S WI TRAINING & EXAMINATION SERVICES MULTI-CHOICE ANSWER SHEET (TO BE COMPLETED BY THE INVIGILATOR) EXAM SCHEME ..... EXAMINATION PAPER NO. ... (TO BE COMPLETED BY THE CANDIDATE FROM THE EXAMINATION PAPER) CANDIDATE’S NAME EXAMINATION PAPER NO. Please complete the answer paper below from reading each question of the attached question paper. It is the responsibility of the candidate to ensure accuracy of the details. Please mark your answer with a X (only one) in the appropriate box. Question] A | B | C | D | [Questim[ AT BT Cc J D L M _| 26 Se z % 27 3 * 28 : v 4 x 29 5 . 3 < 30, x zi 6 x 31 7 x 32, 8 K 33, 9 ¥ 34 10 x_[- 35, i Hee | 36, 12 x 37 1B ZL 38 14 x 39 15 x 40 16 z 41 i Z 2 18 43 19 44 20 % 45 24 “x 46 2 x 47 2B : a 48 i x x 49 25 ot 50 Candidate's signature ............. sess. Marker’s signature . ReSUlt .eeeescsccsee Marker’s name TWVexamans/980519 RWelding Inspection: Multi-Choice Questions Paper 3 ev.) Please return this paper unmarked 1. Which type of submerged arc welding Mux is susceptible to moisture’ pick-up ? neural agglomerated © fused __ they are all about the same A large grain size, in the HAZ of a C-Mn stee! weld joint, may have low ductiliy 5 love toughness © high toughness high tensie sength 3. ASTRA testis used to mneasure 4 thetensie strength ofthe welded joint 'b the level of residual stress in butt joints @ the facture toughness ofthe HAZ _& the trough thikness ductility of steel plate he 4. The risk of hydrogen cracking is higher when MMA welding of Loe CMn steels ‘b austenitic stainless steels @ low alloy steels for elevated temp. service \ low carbon steels for cryogenic service 5. The property of a material that hes the greatest influence on welding distortion is the... yield strength co-efficient of thermal expansion clastic modulus co-efficient of electrical conductivity ani 2 6. Which of the following is a suitable shielding gas for FCAW of stainless steels ? © 100% Argon ‘b 70% Argon + 30% He © Argon #5% tydrogen ude Aegon +20% CO, ‘The presence of iron sulphides ina weld bead may cause solidification cracking > hydrogen cracking lamellar tearing Q weld decay 8. A macro section is particularly good for showing. the HAZ microste b> overlap the weld metal microstructure 4G alstine sbove TWI North, Middlesbrough 1X Welding Inspectior Multi-Choice Questions Paper 3 (rev.1) Please return this paper unmarked ‘Which ofthe following procedures would be expected fo produce the Ieastlstortion in 1Simm straight butt weld? TG weld single sided, mult-pass b MMA weld single sided, multipass © MMAweld double sided, multi-pass (Ae SAW weld 1 pass per side A suitable gas /ens mixture, for GMAW of aluminium is 2K 100% CO» Yb 100% Argen “@ 80% Argon +20% CO 98% Argon + 2% Os Which of the following is associated with SAW more often than it is with MMA welds is ? Q hydrogen eracking in the HAZ ‘b solidification cracking in the weld metal @ te-heat cracking during PWHT 7] lamellar tearing EN ISO 5817 (Level C) specifies that the limit for the diameter (D) of a single pore in a weld is: ~ D 5 0.3s, but max.4mm where s = material thickness. For which of the following situations is the pore acceptable ? & s> 20mm, measured pore diameter = 5.0mm. b_ s= L5mm, measured pore diamet $= LOmm, measured pore diameter qs 10mm, measured pore diameter: } To measure atc voltage accurately itis recommended that the voltmeter should be connected ,2\as near a practical tothe are “"h across the power source terminals prior to are initiation across the power source terminal ring the welding operation & allorte above are sutible Lamellar tearing has occurred in a steel fabrication. What technique could have been used to find it before the weld was made? © X-ray examination > liquid pencrantexemination ¢ trsonic examination | teould rot have boon Found by any inspection method. Pre-heating a low alloy stel prior to welding is done to minimise the risk of. Q porosity b excessive distortion @. HAZ cracking tack of fusion TWA North, Middlesbrough 2