AN ISO 9001:2008 CERTIFIED COMPANY

Safety Valve
SAFETY VALVE
FEATURE :
- The Cr-V spring & novel disc & seat design provide reliable
bubble – tight seal.
- Excellent re-seating ability
- It features heavy-duty hood & lever mechanism, and a short tuned
blow-down which adjusted with a single ring to meet specific requirement
- It could use for ASME section VIII application at 150psig pressure rating.

APPLICATION :
- Boilers, piping lines and vessel protection, including fired and
unfired pressure vessels.
- Power plants and heat exchangers cycles.
- Pressure reduction & air system.
- Chemical and pharmaceutical plants & food industry too.
- Refineries and pulp & paper mills.
- Pressure booster systems of water & air.

DESIGN STANDARD :
- ASME VIII Sec.-1
- IBR-1950
TECHNICAL DATA
Body design condition PN 16
Max. Allowable pressure 10barg @225˚C
Max. Allowable Temp 225˚C
Max. Operating pressure 10barg @180˚C
Max. Operating temp. 200˚C
Set Pressure Range 0.5 barg to10 barg
Max. Hydraulic Body Testing 24 barg
Connections Screwed & flanged ends
 BILL OF MATERIAL
S.NO. PART MATERIAL STANDARD
1 BODY BRONZE BS 1400 LG2
2 ADJUSTING RING BRONZE BS 1400 LG2
3 DISC BRONZE BS 1400 LG2
4 BALL STAINLESS STEEL AISI 304
5 LOWER SPRING DISC BRONZE BS 1400 LG2
6 SPRING Cr-V
7 CHAMBER BRONZE BS 1400 LG2
8 STEM BRONZE BS 1400 LG2
9 UPPER SPRING DISC BRONZE BS 1400 LG2
10 CHECK NUT BRONZE BS 1400 LG2
11 ADJUSTABLE SCREW BRONZE BS 1400 LG2
12 CAP BRONZE BS 1400 LG2
13 HANDLE CAST IRON
14 SCREW & NUT

DIMENSIONS (in mm)

SIZE (mm) A C1 C2 D T B1 B2 H H1
15 1/2" BSP 44 59 114.3 10 70 75 180 196
20 3/4" BSP 55 75 114.3 10 73 76 222 223
25 1" BSP 55 78 120.7 12 78 85 225 232
32 1-1/4" BSP 68 95 133.3 12 85 90 259 254
40 1-1/2" BSP 68 97 139.7 13 90 100 261 264
50 2" BSP 77 115 165.1 13 100 110 345 340

Calculation Of Mass Flow Acc. To API-520 / ASME VIII Div. I

Saturated steam capacity in 'kg/h', Water capacity in ' LPM', Air capacity in 'scfm' (1 kg/h = 2.204 lb/h)
DISCHARGE CAPACITY CHART
Set DN-15 DN-20 DN-25 DN-32 DN-40 DN-50
Pressure
(bar) Steam Air Water Steam Air Water Steam Air Water Steam Air Water STEAM AIR Water Steam Air Water

1 12 4.8 5.4 27 10 114 55 15 23.5 110 35 38 132 48 57 204 75 862

2 17 7.1 7.5 39 15 16.2 80 22 33.2 152 52 55 192 74 81 297 111 122

3 23 9.5 9.3 53 20 19.8 108 29 40.7 202 71 66 260 99 98 400 149 149

4 30 11 10.7 67 25 22.9 136 36 47.0 258 91 78 328 124 115 505 183 172

5 36 14 12.0 81 31 25.6 164 44 52.5 310 109 86 395 150 129 608 221 193

6 42 16 13.1 95 36 28.1 192 52 57.5 364 127 93 460 176 141 712 258 211

7 48 19 14.2 109 41 30.3 220 59 62.1 416 145 102 530 201 153 816 296 228

8 54 21 15.2 123 46 32.4 247 67 66.4 470 164 113 595 226 163 920 334 244

9 61 24 16.1 137 51 34.3 275 75 70.4 520 185 120 665 252 173 1023 371 259

10 67 28 16.9 151 56 36.2 303 82 74.2 574 201 132 730 278 182 1127 409 273

10.5 70 31 17.7 158 59 37.8 330 86 77.5 600 210 135 763 290 190 1178 427 285
FULL LIFT SAFETY VALVE
FEATURE :
- Guard against excess pressure on broad spectrum of industrial steam
& air applications.
- Excellent seating & discharge capability.
- Full nozzle & high capacity levels.
- Workable temperature up to 425°C.
- Optional Stainless Steel spring for high
temperature applications.

