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Manual Diferencial Eaton PDF
Manual Diferencial Eaton PDF
® ®
For the most current information, visit the Roadranger web site at www.roadranger.com
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Table of Contents
Introduction 2
Axle Shafts 11
Carrier Exchange 15
Yokes 17
1
Introduction
• This parts book is organized in sections according to parts • Kits and Assemblies contain groups of individual or
servicing requirements. Use the Contents or page headings assembled parts developed for optimal replacement or
and colored tabs to find information. repair of a service problem.
• Use this book to order parts for your Eaton Axle. • Kits and Assemblies are shown with applicable parts
• For convenience, part numbers have been included for all groupings in the parts listing.
pieces of the carrier assembly. Some of these parts, such • See the Appendix for detailed information concerning kits
as the carrier and caps, are serviced only in kits or applicable to this model.
assemblies. Part numbers are for your reference only.
Those parts not serviced separately are identified with NSS. Illustrations
2
Model Identification
Model Identification
23 080 T
(GAWR (GCW Gearing Eaton Axle®
x 1000 x 1000 D - Single Reduction MODEL HEAD RATIO
AXLE MODEL NO. lbs.) lbs.) with Wheel Differential 23080S 000000 0000
23080S PRODUCTION Lock SPEC SERIAL NO.
69085 S - Single Reduction
H881796733 ASSEMBLY NO. T - 2-Speed
4.88 SERIAL NO. P - Planetary Double
CUST. PART NO.
GEAR RATIO Reduction
C - Single Reduction with
Controlled Traction
Differential Metal Tag
Top View
H 88 179 6733
3
Model Identification
Model Identification
• Axle Housings are identified by the specification number stamped on the rear right hand side of the axle housing. This
number identifies all components of the axle as built by Eaton, including OEM special requirements such as yoke or flange.
Some axles may also include an identification tag as shown.
• These axles will be found with a number of different Axle Shafts, on the basis of OEM specification. When ordering
replacement axle shafts, note the part number stamped into the flange.
O. .
. N AP . IN
PT . C . NO E
AD
HSG. I.DG M
HSG N
USI
HO
ID TAG
PT. NO.
HSG. CAP.
HSG. I.D. NO.
HOUSING MADE IN
• The axles illustrated in this book are specified with a variety of different axle shafts, according to OEM specifications.
When ordering replacement axle shafts, note the part number stamped into the flange.
Using Model Designation to Identify Axle Components
• The Axle Model Identification number contains information that is important to understand when purchasing service parts or
new components. The Model Identification number provides important vehicle, capacity and application information and
model features. Use this guideline to understand your Axle Model Identification. If you need assistance, contact your
Eaton Roadranger® Field Marketing regional representative.
4
Two Speed - Planetary Double Reduction
57
59 60 58
4
61 3
2 24
1
58 10 40
57 9
56 39
8
36 38
5
35
55
SEE PAGE 13 & 14
37
34
33 (L.H./FLANGE HALF)
7 1
32
31 23
6
30
22
28
27
26
25 (R.H./PLAIN HALF)
29
PLANETARY DOUBLE
REDUCTION AXLES
11
12
1 19
20
21
13
11 14
15
41 SEE PAGE 18-24
16
35
17
42 18
43
44
SEE PAGE 13-14
45
46
47
48
50
51
52 SEE PAGE 17
53
49 54
55
AX000394.AI
5
Two Speed - Planetary Double Reduction
6
Two Speed - Planetary Double Reduction
7
Two Speed - Planetary Double Reduction
8
Axle Housing & Axle Shafts
9
13
11 12 8
10
6
4
2
2 3
13
15
7 14
7
6
5
3 4 12
13
9
8
11
12 14
10
61510-8-95
QTY. 23070T/P
ITEM PER 23080T/P
NO. PART NUMBER AXLE 15O4OT/P 19050T/P 19055T/P 21065T/P 26085T/P
1 AXLE SHAFT 2 See Page 11
2 AXLE HOUSING ASSY. 1 See OEM Catalog
3 OUTER NUT 2 215109 19186 19186 119881 119881
4 LOCK WASHER 2 215112 30714 30714 119883 119883
5 INNER NUT 2 215109 19186 19186 119882 119882
6 VALVE (BREATHER) 1 809560 809560 809560 809560 809560
7 CAP (BREATHER) 1 126980 126980 126980 126980 126980
8 1/2" PLUG (TEMPERATURE) 1 90898 90898 90898 90898 90898
9 MAGNETIC FILL PLUG 1 75130 75130 75130 127572 75130
10 MAGNETIC DRAIN PLUG 1 54254 54254 54254 54254 54254
11 STUD-CARRIER TO HSG. 2
4 127641
12 LOCKWASHER 12 210140 210140 90422 90422 90422
13 CAPSCREW CARRIER TO HSG. 12 210135 210135 210173 210173
8 210173
2
DBL. ENDED CAPSCREW AND 2 210377 210377 210380
CAPSCREWS (GM ONLY) 10 210135 210135 210173
14 HEX NUT 2
4 127567
12
10
Axle Shafts
11
Pinion Bearing Spacers
15040T/P 19050T/P
Diameter Part No. Diameter Part No.
