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    Rm

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    1.Complete Notes

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    Rm

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    12 views12 pages

    Plete Notes

    Uploaded by

    Karthick Albie
    Rm

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 12
    rs 7 \ :12AE2E18 ~ AIRFRAME MAINTENANCE AND REPAIR. ANSWER KEY PART-A 4) Brazing ) Ultrasonictest ) Sand blasting a) Metal flakes ©) Symmetry check a) Anti torque contro! b)sequence valve 8. d) Ground charging vaive 9. blYellow 10. a) AND ROVANE PART-B 11. Sweat soldering Also called swating, is a method of soldering in which the parts to be soldered are first tinned and then the melted solder is drawn between the surface to be soldered by capillary attraction with the application of heat. 12. What are the types of clear plastics used in aircrafts? Acrylics and Cellulose acetates 13. Differentiate Washin and Washout. Washin is an increase in the angle of incidence of the wing from the root to tip. ‘Washout is an decreasing angle of incidence of the wing from the root to tip. 14, Write down the various valves used in aircraft hydraulic system. Relief valve, hydraulic supply and shutoff valve, ground interconnect valve, break interconnect valve, and bypass valve, 15. Define Troubleshooting. Is the process of identifying the cause ofa malfunction or discrepancy, determining its severity, eliminating the cause, replacing or repairing discrepant components, systems, or structures, and, finally, retuming the aircraft to service. 16. a) Soldering and Brazing PEI Inge sodoig muy be ected a er of Bard senog pone ype of moa aed for th le bond, which deems the resid in te Beech cs ben ling fr har sling te temperature By ain. filer rca hat x meling port of more than SOF (82667) te procs ald brasing er bard soldering “There area vary of techniques aed apply solder fo Joins. These ics the salary and mainenance tecngues of on sldring ed toch slrng which ae Alscated Tater nthe chap, and the ass prodeson technigues of ep sldting, whee the joints lowered int a pot of molto oer renotanceeceig, whee hea spo Shced by pasting cece cuent dough the Joint matric tls induction solo, where the passing of a raegetic feld over the jolt mata produces an elec eurent and furnace soldering, where the units to be soldered are pasted trough an lsc orga furnace, ln all ase, pop. trly designed and soldered joints use capillary action to dr the solder ata note on, ‘Beeause the soldering procestes depend upon capillary sczon to draw the solder into he Jon, olered joints re- ‘quire very smal clearances. One common faut fn mainte- ance sldeing is to attempt to fill an area with solder without first minimizing the distance between the mating materials soft Soldering tn soft soldering, the sealing and securing ofa jot. tween two metal pieces is accomplished with solder ty, consis of an allo of tin and lead. The percentages of te two metals vary according to the particular ype of ie tnd the strength required. Common solders ar refered a 135 40-60, $0-50, and 60410 the first number being the p= centage of Hn (Sn) and the second number being the ‘erage of lead (Pb). The percentages of the to mes have asubstansal effect on the meking point of these ‘Table 7-1 shows the properties of solder for various congo: sitions of tin and lead. Special solders may contain metals other than toi camp, silver, antimony. or bismuth, Special sles required for best results in certain soldering processes PART-C oorNg orrou waToHer FIGURE 7-48 Cemmon sldeing copes fr comma Hard Soldering (Brazing) ‘There are seven standard classifications of commonly used filler metals for hard soldering. Eoch elasification has a ‘asic code followed by a dash number, which ropresents the AWS digit code comesponiing o « particular composition. ‘They are sluminum-siticon (BalSi-), copper-phosphorus (BCuP., silver Bags. nickel (BNi-), copper snd copper ine (Bew- and BCuZn-). magnesium (Bmg-). and precious ‘metals (BAw- and BCo:), Table 7-2 (see p. 190) shows the ‘AWS chan for aluminum silicon filer materials and theit tes. Note that only heat-retable aluminum alloys may be hard soldered. Silver soldering is the proces of hard soldering most fre- ‘quenily used by the technician: since sof-soldered gasoline. pasts copper. snes scl, and bass. Since the wher eae tbe med with soldering copper, tis necesary to ave ‘neu torch fame for heating the solder andthe font Is usally necessary to het the pars andthe sales foc heat inorder to mel the solder and cause itt flow Ine oe int. The cect typeof flux must be used forthe mos ‘being soldered. cee 16. b) NDT techniques Visual inspection ‘The most cbvious form of NDI is the visual check. This ‘check may be performed with the naked eye or assisted by ‘magnification, Magnification is specified in terms of power. ‘Tae most frequently used magnifietion level employed in {ation is 10 power, designated as "10 ‘Many inspection documents begin with the instruction to ‘lean the aircraft or the area ofthe srcraft tobe inspected, It is, however, advisable that technicians involved in general visual-type inspections observe the airraft before the clean- ing process is begun. Clues to discrepancies may often be removed duting the cleaning process, making discrepancy ‘identification mare dificult. For example, loose or improp- rly installed countersunk rivets disrupt the aeflow around. the rivet. As the air lows around these rivets, dirt inthe ait ‘ccumulates, leaving what appears to be a dirt tail around. the rivet tis mach easier to identify these dir trails prior to leaning the aircraft than after the cleaning process is com. though often beneficial, does not. & traditional complete inspection, The technician can also use the sense of touch to help ‘entity discrepant items. Running the hand or fingernails over a surface can assist the technician in finding crack, More detailed inspections of an area may be performed PDepenetrant inspection, magnetic particle inspection, Kray inspection, fuorescent-penetrant inspection, alien and eddy-current inspection. These in. DyeFenetrant inspection pcan of» ral cei ex acomplia by ‘mr ofe genau npecton, he proce pe eves sal sso ese den sep ot then a evelyer raed foe on. Thar he och revel igh ie Fluorescent Penetrant inspaction Fioorescen-penetrant inspection canbe used for detect ing ia oor favs t's weld svete A gd Containing a furescent material is applied to the pan to be ineeced and is alld to penetrate cracks, lape, and other

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