APPLICATION :
- Chemical plants, bio gas plants
- Boilers, pipe lines and vessel protection, including fired
and unfired pressure vessels.
- Power plants and heat exchangers cycles.
- Steam & industrial boiler system.
- Pressure reduction & air system.
- Chemical and pharmaceutical plants & food industry too.
- Refineries and pulp & paper mills.
- Off shore application.

DESIGN STANDARD :
- ASME VIII Sec.-1
- IBR-1950
- API 520
- API 526
- API 527

TECHNICAL DATA
Body design condition PN 40
Max. Allowable pressure 20barg @425˚C
Max. Allowable Temp 425˚C
Max. Operating pressure 20barg @180˚C
Max. Operating temp. 400˚C
Set Pressure Range 0.5 barg to20 barg
Max. Hydraulic Body Testing 60 barg
Orifice Size D to P (acc. to API 526)
Connections flanged ends
 BILL OF MATERIAL
P.NO. PART NAME MATERIAL (STANDARD)
1 NOZZEL STAINLESS STEEL (SS-316)
2 BODY CAST STEEL A 216 Gr. WCB) CAST IRON (IBR 86 TO 93 Gr. A)
3 ADJUSTING RING BRONZE (BS 1400 LG2)
4 SEAT STAINLESS STEEL (SS-316)
5 SEAT HOLDER STAINLESS STEEL (SS-316)
6 SEAT HOLDER STAINLESS STEEL (SS-316)
7 GUIDE BRONZE (BS 1400 LG2)
8 LOWER SPRING DISC STAINLESS STEEL (SS-410)
9 SPINDLE STAINLESS STEEL (SS-316)
10 SPRING ALLOY STEEL
11 BONNET CAST STEEL A 216 Gr. WCB) CAST IRON (IBR 86 TO 93 Gr. A)
12 UPPER SPRING DISC STAINLESS STEEL (SS-410)
13 ADJUSTING SCREW STAINLESS STEEL (SS-416)
14 CHECK NUT STAINLESS STEEL (SS-416)
15 CAP S.G. IRON
16 STOPER S.G. IRON
17 NUT M.S
18 LOCKING NUT M.S
19 LOCKING SCREW M.S
20 SEAT BALL STAINLESS STEEL (SS-316)
21 BALL STAINLESS STEEL (SS-316)
22 STUDS & NUTS CARBON STEEL (ASTM AL93 B7 / A194)
23 HANDLE S.G. IRON (ASTM A536)
24 PIN M.S.
25 STOPER LEVER S.G. IRON (ASTM A536)

DIMENSIONS (in mm)