.525 91631 .634 91511
.526 91633 .635 91513
.527 91637 .636 91515
.528 91641 .637 91519
.529 91645 .638 91523
.530 91649 .639 91527
.531 91653 .640 91531
.532 91657 .641 91535
.533 91661 .643 91539
.534 91665 .644 91541
.535 91667 .645 91542
.536 91669 .646 91543
.537 91671
.538 91672
12
Gear and Pinion Kits
Ratio Gear Set Ring Gear Pinion Teeth Ratio Gear Set Ring Gear Pinion Teeth
(NSS) (NSS) No. (NSS) (NSS) No.
4.56/6.34 122011 74044 126093 41/9 3.90/5.32 121956 107507 126080 39/10
5.14/7.16 121801 74046 126094 36/7 4.11/5.61 121957 107508 126081 37/9
5.57/7.75 121802 110164 126101 39/7 4.33/5.91 121810 107509 126082 39/9
5.86/8.15 121803 113444 126102 41/7 4.63/6.31 122146 107510 126083 37/8
6.29/8.75 121804 113446 126103 44/7 4.88/6.65 121811 107511 126084 39/8
5.29/7.21 121812 107512 126085 37/7
5.57/7.60 121813 107513 126086 39/7
19050T/P 6.17/8.41 121814 107514 126087 37/6
6.50/8.86 121815 107515 126088 39/6
Drive Pinion Spline-34 7.17/9.77 121816 107516 126089 43/6
1.750" Diameter
Ratio Gear Set Ring Gear Pinion Teeth Ratio Gear Set Ring Gear Pinion Teeth
(NSS) (NSS) No. (NSS) (NSS) No.
3.90/5.32 121820 210593 210575 39/10 3.70/5.04 122362 53165 126120 37/10
4.11/5.61 122015 210594 210576 37/9 4.11/5.61 122045 53167 126121 37/9
4.33/5.91 121821 210595 210577 39/9 4.33/5.91 121829 53812 126118 39/9
4.63/6.31 121933 210596 210578 37/8 4.88/6.65 121830 53814 126119 39/8
4.88/6.65 121822 210597 210579 39/8 5.43/7.39 121831 53169 126122 38/7
5.29/7.21 121823 210598 210580 37/7 6.17/8.41 121832 53171 126123 37/6
5.57/7.60 121824 210599 210581 39/7 6.67/9.08 121833 53173 126124 40/6
6.17/8.41 121825 210600 210582 37/6
Ratio Gear Set Ring Gear Pinion Teeth Ratio Gear Set Ring Gear Pinion Teeth
(NSS) (NSS) No. (NSS) (NSS) No.
