5 Y 128885
1760 30.5 Y 128886
1760 30.5 Z 128891
1810 29.5 Y 128887
1810 30.0 Z 128892
72N FLANGE 128888

17
Kits and Assemblies

23080T/P 23080T/P
26085T/P 26085T/P
15040T 19050T 19055T 21065T/P 23070T BEFORE AFTER 30055P
DESCRIPTION MODEL 15040P 19050P 19055P 22065T/P 23070P 4-6-88 4-6-88 350055P
BASIC OVERHAUL KIT 121799 121806 110635 110635 121817 121828 122424 122424
CARRIER & CAPS ASSY. 76929 85995 109365 109365 121819 98590 98590 98590
CAGE & CUP ASSY. 76897 75110 107496 107496 210592 210592 210592 210592
OIL SEAL & SHIM KIT 121800 114104 114104 114104 121818 121818 122425 122425
RING GEAR NUT & BOLT KIT 121448 121449 87955 87955 87955 87955 87955 87955
WHEEL DIFFERENTIAL KIT 52112 121807 101878 101878 101878 98584 122417 122417
WHEEL DIFFERENTIAL KIT, W/O SIDE GEARS 118746 121749 118748 118748 118748 118750 118751 118751

18
Electric Shift System

4
2

Qty. Per
Item No. Part Name Axle Part No. Remarks
1 Electric Shift Switch 1 32861
2 Electric Shift Unit Assy. 1 120750 12-volt
(For 1984 or after Truck Models. Ford vehicles with shock 127771 24-volt
absorbers must be serviced with 41058 & 41059 - see EA107S.)
3 Speedometer Adapter 1 Note 1
4 Forward Wiring Harness See OEM Catalog
5 Plug and Cable (3-wire to shift Switch) 1 42401 11" long
(Includes Connector Terminals at Switch) 1 49810 20" long
6 Circuit Breaker 1 See OEM Catalog
7 Rear Wiring Harness (3-wire) 1 113753

Note 1: Varies with OEM and Application

19
Electric Shift Unit (1984 - or after - Truck Models)

20
6
2
4
24
7
14
9
5

10

8 11

13 21
22
23

12

18
15
19

16
17
25 27

NOTE: GMC's base is


oval shaped
26

61806-7-94

20
Electric Shift Unit (1984 - or after - Truck Models)

Qty. Per
Item No. Part Name Axle Part No. Remarks
Electric Shift Unit 1 113752 12-volt (GMC)
(Includes Items 1-19, 25-28) 120750 12-volt Standard
Electric Shift Unit Retrofit Kit 1 113743 12-volt Standard
(Includes Items 1-28) 127771 24-volt Standard
1 Cover Assembly 1 113786 NSS (use 211319)
2 Cover Gasket 1 113764
3 Cover Hex Screw 3 113726
1 113788 Long
4 Circuit Board & Cover Kit (12 volt) 1 211319 Includes 1-3, 5-7, 18-19
Circuit Board & Cover Kit (24 volt) 211548
5 Ground Wire 1 113775 NSS
6 Circuit Board Locknut 1 113772 NSS
7 Circuit Board Washer 1 113773 NSS
8 Motor Housing Assembly 1 113742
9 Cam Pin 1 113721
10 Motor & Lube Kit 1 113745 Includes 18-19
11 Hex Head Screw 3 113727
12 Drive Gear & Cam Pin Kit 1 113746 Includes 5, 9, 13-14, 18
13 Gear Washer 1 113774 NSS
14 Gear Locknut 1 113729 NSS
15 Slide Block & Lube Kit 1 113759 Includes 18
16 Base Housing 1 113750 12-volt (GMC)
113701 12-volt Standard
17 Hex Head Screw 4 113725
18 Lubricant AR 113741
19 Gasket Compound AR 113771
Connector & Harness Kit 1 113753 Includes 20-26
20 Connector & Harness Assembly 1 113738 NSS
21 Cable Clip 1 113747 NSS
22 Nut (10-24) 1 113748 NSS
23 Tie Wrap (nylon) 2 113749 NSS
24 Wire Connector 3 113739 NSS
25 Flat Washer 2 119857
26 Seal & Spring Assembly 1 119855
27 Stud Nut 2 63028
28 Fit Up Card (not illustrated) 1 128039

Note: If replacing 41058 or 41059 unit, you must order 113743 retrofit kit.
If you are replacing a new unit, you can order 120750 unit.