FLANGE CLASS
SIZE ORFICE LETTER Co Ci
INLET OUTLET
25 X 50 D 300 150 114.50 105.00
25 X 50 E 300 150 114.50 105.00
25 X 50 G 300 150 114.50 105.00
40 X 50 F 300 150 120.50 124.00
40 X 65 G 300 150 120.50 124.00
40 X 80 G 300 150 124.00 130.00
40 X 80 H 300 150 124.00 130.00
40 X 80 J 300 150 124.00 130.00
50 X 80 H 300 150 124.00 133.00
50 X 80 J 300 150 124.00 133.00
50 X 80 K 300 150 124.00 133.00
80 X 100 K 300 150 162.00 155.00
80 X 100 L 300 150 162.00 155.00
100 X 150 L 300 150 229.00 181.00
100 X 150 M 300 150 229.00 181.00
100 X 150 N 300 150 241.00 240.00
100 X 150 P 300 150 241.00 240.00
 DISCHARGE CAPACITY CHART
FOR
FULL LIFT SAFETY VALVE
CALCULATION OF MASS FLOW ACC. TO API-520/ ASME VIII DIV.1
Saturated Steam capacity in 'lb/h', water capacity in US gpm, Air Capacity in 'scfm'
(1 kg/h= 2.204 lb/h)
Oriffice SET Pressure, (PSIG)
Discharge Dia
Area (in²) (MM) Medium 15 30 50 100 125 150 200 250 300 350 400 450 500 550 580
Steam 170 262 383 686 838 990 1293 1596 1900 2203 2506 2810 3113 3416 3598
0.10981 Water 11 14 19 27 30 33 38 42 46 50 54 57 60 63 65
9.5
Air 61 93 137 245 299 354 462 571 679 788 896 1005 1113 1222 1287
Steam 305 468 685 1227 1498 1768 2310 2852 3394 3936 4478 5020 5561 6103 6428
0.1962 12.7 Water 19 26 34 48 54 59 68 77 83 90 96 102 108 113 116
Air 109 167 245 438 535 632 826 1020 1214 1408 1602 1796 1990 2183 2300
Steam 477 732 1071 1918 2342 2766 3613 4460 5308 6155 7002 7850 8697 9544 10053
0.30683 15.88 Water 30 41 53 75 84 92 107 120 131 141 151 160 169 177 182
Air 170 261 383 686 838 989 1292 1596 1899 2202 2505 2808 3112 3415 3597
Steam 781 1199 1755 3144 3838 4532 5921 7310 8699 10088 11476 12865 14254 15643 16476
0.50289 20.5 Water 50 68 87 124 138 152 175 198 215 232 248 263 277 291 362
Air 279 429 628 1124 1373 1621 2118 2615 3112 3609 4106 4603 5100 5597 5896
Steam 1000 1535 2246 4024 4912 5801 7579 9356 11134 12912 14689 16467 18244 20022 21089
0.64366 23 Water 64 87 112 158 177 194 224 253 275 297 317 337 355 372 464
Air 357 549 803 1439 1757 2075 2712 3348 3984 4620 5256 5892 6528 7164 7546
Steam 1220 1872 2739 4907 5991 7075 9243 11411 13579 15747 17915 20083 22250 24414 25719
0.785 25.4 Water 78 106 137 193 216 237 274 309 335 362 387 411 433 454 566
Air 436 669 980 1756 2143 2531 3307 4083 4859 5634 6410 7186 7962 8734 9198
Steam 1482 2275 3329 5963 7280 8598 11232 13866 16500 19135 21769 24403 27038 29672 31253
0.9539 28 Water 95 129 166 235 263 288 333 375 408 440 471 499 526 552 688
Air 530 814 1191 2133 2605 3076 4019 4961 5904 6847 7730 8732 9675 10618 11183
Steam 1997 3065 4484 8039 9807 11582 15130 18679 22228 25777 29326 32874 36423 39972 42101
1.285 32.5 Water 128 173 224 317 354 388 448 505 549 593 634 673 709 744 927
Air 714 1096 1604 2874 3509 4144 5414 6684 7954 9224 10434 11763 13033 14303 15065
Steam 2855 4382 6412 11486 14023 16560 21635 26709 31784 36858 41932 47006 52081 57155 60200
1.8374 38.86 Water 183 248 320 453 507 555 641 783 786 849 907 962 1014 1064 1326
Air 1021 1568 2294 4110 5018 5926 7741 9557 11373 13189 15005 16821 18636 20452 21542
Steam 4470 6833 9985 17864 21804 25743 33622 41501 49380 58001 65180 73800 81100 88980 93012
2.8621 48.5 Water 275 390 512 716 782 874 1012 1170 1282 1388 1450 1548 1601 1675 1731
Air 1675 2508 3570 6405 7812 9280 12086 15050 17700 20556 23260 26173 29187 31780 33207

our associates
12 months
GUARANTY

Authorized reseller’s stamp

V.K. Valves Pvt. Ltd.
Regd. Office & Works: C-106, Focal Point Extension, Jalandhar-144 004 India.
Phones: Off.: 91-181-5001947, 5051947 Fax No.: 91-181-2600176, 5083349
E-mail: getvkv@gmail.com, info@vk-utam.com