3.70/5.04 122394 126568 126120 37/10 5.04 122394 126568 126120 37/10
3.90/5.32 124445 127184 127048 39/10 5.32 124445 127184 127048 39/10
4.11/5.61 122395 126570 126121 37/9 5.60 122395 126570 126121 37/9
4.33/5.91 122396 126572 126118 39/9 5.90 122396 126572 126118 39/9
4.56/6.20 122397 126574 126125 41/9 6.20 122397 126574 126125 41/9
4.88/6.65 122398 126576 126119 39/8 6.64 122398 126576 126119 39/8
5.43/7.39 122399 126578 126122 38/7 7.39 122399 126578 126122 38/7
6.17/8.41 122400 126580 126123 37/6 8.40 122400 126580 126123 37/6
6.67/9.08 123157 126876 126124 40/6 9.08 123157 126876 126124 40/6
14
Carrier Exchange
Carrier Exchange
Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
4.56/6.34 34 Involute 110522 674680 5.86/8.15 16 Ang. 102509 675411
5.14/7.16 34 Involute 110522 674681 6.29/8.75 16 Ang. 102509 674403
5.57/7.75 34 Involute 110522 674682 5.86/8.15 16 Str. 102510 674858
5.86/8.15 34 Involute 110522 674401 6.29/8.75 16 Str. 102510 674404
6.29/8.75 34 Involute 110522 674405 5.86/8.15 16 Ang. 102511 674400
6.29/8.75 16 Ang. 102511 674402
Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
6.56/6.34 36 Involute 126000 674406 4.88/6.78 16 Ang. 210387 674408
4.88/6.78 36 Involute 126000 674409 5.57/7.75 16 Ang. 210387 674411
5.29/7.33 36 Involute 126000 674802 6.14/8.54 16 Ang. 210387 674414
5.57/7.75 36 Involute 126000 674412 6.57/9.14 16 Ang. 210387 674417
6.14/8.54 36 Involute 126000 674415 7.17/9.97 16 Ang. 210387 674420
6.57/9.14 36 Involute 126000 674418 4.56/6.34 16 Str. 210388 675447
7.17/9.97 36 Involute 126000 674630 4.88/6.78 16 Str. 210388 674407
5.57/7.75 16 Str. 210388 674410
6.14/8.54 16 Str. 210388 674413
6.57/9.14 16 Str. 210388 674416
7.17/9.97 16 Str. 210388 674419
Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
4.56/6.34 30 Involute 210386 674538 3.90/5.32 39 Involute 110525 675458
4.88/6.78 30 Involute 210386 674539 4.11/5.61 39 Involute 110525 675459
5.29/7.21 30 Involute 210386 674540 4.33/5.91 39 Involute 110525 675299
4.63/6.31 39 Involute 110525 674920
5.57/7.75 39 Involute 110525 674905
6.50/8.86 39 Involute 110525 675234
15
Carrier Exchange
Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
3.90/5.32 41 Involute 110527 674910 5.57/7.60 16 Str. 37069 674906
4.11/5.61 41 Involute 110527 674757 6.50/8.86 16 Str. 37069 674592
4.33/5.91 41 Involute 110527 674758
4.63/6.31 41 Involute 110527 674759
4.88/6.65 41 Involute 110527 674760
5.29/7.21 41 Involute 110527 674761
5.57/7.60 41 Involute 110527 674762
6.17/8.41 41 Involute 110527 674763
6.50/8.86 41 Involute 110527 674764
7.17/9.77 41 Involute 110527 674765
23070T 23080T
Ratio Side Gear Side Carrier Ratio Side Gear Side Carrier
Spline Gear Exchange Spline Gear Exchange
3.90/5.32 33 Involute 85486 674653 3.70/5.04 36 Involute 118959 674610
4.11/5.61 33 Involute 85486 674654 3.90/5.32 36 Involute 118959 674829
4.33/5.91 33 Involute 85486 674655 4.11/5.60 36 Involute 118959 674531
4.63/6.31 33 Involute 85486 674656 4.33/5.90 36 Involute 118959 674532
4.88/6.65 33 Involute 85486 674657 4.56/6.21 36 Involute 118959 674533
5.29/7.21 33 Involute 85486 674658 4.88/6.64 36 Involute 118959 674534
5.57/7.60 33 Involute 85486 674659 5.43/7.39 36 Involute 118959 674535
6.17/8.41 33 Involute 85486 674660 6.17/8.40 36 Involute 118959 674908
6.67/9.08 36 Involute 118959 674913
23080T HYB.