21
Air Shift System

34 5

6
2

1
EXHAUST

EA
L OH I TON
DRY AIR TANK Spe2e
d
10
WHITE
RED
9
* CIRCUIT
GREEN
BREAKER

* FOR VEHICLES EXHAUST


NOT EQUIPPED WITH
AUTOMATIC SAFETY BRAKES * IGNITION
OR ACCESSORY
8 SWITCH
7

Qty. Per
Item No. Part Name Axle Part No. Remarks
1 Air Shifter Valve See Page 23
2 Piston Air Shift Unit 1 73507 See Page 24
3 Quick Release Valve 2 66468
4 Elbow Tube Connector 2 66476 In Quick Release Valve
5 Speedometer Adapter Pressure Switch 1 56071 Normally Closed Type
6 Speedometer Adapter 1 Note 1
7 Solenoid Valve 1 Refer to OEM Catalog
8 Circuit Breaker 1 Refer to OEM Catalog
9 Tubing & Related Parts AR
Green 66472 Supply
Red 66473 To Quick Release Valve
White 66475 Exhaust
Loom 66479
Loom Clip 66478
10 Connector 4 66471

Note 1: Varies with OEM and Application

22
Air Shift Valve

3
4

7 6

Qty. Per
Item No. Part Name Axle Part No. Remarks
Lever Size . . .
Air Shifter Valve Assembly 1 74876 (5/8"-11)
(Varies with Lever Size) 74877 (1/2"-20)
74878 (1/2"-13)
74879 (3/8"-24)
1 Cover Screw 1 66459
2 Cover 1 70740
Air Valve Repair Kit 1 78439 Includes Items 3-7
3 "O" Ring 1 66455
4 "O" Ring Guide 1 66454
5 Shifter Plate 1 74860
6 Spring 1 74861
7 Shifter Knob (Valve Lock) 1 74863
Lever Size . . .
8 Housing 1 74868 (5/8"-11)
(Varies with Lever Size) 74869 (1/2"-20)
74870 (1/2"-13)
74871 (3/8"-24)
9 Jam Nut 1 56286 (5/8"-11)
59600 (1/2"-20)
56287 (1/2"-13)
56526 (3/8"-24)
23
Piston Air Shift Unit

18

12 19
9

10
13
14 20
15
17
16 21

25
24 11

22

3 5 1 4 2 6 7 8 23

Qty. Per
Item No. Part Name Axle Part No. Remarks
Piston Air Shift Unit Assembly (includes Items 1-23) 1 73507
(Electric Over Air or Straight Air)
1 Cover Assembly (includes Item 2) (cover 73485 NSS) 1 73487
2 Cover Bearing 1 73481
3 Self-Tapping Screw & Washer Assembly 7 88053
4 Cover Gasket 1 73488
5 Cover Plug 1 28325
6 Actuating Lever Pin 1 73456
7 Clevis Pin 1 73498
8 Actuating Lever, Pin & Block Assembly 1 84804
9 Shift Housing Cover 1 73490
10 Seal Ring 1 73492
11 Cover Bolt 4 73491
12 Lock Nut 4 47641
13 Lock Nut 1 73496
14 Washer 1 111406
15 Piston 1 73493
16 Felt Piston Oiler (strip) 2 96916
17 Piston "O" Ring 1 32832
18 Grommet 1 32826
19 Push Rod 1 73497
20 Compression Spring 1 73494
21 Piston Stop 1 73495
22 Housing Assembly (including Items 3 & 23) (Housing 84798 NSS) 1 82429
23 Housing Bearing 1 73481
24 Cap Screw 1 58309
25 "O" Ring 1 56659

24
for pdf
Copyright Eaton and Dana Corporation,
2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
The Roadranger System is an unbeatable combination of the best
in printed format. THIS INFORMATION IS
NOT INTENDED FOR SALE OR RE-
products from Eaton and Dana: partnering to provide you the most
SALE, AND THIS NOTICE MUST REMAIN advanced, most trouble-free drivetrain in the industry. And it's backed by
ON ALL COPIES. the Roadrangers: the most experienced, most expert, most accessible
drivetrain consultants in the business.
For spec'ing or service assistance, call 1-800-826-HELP (4357) 24 hours
a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time
on the road. Or visit our web site at www.roadranger.com.

AXIP-0032
10/95 POD
Printed in USA

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