16
Yokes
Yokes
Tapped Holes/
Thru holes or Tapped Full Round
BRG Strap
15040T/P, 19050T/P (34 Involute Splines) 19055T/P, 21065T/P, 22065T/P (39 Involute Splines)
Yoke Joint Yoke Part Yoke Joint Yoke Part
Series Angle Style Number Series Angle Style Number
1410 24.5 X 126425 1480 20.0 Z 126565
1480 25.0 X 126427 1550 22.0 X 213185
1480 25.0 Z 126533 1550 24.5 X 126555
1550 24.5 Z 126429 1610 21.5 X 126561
1610 30.0 Z 126531 1610 21.5 X 207976
1610 35.0 Y 126469 1610 23.0 Y 126557
1710 34.0 Z 126535 1710 32.0 X 126563
1710 32.0 Y 126559
17
Kits and Assemblies
23080T/P 23080T/P
26085T/P 26085T/P
15040T 19050T 19055T 21065T/P 23070T BEFORE AFTER 30055P
DESCRIPTION MODEL 15040P 19050P 19055P 22065T/P 23070P 4-6-88 4-6-88 350055P
BASIC OVERHAUL KIT 121799 121806 110635 110635 121817 121828 122424 122424
CARRIER & CAPS ASSY. 76929 85995 109365 109365 121819 98590 98590 98590
CAGE & CUP ASSY. 76897 75110 107496 107496 210592 210592 210592 210592
OIL SEAL & SHIM KIT 121800 114104 114104 114104 121818 121818 122425 122425
RING GEAR NUT & BOLT KIT 121448 121449 87955 87955 87955 87955 87955 87955
WHEEL DIFFERENTIAL KIT 52112 121807 101878 101878 101878 98584 122417 122417
WHEEL DIFFERENTIAL KIT, W/O SIDE GEARS 118746 121749 118748 118748 118748 118750 118751 118751
18
Electric Shift System
4
2
Qty. Per
Item No. Part Name Axle Part No. Remarks
1 Electric Shift Switch 1 32861
2 Electric Shift Unit Assy. 1 120750 12-volt
(For 1984 or after Truck Models. Ford vehicles with shock 127771 24-volt
absorbers must be serviced with 41058 & 41059 - see EA107S.)
3 Speedometer Adapter 1 Note 1
4 Forward Wiring Harness See OEM Catalog
5 Plug and Cable (3-wire to shift Switch) 1 42401 11" long
(Includes Connector Terminals at Switch) 1 49810 20" long
6 Circuit Breaker 1 See OEM Catalog
7 Rear Wiring Harness (3-wire) 1 113753
19
Electric Shift Unit (1984 - or after - Truck Models)
20
6
2
4
24
7
14
9
5
10
8 11
13 21
22
23
12
18
15
19
16
17
25 27
61806-7-94
20
Electric Shift Unit (1984 - or after - Truck Models)
Qty. Per
Item No. Part Name Axle Part No. Remarks
Electric Shift Unit 1 113752 12-volt (GMC)
(Includes Items 1-19, 25-28) 120750 12-volt Standard
Electric Shift Unit Retrofit Kit 1 113743 12-volt Standard
(Includes Items 1-28) 127771 24-volt Standard
1 Cover Assembly 1 113786 NSS (use 211319)
2 Cover Gasket 1 113764
3 Cover Hex Screw 3 113726
1 113788 Long
4 Circuit Board & Cover Kit (12 volt) 1 211319 Includes 1-3, 5-7, 18-19
Circuit Board & Cover Kit (24 volt) 211548
5 Ground Wire 1 113775 NSS
6 Circuit Board Locknut 1 113772 NSS
7 Circuit Board Washer 1 113773 NSS
8 Motor Housing Assembly 1 113742
9 Cam Pin 1 113721
10 Motor & Lube Kit 1 113745 Includes 18-19
11 Hex Head Screw 3 113727
12 Drive Gear & Cam Pin Kit 1 113746 Includes 5, 9, 13-14, 18
13 Gear Washer 1 113774 NSS
14 Gear Locknut 1 113729 NSS
15 Slide Block & Lube Kit 1 113759 Includes 18
16 Base Housing 1 113750 12-volt (GMC)
113701 12-volt Standard
17 Hex Head Screw 4 113725
18 Lubricant AR 113741
19 Gasket Compound AR 113771
Connector & Harness Kit 1 113753 Includes 20-26
20 Connector & Harness Assembly 1 113738 NSS
21 Cable Clip 1 113747 NSS
22 Nut (10-24) 1 113748 NSS
23 Tie Wrap (nylon) 2 113749 NSS
24 Wire Connector 3 113739 NSS
25 Flat Washer 2 119857
26 Seal & Spring Assembly 1 119855
27 Stud Nut 2 63028
28 Fit Up Card (not illustrated) 1 128039
Note: If replacing 41058 or 41059 unit, you must order 113743 retrofit kit.
If you are replacing a new unit, you can order 120750 unit.
21
Air Shift System
34 5
6
2
1
EXHAUST
EA
L OH I TON
DRY AIR TANK Spe2e
d
10
WHITE
RED
9
* CIRCUIT
GREEN
BREAKER
Qty. Per
Item No. Part Name Axle Part No. Remarks
1 Air Shifter Valve See Page 23
2 Piston Air Shift Unit 1 73507 See Page 24
3 Quick Release Valve 2 66468
4 Elbow Tube Connector 2 66476 In Quick Release Valve
5 Speedometer Adapter Pressure Switch 1 56071 Normally Closed Type
6 Speedometer Adapter 1 Note 1
7 Solenoid Valve 1 Refer to OEM Catalog
8 Circuit Breaker 1 Refer to OEM Catalog
9 Tubing & Related Parts AR
Green 66472 Supply
Red 66473 To Quick Release Valve
White 66475 Exhaust
Loom 66479
Loom Clip 66478
10 Connector 4 66471
22
Air Shift Valve
3
4
7 6
Qty. Per
Item No. Part Name Axle Part No. Remarks
Lever Size . . .
Air Shifter Valve Assembly 1 74876 (5/8"-11)
(Varies with Lever Size) 74877 (1/2"-20)
74878 (1/2"-13)
74879 (3/8"-24)
1 Cover Screw 1 66459
2 Cover 1 70740
Air Valve Repair Kit 1 78439 Includes Items 3-7
3 "O" Ring 1 66455
4 "O" Ring Guide 1 66454
5 Shifter Plate 1 74860
6 Spring 1 74861
7 Shifter Knob (Valve Lock) 1 74863
Lever Size . . .
8 Housing 1 74868 (5/8"-11)
(Varies with Lever Size) 74869 (1/2"-20)
74870 (1/2"-13)
74871 (3/8"-24)
9 Jam Nut 1 56286 (5/8"-11)
59600 (1/2"-20)
56287 (1/2"-13)
56526 (3/8"-24)
23
Piston Air Shift Unit
18
12 19
9
10
13
14 20
15
17
16 21
25
24 11
22
3 5 1 4 2 6 7 8 23
Qty. Per
Item No. Part Name Axle Part No. Remarks
Piston Air Shift Unit Assembly (includes Items 1-23) 1 73507
(Electric Over Air or Straight Air)
1 Cover Assembly (includes Item 2) (cover 73485 NSS) 1 73487
2 Cover Bearing 1 73481
3 Self-Tapping Screw & Washer Assembly 7 88053
4 Cover Gasket 1 73488
5 Cover Plug 1 28325
6 Actuating Lever Pin 1 73456
7 Clevis Pin 1 73498
8 Actuating Lever, Pin & Block Assembly 1 84804
9 Shift Housing Cover 1 73490
10 Seal Ring 1 73492
11 Cover Bolt 4 73491
12 Lock Nut 4 47641
13 Lock Nut 1 73496
14 Washer 1 111406
15 Piston 1 73493
16 Felt Piston Oiler (strip) 2 96916
17 Piston "O" Ring 1 32832
18 Grommet 1 32826
19 Push Rod 1 73497
20 Compression Spring 1 73494
21 Piston Stop 1 73495
22 Housing Assembly (including Items 3 & 23) (Housing 84798 NSS) 1 82429
23 Housing Bearing 1 73481
24 Cap Screw 1 58309
25 "O" Ring 1 56659
24
for pdf
Copyright Eaton and Dana Corporation,
2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
The Roadranger System is an unbeatable combination of the best
in printed format. THIS INFORMATION IS
NOT INTENDED FOR SALE OR RE-
products from Eaton and Dana: partnering to provide you the most
SALE, AND THIS NOTICE MUST REMAIN advanced, most trouble-free drivetrain in the industry. And it's backed by
ON ALL COPIES. the Roadrangers: the most experienced, most expert, most accessible
drivetrain consultants in the business.
For spec'ing or service assistance, call 1-800-826-HELP (4357) 24 hours
a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time
on the road. Or visit our web site at www.roadranger.com.
AXIP-0032
10/95 POD
Printed in USA